CN214154298U

CN214154298U - Automatic wire inserting machine for new energy motor rotor

Info

Publication number: CN214154298U
Application number: CN202023272977.9U
Authority: CN
Inventors: 姚伟
Original assignee: Jiangsu Mingnayang Intelligent Equipment Co ltd
Current assignee: Jiangsu Mingnayang Intelligent Equipment Co ltd
Priority date: 2020-12-29
Filing date: 2020-12-29
Publication date: 2021-09-07
Anticipated expiration: 2030-12-29

Abstract

The utility model relates to an automatic line machine of inserting of new forms of energy electric motor rotor belongs to motor processing technology field. The wire drawing machine comprises a rack and a working host, wherein the working host comprises a general assembly table panel, a wire lifting mechanism is installed on the left side of the general assembly table panel, a separation upright post, a wire inserting mechanism, a wire drawing mechanism and a rotor placing base are sequentially installed on the surface of the general assembly table panel from left to right, and a wire wrapping mechanism is further transversely installed on the inner side of the general assembly table panel. The utility model discloses an automatic line machine of inserting of new forms of energy electric motor rotor can be through work or material rest and line hoist mechanism automatic feeding at the in-process of in-service use, and the rethread line draws in the mechanism in and receives the line and arranges in order, utilizes line package mechanism to get line back line ball after then, finally accomplishes electric motor rotor coil's automatic insertion equipment, and the equipment process is accurate quick, and work efficiency is showing and is improving, has wide application prospect.

Description

Automatic wire inserting machine for new energy motor rotor

Technical Field

The utility model relates to an automatic line machine of inserting of new forms of energy electric motor rotor belongs to motor processing technology field.

Background

At present, in the installation process of a stator coil, insulation paper needs to be installed in a stator coil installation groove firstly, and then the coil is inserted into the insulation paper.

In view of the above-mentioned defects, the designer actively makes research and innovation to create an automatic wire inserting machine for a new energy motor rotor, so that the automatic wire inserting machine has more industrial utilization value.

Disclosure of Invention

In order to solve the technical problem, the utility model aims at providing an automatic plug wire machine of new forms of energy electric motor rotor. The utility model discloses an automatic line machine of inserting of new forms of energy electric motor rotor can be through work or material rest and line hoist mechanism automatic feeding at the in-process of in-service use, and the rethread line draws in the mechanism in and receives the line and arranges in order, utilizes line package mechanism to get line back line ball after then, finally accomplishes electric motor rotor coil's automatic insertion equipment, and the equipment process is accurate quick, and work efficiency is showing and is improving, has wide application prospect.

The utility model relates to an automatic wire inserting machine of a new energy motor rotor, which comprises a frame and a working host machine,

the working host comprises a general assembly table panel, a wired lifting mechanism is installed on the left side of the general assembly table panel, a separation upright post, a wire inserting mechanism, a wire drawing mechanism and a rotor placing base are sequentially installed on the surface of the general assembly table panel from left to right, and a wire wrapping mechanism is further transversely installed on the inner side of the general assembly table panel.

Further, the wire furling mechanism comprises a hoisting table fixedly installed at the bottom of the assembly table panel, a rotary servo motor is installed at the bottom of the hoisting table, the output end of the rotary servo motor is connected with the indexing shaft, the bottom of the indexing shaft is connected with an outer rotating disc, and the outer rotating disc is rotatably installed on the assembly table panel.

Furthermore, the outer rotating disk is of a circular plate-shaped structure, the surface of the outer rotating disk is also provided with 2 self-rotating furling mechanisms, and the centers of the rotating disks outside the 2 self-rotating furling mechanisms are centrosymmetric.

Furthermore, the bottom of each of the 2 self-rotating furling mechanisms is provided with a self-rotating gear, and the self-rotating gears are in transmission connection with the indexing shafts through gears.

Furthermore, an ejection cylinder is further installed on the left side of the hoisting table, and the output end of the ejection cylinder is connected with an ejection rod which is vertically arranged.

Further, the wire covering mechanism is installed at the rear side of the rotor placing base and comprises a vertical plate which is vertically and transversely installed, two slide rails which are arranged in parallel are installed on the front surface of the vertical plate from top to bottom, a slide block is sleeved on the surface of each slide rail in a sliding mode, a translation cylinder is installed at the top of the vertical plate, and the output end of the translation cylinder is connected with the top of the right side of the slide block.

