CN215580838U

CN215580838U - Automatic installation equipment for direct current motor end cover

Info

Publication number: CN215580838U
Application number: CN202121179606.8U
Authority: CN
Inventors: 王新; 周华国; 廖建勇
Original assignee: Shenzhen Honest Mechatronic Equipment Co Ltd
Current assignee: Shenzhen Honest Mechatronic Equipment Co Ltd
Priority date: 2021-05-30
Filing date: 2021-05-30
Publication date: 2022-01-18
Anticipated expiration: 2031-05-30

Abstract

The utility model relates to automatic installation equipment for a direct current motor end cover, which is used for assembling the direct current motor end cover and comprises carbon brush arm production equipment, direct current motor end cover production equipment with a built-in capacitor and inductor and automatic carbon brush arm installation equipment, wherein a carbon brush sheet is processed into a carbon brush arm by the carbon brush arm production equipment and is conveyed to the automatic carbon brush arm installation equipment, the capacitor and the inductor are installed on the direct current motor end cover by the direct current motor end cover production equipment with the built-in capacitor and inductor and are transmitted to the automatic carbon brush arm installation equipment, and the carbon brush arm is installed in the direct current motor end cover with the built-in capacitor and inductor by the automatic carbon brush arm installation equipment. Above-mentioned direct current motor end cover automatic installation equipment need not artifical direct operation installation, realizes full-automatic production, avoids the artificial damage to the product, can improve direct current motor end cover's production efficiency and reduce the defective rate.

Description

Automatic installation equipment for direct current motor end cover

Technical Field

The utility model relates to the field of direct current motors, in particular to automatic installation equipment for end covers of direct current motors.

Background

In the end cover structure of the motor commonly adopted in the market, a terminal is directly connected with a carbon brush through a carbon brush arm, a capacitor is arranged outside an end cover and is connected to the carbon brush arm, the capacitor is arranged above the end cover, a required inductor is connected to the terminal in series, and a lead is subsequently connected. And the direct current motor end cover of production is processed step by step through the manual work in the existing market and forms, however direct current motor end cover is small, and operating personnel processes inconveniently, causes the damage with the end cover easily at the in-process of processing, and the product defective rate that leads to producing is high, and production efficiency is low.

Disclosure of Invention

The utility model mainly aims to provide automatic installation equipment for end covers of direct current motors, which aims to solve the technical problems and can improve the production efficiency and reduce the defective rate.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the utility model provides a direct current motor end cover automatic installation equipment for assemble direct current motor end cover, including carbon brush arm production facility, built-in electric capacity inductance's direct current motor end cover production facility and carbon brush arm automatic installation equipment, carbon brush arm production facility processes the carbon brush piece into the carbon brush arm and transports it extremely on the carbon brush arm automatic installation equipment, in the direct current motor end cover production facility of dress electric capacity inductance installs electric capacity and inductance on the direct current motor end cover and transmits it extremely on the carbon brush arm automatic installation equipment, carbon brush arm automatic installation equipment installs the carbon brush arm in the direct current motor end cover of built-in electric capacity inductance.

As a preferred scheme, the carbon brush arm production equipment comprises a carbon brush sheet feeder, a carbon brush assembly machine, a shockproof glue dryer and a carbon brush arm detector, wherein the carbon brush sheet feeder transmits a carbon brush sheet strip to the carbon brush assembly machine, the carbon brush assembly machine installs a carbon brush on the carbon brush sheet, the shockproof glue assembly machine compresses the carbon brush to the carbon brush sheet, after glue is dripped into the carbon brush sheet, the shockproof glue is placed on the carbon brush sheet and is transmitted to the shockproof glue dryer to be dried to form the carbon brush arm, and the carbon brush arm detector detects the carbon brush arm.

As a preferable scheme, the direct current motor end cover production equipment internally provided with the capacitance inductor comprises an inductor installing machine, a capacitance forming machine, an electrode feeding machine and a direct current motor end cover installing machine internally provided with the capacitance inductor, the inductor installing machine installs the inductor into the end cover and transmits the inductor to the direct current motor end cover installing machine with the capacitor inductor inside, the capacitance forming machine arranges and forms the capacitance and transmits the capacitance to the direct current motor end cover mounting machine with the built-in capacitance inductor, the electrode feeding machine feeds the electrode to a direct current motor end cover mounting machine which transmits the inductance with the built-in capacitance, the direct current motor end cover mounting machine with the built-in capacitor and inductor sequentially mounts the formed capacitor and the electrode into the direct current motor end cover with the inductor to form the direct current motor end cover with the built-in capacitor and inductor, and transmitting the assembled direct current motor end cover with the built-in capacitor inductor to the automatic carbon brush arm mounting equipment.

As an optimal scheme, carbon brush arm automatic installation equipment is including carbon brush arm mounting plate, carbon brush arm point gum machine, carbon brush arm drying-machine and end cover blanking machine, carbon brush arm mounting plate installs carbon brush arm in the direct current motor end cover of built-in electric capacity inductance and conveys into in the carbon brush arm point gum machine, carbon brush arm point gum machine is with glue and a little gluing to direct current motor end cover, carbon brush arm point gum machine conveys direct current motor end cover to carbon brush arm drying-machine dries, the end cover blanking machine is arranged direct current motor end cover neatly and the unloading.

As a preferred scheme, the shockproof glue assembling machine comprises a carbon brush bending machine, a first dispensing mechanism, a shockproof glue feeding and vibrating disc and a shockproof glue feeding mechanism, wherein the carbon brush bending machine bends and forms a carbon brush, the first dispensing mechanism dispenses the carbon brush at a place where shockproof glue needs to be placed on the carbon brush, the shockproof glue feeding mechanism takes the carbon brush from the shockproof glue feeding and vibrating disc, and the shockproof glue feeding mechanism places the shockproof glue on the carbon brush.

As an optimal scheme, the inductance installing machine comprises an inductance feeding mechanism, an inductance placing mechanism, an end cover moving platform, an end cover moving mechanism, an inductance installing mechanism, a first defective product collecting mechanism and an end cover shifting-out mechanism, wherein the inductance feeding mechanism sorts and places the inductances one by one in the inductance placing mechanism, a direct current motor end cover passes through the end cover moving mechanism and moves along the end cover moving platform, the inductance installing mechanism follows the inductances in the inductance placing mechanism, the direct current motor end cover is installed in the inductance placing mechanism, defective products are removed by the first defective product collecting mechanism, and the end cover shifting-out mechanism moves the end cover with the installed inductances to the direct current motor end cover installing machine with the built-in capacitance inductances.

As a preferred scheme, the capacitance forming machine comprises a capacitance loading vibration disc, a capacitance loading mechanism, a pin straightening mechanism, a pin cutting mechanism, a first shaping mechanism, a second shaping mechanism, a pin shaping mechanism, a capacitance blanking mechanism, a capacitance moving-out platform, a capacitance shaping turntable and a capacitance shaping clamp, wherein the capacitance shaping clamp is placed on the capacitance shaping turntable, capacitors are placed in the capacitance loading vibration disc and are arranged orderly one by one through vibration, the capacitance loading mechanism places the capacitors on the capacitance shaping clamp, the pin straightening mechanism straightens capacitance pins on the capacitance shaping clamp, the pin cutting mechanism cuts off overlong pins, the first shaping mechanism bends the pins downwards in an inclined way, the second shaping mechanism bends the pins upwards in an inclined way, the pin shaping mechanism ensures that the shapes of the pins are fixed, the capacitor discharging mechanism moves the capacitor to a capacitor moving-out platform, and the capacitor moving-out platform moves the formed capacitor out to a direct current motor end cover mounting machine with a built-in capacitor inductor.

As a preferred scheme, the dc motor end cap mounting machine with the built-in capacitor and inductor comprises an end cap mounting turntable, an end cap mounting clamping mechanism, a capacitor mounting mechanism, an electrode feeding mechanism, an electrode mounting mechanism, an end cap transferring platform and a second defective product collecting mechanism, wherein an end cap fixing clamp is arranged on the end cap mounting turntable, the end cap mounting clamping mechanism transfers an end cap moved in by the end cap moving-out mechanism to the end cap fixing clamp, the end cap mounting clamping mechanism transfers a capacitor moved in by the capacitor moving-out platform to an end cap, the capacitor mounting mechanism covers an end of the capacitor mounting, the electrode feeding machine feeds the electrode, the electrode feeding mechanism transfers the electrode from the electrode feeding machine to the end cap, the electrode mounting mechanism covers the end of the electrode mounting, and the end cap mounting mechanism transfers the dc motor end cap with the built-in capacitor and inductor to the end cap transferring flat clamp by the end cap transferring mechanism On the table, the end cover transfer platform transfers the direct current motor end cover with the built-in capacitance and inductance to the carbon brush arm mounting machine, and the second defective product collection mechanism collects defective products in the carbon brush arm mounting machine.

As a preferred scheme, the carbon brush arm mounting machine comprises a carbon brush arm mounting turntable, a carbon brush arm mounting clamping mechanism, a carbon brush arm cutting mechanism, a carbon brush arm mounting mechanism, a carbon brush arm clamp welding mechanism and a second CCD detection mechanism, wherein the carbon brush arm mounting clamping mechanism transfers a direct current motor end cover with a built-in capacitance and inductance from the end cover transfer platform to a clamp of the carbon brush arm mounting turntable, the carbon brush arm cutting mechanism cuts a carbon brush arm material strip transferred by the carbon brush arm detection mechanism into a carbon brush arm, the carbon brush arm mounting clamping mechanism clamps the carbon brush arm to be placed on a direct current motor end cover with a built-in capacitance and inductance, the carbon brush arm mounting mechanism presses the carbon brush arm into the direct current motor end cover, the carbon brush arm clamp welding mechanism welds the carbon brush arm, the capacitance, the inductance and the electrode, and the second CCD detection mechanism detects whether the direct current motor end cover is mounted or not, and the carbon brush arm mounting and clamping mechanism transfers the mounted end cover to the carbon brush arm dispenser.

As a preferred scheme, the end cover blanking machine comprises an end cover blanking mechanism, an end cover sorting platform, a third CCD detection mechanism, an end cover sorting mechanism and a material tray moving mechanism, wherein the end cover blanking mechanism transfers the dried linear motor end cover from the carbon brush arm dryer to the end cover sorting platform, the third CCD detection mechanism detects whether the end cover is qualified, and the end cover sorting mechanism places the qualified product from the end cover sorting platform for storage by the material tray moving mechanism.

The utility model has the beneficial effects that: above-mentioned direct current motor end cover automatic installation equipment need not artifical direct operation installation, realizes full-automatic production, avoids the artificial damage to the product, can improve direct current motor end cover's production efficiency and reduce the defective rate.

