CN202679176U - Automatic multi-pole-number stator coil winding machine - Google Patents
Automatic multi-pole-number stator coil winding machine Download PDFInfo
- Publication number
- CN202679176U CN202679176U CN201220337067.0U CN201220337067U CN202679176U CN 202679176 U CN202679176 U CN 202679176U CN 201220337067 U CN201220337067 U CN 201220337067U CN 202679176 U CN202679176 U CN 202679176U
- Authority
- CN
- China
- Prior art keywords
- drive unit
- top die
- coil winding
- stator
- guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses an automatic multi-pole-number stator coil winding machine, which belongs to the technical field of motor stator production equipments. The automatic multi-pole-number stator coil winding machine comprises a vertical assembly, a positioning assembly, a horizontally rotating assembly and an automatic control system. An upper driving device drives an upper transmission mechanism so as to drive a dividing head to perform vertical reciprocating movement. An upper pressing mold driving device drives an upper pressing mold bearer so as to position an upper pressing mold block. A lower driving device drives a lower transmission mechanism so as to drive a main shaft and a lower pressing mold block to rotate synchronously. The automatic multi-pole-number stator coil winding machine is a vertical one. The vertical assembly and the horizontally rotating assembly are arranged on original points. The positioning assembly fixes a stator. An automatic control system drives the vertical assembly and the horizontally rotating assembly to perform coil winding of the stator according to a setting and can achieve multi-pole-number stator coil winding processing. The whole process can be automatically finished. Furthermore, the automatic multi-pole-number stator coil winding machine has the advantages of high processing precision, quickness and low noise.
Description
Technical field
The utility model belongs to a kind of production equipment technical field of motor stator, is specifically related to a kind of stator winder.
Background technology
Existing stator winder only can be confined to specific phase to progression, can not arbitrarily change relative progression, and has numeration inaccurate in coiling process number of turn idol, and easy fracture of wire does not have the defective of soft start and soft stop.
And traditional stator winder mostly is horizontal coil winding machine, and the occupation of land space is large, and equipment cost is high.
Therefore, needs are a kind of can be around the automatic equipment of one or more relative numbers of poles, high, the fireballing vertical stator winder of precision.
The utility model content
The purpose of this utility model is to overcome the above-mentioned defective of mentioning and deficiency, and provides a kind of stator automatic multipole several coil winding machines, the stator around multiple relative number of poles can be set, and precision is high, speed is fast.
The technical scheme that its purpose that realizes the utility model adopts is as follows.
The automatic multipole several coil winding machines of a kind of stator comprise up and down vertical assembly, locating assembly, left rotation and right rotation assembly and automatic control system, and vertical assembly and left rotation and right rotation assembly cooperate the Electricity Federation to described automatic control system respectively with up and down;
Described up and down vertical assembly comprises drive unit, upper connecting gear, guider and dividing head, the input of described upper connecting gear is connected with upper drive unit, the output of described upper connecting gear is fixedly connected with dividing head, described guider comprises the axis of guide that at least two parallel interval arrange, described upper drive unit and axis of guide arranged perpendicular, described dividing head and axis of guide configured in parallel drive dividing head and do and pump thereby described upper drive unit drives upper connecting gear;
Described locating assembly comprises top die drive unit, top die bearing and top die piece, the output of described top die drive unit is fixedly connected with the top die bearing, described top die bearing and axis of guide arranged perpendicular, described top die piece be fixed in the top die bearing and with the setting of dividing head axially parallel, thereby described top die drive unit drives top die bearing location top die piece;
Described left rotation and right rotation assembly comprises lower drive unit, lower connecting gear, main shaft and presses down module, the input of described lower connecting gear is connected with lower drive unit, the output of described lower connecting gear is fixedly connected with main shaft, the described main shaft other end with press down module and be fixedly connected with, described main shaft, press down module and the coaxial setting of top die piece, thereby described lower drive unit drives the synchronous rotary that lower connecting gear drives main shaft and presses down module.
Further, described guider comprises upper mounted plate, bottom plate and two axis of guides, and described axis of guide upper end is fixedly connected with upper mounted plate is vertical, and described axis of guide lower end is fixedly connected with bottom plate is vertical.
Further, described upper connecting gear comprises the upper main pulley that is configured in the drive unit output and is arranged on upper from belt wheel from on the wheel support in the axial rotation mode, and described upper main pulley is connected from belt wheel with upper by upper Timing Belt.
Further, be fixedly installed the fixed guide support plate perpendicular to the axis of guide on the described upper Timing Belt, the described fixed guide support plate other end disposes dividing head, described fixed guide support plate is fixedly installed on the guiding fixed head, is fixedly installed on the described guiding fixed head and is sheathed on the axis of guide and can be along the upper linear bearing of axis of guide axially reciprocating.