Further, two mounting panel guide rails are installed to slider front surface from a left side to the right side along vertical direction being parallel to each other, the solenoid mounting panel has been cup jointed to mounting panel guide rail surface slidable, the solenoid mounting panel is L shaped plate column structure, install the solenoid inside lining on the solenoid mounting panel bottom surface.

Furthermore, the surface of the sliding block is also provided with a wire pressing cylinder, the output end of the bottom of the wire pressing cylinder is connected with a wire pressing disc, and the wire pressing disc is opposite to the lining of the wire package.

Further, line hoist mechanism includes the promotion stand of many vertical installations, many promote a lift swash plate of stand top fixedly connected with, it is connected with a work or material rest to promote the swash plate left end.

Furthermore, the side edge of the lifting inclined plate is provided with a lifting motor, the lifting motor is in transmission connection with a transmission chain in the lifting inclined plate, and the right end of the lifting inclined plate is hinged with the left end of the separating mechanism.

By the scheme, the invention at least has the following advantages:

the utility model discloses an automatic line machine of inserting of new forms of energy electric motor rotor can be through work or material rest and line hoist mechanism automatic feeding at the in-process of in-service use, and the rethread line draws in the mechanism in and receives the line and arranges in order, utilizes line package mechanism to get line back line ball after then, finally accomplishes electric motor rotor coil's automatic insertion equipment, and the equipment process is accurate quick, and work efficiency is showing and is improving, has wide application prospect.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood and to be implemented in accordance with the content of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate a certain embodiment of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic view of the self-assembly structure of the new energy motor rotor automatic wire inserting machine of the present invention;

fig. 2 is a schematic perspective view of a working host in the new energy motor rotor automatic wire plugging machine of the present invention;

fig. 3 is a schematic three-dimensional structure diagram of the center line folding mechanism of the new energy motor rotor automatic wire plugging machine of the present invention;

fig. 4 is a schematic perspective view of a wire wrapping mechanism of the new energy motor rotor automatic wire plugging machine of the present invention;

wherein, in the figure,

1. a frame; 2. a working host;

21. a final assembly table panel; 22. a wire gathering mechanism; 23. a wire lifting mechanism; 24. a separating mechanism; 25. a wire plugging mechanism; 26. a wire wrapping mechanism; 27. a rotor placement base; 28. a motor rotor;

221. an outer rotating disc; 222. a self-rotating furling mechanism; 223. an index shaft; 224. a rotation gear; 225. rotating the servo motor; 226. hoisting the platform; 227. ejecting out the cylinder; 228. ejecting the rod;

231. a material rack; 232. lifting the inclined plate; 233. a hoisting motor; 234. lifting the upright post;

251. a wire plugging cylinder; 252. a wire plugging pressure head;

261. a vertical plate; 262. a slide rail; 263. a slider; 264. a solenoid mounting plate; 265. a coil lining; 266. a wire pressing cylinder; 267. wire pressing disc; 268. a translation cylinder; 269. and installing the guide rail.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

Referring to fig. 1, the utility model discloses an automatic wire inserting machine of new forms of energy electric motor rotor, including frame 1 and the host computer 2 of installing in frame 1, its characterized in that:

referring to fig. 2, the work host 2 includes a rectangular plate-shaped assembly table panel 21, the left side of the assembly table panel 21 is provided with a wire lifting mechanism 23, the wire lifting mechanism 23 includes a plurality of vertically installed lifting columns 234, the top of the plurality of lifting columns 234 is fixedly connected with a lifting sloping plate 232, the left end of the lifting sloping plate 232 is connected with a material rack 231, the lifting sloping plate 232 transmits coils on the material rack 231 to the separating mechanism 24 through chain transmission, the side of the lifting sloping plate 232 is provided with a lifting motor 233, the lifting motor 233 is in transmission connection with a transmission chain in the lifting sloping plate 232, the right end of the lifting sloping plate 232 is hinged with the left end of the separating mechanism 24, the separating column 24, the wire plugging mechanism 25, the wire collecting mechanism 22 and the rotor placing base 27 are sequentially installed on the surface of the assembly table panel 21 from left to right, the inner side of the assembly table panel 21 is further transversely provided with a wire wrapping mechanism 26, the wire plugging mechanism 25 comprises a wire plugging cylinder 251 and a wire plugging pressure head 252 which are vertically arranged, the wire plugging pressure head 252 is opposite to the end part of the separating mechanism 24, and the surface of the rotor placing base 27 is also provided with a motor rotor 28 to be plugged;

