CN111785500A - Small-tap all-in-one machine with gold thread - Google Patents
Small-tap all-in-one machine with gold thread Download PDFInfo
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- CN111785500A CN111785500A CN202010674944.2A CN202010674944A CN111785500A CN 111785500 A CN111785500 A CN 111785500A CN 202010674944 A CN202010674944 A CN 202010674944A CN 111785500 A CN111785500 A CN 111785500A
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- 241000218202 Coptis Species 0.000 title claims abstract description 15
- 235000002991 Coptis groenlandica Nutrition 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 238000007598 dipping method Methods 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 46
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000003292 glue Substances 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 230000000903 blocking effect Effects 0.000 claims abstract description 15
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000007654 immersion Methods 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 9
- 238000007790 scraping Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000005476 soldering Methods 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004804 winding Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 210000001503 joint Anatomy 0.000 description 3
- 230000005389 magnetism Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention aims to provide the small-tap all-in-one machine for adding the gold thread, which has the advantages of good gum dipping effect, high production efficiency and stability. The automatic glue dipping and curing device comprises a material tray feeding mechanism, a magnetic suction material taking mechanism and a rotary table clamping mechanism which are sequentially connected, wherein a wire clamping and cutting mechanism, a tin dipping mechanism and two groups of glue dipping and curing mechanisms are sequentially arranged along the circumferential direction of the rotary table clamping mechanism, the wire clamping and cutting mechanism, the tin dipping mechanism and the two groups of glue dipping and curing mechanisms are matched with the rotary table clamping mechanism, the glue dipping and curing mechanisms comprise a glue dipping assembly and a curing lamp which are sequentially arranged, the glue dipping assembly comprises a glue dipping tank, a light blocking shell, a shading door and a first air cylinder, the glue dipping tank is arranged in the light blocking shell, a through hole is formed in the light blocking shell, and the first air cylinder drives the shading door to shield or open the through hole. The invention is applied to the technical field of winding magnetic ring processing equipment.
Description
Technical Field
The invention is applied to the technical field of winding magnetic ring processing equipment, and particularly relates to a small-tap all-in-one machine for adding gold threads.
Background
The inductor is generally composed of a plurality of magnetic rings wound with enameled wires, wherein in order to meet circuit connection inside the inductor, the wound magnetic rings are generally required to be processed in a production process, such as wire arrangement, wire twisting, shearing, tin dipping, glue dipping and the like, wherein glue solution solidification appearance in the traditional operation steps of tin dipping and glue dipping after shearing is not ideal, the traditional hot dry glue or AB glue cannot be quickly solidified, the appearance of a produced product cannot meet installation requirements easily, and the defect of long solidification time exists. The UV adhesive is also called photosensitive adhesive and ultraviolet curing adhesive, is an adhesive which can be cured only by ultraviolet irradiation and can be used as an adhesive. Because of its property of easily solidifying with light, it cannot be used in production equipment that needs to be able to view from outside the transparent casing of the equipment, requiring a light-blocking housing or a low-light environment. However, the light-cured magnet can be quickly cured after being irradiated, and the mounting requirements of small parts such as a wound magnet ring and the like can be well met.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and provides the small-tap all-in-one machine for the gold thread, which has the advantages of good gum dipping effect, high production efficiency and stability.
The technical scheme adopted by the invention is as follows: the automatic glue dipping and curing device comprises a material tray feeding mechanism, a magnetic suction material taking mechanism and a rotary table clamping mechanism which are sequentially connected, wherein a wire clamping and cutting mechanism, a tin dipping mechanism and two groups of glue dipping and curing mechanisms are sequentially arranged along the circumferential direction of the rotary table clamping mechanism, the wire clamping and cutting mechanism, the tin dipping mechanism and the two groups of glue dipping and curing mechanisms are matched with the rotary table clamping mechanism, the glue dipping and curing mechanisms comprise a glue dipping assembly and a curing lamp which are sequentially arranged, the glue dipping assembly comprises a glue dipping tank, a light blocking shell, a shading door and a first air cylinder, the glue dipping tank is arranged in the light blocking shell, a through hole is formed in the light blocking shell, and the first air cylinder drives the shading door to shield or open the through hole.
According to the scheme, the material tray feeding mechanism is used for supplying the material tray loaded with the magnetic rings to the magnetic suction material taking mechanism, the magnetic suction material taking mechanism adopts a magnetic force adsorption mode to transport products, and damage to the products in the transportation process can be effectively avoided. The wire clamping and cutting mechanism is used for clamping redundant wire ends of the product and cutting the redundant wire ends. The tin immersion mechanism is used for tin immersion after the line end of the product is cut, so that the line end of the part is connected. The gum dipping and curing mechanism is used for gluing and coagulating gum solution of a tin dipping part. The light blocking shell is arranged to prevent glue in the glue dipping tank from being condensed by illumination in the glue placing process, the first air cylinder drives the light blocking door to open and shield the passing hole, the product is opened when needing glue dipping, and the product is closed to prevent the glue from being condensed when not needing glue dipping. The curing lamp is used for irradiating ultraviolet rays to solidify the UV glue.
One preferred scheme is, charging tray feed mechanism includes pile frame, charging tray determine module, removal subassembly, jacking subassembly and charging tray clamping subassembly, the pile frame sets up remove the subassembly top, charging tray determine module sets up including the slope two second cylinders of pile frame both sides, be provided with the separation piece on the activity end of second cylinder, the up end and the horizontal plane of separation piece are parallel, it includes slide and sharp pushing mechanism to remove the subassembly, charging tray clamping subassembly is including setting up two centre gripping cylinders of slide both sides, the jacking subassembly sets up the one end of slide just is located the below of charging tray clamping subassembly.
According to the scheme, the stacking frame is used for limiting the material trays, and the material tray separation assembly is used for separating the bottommost layer of the material tray stack on the slide way. Through to slide direction slope sets up two the second cylinder, and then realize when the second cylinder stretches out the separation piece inserts from the gap of bottom charging tray up end, with the charging tray jack-up on upper portion, simultaneously the up end of separation piece adopts the design that is on a parallel with the horizontal plane, improves the stability of support. The slide is used for the removal direction of charging tray, sharp pushing mechanism is used for promoting the charging tray and moves on the slide, sharp pushing mechanism is that the motor drives the promotion piece through gear and rack cooperation and removes, promotes the charging tray and removes, then resets. The jacking assembly is used for jacking the material tray to enable the material tray to reach a material taking position, and the two clamping cylinders extend out to support the bottom of the material tray, so that the material tray is kept at a material taking height.
The material tray clamping assembly is characterized in that a first rotary cylinder is further arranged below the material tray clamping assembly, and a support rod is arranged at the movable end of the first rotary cylinder.
According to the scheme, the first rotary cylinder and the support rod are arranged, so that the middle of the material tray is supported when the material tray clamping assembly clamps the material tray, and the material tray is prevented from deforming under stress in the material taking process.
One preferred scheme is, the magnetic suction material taking mechanism comprises a linear driving assembly, a linear sliding rail set, a rotating shaft, a second rotary cylinder, a clamping block, a first magnet and a first driving cylinder, wherein the rotating shaft is in sliding fit with the linear sliding rail set through a slider, the rotating shaft is in sliding fit with the slider, the movable end of the second rotary cylinder is connected with the rotating shaft, the clamping block and the first driving cylinder are arranged on the rotating shaft, a plurality of first product grooves are formed in the clamping block, the first driving cylinder drives the first magnet to be close to or far away from the clamping block, and the linear driving assembly drives the slider to move along the linear sliding rail set in a reciprocating manner.
According to the scheme, the first driving cylinder drives the first magnet to be close to the clamping block, so that the first product slots are located in a magnetic field, the product, namely a magnetic ring, is adsorbed on the first product slots, and the first product slots are simultaneously arranged for large-batch loading, so that the production efficiency is improved. Through setting up second revolving cylinder drives the pivot rotates, carries out the posture adjustment after the product absorption, satisfies the requirement of follow-up processing. The linear driving assembly is of a structure that a motor drives through a synchronous belt, so that the clamping block is driven to be in butt joint with the turntable clamping mechanism after materials are taken.