Further, described top die bearing one end is fixedly connected with the output of upper press mold drive unit, and the described top die bearing other end is fixedly installed end cap; Described top die piece is connected with end cap by bearing, makes the top die piece can be around bearing shaft to relative rotation; Be fixedly installed fixed lever and backstay on the described top die piece, be fixedly installed on the described upper press mold bearing and be sheathed on the axis of guide and can be along the lower linear bearing of axis of guide axial motion.
Further, described lower connecting gear comprises the lower main pulley that is arranged on lower drive unit output and is fixedly installed on lower to belt wheel on the main shaft, described lower main pulley by lower Timing Belt with time be connected from belt wheel.
Further, described automatic control system comprises the PLC controller, and the output of described PLC controller connects respectively at the control signal input of upper drive unit and lower drive unit.
Further, described automatic control system also comprises and can show the touch-screen that detects data.
Further, described upper drive unit comprises servomotor and the upper reductor that configures with upper servomotor, and described upper reductor is fixedly installed on the servomotor support, and described upper servomotor support is fixedly connected with upper mounted plate; Described top die drive unit comprises the cylinder that is fixedly installed on the air cylinder support, and described cylinder push-rod passes stop collar and is fixedly connected with the top die bearing; Described lower drive unit comprises lower servomotor and the lower reductor that configures with lower servomotor, and described lower reductor is fixedly installed on lower servomotor support.
Compare with traditional stator winder, the utility model is the vertical automatic multipole several coil winding machines of stator, vertical assembly, left rotation and right rotation assembly are arranged on initial point up and down, locating assembly is fixed stator, automatic control system is according to setting, drives up and down that vertical assembly and left rotation and right rotation assembly carry out coiling work to stator, can realize multipole several stator winding processing, and whole process can be finished automatically, has advantages of that machining accuracy is high, speed is fast, noise is little.
Description of drawings
Fig. 1 is the front view of the utility model stator winder;
Fig. 2 is the left view of the utility model stator winder;
Fig. 3 is the rearview of the utility model stator winder;
Among the figure: the upper servomotor of 111-, the upper reductor of 112-, the upper servomotor support of 113-;
The upper main pulley of 121-, 122-are upper upper from band wheel support, 125-fixed guide support plate, 127-guiding fixed head, the upper linear bearing of 128-, the upper main lock sleeve of 129-from belt wheel, the upper Timing Belt of 123-, 124-;
The 131-axis of guide, 132-upper mounted plate, 133-bottom plate;
The 140-dividing head;
211-cylinder, 212-air cylinder support, 213-stop collar;
Linear bearing under 220-top die bearing, 221-end cap, the 222-;
230-top die piece, 231-fixed lever, 232-backstay;
Servomotor support under reductor, the 313-under servomotor, the 312-under the 311-;
Under the 321-under main pulley, the 322-under belt wheel, the 323-under Timing Belt, the 324-under main lock sleeve, the 325-from lock sleeve, 326-supporting bearing, 327-bearing lining, 328 locking nuts, 329-bearing;
The 330-main shaft;
340-presses down module, 341-positioning pressuring plate;
The 4-workbench.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
The automatic multipole several coil winding machines of a kind of stator comprise up and down vertical assembly, locating assembly, left rotation and right rotation assembly, automatic control system and workbench 4.
Described up and down vertical assembly comprises drive unit, upper connecting gear, guider and dividing head 140, drives dividing head 140 and does and pump thereby described upper drive unit drives upper connecting gear.
Described upper drive unit is connected with the input of upper connecting gear.Further, described upper drive unit comprises servomotor 111 and the upper reductor 112 that configures with upper servomotor 111, described upper reductor 112 is fixedly installed on servomotor support 113, and described upper servomotor support 113 is fixedly connected with upper mounted plate 132.
The output of described upper connecting gear is fixedly connected with dividing head 140.Further, described connecting gear comprises the upper main pulley 121 that is arranged on the drive unit output and is arranged on upper from belt wheel 122 from on the wheel support 124 in the axial rotation mode.Upper main lock sleeve 129 is locked upper main pulley 121 at upper servomotor 111 ends.Describedly upper pass bearing from belt wheel 122 by the M10 bolt and be fastened on from the cooperation that rotates of band wheel support 124.Described upper from being with wheel support 124 to be fixedly installed on the workbench 4.Described upper main pulley 121 is connected from belt wheel 122 with upper by upper Timing Belt 123.Be fixedly installed the fixed guide support plate 125 perpendicular to the axis of guide 131 on the described upper Timing Belt 123, described fixed guide support plate 125 other ends dispose dividing head 140, described fixed guide support plate 125 is fixedly installed on the guiding fixed head 127, is fixedly installed on the described guiding fixed head 127 to be sheathed on the axis of guide 131 and can be along the upper linear bearing 128 of the axis of guide 131 axially reciprocatings.Described dividing head 140 lower ends are distributed with the coiling hole.As preferably, described coiling hole has 6, can as required, different numbers of poles be set.When stator poles surpasses 6, the dividing head 140 of replaceable corresponding coiling hole count is to meet the demands.