referring to fig. 3, the wire drawing mechanism 22 includes a lifting table 226 fixedly installed at the bottom of the assembly table panel 21, a rotary servo motor 225 is installed at the bottom of the lifting table 226, an output end of the rotary servo motor 225 is connected with an indexing shaft 223, the bottom of the indexing shaft 223 is connected with an outer rotating disc 221, the outer rotating disc 221 is rotatably installed on the assembly table panel 21, the outer rotating disc 221 is of a circular plate-shaped structure, 2 spinning drawing mechanisms 222 are further installed on the surface of the outer rotating disc 221, 2 spinning drawing mechanisms 222 are arranged in a centrosymmetric manner with a center of a circle of the outer rotating disc 221 as a center, rotation gears 224 are installed at the bottoms of the 2 spinning drawing mechanisms 222, the rotation gears 224 are connected with the indexing shaft 223 through gear transmission, so that the spinning drawing mechanisms 222 rotate while the outer rotating disc 221 revolves, and an ejection cylinder 227 is further installed at the left side of the lifting table 226, the output end of the ejection cylinder 227 is connected with an ejection rod 228 which is vertically arranged, and the ejection rod 228 is used for controlling the self-rotating furling mechanism 222 to stop by jacking up so as to facilitate the wire plugging of the wire plugging mechanism 25;

referring to fig. 4, the wire wrapping mechanism 26 is installed at the rear side of the rotor placing base 27, the wire wrapping mechanism 26 includes a vertical plate 261 installed vertically and horizontally, two sliding rails 262 installed in parallel with each other are installed on the front surface of the vertical plate 261 from top to bottom horizontally, a sliding block 263 is sleeved on the surface of the sliding rail 262 in a sliding manner, a translation cylinder 268 is installed at the top of the vertical plate 261, the output end of the translation cylinder 268 is connected with the top of the right side of the sliding block 263, the sliding block 263 is driven by the translation cylinder 268 to move left and right on the surface of the sliding rail 262, two mounting plate guide rails 269 are installed on the front surface of the sliding block 263 in parallel with each other from left to right along the vertical direction, a wire wrapping mounting plate 264 is sleeved on the surface of the mounting plate 269 in a sliding manner, the wire wrapping plate 264 is in an L-shaped plate structure, a wire wrapping lining 265 is installed on the bottom surface of the wire wrapping plate 264, and the wire wrapping lining 265 is used for automatically gripping a coil pressed into and folded in the spinning mechanism 222, the surface of the sliding block 263 is further provided with a wire pressing cylinder 266, the output end of the bottom of the wire pressing cylinder 266 is connected with a wire pressing disc 267, the wire pressing disc 267 faces the wire package lining 265 and is used for pressing down a coil grabbed on the wire package lining 265, the right side of the wire package mounting plate 264 is connected with the output end of the bottom of the wire taking cylinder 265, and the wire taking cylinder 265 is fixedly mounted at the upper right corner of the sliding block 263 and is used for controlling the wire package mounting plate 264 to drive the wire package lining 265 to move downwards or ascend so as to complete automatic grabbing of the coil.

The working principle of the utility model is as follows:

the utility model discloses an automatic plug wire machine of new forms of energy electric motor rotor is at the in-service use in-process, at first accept the coil that has been bent that drops in the process through work or material rest 231, then pass through line hoist mechanism 23 with the coil orderly promotion to separating mechanism 24 on, and slide to the lower extreme along separating mechanism 24, then plug wire mechanism 25 starts, drive plug wire pressure head 252 through plug wire cylinder 251 and reciprocate to push down, thereby press the coil in proper order one by one in the coil hole on spin draw-in mechanism 222 surface, when plug wire mechanism 25 pushes down the plug wire, rotate through rotary servo motor 225, drive outer rotary disk 221 and carry out the revolution, when outer rotary disk 221 revolves, drive rotation gear 224 through dividing shaft 223 and carry out the rotation, thereby make the coil can insert in spin draw-in mechanism 222 the mechanism according to the order automatically, after the coil in spin draw-in mechanism 222 finishes inserting, the outer rotating disk 221 revolves 180 degrees right, the spin furling mechanism 222 with the coils fully inserted is transferred to the position under the coil wrapping mechanism 26, the wire taking cylinder 265 starts to descend at the moment, the coil lining 265 is sleeved with the coils tightly clamped in the spin furling mechanism 222, then the wire taking cylinder 265 ascends to drive the coils on the coil lining 265 to ascend together, after the coils ascend to a preset position, the translation cylinder 268 starts to push right, the translation cylinder 268 drives the whole sliding block 263 to move rightwards through the translation cylinder 268, the coil lining 265 for grabbing the coils moves right above the rotor placing base 27, the wire pressing cylinder 266 starts to descend at the moment to drive the wire pressing disc 267 at the bottom of the wire pressing cylinder to press down, the coils grabbed on the coil lining 265 are pressed into the motor rotor 28, and the automatic wire inserting of the motor rotor can be completed through the circulation operation.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