The magnetic suction material taking mechanism further comprises a second driving cylinder, the second driving cylinder is fixed on the rotating shaft, and the clamping block and the first driving cylinder are fixed on the movable end of the second driving cylinder.
According to the scheme, the second driving cylinder is arranged to increase the movable distance of the clamping block, so that the material trays with different heights can be adapted, and collision between the material trays and the moving process is avoided.
One preferred scheme is, carousel fixture includes top mounting bracket, supporting disk and the work carousel that top-down set gradually, the circumference array is provided with a plurality of magnetism centre gripping subassemblies on the work carousel, be provided with on the mounting bracket of top with magnetism centre gripping subassembly complex centre gripping actuating mechanism, magnetic core centre gripping subassembly is including clamping board, sliding seat, second magnet and reset assembly, the sliding seat is fixed on the work carousel, clamping board sliding fit is in on the sliding seat, second magnet sliding fit is in the back of clamping board, be provided with a plurality of second product grooves on the clamping board, the top of clamping board rotate be provided with supporting disk cooperation rolling wheel, reset assembly drives the second magnet is close to clamping board.
According to the scheme, the top mounting bracket is used for mounting the actuating mechanism. The work carousel is driven by driving motor and is rotated, and then drives a plurality of magnetism centre gripping subassembly switches the station, through reset assembly drives the second magnet is close to dress splint make the product can be adsorbed a plurality of process on the second product groove. The reset component is a common structure which is reset through spring energy storage on the market. The rolling wheel is used for supporting the clamping plate during movement and is matched with the clamping driving mechanism to drive the clamping plate to move. The clamping plate is in sliding fit with the sliding seat, and can move in the vertical direction in cooperation with the clamping driving mechanism, so that a product can reach a processing position. The second magnet is in sliding fit with the sliding seat, so that the clamping plate can be far away from the sliding seat, the suction force on a product is relieved, and the normal taking of the product can be guaranteed.
Further preferred scheme is, centre gripping actuating mechanism includes air cylinder and couple down, the couple is fixed to be set up on air cylinder's the activity is served down, when air cylinder withdraws down the inboard lower flat of couple with supporting disk upper surface parallel and level, be equipped with on the supporting disk with couple complex movable port, the couple with the wheel cooperatees rolls.
According to the scheme, the downward-pressing air cylinder drives the rolling wheels to descend through the hooks, and then the clamping plate is driven to move downwards.
Further preferred scheme is, carousel fixture still is including setting up the third of work carousel below drives actuating cylinder, the second magnet is kept away from the one end of clamping board is provided with the stopper, the expansion end that the third drove actuating cylinder be provided with the spacing groove of stopper looks adaptation, the third drives actuating cylinder and drives the compression of second magnet reset assembly.
According to the scheme, the third driving cylinder is matched with the second magnet, transmission connection is achieved, the second magnet is driven to be far away from the clamping plate, and then the suction force to the product is relieved during blanking. The opening direction of the limiting groove coincides with the motion direction of the limiting block, when the working turntable rotates, the limiting block moves circumferentially and is inserted into the limiting groove along the motion direction to realize connection, and when the working turntable rotates again, the limiting block is separated from the limiting groove along the motion direction.
One preferred scheme is, press from both sides line tangent line mechanism includes fixing base, cutter, tangent line cylinder and a pair of double-layered line cylinder, be provided with the incision on the fixing base, notched lateral wall be provided with cutter complex dog, tangent line cylinder and a pair of double-layered line cylinder all sets up on the fixing base, the cutter with the expansion end fixed connection of tangent line cylinder, two double-layered line cylinder sets up respectively notched both sides, two all be provided with the clamp line piece on the expansion end of double-layered line cylinder.
According to the scheme, the wire clamping cylinder drives the wire clamping block to clamp the wire end of the product, and the cutter is matched with the stop block to cut off the redundant wire end.
According to a preferable scheme, the tin immersion mechanism comprises a tin immersion furnace, a tin scraping knife, a linear motor and a lifting cylinder, the lifting cylinder is fixed at the movable end of the linear motor, and the lifting cylinder drives the tin scraping knife to move up and down above the tin immersion furnace.
According to the scheme, the tin immersion furnace is used for heating tin liquid, the tin scraping knife is used for cleaning solidified tin, and the linear motor and the lifting cylinder drive the tin scraping knife to move in a plane, so that tin slag in a certain space can be cleaned.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the tray feeding mechanism;
FIG. 3 is a schematic perspective view of the magnetic material taking mechanism;
FIG. 4 is a schematic perspective view of the clamping mechanism;
FIG. 5 is a schematic perspective view of the thread clamping and cutting mechanism;
FIG. 6 is a schematic perspective view of the wicking mechanism;
FIG. 7 is a schematic perspective view of the gumming assembly;
fig. 8 is a schematic perspective view of the gum dipping assembly with the light blocking housing removed.
Detailed Description
As shown in fig. 1, 7 and 8, in this embodiment, the present invention includes a tray feeding mechanism 1, a magnetic material taking mechanism 2 and a turntable clamping mechanism 3, which are connected in sequence, a thread clamping and cutting mechanism 4, a tin dipping mechanism 5 and two groups of glue dipping and curing mechanisms are arranged in sequence along the circumferential direction of the turntable clamping mechanism 3, the wire clamping and cutting mechanism 4, the dip soldering mechanism 5 and the two groups of dip soldering and curing mechanisms are all matched with the turntable clamping mechanism 3, the dipping and curing mechanism comprises a dipping component 6 and a curing lamp 7 which are arranged in sequence, the dipping component 6 comprises a dipping tank 61, a light blocking shell 62, a shading door 63 and a first air cylinder 64, the glue dipping tank 61 is arranged in the light blocking shell 62, a through hole 65 is arranged on the light blocking shell 62, the first cylinder 64 drives the light shielding door 63 to shield or open the passing hole 65.
As shown in fig. 2, in this embodiment, charging tray feeding mechanism 1 includes stacking frame 11, charging tray separator, removal subassembly, jacking subassembly and charging tray clamping subassembly, stacking frame 11 sets up remove the subassembly top, charging tray separator sets up including the slope two second cylinders 12 of stacking frame 11 both sides, be provided with separation piece 13 on the activity end of second cylinder 12, separation piece 13's up end is parallel with the horizontal plane, it includes slide and sharp pushing mechanism 14 to remove the subassembly, charging tray clamping subassembly is including setting up two centre gripping cylinders 15 of slide both sides, the jacking subassembly sets up the one end of slide just is located charging tray clamping subassembly's below.
In this embodiment, the below of charging tray clamping subassembly still is provided with first revolving cylinder, first revolving cylinder's expansion end is provided with the bracing piece.
As shown in fig. 3, in this embodiment, the magnetic suction material taking mechanism 2 includes a linear driving assembly 21, a linear sliding rail set 22, a rotating shaft 23, a second rotating cylinder 24, a clamping block 25, a first magnet 26 and a first driving cylinder 27, the rotating shaft 23 is slidably fitted on the linear sliding rail set 22 through a slider, the rotating shaft 23 is rotatably fitted with the slider, a movable end of the second rotating cylinder 24 is connected with the rotating shaft 23, the clamping block 25 and the first driving cylinder 27 are both disposed on the rotating shaft 23, twenty-five first product slots 28 are disposed on the clamping block 25, the first driving cylinder 27 drives the first magnet 26 to approach or leave the clamping block 25, and the linear driving assembly 21 drives the slider to reciprocate along the linear sliding rail set 22. The magnetic suction material taking mechanism 2 further comprises a second driving cylinder 29, the second driving cylinder 29 is fixed on the rotating shaft 23, and the clamping block 25 and the first driving cylinder 27 are fixed on the movable end of the second driving cylinder 29.
As shown in fig. 4, in this embodiment, the turntable clamping mechanism 3 includes a top mounting frame 31, a supporting plate 32 and a working turntable 33 arranged in sequence from top to bottom, a plurality of magnetic clamping components are arranged on the working turntable 33 in a circumferential array, a clamping driving mechanism matched with the magnetic clamping components is arranged on the top mounting rack 31, the magnetic core clamping component comprises a clamping plate 34, a sliding seat 35, a second magnet and a resetting component, the sliding seat 35 is fixed on the working turntable 33, the clamping plate 34 is in sliding fit with the sliding seat 35, the second magnet is slidably fitted on the back of the clamping plate 34, twenty-five second product grooves 36 are arranged on the clamping plate 34, the top of the clamping plate 34 is rotatably provided with a rolling wheel 37 matched with the supporting plate 32, and the resetting component drives the second magnet to be close to the clamping plate 34. Centre gripping actuating mechanism includes air cylinder and couple 38 down, couple 38 is fixed to be set up on air cylinder's the activity is served down, when air cylinder withdraws down the inboard of couple 38 down the plane with supporting disk 32 upper surface parallel and level, be equipped with on the supporting disk 32 with couple 38 complex movable mouthful, couple 38 with roll wheel 37 and cooperate.
In this embodiment, carousel fixture 3 is still including setting up the third of work carousel 33 below drives actuating cylinder, the second magnet is kept away from the one end of clamping plate 34 is provided with the stopper, the expansion end that the third drove actuating cylinder be provided with the spacing groove of stopper looks adaptation, the third drives actuating cylinder and drives the compression of second magnet reset component.
As shown in fig. 5, in this embodiment, the thread clamping and cutting mechanism 4 includes a fixed seat 41, a cutting knife 42, a thread cutting cylinder 43, and a pair of thread clamping cylinders 44, wherein a notch is formed on the fixed seat 41, a stop block 45 engaged with the cutting knife 42 is disposed on a side wall of the notch, the thread cutting cylinder 43 and the pair of thread clamping cylinders 44 are both disposed on the fixed seat 41, the cutting knife 42 is slidably engaged with the fixed seat 41, the cutting knife 42 is fixedly connected with a movable end of the thread cutting cylinder 43, the two thread clamping cylinders 44 are respectively disposed on two sides of the notch, and a thread clamping block is disposed on a movable end of each of the two thread clamping cylinders 44.
As shown in fig. 6, in the present embodiment, the tin dipping mechanism 5 includes a tin dipping furnace 51, a tin scraping blade 52, a linear motor 53, and a lifting cylinder 54, the lifting cylinder 54 is fixed at a movable end of the linear motor 53, and the lifting cylinder 54 drives the tin scraping blade 52 to move up and down above the tin dipping furnace 51.
The working principle of the invention is as follows:
firstly, the second cylinder 12 retracts to enable the separating block 13 to place the material tray stack on the slideway, then the second cylinder 12 extends out, and the separating block 13 is inserted between the material tray at the bottommost layer and the material tray at the upper layer to jack up the material tray at the upper layer.
The charging tray that sharp pushing mechanism 14 will separate pushes away to the top of jacking subassembly, the jacking subassembly rises to get the material position with the charging tray lifting, two the bearing charging tray is stretched out to centre gripping cylinder 15, first revolving cylinder starts, the bracing piece moves to the charging tray below, supports the middle part of charging tray.
The second driving cylinder 29 extends out to enable the clamping block 25 to be close to the material tray, the first driving cylinder 27 drives the first magnet 26 to be close to the clamping block 25, and the product is adsorbed on the first product groove 28 through magnetic force. After the second rotary cylinder 24 drives the rotating shaft 23 to rotate ninety degrees, the linear driving assembly 21 is started, and drives the clamping block 25 to be in butt joint with the clamping plate 34; at this time, the third driving mechanism drives the second magnet to be away from the clamping plate 34, and after the first driving cylinder 27 retracts, the third driving mechanism drives the second magnet to be close to the clamping plate 34, so that the product is adsorbed in the second product groove 36. Then, the working turntable 33 is driven by the motor to rotate, and the second magnet is disengaged from the third driving mechanism.
The positions of the top mounting rack 31 corresponding to the wire clamping and cutting mechanism 4, the tin dipping mechanism 5 and the two groups of glue dipping assemblies 6 are provided with the clamping driving mechanisms. The clamping driving mechanism corresponding to the wire clamping and cutting mechanism 4 is further provided with a pressing mechanism matched with the twenty-five second product grooves 36, and the pressing mechanism comprises a pressing cylinder and a pressing block arranged at the movable end of the pressing cylinder. When the magnetic clamping assembly moves to the position above the wire clamping and cutting mechanism 4, the pressing air cylinder retracts to drive the pressing block to press a product tightly, the pressing air cylinder extends out to drive the clamping plate 34 to descend through the hook 38 to enable the wire end of the product to extend into the notch, the two wire clamping air cylinders 44 extend out to clamp the wire end tightly, the pressing air cylinder retracts to enable the wire end to be straightened, the wire clamping air cylinder loosens the wire end, the pressing air cylinder extends out again, the wire cutting air cylinder 43 extends out to cut the wire end, then the wire end is reset, and the working turntable 33 rotates to the next station.
When the magnetic clamping assembly moves to the position above the tin immersion mechanism 5, the pressing cylinder drives the clamping plate 34 to descend, so that the cut line end is subjected to tin immersion, and then the pressing cylinder resets, and the working turntable 33 rotates to the next station.
When the magnetic clamping assembly moves to the position above the gumming assembly 6, the pressing cylinder drives the clamping plate 34 to descend, the first cylinder 64 drives the shading door 63 to open the passing hole 65, so that the line end of the product is gummed in the gumming tank 61, then the pressing cylinder retracts, the shading door 63 is closed, and the working turntable drives the magnetic clamping assembly to move to the position in front of the curing lamp 7 to irradiate ultraviolet curing glue solution on the gumming position.
After two times of gum dipping and curing, the working turntable 33 drives the magnetic clamping assembly to move back to the initial position. After the clamping block 25 is in butt joint with the clamping plate 34, the clamping plate 34 is demagnetized, the clamping block 25 is magnetized, and the product is placed on the material return plate. After finishing the processing of a material tray product, the operator takes the material tray away, and the material tray feeding mechanism 1 inputs a new material tray.
Claims (10)
1. The utility model provides a little all-in-one of taking a percentage of adding gold thread which characterized in that: it comprises a material tray feeding mechanism (1), a magnetic suction material taking mechanism (2) and a turntable clamping mechanism (3) which are connected in sequence, a wire clamping and cutting mechanism (4), a tin dipping mechanism (5) and two groups of glue dipping and curing mechanisms are arranged in sequence along the circumferential direction of the turntable clamping mechanism (3), the wire clamping and cutting mechanism (4), the dip soldering mechanism (5) and the two groups of dip soldering and curing mechanisms are all matched with the turntable clamping mechanism (3), the gum dipping and curing mechanism comprises a gum dipping component (6) and a curing lamp (7) which are arranged in sequence, the dipping component (6) comprises a dipping tank (61), a light blocking shell (62), a shading door (63) and a first cylinder (64), the gum dipping tank (61) is arranged in the light blocking shell (62), a passing hole (65) is arranged on the light blocking shell (62), the first air cylinder (64) drives the shading door (63) to shield or open the passing hole (65).
2. The gold thread adding small-tap all-in-one machine as claimed in claim 1, characterized in that: charging tray feeding mechanism (1) is including pile frame (11), charging tray determine module, removal subassembly, jacking subassembly and charging tray clamping subassembly, pile frame (11) set up remove the subassembly top, charging tray determine module sets up including the slope two second cylinders (12) of pile frame (11) both sides, be provided with separation piece (13) on the activity end of second cylinder (12), the up end and the horizontal plane of separation piece (13) are parallel, the removal subassembly includes slide and sharp pushing mechanism (14), charging tray clamping subassembly is including setting up two centre gripping cylinders (15) of slide both sides, the jacking subassembly sets up the one end of slide just is located the below of charging tray clamping subassembly.
3. The gold thread adding small-tap all-in-one machine as claimed in claim 2, characterized in that: a first rotary cylinder is further arranged below the charging tray clamping assembly, and a supporting rod is arranged at the movable end of the first rotary cylinder.
4. The gold thread adding small-tap all-in-one machine as claimed in claim 1, characterized in that: the magnetic suction material taking mechanism (2) comprises a linear driving component (21), a linear sliding rail group (22), a rotating shaft (23), a second rotating cylinder (24), a clamping block (25), a first magnet (26) and a first driving cylinder (27), the rotating shaft (23) is in sliding fit with the linear slide rail group (22) through a sliding block, the rotating shaft (23) is in running fit with the sliding block, the movable end of the second rotary cylinder (24) is connected with the rotating shaft (23), the clamping block (25) and the first driving cylinder (27) are both arranged on the rotating shaft (23), a plurality of first product grooves (28) are arranged on the clamping block (25), the first driving air cylinder (27) drives the first magnet (26) to be close to or far away from the clamping block (25), the linear driving component (21) drives the sliding block to do reciprocating linear motion along the linear sliding rail set (22).
5. The gold thread adding small-tap all-in-one machine as claimed in claim 4, wherein: the magnetic suction material taking mechanism (2) further comprises a second driving cylinder (29), the second driving cylinder (29) is fixed on the rotating shaft (23), and the clamping block (25) and the first driving cylinder (27) are fixed on the movable end of the second driving cylinder (29).
6. The gold thread adding small-tap all-in-one machine as claimed in claim 1, characterized in that: the turntable clamping mechanism (3) comprises a top mounting frame (31), a supporting disc (32) and a working turntable (33) which are sequentially arranged from top to bottom, a plurality of magnetic clamping assemblies are arranged on the working turntable (33) in a circumferential array mode, a clamping driving mechanism matched with the magnetic clamping assemblies is arranged on the top mounting frame (31), each magnetic core clamping assembly comprises a clamping plate (34), a sliding seat (35), a second magnet and a reset assembly, the sliding seats (35) are fixed on the working turntable (33), the clamping plates (34) are in sliding fit on the sliding seats (35), the second magnets are in sliding fit on the back of the clamping plates (34), a plurality of second product grooves (36) are formed in the clamping plates (34), and rolling wheels (37) matched with the supporting disc (32) are rotatably arranged at the top of the clamping plates (34), the reset assembly brings the second magnet close to the clamping plate (34).
7. The gold thread adding small-tap all-in-one machine as claimed in claim 6, wherein: centre gripping actuating mechanism is including air cylinder and couple (38) down, couple (38) are fixed to be set up on air cylinder's the activity is served down, when air cylinder withdraws down the inboard lower flat of couple (38) with supporting disk (32) upper surface parallel and level, be equipped with on supporting disk (32) with couple (38) complex movable opening, couple (38) with roll wheel (37) and cooperate.
8. The gold thread adding small-tap all-in-one machine as claimed in claim 6, wherein: carousel fixture (3) still including setting up the third of work carousel (33) below drives actuating cylinder, the second magnet is kept away from the one end of clamping board (34) is provided with the stopper, the expansion end that the third drove actuating cylinder be provided with the spacing groove of stopper looks adaptation, the third drives actuating cylinder and drives the compression of second magnet reset assembly.
9. The gold thread adding small-tap all-in-one machine as claimed in claim 1, characterized in that: press from both sides line thread cutting mechanism (4) including fixing base (41), cutter (42), tangent line cylinder (43) and a pair of thread clamping cylinder (44), be provided with the incision on fixing base (41), notched lateral wall be provided with cutter (42) complex dog (45), tangent line cylinder (43) and a pair of thread clamping cylinder (44) all set up on fixing base (41), cutter (42) with the expansion end fixed connection of tangent line cylinder (43), two thread clamping cylinder (44) set up respectively notched both sides, two the activity of thread clamping cylinder (44) is served and all is provided with the thread clamping piece.
10. The gold thread adding small-tap all-in-one machine as claimed in claim 1, characterized in that: the tin immersion mechanism (5) comprises a tin immersion furnace (51), a tin scraping knife (52), a linear motor (53) and a lifting cylinder (54), wherein the lifting cylinder (54) is fixed at the movable end of the linear motor (53), and the lifting cylinder (54) drives the tin scraping knife (52) to lift above the tin immersion furnace (51).
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| CN202010674944.2A CN111785500B (en) | 2020-07-14 | 2020-07-14 | Add little all-in-one of taking a percentage of gold thread |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010674944.2A CN111785500B (en) | 2020-07-14 | 2020-07-14 | Add little all-in-one of taking a percentage of gold thread |
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| CN111785500B CN111785500B (en) | 2024-06-25 |
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| CN111785500B (en) | 2024-06-25 |
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