Drawings

Fig. 1 is a schematic structural diagram of an automatic mounting device for a direct current motor end cover according to the present invention;

fig. 2 is a schematic structural view of a carbon brush sheet feeder according to the present invention;

FIG. 3 is a schematic structural view of a release paper winding mechanism according to the present invention;

FIG. 4 is a schematic structural view of a transfer mechanism according to the present invention;

FIG. 5 is a partial enlarged view taken at a point a in FIG. 4;

FIG. 6 is a schematic structural diagram of a carbon polisher assembly apparatus according to the present invention;

FIG. 7 is a schematic structural diagram of a carbon assembly mechanism according to the present invention;

FIG. 8 is a schematic structural view of a first traction mechanism according to the present invention;

FIG. 9 is a schematic structural view of the shockproof glue assembling machine according to the present invention;

fig. 10 is a schematic structural diagram of a carbon brush sheet bending machine according to the present invention;

FIG. 11 is a schematic structural view of a second traction mechanism according to the present invention;

FIG. 12 is a schematic structural view of a glue extruding mechanism according to the present invention;

FIG. 13 is a schematic structural view of a first dispensing mechanism according to the present invention;

FIG. 14 is a schematic structural view of a glue wiping mechanism according to the present invention;

FIG. 15 is a schematic structural diagram of a shockproof glue feeding mechanism according to the present invention;

fig. 16 is a schematic structural view of a third traction mechanism according to the present invention;

fig. 17 is a schematic structural view of a carbon brush arm detecting machine according to the present invention;

fig. 18 is a schematic structural view of a carbon brush arm detecting mechanism according to the present invention;

fig. 19 is a schematic view of an induction mounting machine according to the present invention;

fig. 20 is a schematic structural diagram of an inductance feeding mechanism according to the present invention;

fig. 21 is a schematic structural view of an inductor placement mechanism according to the present invention;

FIG. 22 is a schematic structural view of an end cap moving mechanism according to the present invention;

FIG. 23 is a schematic structural view of an inductance mounting mechanism according to the present invention;

fig. 24 is a schematic structural view of a first defective product collecting mechanism according to the present invention;

FIG. 25 is a schematic structural view of an end cap removal mechanism according to the present invention;

fig. 26 is a schematic structural view of a capacitor forming machine according to the present invention;

FIG. 27 is a schematic structural view of a capacitor forming jig according to the present invention;

FIG. 28 is a schematic structural view of a capacitor clamp assembly according to the present invention;

FIG. 29 is a schematic structural diagram of a capacitor flipping module according to the present invention;

FIG. 30 is a schematic view of a pin straightening mechanism according to the present invention;

FIG. 31 is a schematic diagram of a pin cutting mechanism according to the present invention;

FIG. 32 is a schematic view of a first shaping mechanism according to the present invention;

fig. 33 is a schematic structural view of a pin fixing mechanism according to the present invention;

fig. 34 is a schematic structural view of a capacitor blanking mechanism according to the present invention;

fig. 35 is a schematic structural view of a dc motor end cap mounting machine with a built-in capacitor and inductor according to the present invention;

FIG. 36 is a schematic view of the end cap mounting and clamping mechanism of the present invention;

FIG. 37 is a schematic structural view of an end cap mounting mechanism according to the present invention;

FIG. 38 is a schematic view of the electrode loading mechanism according to the present invention;

FIG. 39 is a schematic structural view of an electrode mounting mechanism according to the present invention;

fig. 40 is a schematic structural view of a second defective product collecting mechanism according to the present invention;

fig. 41 is a schematic structural view of a carbon brush arm mounting machine according to the present invention;

fig. 42 is a schematic structural view of a carbon brush arm mounting and clamping mechanism according to the present invention;

fig. 43 is a schematic structural view of a carbon brush arm trimming mechanism according to the present invention;

fig. 44 is a schematic structural view of a carbon brush arm mounting mechanism according to the present invention;

fig. 45 is a schematic structural view of a carbon brush arm pinch-welding mechanism according to the present invention;

fig. 46 is a schematic structural view of a carbon brush arm dispenser according to the present invention;

FIG. 47 is a schematic structural view of a second dispensing mechanism according to the present invention;

FIG. 48 is a schematic structural view of a movable platform of an end cap according to the present invention;

FIG. 49 is a schematic structural view of an end cap fixture lift mechanism according to the present invention;

FIG. 50 is a schematic structural view of an anti-drip mechanism according to the present invention;

FIG. 51 is a schematic structural view of an end cap feed mechanism according to the present invention;

FIG. 52 is a schematic structural view of an end cover blanking machine according to the present invention;

FIG. 53 is a schematic structural view of an end cap blanking mechanism according to the present invention;

fig. 54 is a schematic structural view of an end cap sorting platform according to the present invention;

fig. 55 is a schematic structural view of a third CCD detecting mechanism according to the present invention;

fig. 56 is a schematic structural diagram of an end cover sorting mechanism according to the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

According to fig. 1, an automatic installation device for a direct current motor end cover is used for assembling the direct current motor end cover and comprises a carbon brush arm production device 1, a direct current motor end cover production device 2 with a built-in capacitor and inductor, an automatic carbon brush arm installation device 3 and an equipment connecting support 4, wherein a carbon brush sheet is processed into a carbon brush arm by the carbon brush arm production device 1 and is conveyed to the automatic carbon brush arm installation device 3, the capacitor and the inductor are installed on a shell by the direct current motor end cover production device 2 with the built-in capacitor and inductor and are transmitted to the automatic carbon brush arm installation device 3, the carbon brush arm is installed into the direct current motor end cover with the built-in capacitor and inductor by the automatic carbon brush arm installation device 3, and the equipment connecting support 4 is connected with the carbon brush arm production device 1 and the automatic carbon brush arm installation device 3.

Carbon brush arm production facility 1 is including carbon brush piece feeder 11, the smart kludge of carbon 12, shockproof glue kludge 13, shockproof glue drying-machine 14 and carbon brush arm detection machine 15, carbon brush piece feeder 11 transmits carbon brush piece strip to the smart kludge of carbon 12, the smart kludge of carbon 12 installs the carbon essence on the carbon brush piece from carbon brush piece feeder 11 transmission, shockproof glue kludge 13 compresses tightly the carbon essence to the carbon brush piece on the carbon brush piece, after dripping into glue on the carbon brush piece, place shockproof glue on the carbon brush piece, dry formation carbon brush arm in transmitting it to shockproof glue drying-machine 14, carbon brush arm detection machine 15 detects whether the quality of carbon brush arm reaches check after the stoving.

According to fig. 2, the carbon brush sheet feeder 11 includes a material roll 111, a release paper winding mechanism 112, a transmission mechanism 113, a clamping mechanism 114, and a material break sensor 115, wherein a carbon brush sheet is peeled off the release paper from the material roll 111 and is unwound to form a carbon brush sheet strip, the carbon brush sheet strip is pulled into the transmission mechanism 113 by the clamping mechanism 114, the release paper peeled off is wound by the release paper winding mechanism 112, the material break sensor 115 is disposed between the material roll 111 and the clamping mechanism 114, the material break sensor 115 is a gravity sensor 115 for sensing whether the carbon brush sheet strip has material break, the clamping mechanism 114 can keep the carbon brush sheet strip tight when the carbon brush sheet strip is pulled out from the material roll 111 to avoid touching the material break sensor 115, if the middle of the carbon brush sheet strip is broken or another material roll is started, the carbon brush sheet strip touches the material break sensor 115, and the material break sensor 115 gives an alarm, an operator can weld the two carbon brush sheet strips together through the transmission mechanism 113, so that the two carbon brush sheet strips can be continuously supplied, the material cannot be cut off in the middle, and the phenomenon that the material is lack and is short in the subsequent processing is avoided.

According to fig. 3, the release paper winding mechanism 112 includes a winding support 1121, a winding roller 1122, a winding motor 1123 and a tension roller 1124, the winding motor 1123 is disposed on the winding support 1121, the winding motor 1123 drives the winding roller 1122 to rotate so as to wind the release paper, the tension roller 1124 is disposed between the winding roller 1122 and the material roll 111, and is rotatably disposed on the winding support 1121 for tensioning the release paper, thereby preventing looseness from occurring in the winding process.

As shown in fig. 4 and 5, the transmission mechanism 113 includes a transmission support 1131, an electric welding mechanism 1132, a stepping motor 1135, a transmission wheel 1136, a first pressing mechanism 1137 and a first conveying plate 1138, the electric welding mechanism 1132 is disposed on the transmission support 1131, the electric welding mechanism 1132 includes an electric welding cylinder 1133 and an electric welding machine 1134, the electric welding cylinder 1133 is fixed on the transmission support 1131 and drives the electric welding machine 1134 to move, when a material break occurs, an operator pulls an end of the carbon brush strip on the material break sensor 115 to the transmission mechanism 113 through the clamping mechanism 114, so that the ends of the two carbon brush strips are connected, and then the operator operates the electric welding mechanism 1132 to move the electric welding machine 1134 downward to weld the two carbon brush strips together to form a carbon brush strip, the stepping motor 1135 drives the transmission wheel 1136 to rotate, the transmission wheel 1136 is engaged with the carbon brush strips, so as to drive the carbon brush strip to move and convey the carbon brush strip to the first conveying plate 1138, the first conveying plate 1138 conveys the carbon brush sheet strip to the carbon precision assembling machine 12, the conveying wheel 1136 is provided with conveying latch 11361, the conveying latch 11361 is disposed at equal intervals along the circumferential edge of the conveying wheel 1136 and can convey the latch 11361 to be clamped with the hole on the carbon brush sheet, so that the conveying wheel 1136 can drive the carbon brush sheet strip to move gradually, the first pressing mechanism 1137 is disposed below the electric welding mechanism 1132 and the conveying wheel 1136 and can press the carbon brush sheet strip, so as to prevent the carbon brush sheet strip from moving in the welding process and causing welding offset, so that the carbon brush sheet strip is inclined or welding offset, and other undesirable phenomena are generated, in addition, the conveying latch 11361 can be accurately inserted into the hole of the carbon brush sheet, so as to prevent the carbon brush sheet strip from offsetting in the conveying process and causing the carbon brush sheet to be crushed due to offsetting during clamping of the conveying latch 11361, and the first pressing mechanism 1137 includes a first pressing support 11371, a second pressing support, and a second pressing mechanism for pressing the second pressing mechanism for pressing the carbon brush sheet strip and pressing mechanism for pressing the carbon brush sheet bar pressing mechanism for pressing the carbon brush sheet bar pressing mechanism for, First transmission platform 11372 and first compact heap 11373, first transmission platform 11372 sets up on first compress tightly support 11371, first compact heap 11373 sets up in the top of first transmission platform 11372, and carbon brush sheet strip can pass between first compact heap 11373 and the first transmission platform 11372, and chucking carbon brush piece strip, in order to prevent that carbon brush piece strip from shifting along the left and right sides of the transmission direction of carbon brush piece strip at the in-process of transmission, and first compact heap 11373 is equipped with two, set up respectively in the both sides of transmission wheel 1136 and the both sides of electric welding mechanism 1132, in order to suppress carbon brush piece strip.