and finally: the above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it should be noted that, for those skilled in the art, many modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides an automatic line machine of inserting of new forms of energy electric motor rotor, includes frame (1) and work host computer (2), its characterized in that:

the working host (2) comprises a general assembly table panel (21), a wired lifting mechanism (23) is installed on the left side of the general assembly table panel (21), a separating mechanism (24), a wire plugging mechanism (25), a wire drawing mechanism (22) and a rotor placing base (27) are sequentially installed on the surface of the general assembly table panel (21) from left to right, and a wire wrapping mechanism (26) is further transversely installed on the inner side of the general assembly table panel (21).

2. The automatic wire inserting machine for the new energy motor rotor according to claim 1 is characterized in that: the wire draws in mechanism (22) and includes hoist and mount platform (226) of fixed mounting in assembly countertop (21) bottom, rotatory servo motor (225) is installed to hoist and mount platform (226) bottom, rotatory servo motor (225) output and indexing shaft (223) are connected, indexing shaft (223) bottom and outer rotary disk (221) are connected, the rotatable installation of outer rotary disk (221) is on assembly countertop (21).

3. The automatic wire inserting machine for the new energy motor rotor according to claim 2 is characterized in that: the outer rotating disk (221) is of a circular plate-shaped structure, the surface of the outer rotating disk (221) is further provided with 2 spin furling mechanisms (222), and the 2 spin furling mechanisms (222) are arranged in a centrosymmetric manner by taking the circle center of the outer rotating disk (221) as the center.

4. The automatic wire inserting machine for the new energy motor rotor according to claim 3, is characterized in that: the bottom of each of the 2 spinning furling mechanisms (222) is provided with a rotation gear (224), and the rotation gear (224) is in transmission connection with the indexing shaft (223) through a gear.

5. The automatic wire inserting machine for the new energy motor rotor according to claim 2 is characterized in that: an ejection cylinder (227) is further mounted on the left side of the hoisting table (226), and the output end of the ejection cylinder (227) is connected with an ejection rod (228) which is vertically arranged.

6. The automatic wire inserting machine for the new energy motor rotor according to claim 1 is characterized in that: wire package mechanism (26) are installed and are placed base (27) rear side at the rotor, wire package mechanism (26) are including vertical horizontal installation riser (261), riser (261) front surface is from last to horizontal installation down two slide rail (262) of parallel arrangement each other, slide rail (262) slidable has cup jointed slider (263) in surface, translation cylinder (268) are installed at riser (261) top, the output of translation cylinder (268) with slider (263) right side top is connected.

7. The automatic wire inserting machine for the new energy motor rotor according to claim 6, is characterized in that: slider (263) front surface from a left side to the right side along the mutual parallel install two mounting panel guide rails (269) of vertical direction, mounting panel guide rail (269) surface slidable has cup jointed solenoid mounting panel (264), solenoid mounting panel (264) are L shaped plate column structure, install solenoid inside lining (265) on solenoid mounting panel (264) bottom surface.

8. The automatic wire inserting machine for the new energy motor rotor according to claim 6, is characterized in that: the surface of the sliding block (263) is also provided with a wire pressing cylinder (266), the output end of the bottom of the wire pressing cylinder (266) is connected with a wire pressing disc (267), and the wire pressing disc (267) is opposite to a wire package lining (265).

9. The automatic wire inserting machine for the new energy motor rotor according to claim 1 is characterized in that: the line lifting mechanism (23) comprises a plurality of vertically-mounted lifting upright columns (234), a plurality of lifting inclined plates (232) are fixedly connected to the tops of the lifting upright columns (234), and the left ends of the lifting inclined plates (232) are connected with a material rack (231).

10. The automatic wire inserting machine for the new energy motor rotor according to claim 9 is characterized in that: promote swash plate (232) side and install lift motor (233), the conveying chain transmission in lift motor (233) and the lift swash plate (232) is connected, it is articulated with separating mechanism (24) left end to promote swash plate (232) right-hand member.