Described guider and upper drive unit arranged perpendicular, described guider and dividing head 140 configured in parallel.Described guider comprises at least two axis of guides 131 that parallel interval arranges.As preferably, the described axis of guide 131 is two.The described axis of guide 131 passes and upper mounted plate 132 vertically is fixed in the upper end, and the described axis of guide 131 passes and bottom plate 133 vertically is fixed in the lower end, and described bottom plate 133 is fixedly installed on the workbench 4.
Described locating assembly comprises top die drive unit, top die bearing 220 and top die piece 230.The output of described top die drive unit is fixedly connected with top die bearing 220.Further, described top die drive unit comprises the cylinder 211 that is fixedly installed on the air cylinder support 212, and described cylinder 211 push rods pass stop collar 213 and are fixedly connected with top die bearing 220.Described air cylinder support 212 is fixedly installed on workbench 4 times, and the M10 bolt is fixedly installed on the air cylinder support 212 by cylinder 211 lower ends and with cylinder 211.Be fixedly installed on the described upper press mold bearing 220 and be sheathed on the axis of guide 131 and can be along the lower linear bearing 222 of the axis of guide 131 axially reciprocatings.Described top die bearing 220 other ends are fixedly installed end cap 221.Described top die piece 230 is connected with end cap 221 by bearing, makes the top die piece 230 can be along bearing shaft to relative rotation.Be fixedly installed fixed lever 231 and backstay 232 on the described top die piece 230, and with dividing head 140 axially parallel settings.Thereby described top die drive unit drives top die bearing 220 and drives top die piece 230 fixed stators.
Described left rotation and right rotation assembly comprises lower drive unit, lower connecting gear, main shaft 330 and presses down module 340.The input of described lower connecting gear is connected with lower drive unit, the output of described lower connecting gear is fixedly connected with main shaft 330, described main shaft 330 other ends are fixedly connected with pressing down module 340, described main shaft 330, press down module 340 and the 230 coaxial settings of top die piece.Thereby described lower drive unit drives the synchronous rotary that lower connecting gear drives main shaft 330 and presses down module 340.
Further, described lower drive unit comprises lower servomotor 311 and the lower reductor 312 that configures with lower servomotor 311, and described lower reductor 312 is fixedly installed on lower servomotor support 313.Described lower servomotor support 313 is fixedly installed on workbench 4 times.
Further, described lower connecting gear comprises the lower main pulley 321 that is arranged on lower drive unit output and is fixedly installed on lower to belt wheel 322 on the main shaft 330, described lower main pulley 321 by lower Timing Belt 323 with time be connected from belt wheel 322.Lower main lock sleeve 324 is fixedly connected on lower servomotor 311 1 ends with lower Timing Belt 323.From lock sleeve 325 lower Timing Belt 323 is fixedly connected on main shaft 330 down.Bearing 329 is fixedly installed on workbench 4 times, and main shaft 330 passes from supporting bearing 326 and bearing lining 327, and fixing by locking nut 328.
Described pressing down is fixedly installed positioning pressuring plate 341 on the module 340.Described backstay 232 insert press down module 340 and with press down module 340 and cooperate up and down.
Vertical assembly and left rotation and right rotation assembly cooperate the Electricity Federation to described automatic control system respectively with up and down.Described automatic control system comprises the PLC controller, and the output of described PLC controller connects respectively at the control signal input of upper drive unit and lower drive unit.As preferably, automatic control system also comprises touch-screen.Described touch-screen can show the detection data, and can send control command by touch-screen.
Described up and down vertical assembly, locating assembly and left rotation and right rotation assembly all are arranged on the workbench 4, and control by automatic system.