As shown in fig. 6, the carbon precision assembling machine 12 includes a carbon precision feeding mechanism 121, a carbon precision assembling mechanism 122, a first traction mechanism 123, a first conveying platform 124 and a second conveying platform 125, the first traction mechanism 123 is disposed on two sides of the carbon static assembling mechanism 122, the carbon precision feeding mechanism 121 transmits carbon precision to the carbon precision assembling mechanism 122, the first platform 124 receives carbon brush sheet strips conveyed from the carbon brush sheet feeder 11 and conveys the carbon brush sheet strips to the first traction mechanism 123 and conveys the carbon brush sheet strips to the carbon precision assembling mechanism 122, the carbon precision assembling mechanism 122 loads carbon precision onto the carbon brush sheets, then the first traction mechanism 123 pulls the carbon brush sheet strips to move, and the second conveying platform 125 conveys the carbon brush sheet strips assembled with carbon precision to the shockproof glue assembling machine 13.

The carbon essence feeding mechanism 121 includes a carbon essence feeding vibration disk 1211, a carbon essence feeding guide track 1212 and a carbon essence feeding clamp 1213, the carbon essence is placed on the carbon essence feeding vibration disk 1211, the vibration of the carbon essence feeding vibration disk 1211 makes the carbon essence move to the carbon essence feeding guide track 1212 along the edge of the carbon essence feeding vibration disk 1211 gradually, so that the carbon essence is arranged on the carbon essence feeding guide track 1212 in order, and the carbon essence at the head is transmitted to the carbon essence feeding clamp 1213, when the carbon essence assembly mechanism 122 sucks the carbon essence, the carbon essence feeding clamp 1213 can only hold one carbon essence, thereby avoiding adsorbing two or more carbon essences at one time.

As shown in fig. 7, the carbon assembly mechanism 122 includes a carbon adsorption module 1221 and second pressing mechanisms 1222, the carbon adsorption module 1221 is disposed between the two second pressing mechanisms 1222, the carbon adsorption module 1221 includes a carbon traverse cylinder 1223, a carbon longitudinal movement linear motor 1124, and a carbon adsorber 1225, the carbon traverse cylinder 1223 drives the carbon longitudinal movement linear motor 1224 to move so as to drive the carbon adsorber 1225 to move transversely, the carbon longitudinal movement linear motor 1224 drives the carbon adsorber 1225 to move longitudinally, when the carbon adsorption module 1221 is driven, the carbon traverse cylinder 1223 drives the carbon adsorber 1225 to move above the carbon loading clamp 1213, the carbon longitudinal movement linear motor 1224 drives the carbon adsorber 1225 to move downwardly, the carbon adsorber 1225 adsorbs the carbon 1224, the carbon longitudinal movement linear motor resets, and the carbon cylinder 1223 moves so that the carbon adsorber 1225 moves above the position where the carbon brush is placed, the carbon essence vertical movement linear motor 1224 drives the carbon essence adsorber 1225 to move downwards, so that after the carbon essence adsorber 1225 places carbon essence on the carbon brush sheet, the carbon essence adsorber 1225 resets, and one-time feeding is completed.

As shown in fig. 8, the first traction mechanism 123 includes a first traction bracket 1231, a first traction platform 1232, a first traction pressing block 1233, a first traction clamping block 1234 and a first angle adjusting block 1235, the first traction platform 1232 is disposed on the first traction bracket 1231, the first traction pressing block 1233 is disposed above the first traction platform 1232, and the carbon brush sheet strip can pass through between the first traction pressing block 1233 and the first traction platform 1232 and clamp the carbon brush sheet strip to prevent the carbon brush sheet strip from shifting along the left and right sides of the transmission direction of the carbon brush sheet strip during transmission, the first traction pressing blocks 1233 are disposed on two sides of the first traction clamping block 1234 to press the carbon brush sheet strip, the first traction clamping block 1234 can be clamped into the hole of the carbon brush sheet and drive the carbon brush sheet strip to move, the first angle adjusting block 1235 is disposed at the lower end of the first traction bracket 1231 to adjust the angle of the first traction platform 1232, so as to adjust the angle of the carbon brush strip, and facilitate the assembly of the carbon essence by the carbon essence assembly mechanism 122.

As shown in fig. 9, the shockproof glue assembling machine 13 includes a carbon brush piece bending machine 131, a second traction mechanism 132, a glue extruding mechanism 133, a first dispensing mechanism 134, a glue wiping mechanism 135, a shockproof glue material vibrating tray 136, a first CCD detection mechanism 137, a shockproof glue material feeding mechanism 138, and a third traction mechanism 139, the carbon brush piece bending machine 131 bends and forms the carbon brush piece, the second traction mechanism 132 pulls the bent carbon brush piece strip to the first dispensing mechanism 134, the glue extruding mechanism 133 extrudes the strip onto the first dispensing mechanism 134, the first dispensing mechanism 134 dispenses the strip onto a place where the shockproof glue needs to be placed on the carbon brush piece, after dispensing is completed, the first dispensing mechanism 134 moves to the glue wiping mechanism 135, the glue wiping mechanism 135 wipes off excess glue on the first dispensing mechanism 134, the first CCD detection mechanism 137 detects whether the glue is applied on the carbon brush piece strip accurately, the shockproof glue is stored in the shockproof glue vibrating tray 136, the shockproof glue is arranged in order by vibration, the shockproof glue feeding mechanism 138 takes the materials, the shockproof glue feeding mechanism 138 places the shockproof glue on the glued positions of the carbon brush pieces, and the third traction mechanism 139 transmits the carbon brush piece strips stuck with the shockproof glue to the shockproof glue dryer 14.

As shown in fig. 10, the carbon brush sheet bending machine 131 includes a bending cylinder 1311, a lower bending template 1312, and an upper bending template 1313, and the bending cylinder 1311 drives the upper bending template 1313 to move relative to the lower bending template 1312, so as to bend the carbon brush sheet located between the lower bending template 1312 and the upper bending template 1313.

As shown in fig. 11, the second traction mechanism 132 includes a second traction support 1321, a second traction platform 1322, a second traction pressing block 1323 and a second traction clamping block 1324, the second traction platform 1322 is disposed on the second traction support 1321, the second traction pressing block 1323 is disposed above the second traction platform 1322, and the carbon brush strip can pass through between the second traction pressing block 1323 and the second traction platform 1322 and clamp the carbon brush strip, so as to prevent the carbon brush strip from shifting along the left and right sides of the transmission direction of the carbon brush strip in the transmission process, and the second traction pressing blocks 1323 are disposed at two sides of the second traction clamping block 1324, respectively, so as to press the carbon brush strip, and the second traction clamping block 1324 can be clamped into the hole of the carbon brush and drive the carbon brush strip to move.

Referring to fig. 12, the glue extruding mechanism 133 includes a glue barrel 1331 and a glue extruding cylinder 1332, and the glue extruding cylinder 1332 is driven to extrude glue from the glue barrel 1331 to the first glue dispensing mechanism 134.

As shown in fig. 13, the first dispensing mechanism 134 includes a first dispensing bracket 1341, a first dispensing traversing cylinder 1342, a first dispensing longitudinal moving cylinder 1343, a first dispenser 1344 and a first dispensing platform 1345, the first dispensing traversing cylinder 1342 is disposed on the first dispensing bracket 1341, the first dispensing traversing cylinder 1342 drives the first dispensing longitudinal moving cylinder 1343 to move so as to drive the first dispenser 1344, the first dispensing longitudinal moving cylinder 1343 drives the first dispenser 1344 to move, the first dispenser 1344 is communicated with the glue barrel 1331 so as to extrude glue, the first dispensing platform 1345 is disposed below the first dispenser 1344, and the carbon brush strip moves on the first dispensing platform 1345.

According to fig. 14, the glue wiping mechanism 135 includes a glue wiping base plate 1351, a glue wiping motor 1352, a glue wiping driving wheel 1353, a glue wiping tension wheel 1354 and a glue wiping belt 1355, wherein the glue wiping motor 1352 is disposed on the glue wiping base plate 1351, the glue wiping motor 1352 drives the glue wiping driving wheel 1353 to rotate so as to drive the glue wiping belt 1355 to move, the glue wiping tension wheel 1354 is rotatably disposed on the glue wiping base plate 1351, when the first glue dispenser 1344 needs to wipe glue, the first glue dispenser 1344 moves to an upper end of the glue wiping belt 1355, and the glue wiping motor 1352 drives the glue wiping driving wheel 1353 to rotate so as to drive the glue wiping belt 1355 to move, so as to wipe an end of the first glue dispenser 1344.

As shown in fig. 15, the shockproof adhesive feeding mechanism 138 includes a shockproof adhesive feeding support 1381, a shockproof adhesive traversing cylinder 1382, a shockproof adhesive longitudinal moving cylinder 1383 and a shockproof adhesive absorber 1384, the shockproof adhesive traversing cylinder 1382 is disposed on the shockproof adhesive feeding support 1381, the shockproof adhesive traversing cylinder 1382 drives the shockproof adhesive longitudinal moving cylinder 1383 to move to drive the shockproof adhesive absorber 1384 to move, the shockproof adhesive longitudinal moving cylinder 1383 drives the shockproof adhesive absorber 1384 to move, the shockproof adhesive absorber 1384 absorbs the shockproof adhesive, when the shockproof adhesive feeding mechanism 138 is driven, the shockproof adhesive traversing cylinder 1382 drives to move the shockproof adhesive absorber 1384 to the upper side of the shockproof adhesive feeding vibration plate 136, the shockproof adhesive longitudinal moving cylinder 1383 drives the shockproof adhesive absorber 1384 to move downwards to absorb the shockproof adhesive, after the absorption is completed, the shockproof adhesive longitudinal moving cylinder 1383 resets, the shockproof adhesive traversing cylinder 1382 drives the shockproof adhesive absorber 1382 to move the shockproof adhesive 1384 to the upper side of the carbon brush strip, the shockproof glue longitudinal moving cylinder 1383 drives the shockproof glue absorber 1384 to move downwards, so that the shockproof glue absorber 1384 places the shockproof glue on the position of the carbon brush piece with the glue, and after the pasting is finished, the shockproof glue transverse moving cylinder 1382 and the shockproof glue longitudinal moving cylinder 1383 reset to wait for the next pasting.

As shown in fig. 16, the third traction mechanism 139 includes a third traction bracket 1391 and a third traction fixture block 1392, the third traction fixture block 1392 can be clamped into a hole of the carbon brush piece and drives the strip of carbon brush pieces to move, and the third traction mechanism 139 transfers the strip of carbon brush pieces to the shockproof glue dryer 14.

According to fig. 17, the carbon brush arm detecting machine 15 includes a carbon brush arm detecting mechanism 151, an X-th drawing mechanism 152 and a transmission connecting block 153, the structural size of the X-th drawing mechanism 152 is similar to that of the first drawing mechanism 123, three X-th drawing mechanisms 152 are provided, the carbon brush arm detecting mechanism 151 and the transmission connecting block 153 are respectively disposed between every two X-th drawing mechanisms 152, the first X-th drawing mechanism 152 receives and transmits carbon brush arm strips from the anti-vibration glue dryer 14, so that the carbon brush arm strips can be stably moved to the carbon brush arm detecting mechanism 151 for detection, and the carbon brush arm strips are sequentially transmitted to the second X-th drawing mechanism 152 and the transmission connecting block 153 after detection is completed, and are transmitted to the equipment connecting bracket 4 through the third X-th drawing mechanism 152.

As shown in fig. 18, the carbon brush arm detection mechanism 151 includes a carbon brush arm detection platform 1511, a first carbon brush arm detection assembly 1512, and a second carbon brush arm detection assembly 1513, the first carbon brush arm detection assembly 1512 and the second carbon brush arm detection assembly 1513 are disposed on two sides of the carbon brush arm detection platform 1511, the first carbon brush arm detection assembly 1512 detects whether or not the anti-vibration glue on the carbon brush arm is adhered, the second carbon brush arm detection assembly 1513 detects whether or not the carbon on the carbon brush arm is gapless and damaged, the first carbon brush arm detection assembly 1512 and the second carbon brush arm detection assembly 1513 are similar in structural size, the first carbon brush arm detection assembly 1512 includes a detection support 1512, a detection probe 1514, and a detection light source 1515, and the detection probe 1514 and the detection light source 1515 are disposed on the detection support 1512.

Referring to fig. 1, the dc motor end cap producing apparatus 2 with built-in capacitors and inductors includes an inductor assembling machine 21, a capacitor forming machine 22, two electrode feeding machines 23 and a dc motor end cap assembling machine 24 with built-in capacitors and inductors, the inductor assembling machine 21 installs the inductors in the end caps and transmits the inductors to the dc motor end cap assembling machine 24 with built-in capacitors and inductors, the capacitor forming machines 22 are two, the two capacitor forming machines 22 respectively arrange and form the capacitors and transmit the capacitors to the dc motor end cap assembling machine 24 with built-in capacitors and inductors, the electrode feeding machines 23 are two, the two electrode feeding machines 23 respectively feed the electrodes to the dc motor end cap assembling machine 24 with built-in capacitors and inductors, the dc motor end cap assembling machine 24 with built-in capacitors and two electrodes sequentially installs the two formed capacitors and two electrodes into the dc motor end caps with inductors to form the dc motor end caps with built-in capacitors and inductors, and the assembled direct current motor end cover with the built-in capacitor and inductor is transmitted to the automatic carbon brush arm mounting equipment 3.

As shown in fig. 19, the inductance mounting machine 21 includes an inductance feeding mechanism 211, an inductance placing mechanism 212, an end cover moving platform 213, an end cover moving mechanism 214, an inductance mounting mechanism 215, a first defective product collecting mechanism 216, and an end cover moving-out mechanism 217, where the inductance feeding mechanism 211 sorts the inductances one by one and places the inductances in the inductance placing mechanism 212, the dc motor end covers move along the end cover moving platform 213 through the end cover moving mechanism 214, the inductance mounting mechanism 215 mounts the inductances in the dc motor end covers from the inductance placing mechanism 212, the first defective product collecting mechanism 216 rejects defective products, and the end cover moving-out mechanism 217 moves the end covers with the mounted inductances to the dc motor end cover mounting machine 24 with the built-in capacitance and inductance.

As shown in fig. 20, the inductance feeding mechanism 211 includes an inductance feeding vibration plate 2111, an inductance feeding assembly 2112, and an inductance feeding bin 2115, the inductance feeding vibration plate 2111 moves the inductance below the inductance feeding assembly 2112, the inductance feeding assembly presses the inductance onto the inductance placement mechanism 212 by 2112, the inductance feeding assembly 2112 includes an inductance feeding cylinder 2113 and an inductance feeding guide block 2114, the inductance feeding cylinder 2113 drives the inductance feeding guide block 2114 to move, the inductance feeding guide block 2114 pushes the inductance to be placed into the inductance placement mechanism 212, and the inductance feeding bin 2115 can supplement the material when the material in the inductance feeding vibration plate 2111 is handed over.

As shown in fig. 21, the inductor placing mechanism 212 includes an inductor placing bracket 2121 and an inductor placing assembly 2122, the inductor placing assembly 2122 is placed on the inductor placing bracket 2121, the inductor placing assembly 2122 includes an inductor rotating motor 2123, an inductor rotating base 2124 and an inductor placing jig 2125, two inductor placing jigs 2125 are provided and respectively placed on two sides of the inductor rotating base 2134, the inductor rotating motor 2123 drives the inductor rotating base 2134 to rotate, holes for placing inductors are provided on the inductor placing jig 2125, when the inductor feeding mechanism 211 feeds the inductors into the inductor placing mechanism 212, the inductor mounting mechanism 215 also mounts the inductors into the dc motor end caps from the inductor placing mechanism 212, thereby improving the production efficiency.

As shown in fig. 22, the end cap moving mechanism 214 includes an end cap moving support 2141, an end cap traversing assembly 2142, an end cap longitudinally moving mechanism 2143, and an end cap holder 2144, the end cap traversing assembly 2142, the end cap longitudinally moving mechanism 2143, and the end cap holder 2144 are disposed on the end cap moving support 2141, the end cap traversing assembly 2142 drives the end cap longitudinally moving mechanism 2143 to move so as to drive the end cap holder 2144 to move, the end cap longitudinally moving mechanism 2143 drives the end cap holder 2144 to move, the end cap traversing assembly 2142 includes an end cap traversing cylinder 21421, an end cap traversing guide rail 21422, and a cylinder traversing slider 21423, the end cap traversing cylinder 21421 and the end cap traversing guide rail 21422 are disposed on the end cap moving support 2141, the cylinder traversing slider 21423 moves along the end cap traversing guide rail 21422, the end cap longitudinally moving mechanism 2143 includes an end cap longitudinally moving seat 21431, an end cap longitudinally moving cylinder traversing slider 21423 and an end cap longitudinally moving seat 21431, the end cover longitudinal movement cylinder 21432 is arranged on the end cover longitudinal movement seat 21431, the end cover longitudinal movement connecting block 21433 is fixedly arranged with the end cover clamp 2144, the end cover longitudinal movement cylinder 21432 drives the end cover longitudinal movement connecting block 21433 to move, the end cover clamp 2144 is provided with an end cover clamping block 21441, and the shape of the end cover clamping block 21441 is matched with the outer surface of the end cover of the direct current motor and can clamp the end cover of the direct current motor. When the end cover moving mechanism 214 is started, the end cover traverse cylinder 21421 drives the end cover longitudinal moving seat 21431 to move, so that the end cover clamping block 21441 clamps the end cover of the direct current motor, the end cover longitudinal moving cylinder 21432 drives the end cover clamping device 2144 to move, so as to drive the end cover of the direct current motor to move, after the movement is completed, the end cover traverse cylinder 21421 resets, so that the end cover clamping block 21441 is separated from the end cover of the direct current motor, and the end cover longitudinal moving cylinder 21432 resets, so as to wait for the next movement.

As shown in fig. 23, the inductor installation mechanism 215 includes an inductor installation frame 2151, an inductor installation cylinder 2152, and an inductor installation guide block 2153, the inductor installation cylinder 2152 is disposed on the inductor installation frame 2151, the inductor installation cylinder 2152 drives the inductor installation guide block 2153 to move, and the inductor installation guide block 2153 moves to install the inductor on the inductor placement jig 2125 into the end cap of the dc motor.

As shown in fig. 24 and 25, the first defective product collecting mechanism 216 includes a first collecting support 2161, a first collecting cylinder 2162, a first collecting guide block 2163 and a first collecting bucket 2164, the first collecting cylinder 2162 is disposed on the first collecting support 2161, the first collecting cylinder 2162 drives the first collecting guide block 2163 to move, the first collecting bucket 2164 is disposed at one side of the first collecting support 2161, the end cover removing mechanism 217 includes an end cover removing platform 2171, an end cover removing cylinder 2172 and a fiber detector 2173, the end cover removing cylinder 2172 and the fiber detector 2173 are disposed on the end cover removing platform 2171, the first collecting guide block 2163 penetrates the end cover removing platform 2171 and is located under the fiber detector 2173, when the fiber detector 2173 detects that the inductor is properly mounted on the dc motor end cover, the end cover removing cylinder 2172 removes the dc motor end cover into the dc motor end cover 24 with the capacitor inductor, when the fiber optic detector 2173 detects an inductor misload on the dc motor end cap, the first collection cylinder 2162 drives the first collection guide 2163 to move to transfer the defective product to the first collection bucket 2164.

As shown in fig. 26, the capacitor forming machine 22 includes a capacitor loading vibration plate 221, a capacitor loading mechanism 222, a pin straightening mechanism 223, a pin cutting mechanism 224, a first shaping mechanism 225, a second shaping mechanism 226, a pin shaping mechanism 227, a capacitor unloading mechanism 228, a capacitor removing platform 229, a capacitor forming turntable 2211 and a capacitor forming clamp 2212, the capacitor forming clamp is placed on the capacitor forming turntable 2211, the capacitors are placed in the capacitor loading vibration plate 221 and arranged one by vibration, the capacitor loading mechanism 222 places the capacitors on the capacitor forming clamp 2212, the pin straightening mechanism 223 straightens the capacitor pins on the capacitor forming clamp 2212, the pin cutting mechanism 224 cuts off the overlong pins, the first shaping mechanism 225 bends the pins downward, the second shaping mechanism 226 bends the pins upward, the pin shaping mechanism 227 ensures that the shapes of the pins are fixed, capacitor blanking mechanism 229 moves the capacitors to capacitor removal station 229. capacitor removal station 229 moves the formed capacitors out to dc motor end cap applicator 24 which houses the capacitors and inductors. The capacitor forming fixture 2212 comprises a capacitor fixture base 22121 and capacitor fixture clamp blocks 22122, the capacitor fixture base 22121 is arranged on the capacitor forming turntable 2211, the capacitor fixture clamp blocks 22122 are arranged on the capacitor fixture base 22121, and the two capacitor fixture clamp blocks 22122 clamp the capacitor under the combined action.

Referring to fig. 28 and 29, the capacitor loading mechanism 222 includes a capacitor clamp assembly 2221 and a capacitor flip assembly 2222, the capacitor clamp assembly 2221 clamps the capacitor from the capacitor loading vibrating plate 221, the capacitor flip assembly 2222 clamps the capacitor pins of the capacitor clamp assembly 2221 and sends the clamped capacitor pins to the capacitor forming fixture 2212, and the capacitor fixture block 22122 clamps the capacitor so that the capacitor pins are exposed outside the capacitor forming fixture 2212.

As shown in fig. 28, the capacitor clamp assembly 2221 includes a capacitor clamp holder 2223, a clamp moving cylinder 2224, and a capacitor clamp holder 2225, wherein the clamp moving cylinder 2224 is disposed on the capacitor clamp holder 2223, and the clamp moving cylinder 2224 drives the capacitor clamp holder 2225 to move. When the capacitor clamp assembly 2221 clamps the capacitor, the capacitor clamp holder 2225 starts to clamp the capacitor, so that the pins of the capacitor are downward, and the clamp moving cylinder 2224 drives the capacitor clamp holder 2225 to move to the capacitor turning assembly 2222, so as to drive the capacitor to move.

As shown in fig. 29, the capacitor turning assembly 2222 includes a capacitor turning support 2226, a capacitor turning motor 2227, a turning moving cylinder 2228, and a capacitor turning holder 2229, wherein the capacitor turning motor 2227 is disposed on the capacitor turning support 2226, the capacitor turning motor 2227 drives the turning moving cylinder 2228 to rotate so as to drive the capacitor turning holder 2229, and the turning moving cylinder 2228 drives the capacitor turning holder 2229 to move. When the capacitor turning assembly 2222 is in operation, the capacitor turning holder 2229 drives the capacitor pins to be held, after the capacitor clamping assembly 2221 is reset, the capacitor turning motor 2227 drives the capacitor turning holder 2229 to rotate to a certain angle, the turning moving cylinder 2228 drives the capacitor turning holder 2229 to move, so that after the capacitor is moved to the capacitor forming fixture 2212 to clamp the capacitor, the capacitor turning motor 2227 and the turning moving cylinder 2228 are reset to be moved next time.

As shown in fig. 30, the pin straightening mechanism 223 includes a pin straightening support 2231, a pin straightening cylinder 2232, and a pin straightening clamp 2233, the pin straightening cylinder 2232 is disposed on the pin straightening support 2231, the pin straightening cylinder 2232 drives the pin straightening clamp 2233 to move, when the pin straightening mechanism 223 is driven, the pin straightening cylinder 2232 drives the pin straightening clamp 2233 to move, the pin straightening clamp 2233 clamps the capacitive pin, the pin straightening cylinder 2232 resets to straighten the pin, and the pin straightening clamp 2233 releases the pin, thereby completing a pin straightening operation.

As shown in FIG. 31, pin cutting mechanism 224 includes pin cutting support 2241, pin cutting stationary knife 2242, pin cutting cylinder 2243, pin cutting movable knife 2244 and pin cutting storage box 2245, pin cutting stationary knife 2242 and pin cutting cylinder 2243 are fixedly mounted on pin cutting support 2241, pin cutting cylinder 2243 drives pin cutting movable knife 2244 to move relative to pin cutting stationary knife 2242, pin cutting storage box 2245 is disposed below pin cutting stationary knife 2242, when pin cutting mechanism 224 is operated, capacitor forming turntable 2211 drives capacitor forming clamp 2212 to rotate, so that the pins of the capacitor located in capacitor forming clamp 2212 move between pin cutting stationary knife 2242 and pin cutting movable knife 2244, pin cutting movable knife 2244 is driven by pin cutting cylinder 2243 to move, pins are cut by the relative force of pin cutting stationary knife 2242 and pin cutting movable knife 2244, and the cut pins are collected in pin cutting storage box 2245, the pin cutting cylinder 2243 is reset to wait for the next cutting.

As shown in fig. 32, the first shaping mechanism 225 and the second shaping mechanism 226 have similar structural dimensions, the first shaping mechanism 225 is used for bending the capacitor pin obliquely downward, the second shaping mechanism 226 is used for bending the capacitor pin obliquely upward, the first shaping mechanism 225 includes a shaping support 2251, a first shaping cylinder 2252, a first shaping clamp 2253, a second shaping cylinder 2254 and a second shaping clamp 2255, the first shaping cylinder 2252 and the second shaping cylinder 2254 are disposed on the shaping support 2251, the first shaping cylinder 2252 drives the first shaping clamp 2253 to move relative to the second shaping clamp 2255, the second shaping cylinder 2254 drives the second shaping clamp 2255 to move relative to the first shaping clamp 2253, when the pin moves between the first shaping clamp 2253 and the second shaping clamp 2255, the first shaping cylinder 2 drives the first shaping clamp 2253 to move relative to the second shaping clamp 2255, second shaping cylinder 2254 drives second shaping block 2255 to move relative to first shaping block 2253 such that the pin is press-shaped by first shaping block 2253 under the force of second shaping block 2255. The leads sequentially pass through the first shaping mechanism 225 and the second shaping mechanism 226 and then move to the lead shaping mechanism 227.

As shown in fig. 33, the pin-shaping mechanism 227 comprises a shaping bracket 2271, a first shaping cylinder 2272, a first shaping block 2273, a second shaping cylinder 2274, and a second shaping block 2275, wherein the first shaping cylinder 2272 and the second shaping cylinder 2274 are disposed on the shaping bracket 2271, the first shaping cylinder 2272 drives the first shaping block 2273 to move relative to the second shaping block 2275, the second shaping cylinder 2274 drives the second shaping block 2275 to move relative to the first shaping block 2273, when the pins move between the first shaping clamping block 2273 and the second shaping clamping block 2275, the first shaping cylinder 2272 drives the first shaping clamping block 2273 to move relative to the second shaping clamping block 2275, and the second shaping cylinder 2274 drives the second shaping clamping block 2275 to move relative to the first shaping clamping block 2273, so that the pins are shaped under the action force of the first shaping clamping block 2273 and the second shaping clamping block 2275, and the shape of the pins of the capacitor is ensured to be correct.

As shown in fig. 34, the capacitor discharging mechanism 228 includes a capacitor discharging support 2281, a capacitor discharging longitudinal shift cylinder 2282, a capacitor discharging transverse shift cylinder 2283, a capacitor discharging rotary motor 2284, and a capacitor discharging gripper 2285, where the capacitor discharging longitudinal shift cylinder 2282 is disposed on the capacitor discharging support 2281, the capacitor discharging longitudinal shift cylinder 2282 drives the capacitor discharging transverse shift cylinder 2283 to move, the capacitor discharging transverse shift cylinder 2283 drives the capacitor discharging rotary motor 2284 to move, the capacitor discharging rotary motor 2284 drives the capacitor discharging gripper 2285 to rotate, the capacitor discharging gripper 2285 grips a capacitor pin, the capacitor discharging longitudinal shift cylinder 2282, the capacitor discharging transverse shift cylinder 2283, and the capacitor discharging rotary motor 2284 move the capacitor discharging gripper 2285 to the top of the capacitor discharging platform 229 under the action of the capacitor discharging rotary motor 2284, the capacitor discharging gripper 2285 releases a capacitor, the capacitor falls into the capacitor discharging platform 229, and the capacitor discharging platform 229 transfers the shaped capacitor to the dc motor end cap 24 with the capacitor inductor installed therein In (1).

As shown in fig. 35, the dc motor end cap mounting machine 24 with built-in capacitive inductor includes an end cap mounting turntable 241, an end cap mounting and clamping mechanism 242, a capacitive mounting mechanism 243, an electrode loading mechanism 244, an electrode mounting mechanism 245, an end cap transfer platform 246, and a second defective product collecting mechanism 247, the end cap mounting turntable 241 is provided with an end cap fixing clamp, the end cap mounting and clamping mechanism 242 transfers the end cap transferred from the end cap removing mechanism 217 to the end cap fixing clamp, the end cap mounting and clamping mechanism 242 transfers the capacitor transferred from the capacitive removing platform 22 to the end cap, the capacitive mounting mechanism 243 covers the end of the capacitor, the electrode loading mechanism 23 loads the electrode, the electrode loading mechanism 244 transfers the electrode from the electrode loading mechanism 23 to the end cap, the electrode mounting mechanism 245 mounts the end cap, the end cap mounting and clamping mechanism 242 transfers the mounted dc motor end cap with built-in capacitive inductor to the end cap transfer platform 246, the end cover transfer platform 246 transfers the dc motor end cover with the built-in capacitance and inductance to the carbon brush arm mounting machine 31, and the second defective product collection mechanism 247 collects the defective products therein.

As shown in fig. 36, the end cap mounting gripper mechanism 242 includes an end cap mounting traverse assembly 2421, an end cap mounting traverse support 2422, an end cap mounting longitudinal displacement cylinder 2423, an end cover mounting rotating motor 2424 and an end cover mounting clamp 2425, the end cover mounting transverse moving assembly 2421 drives an end cover mounting transverse moving seat 2422 to move, an end cover mounting longitudinal moving cylinder 2423 is fixedly arranged on the end cover mounting transverse moving seat 2422, the end cover mounting longitudinal moving cylinder 2423 drives the end cover mounting rotating motor 2424 to move, the end cover mounting rotating motor 2424 drives the end cover mounting clamp 2425 to rotate, the end cover mounting transverse moving assembly 2421 comprises an end cover mounting transverse moving cylinder 24211, an end cover mounting transverse moving guide 24212 and an end cover mounting transverse moving slide block 24213, the end cover mounting transverse moving guide 24212 is fixedly arranged on the end cover mounting transverse moving seat 2422, the end cover mounting transverse moving cylinder 24211 and the end cover mounting transverse moving slide block 24213 are relatively fixed, and the end cover mounting transverse moving slide block 24213 moves along the end cover mounting transverse moving guide rail 24212.

As shown in fig. 37, the capacitor mounting mechanism 243 includes a capacitor mounting bracket 2431, a capacitor mounting cylinder 2432 and a capacitor mounting press block 2433, the capacitor mounting cylinder 2432 is fixed on the capacitor mounting bracket 2431, the capacitor mounting cylinder 2432 drives the capacitor mounting press block 2433 to move, and the capacitor mounting press block 2433 clamps the capacitor into the end cover of the dc motor, so as to complete the capacitor assembly.

As shown in fig. 38, the electrode feeding mechanism 244 includes an electrode feeding support 2441, an electrode feeding moving cylinder 2442, an electrode feeding rotating motor 2443, and an electrode feeding clamping block 2444, where the electrode feeding moving cylinder 2442 is disposed on the electrode feeding support 2441, the electrode feeding moving cylinder 2442 drives the electrode feeding rotating motor 2443 to move, the electrode feeding rotating motor 2443 drives the electrode feeding clamping block 2444 to rotate, after the electrode feeding clamping block 2444 adsorbs an electrode, the electrode feeding moving cylinder 2442 drives the electrode feeding rotating motor 2443 to move, and the electrode feeding rotating motor 2443 drives the electrode feeding clamping block 2444 to rotate to adjust an installation angle of the electrode, so that the electrode is placed in an end cover of the dc motor.

As shown in fig. 39, the electrode installation mechanism 245 includes an electrode installation bracket 2451, an electrode installation cylinder 2452 and an electrode installation press block 2453, the electrode installation cylinder 2452 is fixedly arranged on the electrode installation bracket 2451, the electrode installation cylinder 2452 drives the electrode installation press block 2453 to move, and the electrode installation press block 2453 locks the electrode into the end cover of the dc motor, so as to complete the electrode assembly.

As shown in fig. 40, the second defective product collecting mechanism 247 includes a second collecting traverse cylinder 2471, a second collecting traverse cylinder 2472, a second collecting clamp 2473, a second collecting chute 2474 and a second collecting barrel 2475, the second collecting traverse cylinder 2471 drives the second collecting traverse cylinder 2472 to move, the second collecting traverse cylinder 2472 drives the second collecting clamp 2473 to move, the cap of the defective product is placed on the second collecting clamp 2473, and the second collecting traverse cylinder 2471 and the second collecting traverse cylinder 2472 jointly drive the second collecting clamp 2473 to move, so that the cap slides from the second collecting clamp 2473 into the second collecting chute 2474 and falls into the second collecting barrel 2475 through the second collecting chute 2474.

Continuing to refer to fig. 1, the automatic carbon brush arm installation apparatus 3 includes a carbon brush arm installation apparatus 31, a carbon brush arm dispenser 32, a carbon brush arm dryer 33, and an end cover blanking machine 34, where the carbon brush arm installation apparatus 31 installs a carbon brush arm into a dc motor end cover with a built-in capacitor and inductor and transmits the carbon brush arm into the carbon brush arm dispenser 32, the carbon brush arm dispenser 32 mixes glue and dispenses the glue to the dc motor end cover to fix the carbon brush arm, after dispensing is completed, the carbon brush arm dispenser 32 transmits the dc motor end cover to the carbon brush arm dryer 33 for drying, and after drying is completed, the end cover blanking machine 34 detects whether the dc motor end cover is qualified, arranges the dc motor end cover neatly and blanks the end cover.

As shown in fig. 41, the carbon brush arm installing machine 31 includes a carbon brush arm installing turntable 311, a carbon brush arm installing and clamping mechanism 312, a carbon brush arm cutting mechanism 313, a carbon brush arm installing mechanism 314, a carbon brush arm clamping and welding mechanism 315, and a second CCD detecting mechanism 316, the carbon brush arm installing and clamping mechanism 312 transfers the dc motor end cover with the built-in capacitance and inductance from the end cover transferring platform 246 to the clamp of the carbon brush arm installing turntable 311, the carbon brush arm cutting mechanism 313 cuts the carbon brush arm material strip transferred from the carbon brush arm detecting machine 15 into the carbon brush arm, the carbon brush arm installing and clamping mechanism 312 clamps the carbon brush arm on the dc motor end cover with the built-in capacitance and inductance, the carbon brush arm installing mechanism 314 presses the carbon brush arm into the dc motor end cover, the carbon brush arm clamping and welding mechanism 315 welds the carbon brush arm, the capacitance, the inductance, and the electrode, and the second CCD detecting mechanism 316 detects whether the dc motor end cover is installed or not, the carbon brush arm mounting and clamping mechanism 312 transfers the mounted end caps to the carbon brush arm dispenser 32.

As shown in fig. 42, the carbon brush arm mounting and clamping mechanism 312 includes a carbon brush arm mounting traverse motion assembly 3121, a carbon brush arm mounting traverse motion base 3122, a carbon brush arm mounting longitudinal motion cylinder 3123, a carbon brush arm mounting rotating motor 3124, and a carbon brush arm mounting holder 3125, the carbon brush arm mounting traverse motion assembly 3121 drives the carbon brush arm mounting traverse motion base 3122 to move, the carbon brush arm mounting longitudinal motion cylinder 3123 is fixed on the carbon brush arm mounting traverse motion base 3122, the carbon brush arm mounting longitudinal motion cylinder 3123 is driven by the carbon brush arm mounting rotating motor 3124 to move, the carbon brush arm mounting rotating motor 3124 is driven by the carbon brush arm mounting rotating motor 3125 to rotate, the carbon brush arm mounting traverse motion assembly 3121 includes a carbon brush arm mounting traverse motion cylinder 31211, a carbon brush arm mounting traverse motion guide 31212, and a carbon brush arm mounting traverse motion slider 31213, the carbon brush arm mounting guide 31212 is fixed on the carbon brush arm mounting traverse motion base 3122, the carbon brush arm mounting traverse motion cylinder 31211 and the carbon brush arm mounting traverse motion slider 31213 are fixed relatively, the carbon brush arm mounting traverse slide 31213 moves along the carbon brush arm mounting traverse guide 31212.

As shown in fig. 43, the carbon brush arm cutting mechanism 313 includes a carbon brush arm cutting support 3131, a carbon brush arm cutting assembly 3132, a carbon brush arm moving assembly 3133, a carbon brush arm sending-out assembly 3134, a carbon brush arm defective guide groove 3135, a carbon brush arm defective collecting groove 3136, and a defective product detector 3137, the carbon brush arm cutting assembly 3132, the carbon brush arm moving assembly 3133, the carbon brush arm sending-out assembly 3134, the carbon brush arm defective guide groove 3135, and the defective product detector 3137 are disposed on the carbon brush arm cutting support 3131, the carbon brush arm moving assembly 3133 transfers the carbon brush arm strips to the carbon brush arm cutting assembly 3132, the carbon brush arm cutting assembly 3132 cuts the carbon brush arm strips one by one, the carbon brush arm sending-out assembly 3134 sends out the cut carbon brush arm, the carbon brush arm mounting mechanism 312 is to be clamped, the defective product detector 3137 detects whether the carbon brush arm moving assembly 3133 transfers defective products to the carbon brush arm strips, if there is a defective product, the carbon brush arm cutting assembly 3132 cuts the defective product out, and then pushes the defective product out of the carbon brush arm guiding groove 3135, and the defective carbon brush arm falls into the defective product collecting groove 3136 through the defective carbon brush arm guiding groove 3135 and is collected. The carbon brush arm trimming assembly 3132 includes a carbon brush arm trimming cylinder 31321, a carbon brush arm trimming moving blade 31322, and a carbon brush arm trimming knife 31323, the number of the carbon brush arm trimming knives 31323 is two, the carbon brush arm trimming cylinder 31321 drives the carbon brush arm trimming moving blade 31322 to move along between the two carbon brush arm trimming knives 31323 to trim the carbon brush arm, the carbon brush arm moving assembly 3133 includes a first carbon brush arm moving cylinder 31331, a second carbon brush arm moving cylinder 31332, and a carbon brush arm moving block 31333, the first carbon brush arm moving cylinder 31331 drives the second carbon brush arm moving cylinder 31332 to move to drive the carbon brush arm moving block 31333, the second carbon brush arm moving cylinder 31332 drives the carbon brush arm moving block 31333 to move, the carbon brush arm moving block 33 is provided with protrusions capable of being snapped into holes on the carbon brush arm to perform a function of fixing the carbon brush arm, when the carbon brush arm moving assembly 3133 moves, the second carbon brush arm moving cylinder 31332 drives the carbon brush arm moving block 31333 to move, the carbon brush arm moving block 31333 is used to clamp the carbon brush arm material strip, the first carbon brush arm moving cylinder 31331 slowly drives the second carbon brush arm moving cylinder 31332 to move, so that the carbon brush arm material strip gradually moves to the carbon brush arm cutting assembly 3132, and the carbon brush arm cutting assembly 3132 is used to cut the carbon brush arm from the carbon brush arm material strip one by one. The carbon brush arm feeding-out assembly 3134 includes a carbon brush arm feeding-out cylinder 31341 and a carbon brush arm feeding-out seat 31342, the carbon brush arm feeding-out cylinder 31341 drives the carbon brush arm feeding-out seat 31342 to move, when the carbon brush arm cutting-out assembly 3132 is completed, the carbon brush arm is moved to the carbon brush arm feeding-out seat 31342, the carbon brush arm feeding-out cylinder 31341 drives the carbon brush arm feeding-out seat 31342 to move to drive the carbon brush arm to be fed out, and the carbon brush arm is clamped by the carbon brush arm mounting clamping mechanism 312.

As shown in fig. 44, the carbon brush arm mounting mechanism 314 includes a carbon brush arm mounting bracket 3141, a carbon brush arm mounting cylinder 3142, and a carbon brush arm mounting block 3143, where the carbon brush arm mounting cylinder 3142 is fixedly disposed on the carbon brush arm mounting bracket 3141, the carbon brush arm mounting cylinder 3142 drives the carbon brush arm mounting block 3143 to move, and the carbon brush arm mounting block 3143 snaps the carbon brush arm into the end cap of the dc motor, thereby completing the assembly of the carbon brush arm.

As shown in fig. 45, the carbon brush arm clamping and welding mechanism 315 includes a carbon brush arm clamping and welding support 3151, a carbon brush arm clamping and welding cylinder 3152, and a carbon brush arm clamping and welding device 3153, wherein the carbon brush arm clamping and welding cylinder 3152 is disposed on the carbon brush arm clamping and welding support 3151, and the carbon brush arm clamping and welding cylinder 3152 drives the carbon brush arm clamping and welding device 3153 to move downward, so that the carbon brush arm clamping and welding device 3153 clamps and welds the end cover of the dc motor.

As shown in fig. 46, the carbon brush arm dispenser 32 includes a second dispensing mechanism 321, an end cover movable platform 322, an end cover clamp lifting mechanism 323, an anti-dripping mechanism 324, and an end cover feeding mechanism 325, the carbon brush arm mounting and clamping mechanism 312 places the end cover of the linear motor on which the carbon brush arm is mounted in the end cover clamp on the end cover movable platform 322, the end cover clamp lifting mechanism 323 lifts the end cover clamp positioned on the end cover movable platform 322, the second glue dispensing mechanism 321 dispenses glue to the end cover positioned in the end cover clamp, after the glue dispensing is finished, the end cap clamp lifting mechanism 323 descends to enable the end cap clamp to fall into the end cap movable platform 322 again, the glue dripping prevention mechanism 324 moves to the position below the second glue dispensing mechanism 321, so that redundant glue of the second glue dispensing mechanism 321 is prevented from dripping on the end cover movable platform 322, and after glue dispensing is completed, the end cover feeding mechanism 325 clamps the end cover positioned in the end cover clamp and places the end cover in the carbon brush arm dryer 33 for drying.

As shown in fig. 47, the second dispensing mechanism 321 includes a second dispensing substrate 3211, a second dispensing guide 3212, a second dispensing push-out cylinder 3213, a second dispensing moving plate 3214, a second dispensing traverse cylinder 3215, a second dispensing longitudinal moving cylinder 3216 and a second dispenser 3217, the second dispensing guide 3212 and the second dispensing push-out cylinder 3213 are fixed to the second dispensing substrate 3211, the second dispensing push-out cylinder 3213 drives the second dispensing moving plate 3214 to move along the second dispensing guide 3212, the second dispensing traverse cylinder 3215 drives the second dispensing longitudinal moving cylinder 3216 to move to drive the second dispenser 3217, the second dispensing longitudinal moving cylinder 3216 drives the second dispenser 3217 to move, when the second dispensing mechanism 321 needs dispensing, the second dispensing push-out cylinder 3213 drives the second moving plate to move along the second dispensing guide 3212, so that the second dispenser 3217 moves above the end cap 3217 movable platform 322, the second glue-dispensing lateral moving cylinder 3215 drives the second glue dispenser 3217 to adjust the position of the second glue dispenser 3217, and the second glue-dispensing longitudinal moving cylinder 3216 drives the second glue dispenser 3217 to move downward for glue dispensing.

As shown in fig. 48, the end cap moving platform 322 includes a first moving rail 3221, a second moving rail 3222, a first clamp moving cylinder 3223, and a second clamp moving cylinder 3224, the first moving rail 3221 and the second moving rail 3222 are arranged in parallel, the first clamp moving cylinder 3223 is arranged at one end of the first moving rail 3221, the second clamp moving cylinder 3224 is arranged at one end of the second moving rail 3222 and is far away from the first clamp moving cylinder 3223, the end cap clamp lifting mechanism 323 is arranged at the lower end of the first moving rail 3221, the first moving rail 3221 moves the end cap clamp with the end cap placed thereon to the second dispensing mechanism 321 for dispensing, after dispensing is completed, the end cap moves below the end cap feeding mechanism 325, after the end cap moves out of the end cap clamp, the first clamp moving cylinder 3 pushes the empty end cap clamp onto the second moving rail 3222, the second moving rail 3222 moves the empty end cap clamp to the other end portion thereof, the second clamp moving cylinder 3224 moves the empty end cap clamp to the first movable rail 3221, so that the carbon brush arm mounting and clamping mechanism 312 places the end cap on the empty end cap clamp.

As shown in fig. 49, the end cap fixture lifting mechanism 323 includes a fixture lifting support 3231, a fixture lifting cylinder 3232, a fixture lifting base plate 3233 and a fixture lifting top plate 3234, the fixture lifting cylinder 3232 is fixedly disposed on the fixture lifting support 3231, the fixture lifting top plate 3234 is disposed on the upper end of the fixture lifting base plate 3233, the shape of the upper end of the fixture lifting top plate 3234 matches with the edge of the end cap fixture, so that the end cap fixture can be clamped on the fixture lifting top plate 3234, the fixture lifting cylinder 3232 drives the fixture lifting base plate 3233 to move, and when dispensing is started, the fixture lifting cylinder 3232 drives the fixture lifting base plate 3233 to move, so that the lifting top plate 3234 abuts against the end cap fixture to lift the end cap fixture.

As shown in fig. 50, the glue dripping prevention mechanism 324 includes a glue dripping prevention support 3241, a glue dripping prevention cylinder 3242, a glue dripping prevention seat 3243 and a glue receiving box 3244, the glue dripping prevention cylinder 3242 is fixedly disposed on the glue dripping prevention support 3241, the glue receiving box 3244 is disposed on the glue dripping prevention seat 3243, the glue dripping prevention cylinder 3242 drives the glue dripping prevention seat 3243 to move, and after the second glue dispensing mechanism 321 finishes dispensing, the glue dripping prevention cylinder 3242 drives the glue dripping prevention seat 3243 to move so that the glue receiving box 3244 moves to a position below the second glue dispenser 3217 to prevent glue from dripping out.

As shown in fig. 51, the end cover feeding mechanism 325 includes an end cover feeding support 3251, an end cover feeding traversing assembly 3252, an end cover feeding longitudinal moving cylinder 3253, an end cover feeding holder 3254 and an end cover feeding gripper 3255, the end cover feeding traversing assembly 3252 is fixed on the end cover feeding support 3251, the end cover feeding gripper 3255 is fixed on the end cover feeding holder 3254, the end cover feeding longitudinal moving cylinder 3253 drives the end cover feeding holder 3254 to move, the end cover feeding traversing assembly 3252 drives the end cover feeding longitudinal moving cylinder 3253 to move, after dispensing is completed, the end cover mold moves to a position below the end cover feeding mechanism 325, the end cover feeding traversing assembly 3252 drives the end cover feeding gripper 3255 to move to a position above an end cover, the end cover feeding longitudinal moving cylinder 3253 drives the end cover feeding holder 3254 to move downwards, the end cover feeding gripper 3255 resets the end cover feeding gripping cylinder 3253, the end cover feeding assembly 3252 moves the end cover feeding gripper 3255 to a position above the carbon brush arm dryer 3233, the end cover feeding longitudinal movement cylinder 3253 drives the end cover feeding clamping seat 3254 to move downwards, the end cover feeding clamping device 3255 is released, the end cover is placed on the carbon brush arm dryer 33, and the end cover feeding transverse movement assembly 3252 and the end cover feeding longitudinal movement cylinder 3253 are reset to wait for next clamping.

As shown in fig. 52, the end cover blanking machine 34 includes an end cover blanking mechanism 341, an end cover sorting platform 342, a third CCD detection mechanism 343, an end cover sorting mechanism 344, and a material tray moving mechanism 345, where the material tray moving mechanism 345 includes a material tray feeding component 3451, a material tray discharging component 3452, and a material tray 3453, the end cover blanking mechanism 341 transfers the dried linear motor end cover from the carbon brush arm dryer 33 to the end cover sorting platform 342, the third CCD detection mechanism 343 detects whether the end cover is qualified, and the end cover sorting mechanism 344 places the qualified product from the end cover sorting platform 342 into the material tray 3453 stored in the material tray moving mechanism 345, so as to allow the operator to discharge the material tray 3453. An operator places the material tray 3453 in the material tray feeding assembly 3451, the material tray feeding assembly 3451 moves the material tray 3453 to the lower part of the end cover sorting mechanism 344, the end cover sorting mechanism 344 places the material tray 3453 on the material tray feeding assembly 3452, the material tray feeding assembly 3451 places qualified linear motor end covers in the material tray 3453, after the material tray 3453 is fully stored, the end cover sorting mechanism 344 stacks a new material tray 3453 on the material tray 3453 with the fully stored end covers, and after the material tray 3453 is stacked to a certain height, the material tray feeding assembly 3452 moves out the material tray 3453 and the operator takes out the material tray 3453.

As shown in FIG. 53, the end cap feeding mechanism 341 includes an end cap feeding support 3411, an end cap feeding traversing assembly 3412, an end cap feeding longitudinally moving cylinder 3413, an end cap feeding holder 3414 and an end cap feeding holder 3415, the end cap feeding traversing assembly 3412 is fixedly disposed on the end cap feeding support 3411, the end cap feeding holder 3415 is fixedly disposed on the end cap feeding holder 3414, the end cap feeding longitudinally moving cylinder 3413 drives the end cap feeding holder 3414 to move, the end cap feeding traversing assembly 3412 drives the end cap feeding longitudinally moving cylinder 3413 to move, after drying, the end cap is moved to a position below the end cap feeding mechanism 341, the end cap feeding traversing assembly 2 drives the end cap feeding holder 3415 to move to a position above the end cap, the end cap feeding longitudinally moving cylinder 3413 drives the end cap feeding holder 3414 to move downwards, the end cap feeding holder 3415 clamps the end cap, the end cap feeding longitudinally moving cylinder 3413 resets, the end cap feeding traversing assembly 3412 moves the end cap feeding holder 3415 to a position above the end cap sorting platform 342, the end cover blanking longitudinal movement cylinder 3413 drives the end cover blanking clamping seat 3414 to move downwards, the end cover blanking clamping device 3415 is released, the end cover is placed on the end cover sorting platform 342, and the end cover blanking transverse movement assembly 3412 and the end cover blanking longitudinal movement cylinder 3413 are reset to be clamped next time.

As shown in fig. 54, the end cover sorting platform 342 includes an end cover sorting guide rail 3421, a staggering cylinder 3422, a defective product pushing cylinder 3423 and a defective product sorting channel 3424, the end cover moves along the end cover sorting guide rail 3421, the staggering cylinder 3422 is disposed at two ends of the end cover sorting guide rail 3421, the defective product pushing cylinder 3423 and the defective product sorting channel 3424 are disposed below the third CCD detecting mechanism 343 and are disposed at two ends of the end cover sorting guide rail 3421, when the third CCD detecting mechanism 343 finds that there is a defective product, the defective product pushing cylinder 3423 transfers the defective product end cover to the defective product sorting channel 3424 for collection, the staggering cylinder 3422 can stagger the end cover on the end cover sorting guide rail 3421, so that the third CCD detecting mechanism 343 can accurately detect the product.

As shown in fig. 55, the third CCD detecting mechanism 343 includes a third detecting support 3431, a third CCD lens 3432 and a third ring light 3433, the third CCD lens 3432 and the third ring light 3433 are disposed on the third detecting support 3431, the third CCD lens 3432 is located above the third ring light 3433, and the third ring light 3433 can increase the brightness to facilitate the third CCD lens 3432 to observe the product.

As shown in fig. 56, the end cap sorting mechanism 344 includes an end cap sorting support 3441, an end cap sorting traversing assembly 3442, an end cap sorting moving seat 3443, an end cap sorting assembly 3444 and a tray sorting assembly 3445, the end cap sorting assembly 3444 and the tray sorting assembly 3445 are disposed at two ends of the end cap sorting moving seat 3443, the end cap sorting traversing assembly 3442 is disposed on the end cap sorting support 3441, and the end cap sorting traversing assembly 3442 drives the end cap sorting moving seat 3443 to move.

The end cap sorting assembly 3444 comprises an end cap sorting traversing cylinder 34441, an end cap sorting longitudinal moving cylinder 34442, an end cap sorting clamping seat 34443 and an end cap sorting clamping holder 34444, wherein the end cap sorting clamping holders 34444 are sequentially arranged on the end cap sorting clamping seat 34443 at equal intervals, the end cap sorting longitudinal moving cylinder 34442 drives the end cap sorting clamping seat 34443 to move, the end cap sorting traversing cylinder 34441 drives the end cap sorting longitudinal moving cylinder 34442 to move, when the end caps are required to be placed on the material tray 3453, the end cap sorting traversing assembly 3442 drives the end cap sorting moving seat 3443 to move, so that the end cap sorting assembly 3444 moves above the end caps on the end cap sorting platform 342, the end cap sorting traversing cylinder 34441 drives the end cap sorting clamping holder 34443 to move, the end cap sorting clamping holder 34444 clamps the end caps, the end cap sorting traversing assembly 3442 drives the end cap sorting moving seat 3443 to move, so that the end cap sorting assembly 3444 moves above the material tray 3453, the end cover sorting traversing cylinder 34441 drives the end cover sorting clampers 34444 to be aligned with the end cover placing grooves on the material tray 3453 one by one, the end cover sorting longitudinal moving cylinder 34442 drives the end cover sorting clamping seats 34443 to move, the end cover sorting clampers 34444 place the end covers in the placing grooves, and the end cover sorting traversing cylinder 34441 and the end cover sorting longitudinal moving cylinder 34442 reset to finish one placing action.

The tray sorting assembly 3445 comprises a tray sorting traverse cylinder 34451, a tray sorting longitudinal moving cylinder 34452, a tray sorting adsorption seat 34453 and a tray sorting suction cup 34454, wherein the tray sorting suction cup 34454 is arranged on the tray sorting adsorption seat 34453, the tray sorting traverse cylinder 34451 drives the tray sorting longitudinal moving cylinder 34452 to move, the tray sorting longitudinal moving cylinder 34452 drives the tray sorting adsorption seat 34453 to move, when a tray needs to be sorted, the tray sorting traverse assembly 3442 drives the tray sorting moving seat 3443 to move, so that the tray sorting assembly 3445 moves to be positioned above the tray 3453 on the tray feeding assembly 3451, the tray sorting traverse cylinder 34451 drives the tray sorting suction cup 34454 to adjust the position of the tray sorting suction cup 34454, so that the tray sorting assembly 3445 can stably suck the tray 3453, the tray sorting longitudinal moving cylinder 34452 drives the tray sorting suction seat 34453 to move, the tray sorting suction cup 3453 adsorbs the tray sorting suction cup 3453, and the tray sorting traverse assembly 3442 drives the tray sorting tray moving seat 3443 to move, so that the tray sorting assembly 3445 moves to the tray sorting assembly 3452 to move to the tray sorting assembly 3452 on the tray feeding assembly 3452 The tray sorting traversing cylinder 34451 drives to align the tray 3453 with the tray sending-out component 3452, the tray sorting longitudinal moving cylinder 34452 drives the tray sorting adsorption seat 34453 to move, the tray sorting sucker 34454 stacks the tray 3453, and the tray sorting traversing cylinder 34451 and the tray sorting longitudinal moving cylinder 34452 reset to complete one-time placing action.

The above-described embodiments are merely preferred examples of the present invention, and not intended to limit the scope of the utility model, so that equivalent changes or modifications in the structure, features and principles of the utility model described in the claims should be included in the claims.

Claims

1. The utility model provides a direct current motor end cover automatic installation equipment for assemble direct current motor end cover, its characterized in that, including carbon brush arm production facility, built-in electric capacity inductance's direct current motor end cover production facility and carbon brush arm automatic installation equipment, carbon brush arm production facility processes the carbon brush piece into the carbon brush arm and transports it extremely on the carbon brush arm automatic installation equipment, in the direct current motor end cover production facility of dress electric capacity inductance installs electric capacity and inductance on the direct current motor end cover and transmits it extremely on the carbon brush arm automatic installation equipment, carbon brush arm automatic installation equipment installs the carbon brush arm in the direct current motor end cover of built-in electric capacity inductance.

2. The automatic installation equipment of the direct current motor end cover according to claim 1, wherein the carbon brush arm production equipment comprises a carbon brush piece feeder, a carbon brush head assembly machine, a vibration-proof glue dryer and a carbon brush arm detector, the carbon brush piece feeder transmits a carbon brush piece strip to the carbon brush head assembly machine, the carbon brush head assembly machine installs the carbon brush head on the carbon brush piece, the vibration-proof glue assembly machine compresses the carbon head to the carbon brush piece, after glue is dripped into the carbon brush piece, the vibration-proof glue is placed on the carbon brush piece and is transmitted to the vibration-proof glue dryer to be dried to form the carbon brush arm, and the carbon brush arm detector inspects the carbon brush arm.

3. The automatic installation equipment for end covers of direct current motors as claimed in claim 2, wherein the production equipment for end covers of direct current motors with built-in capacitors and inductors comprises an inductance installation machine, a capacitance forming machine, an electrode feeding machine and a direct current motor end cover installation machine with built-in capacitors and inductors, wherein the inductance installation machine installs the inductors into the end covers and transmits the inductors into the direct current motor end cover installation machine with built-in capacitors and inductors, the capacitance forming machine arranges and forms the capacitors into the direct current motor end cover installation machine with built-in capacitors and inductors, the electrode feeding machine feeds the electrodes into the direct current motor end cover installation machine with built-in capacitors and inductors, and the direct current motor end cover installation machine with built-in capacitors and inductors sequentially installs the formed capacitors and the electrodes into the direct current motor end covers with inductors to form the direct current motor end covers with built-in capacitors and inductors, and transmitting the assembled direct current motor end cover with the built-in capacitor inductor to the automatic carbon brush arm mounting equipment.

4. The automatic direct current motor end cover mounting equipment according to claim 3, wherein the automatic carbon brush arm mounting equipment comprises a carbon brush arm mounting machine, a carbon brush arm dispenser, a carbon brush arm dryer and an end cover blanking machine, the carbon brush arm mounting machine mounts a carbon brush arm into a direct current motor end cover with a built-in capacitance inductor and transmits the carbon brush arm into the carbon brush arm dispenser, the carbon brush arm dispenser dispenses glue to the direct current motor end cover, the carbon brush arm dispenser transmits the direct current motor end cover to the carbon brush arm dryer for drying, and the end cover blanking machine arranges the direct current motor end cover neatly and blanks.

5. The automatic installation equipment of the direct current motor end cover according to claim 4, wherein the shockproof glue assembling machine comprises a carbon brush sheet bending machine, a first dispensing mechanism, a shockproof glue feeding vibration disc and a shockproof glue feeding mechanism, the carbon brush sheet bending machine bends and forms the carbon brush sheet, the first dispensing mechanism dispenses the carbon brush sheet at a place where shockproof glue needs to be placed, the shockproof glue feeding mechanism takes the carbon brush sheet from the shockproof glue feeding vibration disc, and the shockproof glue feeding mechanism places the shockproof glue on the carbon brush sheet.

6. The automatic installation equipment for the direct current motor end cover according to claim 4, wherein the induction installation machine comprises an inductor feeding mechanism, an inductor placing mechanism, an end cover moving platform, an end cover moving mechanism, an inductor installation mechanism, a first defective product collection mechanism and an end cover moving-out mechanism, the inductor feeding mechanism sorts the inductors one by one and places the inductors into the inductor placing mechanism, the direct current motor end cover moves along the end cover moving platform through the end cover moving mechanism, the inductor installation mechanism installs the inductors into the direct current motor end cover from the inductor placing mechanism, the first defective product collection mechanism rejects defective products, and the end cover moving-out mechanism moves the end cover with the installed inductors into the direct current motor end cover installation machine with the built-in capacitor inductors.

7. The automatic installation equipment of the end cover of the direct current motor according to claim 6, wherein the capacitance forming machine comprises a capacitance loading vibrating disc, a capacitance loading mechanism, a pin straightening mechanism, a pin cutting mechanism, a first shaping mechanism, a second shaping mechanism, a pin shaping mechanism, a capacitance blanking mechanism, a capacitance moving platform, a capacitance forming turntable and a capacitance forming clamp, the capacitance forming clamp is placed on the capacitance forming turntable, capacitors are placed in the capacitance loading vibrating disc and are arranged orderly one by one through vibration, the capacitance loading mechanism places the capacitors on the capacitance forming clamp, the pin straightening mechanism straightens the capacitance pins on the capacitance forming clamp, the pin cutting mechanism cuts off overlong pins, the first shaping mechanism bends the pins downwards in a slant way, the second shaping mechanism bends the pins upwards in a slant way, the pin shaping mechanism ensures that the shape of the pin is fixed, the capacitor blanking mechanism moves the capacitor to the capacitor moving-out platform, and the capacitor moving-out platform moves the formed capacitor out to the direct current motor end cover mounting machine with the built-in capacitor inductor.

8. The automatic mounting equipment for the end cover of the direct current motor according to claim 7, wherein the automatic mounting equipment for the end cover of the direct current motor with the built-in capacitor and inductor comprises an end cover mounting turntable, an end cover mounting clamping mechanism, a capacitor mounting mechanism, an electrode feeding mechanism, an electrode mounting mechanism, an end cover transferring platform and a second defective product collecting mechanism, wherein the end cover mounting turntable is provided with an end cover fixing clamp, the end cover mounting clamping mechanism transfers the end cover moved in from the end cover removing mechanism to the end cover fixing clamp, the end cover mounting clamping mechanism transfers the capacitor moved in from the capacitor removing platform to the end cover, the capacitor mounting mechanism covers the end cover of the capacitor, the electrode feeding machine feeds the electrode, the electrode feeding mechanism transfers the electrode from the electrode feeding machine to the end cover, and the electrode mounting mechanism covers the end cover of the electrode, the end cover mounting and clamping mechanism transfers the mounted direct current motor end cover with the built-in capacitance and inductance to the end cover transfer platform, the end cover transfer platform transfers the direct current motor end cover with the built-in capacitance and inductance to the carbon brush arm mounting machine, and the second defective product collecting mechanism collects defective products in the carbon brush arm mounting machine.

9. The automatic installation equipment of the direct current motor end cover according to claim 4, wherein the carbon brush arm installation machine comprises a carbon brush arm installation turntable, a carbon brush arm installation clamping mechanism, a carbon brush arm cutting mechanism, a carbon brush arm installation mechanism, a carbon brush arm clamping and welding mechanism and a second CCD detection mechanism, the carbon brush arm installation clamping mechanism transfers the direct current motor end cover with the built-in capacitance and inductance from the end cover transfer platform to a clamp of the carbon brush arm installation turntable, the carbon brush arm cutting mechanism cuts carbon brush arm material strips transferred by the carbon brush arm detection mechanism into carbon brush arms, the carbon brush arm installation clamping mechanism clamps the carbon brush arms to be placed on a direct current motor end cover with the built-in capacitance and inductance, the carbon brush arm installation mechanism presses the carbon brush arms into the direct current motor end cover, and the carbon brush arm clamping and welding mechanism welds the carbon brush arms, the capacitance, the inductance and the electrodes, and the second CCD detection mechanism detects whether the end cover of the direct current motor is installed or not, and the carbon brush arm installation clamping mechanism transfers the installed end cover to the carbon brush arm dispenser.

10. The automatic installation equipment of the direct current motor end cover according to claim 9, wherein the end cover blanking machine comprises an end cover blanking mechanism, an end cover sorting platform, a third CCD detection mechanism, an end cover sorting mechanism and a material tray moving mechanism, the end cover blanking mechanism transfers the linear motor end cover which has been dried from the carbon brush arm dryer to the end cover sorting platform, the third CCD detection mechanism detects whether the end cover is qualified, and the end cover sorting mechanism places the qualified product from the end cover sorting platform to the material tray moving mechanism for storage.