During use, in automatic control system, set first around number of poles, the number of turn of stator.Automatic control system is placed on pressing down in the module 340 on the left rotation and right rotation assembly to stator after automatically finding up and down the initial point of vertical assembly, left rotation and right rotation assembly on request, presses start button, and top die piece on the locating assembly 230 is fixed stator.Automatic control system is according to setting, and the dividing head 140 that drives on the vertical assembly up and down carries out coiling work in the mode that cooperates to stator with the left rotation and right rotation assembly.Vertical assembly and left rotation and right rotation assembly are surely got back to initial point and are stopped up and down after coiling finishes, and the top die piece 230 on the locating assembly is got back to original position, takes out the stator that winds, and winds the line complete.
Course of work automaticity is high, but the Lookup protocol winding turns has reduced workman's manual manipulation step, has saved human cost, has improved production efficiency high, and the stator around multiple relative number of poles can be set.Because when picking and placeing stator, coil winding machine quits work, the accident of having avoided operating personnel to cause because of carelessness, fail safe is good.Whole instrument accuracy is good, satisfies the requirement of technique, and in the winding process, tension force can be controlled to be constant, and mass of coil is good, and rate of finished products is high.
The utility model is illustrated according to embodiment, and under the prerequisite that does not break away from the utility model principle, this product can also be made some distortion and improvement.For example: upper drive unit and lower drive unit are not limited to use servomotor and reducing motor, adopt other drive unit, also can realize the utility model purpose such as common electric machine or high-precision hydraulic drive unit; Guider can adopt miscellaneous equipment, also can realize the utility model purpose such as guide rail; The Timing Belt that upper connecting gear and lower connecting gear adopt also available connecting rod is replaced.Should be pointed out that all employings are equal to the technical scheme that the modes such as replacement or equivalent transformation obtain, and all drop in the protection range of the present utility model.
Claims (9)
1. automatic multipole several coil winding machines of stator is characterized in that: comprise up and down vertical assembly, locating assembly, left rotation and right rotation assembly and automatic control system, vertical assembly and left rotation and right rotation assembly cooperate the Electricity Federation to described automatic control system respectively with up and down;
Described up and down vertical assembly comprises drive unit, upper connecting gear, guider and dividing head (140), the input of described upper connecting gear is connected with upper drive unit, the output of described upper connecting gear is fixedly connected with dividing head (140), described guider comprises the axis of guide (131) that at least two parallel interval arrange, described upper drive unit and the axis of guide (131) arranged perpendicular, described dividing head (140) and the axis of guide (131) configured in parallel;
Described locating assembly comprises top die drive unit, top die bearing (220) and top die piece (230), the output of described top die drive unit is fixedly connected with top die bearing (220), described top die bearing (220) and the axis of guide (131) arranged perpendicular, described top die piece (230) be fixed in top die bearing (220) and with dividing head (140) axially parallel setting;
Described left rotation and right rotation assembly comprises lower drive unit, lower connecting gear, main shaft (330) and presses down module (340), the input of described lower connecting gear is connected with lower drive unit, the output of described lower connecting gear is fixedly connected with main shaft (330), described main shaft (330) other end is fixedly connected with pressing down module (340), described main shaft (330), presses down module (340) and the coaxial setting of top die piece (230).
2. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described guider comprises upper mounted plate (132), bottom plate (133) and two axis of guides (131), the described axis of guide (131) upper end and vertical being fixedly connected with of upper mounted plate (132), the described axis of guide (131) lower end and vertical being fixedly connected with of bottom plate (133).
3. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described upper connecting gear comprises the upper main pulley (121) that is configured in the drive unit output and is arranged on upper from belt wheel (122) from the band wheel support (124) in the axial rotation mode, and described upper main pulley (121) is connected from belt wheel (122) with upper by upper Timing Belt (123).
4. automatic multipole several coil winding machines of a kind of stator as claimed in claim 3, it is characterized in that: be fixedly installed the fixed guide support plate (125) perpendicular to the axis of guide (131) on the described upper Timing Belt (123), described fixed guide support plate (125) other end disposes dividing head (140), described fixed guide support plate (125) is fixedly installed on the guiding fixed head (127), is fixedly installed the upper linear bearing (128) that is sheathed on the axis of guide (131) on the described guiding fixed head (127).
5. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described top die bearing (220) one ends are fixedly connected with the output of upper press mold drive unit, and described top die bearing (220) other end is fixedly installed end cap (221); Described top die piece (230) is connected with end cap (221) by bearing; Be fixedly installed fixed lever (231) and backstay (232) on the described top die piece (230), be fixedly installed on the described upper press mold bearing (220) and be sheathed on the axis of guide (131) and can be along the lower linear bearing (222) of the axis of guide (131) axial motion.
6. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described lower connecting gear comprises the lower main pulley (321) that is arranged on lower drive unit output and is fixedly installed on lower to belt wheel (322) on the main shaft (330), described lower main pulley (321) by lower Timing Belt (323) with time be connected from belt wheel (322).
7. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described automatic control system comprises the PLC controller, the output of described PLC controller connects respectively at the control signal input of upper drive unit and lower drive unit.
8. automatic multipole several coil winding machines of a kind of stator as claimed in claim 7, it is characterized in that: described automatic control system also comprises can show the touch-screen that detects data.
9. automatic multipole several coil winding machines of a kind of stator as claimed in claim 2, it is characterized in that: described upper drive unit comprises servomotor (111) and the upper reductor (112) that configures with upper servomotor (111), described upper reductor (112) is fixedly installed on servomotor support (113), and described upper servomotor support (113) is fixedly connected with upper mounted plate (132); Described top die drive unit comprises the cylinder (211) that is fixedly installed on the air cylinder support (212), and described cylinder (211) push rod passes stop collar (213) and is fixedly connected with top die bearing (220); Described lower drive unit comprises lower servomotor (311) and the lower reductor (312) that configures with lower servomotor (311), and described lower reductor (312) is fixedly installed on lower servomotor support (313).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220337067.0U CN202679176U (en) | 2012-07-12 | 2012-07-12 | Automatic multi-pole-number stator coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220337067.0U CN202679176U (en) | 2012-07-12 | 2012-07-12 | Automatic multi-pole-number stator coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202679176U true CN202679176U (en) | 2013-01-16 |
Family
ID=47500050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220337067.0U Withdrawn - After Issue CN202679176U (en) | 2012-07-12 | 2012-07-12 | Automatic multi-pole-number stator coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202679176U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102751826A (en) * | 2012-07-12 | 2012-10-24 | 临海市劳尔机械有限公司 | Automatic multi-pole stator winding machine |
| CN105122608A (en) * | 2013-04-19 | 2015-12-02 | Atop有限公司 | Method and device of providing a mobile terminal with door entry system access service and door entry system |
-
2012
- 2012-07-12 CN CN201220337067.0U patent/CN202679176U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102751826A (en) * | 2012-07-12 | 2012-10-24 | 临海市劳尔机械有限公司 | Automatic multi-pole stator winding machine |
| CN102751826B (en) * | 2012-07-12 | 2014-03-05 | 临海市劳尔机械有限公司 | Automatic multi-pole stator winding machine |
| CN105122608A (en) * | 2013-04-19 | 2015-12-02 | Atop有限公司 | Method and device of providing a mobile terminal with door entry system access service and door entry system |
| CN105122608B (en) * | 2013-04-19 | 2019-12-06 | Atop 有限公司 | Production line for producing core parts of dynamo-electric machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204019534U (en) | Servo feeding machinery hand | |
| CN101912934B (en) | Automatic wire cutting-off machine | |
| CN202736751U (en) | Novel magnetic ring winding machine | |
| CN204652166U (en) | A kind of coil winding machine pushes away line and sinks mold mechanism and horizontal coil winding machine | |
| CN102789886A (en) | Novel magnet ring winding machine | |
| CN104836393A (en) | Winding machine dip mold mechanism | |
| CN201880832U (en) | Spring forming machine | |
| CN108321996B (en) | Motor rotor winding method | |
| CN102403121A (en) | Full-automatic spring shaped coil winder | |
| CN106532137B (en) | Winding device and manufacturing method thereof | |
| CN104551677A (en) | Automatic cylindrical shell production line | |
| CN106584413A (en) | Curved surface positioning line drawing instrument | |
| CN102441906A (en) | Chipless cutting machine for plastic pipe | |
| CN202679176U (en) | Automatic multi-pole-number stator coil winding machine | |
| CN202462463U (en) | Chipless cutting machine with diameter being changed automatically | |
| CN102751826B (en) | Automatic multi-pole stator winding machine | |
| CN117559744A (en) | Automatic winding all-in-one machine for motor stator | |
| CN203071762U (en) | Line clamping and shearing device on motor stator needle type winding machine | |
| CN202964369U (en) | Grinding wheel cutting mechanism | |
| CN203333075U (en) | Automatic wire spool replacing device of H-shaped wheel winding machine | |
| CN105024501A (en) | Automatic stator coil winding machine | |
| CN201252433Y (en) | Automatic wedging device for motor rotator bars | |
| CN201829345U (en) | Servo motor computer numerical control coiling machine | |
| CN202634200U (en) | Locking device for rotating plate of winding machine | |
| CN203003616U (en) | Grinding and polishing device for machining inner wall of cylinder body of large-scale oil cylinder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130116 Effective date of abandoning: 20140305 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20130116 Effective date of abandoning: 20140305 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |