CN102751826B - Automatic multi-pole stator winding machine - Google Patents
Automatic multi-pole stator winding machine Download PDFInfo
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- CN102751826B CN102751826B CN201210240822.8A CN201210240822A CN102751826B CN 102751826 B CN102751826 B CN 102751826B CN 201210240822 A CN201210240822 A CN 201210240822A CN 102751826 B CN102751826 B CN 102751826B
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- top die
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- 238000004804 winding Methods 0.000 title claims abstract description 26
- 230000005405 multipole Effects 0.000 title claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 230000005611 electricity Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract 2
- 230000007547 defect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The invention discloses an automatic multi-pole stator winding machine belonging to the technical field of production equipment of a motor stator. The automatic multi-pole stator winding machine comprises an up-down vertical assembly, a positioning assembly, a left-right rotation assembly and an automatic control system, wherein the upper driving device drives an upper transmission mechanism so as to drive an upper pressing die support so as to position an upper pressing module; a lower driving device drives a lower transmission mechanism so as to drive a main shaft and the lower pressing module to rotate synchronously. The invention discloses a vertical automatic multi-pole stator winding machine, an up-down vertical assembly and a left-right rotation assembly are arranged at an original point, a stator is fixed by a positioning assembly, an automatic control system drives the up-down vertical assembly and the left-right rotation assembly to wind the stator according to the set, the winding of the multi-pole stator is realized, the whole process is completed automatically, and the automatic multi-pole stator winding machine has the advantages of high processing precision, quick speed and low noise.
Description
Technical field
The production equipment technical field that the invention belongs to a kind of motor stator, is specifically related to a kind of stator winder.
Background technology
Existing stator winder only can be confined to specific phase to progression, can not arbitrarily change relative progression, and has numeration inaccurate the coiling process number of turn is even, and easy fracture of wire does not have the defect of soft start and soft stop.
And traditional stator winder mostly is horizontal coil winding machine, occupation of land space is large, and equipment cost is high.
Therefore, needs are a kind of can be around the automatic equipment of one or more relative numbers of poles, high, the fireballing vertical stator winder of precision.
Summary of the invention
The object of the invention is to overcome the above-mentioned defect of mentioning and deficiency, and provide a kind of stator automatic multipole several coil winding machines, the stator around multiple relative number of poles can be set, and precision is high, speed is fast.
The technical scheme that the present invention realizes its object employing is as follows.
The automatic multipole several coil winding machines of stator, comprise vertical assembly, locating assembly, left rotation and right rotation assembly and automatic control system up and down, and vertical assembly and left rotation and right rotation assembly coordinate Electricity Federation to described automatic control system respectively with up and down;
Described vertical assembly up and down comprises drive unit, upper connecting gear, guider and dividing head, the input of described upper connecting gear is connected with upper drive unit, the output of described upper connecting gear is fixedly connected with dividing head, described guider comprises the axis of guide that at least two parallel interval arrange, described upper drive unit and axis of guide arranged perpendicular, described dividing head and axis of guide configured in parallel, thus described upper drive unit drives upper connecting gear to drive dividing head to pump;
Described locating assembly comprises top die drive unit, top die bearing and top die piece, the output of described top die drive unit is fixedly connected with top die bearing, described top die bearing and axis of guide arranged perpendicular, described top die piece be fixed on top die bearing and with the setting of dividing head axially parallel, thereby described top die drive unit drives top die bearing location top die piece;
Described left rotation and right rotation assembly comprises lower drive unit, lower connecting gear, main shaft and presses down module, the input of described lower connecting gear is connected with lower drive unit, the output of described lower connecting gear is fixedly connected with main shaft, the described main shaft other end with press down module and be fixedly connected with, described main shaft, press down module and top die piece coaxially arranges, thus the synchronous rotary that described lower drive unit drives lower connecting gear to drive main shaft and press down module.
Further, described guider comprises upper mounted plate, bottom plate and two axis of guides, and described axis of guide upper end is fixedly connected with upper mounted plate is vertical, and described axis of guide lower end is fixedly connected with bottom plate is vertical.
Further, described upper connecting gear comprises and is configured in the upper main pulley of drive unit output and is arranged on upper from belt wheel from wheel support in axial rotation mode, and described upper main pulley is connected from belt wheel with upper by upper Timing Belt.
Further, on described upper Timing Belt, be fixedly installed the fixed guide support plate perpendicular to the axis of guide, the described fixed guide support plate other end disposes dividing head, described fixed guide support plate is fixedly installed on guiding fixed head, is fixedly installed and is sheathed on the axis of guide can be along the upper linear bearing of axis of guide axially reciprocating on described guiding fixed head.
Further, described top die bearing one end is fixedly connected with the output of upper press mold drive unit, and the described top die bearing other end is fixedly installed end cap; Described top die piece is connected with end cap by bearing, makes the top die piece can be around bearing shaft to relative rotation; On described top die piece, be fixedly installed fixed lever and backstay, on described upper press mold bearing, be fixedly installed and be sheathed on the axis of guide can be along the lower linear bearing of axis of guide axial motion.
Further, described lower connecting gear comprise be arranged on lower drive unit output lower main pulley and be fixedly installed on main shaft under from belt wheel, described lower main pulley by lower Timing Belt with under from belt wheel, be connected.
Further, described automatic control system comprises PLC controller, and the output of described PLC controller is connected respectively at the control signal input of upper drive unit and lower drive unit.
Further, described automatic control system also comprises and can show the touch-screen that detects data.
Further, described upper drive unit comprises servomotor and the upper reductor configuring with upper servomotor, and described upper reductor is fixedly installed on servomotor support, and described upper servomotor support is fixedly connected with upper mounted plate; Described top die drive unit comprises the cylinder being fixedly installed on air cylinder support, and described cylinder push-rod is fixedly connected with top die bearing through stop collar; Described lower drive unit comprises lower servomotor and the lower reductor configuring with lower servomotor, and described lower reductor is fixedly installed on lower servomotor support.
Compare with traditional stator winder, the present invention is the vertical automatic multipole several coil winding machines of stator, vertical assembly, left rotation and right rotation assembly are arranged on initial point up and down, locating assembly is fixed stator, automatic control system, according to setting, drives up and down vertically assembly and left rotation and right rotation assembly to carry out coiling work to stator, can realize multipole several stator winding processing, and whole process can complete automatically, have advantages of that machining accuracy is high, speed is fast, noise is little.
Accompanying drawing explanation
Fig. 1 is the front view of stator winder of the present invention;
Fig. 2 is the left view of stator winder of the present invention;
Fig. 3 is the rearview of stator winder of the present invention;
In figure: the upper servomotor of 111-, the upper reductor of 112-, the upper servomotor support of 113-;
The upper main pulley of 121-, 122-upper from belt wheel, 123-Timing Belt, 124-upper from band wheel support, 125-fixed guide support plate, 127-guiding fixed head, 128-linear bearing, the upper main lock sleeve of 129-;
The 131-axis of guide, 132-upper mounted plate, 133-bottom plate;
140-dividing head;
211-cylinder, 212-air cylinder support, 213-stop collar;
Linear bearing under 220-top die bearing, 221-end cap, 222-;
230-top die piece, 231-fixed lever, 232-backstay;
Servomotor support under reductor, 313-under servomotor, 312-under 311-;
Under 321-under main pulley, 322-from belt wheel, 323-under Timing Belt, 324-under main lock sleeve, 325-from lock sleeve, 326-supporting bearing, 327-bearing lining, 328 locking nuts, 329-bearing;
330-main shaft;
340-presses down module, 341-positioning pressuring plate;
4-workbench.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
The automatic multipole several coil winding machines of stator, comprise vertical assembly, locating assembly, left rotation and right rotation assembly, automatic control system and workbench 4 up and down.
Described vertical assembly up and down comprises drive unit, upper connecting gear, guider and dividing head 140, thereby described upper drive unit drives upper connecting gear to drive dividing head 140 to pump.
Described upper drive unit is connected with the input of upper connecting gear.Further, described upper drive unit comprises servomotor 111 and the upper reductor 112 configuring with upper servomotor 111, described upper reductor 112 is fixedly installed on servomotor support 113, and described upper servomotor support 113 is fixedly connected with upper mounted plate 132.
The output of described upper connecting gear is fixedly connected with dividing head 140.Further, described connecting gear comprises and is arranged on the upper main pulley 121 of drive unit output and is arranged on upper from belt wheel 122 from wheel support 124 in axial rotation mode.Upper main lock sleeve 129 is locked upper main pulley 121 at upper servomotor 111 ends.Described upper be fastened on from the cooperation that rotates of band wheel support 124 through bearing by M10 bolt from belt wheel 122.Described upper from being with wheel support 124 to be fixedly installed on workbench 4.Described upper main pulley 121 is connected from belt wheel 122 with upper by upper Timing Belt 123.On described upper Timing Belt 123, be fixedly installed the fixed guide support plate 125 perpendicular to the axis of guide 131, described fixed guide support plate 125 other ends dispose dividing head 140, described fixed guide support plate 125 is fixedly installed on guiding fixed head 127, is fixedly installed and is sheathed on the axis of guide 131 can be along the upper linear bearing 128 of the axis of guide 131 axially reciprocatings on described guiding fixed head 127.Described dividing head 140 lower ends are distributed with coiling hole.As preferably, described coiling hole has 6, can as required, different numbers of poles be set.When stator poles surpasses 6, the dividing head 140 of replaceable corresponding coiling hole count is to meet the demands.
Described guider and upper drive unit arranged perpendicular, described guider and dividing head 140 configured in parallel.Described guider comprises at least two axis of guides 131 that parallel interval arranges.As preferably, the described axis of guide 131 is two.The described axis of guide 131 passes and upper mounted plate 132 is vertically fixed in upper end, and the described axis of guide 131 passes and bottom plate 133 is vertically fixed in lower end, and described bottom plate 133 is fixedly installed on workbench 4.
Described locating assembly comprises top die drive unit, top die bearing 220 and top die piece 230.The output of described top die drive unit is fixedly connected with top die bearing 220.Further, described top die drive unit comprises the cylinder 211 being fixedly installed on air cylinder support 212, and described cylinder 211 push rods are fixedly connected with top die bearing 220 through stop collar 213.Described air cylinder support 212 is fixedly installed on workbench 4 times, and M10 bolt is by cylinder 211 lower ends and cylinder 211 is fixedly installed on air cylinder support 212.On described upper press mold bearing 220, be fixedly installed and be sheathed on the axis of guide 131 can be along the lower linear bearing 222 of the axis of guide 131 axially reciprocatings.Described top die bearing 220 other ends are fixedly installed end cap 221.Described top die piece 230 is connected with end cap 221 by bearing, makes the top die piece 230 can be along bearing shaft to relative rotation.On described top die piece 230, be fixedly installed fixed lever 231 and backstay 232, and with dividing head 140 axially parallel settings.Thereby described top die drive unit drives top die bearing 220 to drive top die piece 230 fixed stators.
Described left rotation and right rotation assembly comprises lower drive unit, lower connecting gear, main shaft 330 and presses down module 340.The input of described lower connecting gear is connected with lower drive unit, the output of described lower connecting gear is fixedly connected with main shaft 330, described main shaft 330 other ends are fixedly connected with pressing down module 340, described main shaft 330, press down module 340 and top die piece 230 coaxially arranges.Thereby the synchronous rotary that described lower drive unit drives lower connecting gear to drive main shaft 330 and press down module 340.
Further, described lower drive unit comprises lower servomotor 311 and the lower reductor 312 configuring with lower servomotor 311, and described lower reductor 312 is fixedly installed on lower servomotor support 313.Described lower servomotor support 313 is fixedly installed on workbench 4 times.
Further, described lower connecting gear comprise be arranged on the lower main pulley 321 of lower drive unit output and be fixedly installed on main shaft 330 under from belt wheel 322, described lower main pulley 321 by lower Timing Belt 323 with under from belt wheel 322, be connected.Lower main lock sleeve 324 is fixedly connected on lower servomotor 311 one end by lower Timing Belt 323.Under from lock sleeve 325, will Timing Belt 323 to be fixedly connected on main shaft 330.Bearing 329 is fixedly installed on workbench 4 times, and main shaft 330 passes from supporting bearing 326 and bearing lining 327, and fixing by locking nut 328.
Described pressing down is fixedly installed positioning pressuring plate 341 in module 340.Described backstay 232 insert press down module 340 and with press down module 340 and coordinate up and down.
Vertical assembly and left rotation and right rotation assembly coordinate Electricity Federation to described automatic control system respectively with up and down.Described automatic control system comprises PLC controller, and the output of described PLC controller is connected respectively at the control signal input of upper drive unit and lower drive unit.As preferably, automatic control system also comprises touch-screen.Described touch-screen can show detection data, and can send control command by touch-screen.
Described vertical assembly, locating assembly and left rotation and right rotation assembly up and down are all arranged on workbench 4, and control by automatic system.
During use, first in automatic control system, set around number of poles, the number of turn of stator.Automatic control system finds up and down after the initial point of vertical assembly, left rotation and right rotation assembly automatically, and stator is placed on to pressing down in module 340 on left rotation and right rotation assembly on request, and by start button, the top die piece 230 on locating assembly is fixed stator.Automatic control system is according to setting, drives the dividing head 140 on vertical assembly up and down in the mode coordinating, stator to be carried out to coiling work with left rotation and right rotation assembly.After coiling finishes, vertical assembly and left rotation and right rotation assembly are surely got back to initial point and are stopped up and down, and the top die piece 230 on locating assembly is got back to original position, takes out the stator winding, and winds the line complete.
Course of work automaticity is high, can Lookup protocol winding turns, reduced workman's manual manipulation step, and saved human cost, improved production efficiency high, and the stator around multiple relative number of poles can be set.Owing to picking and placeing stator, coil winding machine quits work, the accident of having avoided operating personnel and causing because of carelessness, and fail safe is good.Whole instrument accuracy is good, meets the requirement of technique, and in winding process, tension force is controlled to be made as constantly, and mass of coil is good, and rate of finished products is high.
The present invention is illustrated according to embodiment, and under the premise without departing from the principles of the invention, this product can also be made some distortion and improvement.For example: upper drive unit and lower drive unit are not limited to use servomotor and reducing motor, adopt other drive unit, as common electric machine or high-precision hydraulic drive unit also can be realized the object of the invention; Guider can adopt miscellaneous equipment, as guide rail also can be realized the object of the invention; The Timing Belt that upper connecting gear and lower connecting gear adopt also available connecting rod is replaced.It should be pointed out that all employings are equal to the technical scheme that the modes such as replacement or equivalent transformation obtain, and all drop in protection scope of the present invention.
Claims (9)
1. the automatic multipole several coil winding machines of stator, is characterized in that: comprise vertical assembly, locating assembly, left rotation and right rotation assembly and automatic control system up and down, vertical assembly and left rotation and right rotation assembly coordinate Electricity Federation to described automatic control system respectively with up and down;
Described vertical assembly up and down comprises drive unit, upper connecting gear, guider and dividing head (140), the input of described upper connecting gear is connected with upper drive unit, the output of described upper connecting gear is fixedly connected with dividing head (140), described guider comprises the axis of guide (131) that at least two parallel interval arrange, described upper drive unit and the axis of guide (131) arranged perpendicular, described dividing head (140) and the axis of guide (131) configured in parallel;
Described locating assembly comprises top die drive unit, top die bearing (220) and top die piece (230), the output of described top die drive unit is fixedly connected with top die bearing (220), described top die bearing (220) and the axis of guide (131) arranged perpendicular, described top die piece (230) be fixed on top die bearing (220) and with dividing head (140) axially parallel setting;
Described left rotation and right rotation assembly comprises lower drive unit, lower connecting gear, main shaft (330) and presses down module (340), the input of described lower connecting gear is connected with lower drive unit, the output of described lower connecting gear is fixedly connected with main shaft (330), described main shaft (330) other end is fixedly connected with pressing down module (340), described main shaft (330), presses down module (340) and top die piece (230) coaxially arranges.
2. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described guider comprises upper mounted plate (132), bottom plate (133) and two axis of guides (131), the described axis of guide (131) upper end and vertical being fixedly connected with of upper mounted plate (132), the described axis of guide (131) lower end and vertical being fixedly connected with of bottom plate (133).
3. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described upper connecting gear comprises and be configured in the upper main pulley (121) of drive unit output and be arranged on upper from belt wheel (122) from band wheel support (124) in axial rotation mode, described upper main pulley (121) is connected from belt wheel (122) with upper by upper Timing Belt (123).
4. automatic multipole several coil winding machines of a kind of stator as claimed in claim 3, it is characterized in that: on described upper Timing Belt (123), be fixedly installed the fixed guide support plate (125) perpendicular to the axis of guide (131), described fixed guide support plate (125) other end disposes dividing head (140), it is upper that described fixed guide support plate (125) is fixedly installed on guiding fixed head (127), is fixedly installed the upper linear bearing (128) that is sheathed on the axis of guide (131) on described guiding fixed head (127).
5. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described top die bearing (220) one end is fixedly connected with the output of top die drive unit, described top die bearing (220) other end is fixedly installed end cap (221); Described top die piece (230) is connected with end cap (221) by bearing; On described top die piece (230), be fixedly installed fixed lever (231) and backstay (232), on described top die bearing (220), be fixedly installed and be sheathed on the axis of guide (131) can be along the lower linear bearing (222) of the axis of guide (131) axial motion.
6. automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, it is characterized in that: described lower connecting gear comprise be arranged on the lower main pulley (321) of lower drive unit output and be fixedly installed on main shaft (330) under from belt wheel (322), described lower main pulley (321) by lower Timing Belt (323) with under from belt wheel (322), be connected.
7. the automatic multipole several coil winding machines of a kind of stator as claimed in claim 1, is characterized in that: described automatic control system comprises PLC controller, and the output of described PLC controller is connected with the control signal input of upper drive unit and lower drive unit respectively.
8. the automatic multipole several coil winding machines of a kind of stator as claimed in claim 7, is characterized in that: described automatic control system also comprises can show the touch-screen that detects data.
9. automatic multipole several coil winding machines of a kind of stator as claimed in claim 2, it is characterized in that: described upper drive unit comprises servomotor (111) and the upper reductor (112) configuring with upper servomotor (111), described upper reductor (112) is fixedly installed on servomotor support (113), and described upper servomotor support (113) is fixedly connected with upper mounted plate (132); Described top die drive unit comprises the cylinder (211) being fixedly installed on air cylinder support (212), and described cylinder (211) push rod is fixedly connected with top die bearing (220) through stop collar (213); Described lower drive unit comprises lower servomotor (311) and the lower reductor (312) configuring with lower servomotor (311), and described lower reductor (312) is fixedly installed on lower servomotor support (313).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210240822.8A CN102751826B (en) | 2012-07-12 | 2012-07-12 | Automatic multi-pole stator winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210240822.8A CN102751826B (en) | 2012-07-12 | 2012-07-12 | Automatic multi-pole stator winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102751826A CN102751826A (en) | 2012-10-24 |
| CN102751826B true CN102751826B (en) | 2014-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210240822.8A Expired - Fee Related CN102751826B (en) | 2012-07-12 | 2012-07-12 | Automatic multi-pole stator winding machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106111849B (en) * | 2016-08-15 | 2017-11-17 | 永高股份有限公司 | Hot line wire winding machine |
| CN112072874B (en) * | 2020-09-04 | 2021-12-24 | 常州金康精工机械股份有限公司 | Bottom-winding type stator winding machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3412195A1 (en) * | 1984-04-02 | 1985-10-03 | Heinrich Schümann (GmbH & Co), 2400 Lübeck | Machine for winding DC armatures having two or more poles |
| CN2270040Y (en) * | 1996-09-02 | 1997-12-10 | 陈俊村 | Coil winder with improved structure |
| EP1251628A2 (en) * | 2001-04-19 | 2002-10-23 | AXIS SpA | Stator pole winding method and apparatus |
| EP1353435A1 (en) * | 2002-04-10 | 2003-10-15 | ATOP S.p.A. | Method and apparatus for wire termination on outwardly spooled multi-pole stators |
| CN202679176U (en) * | 2012-07-12 | 2013-01-16 | 临海市劳尔机械有限公司 | Automatic multi-pole-number stator coil winding machine |
-
2012
- 2012-07-12 CN CN201210240822.8A patent/CN102751826B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3412195A1 (en) * | 1984-04-02 | 1985-10-03 | Heinrich Schümann (GmbH & Co), 2400 Lübeck | Machine for winding DC armatures having two or more poles |
| CN2270040Y (en) * | 1996-09-02 | 1997-12-10 | 陈俊村 | Coil winder with improved structure |
| EP1251628A2 (en) * | 2001-04-19 | 2002-10-23 | AXIS SpA | Stator pole winding method and apparatus |
| EP1353435A1 (en) * | 2002-04-10 | 2003-10-15 | ATOP S.p.A. | Method and apparatus for wire termination on outwardly spooled multi-pole stators |
| CN202679176U (en) * | 2012-07-12 | 2013-01-16 | 临海市劳尔机械有限公司 | Automatic multi-pole-number stator coil winding machine |
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| CN102751826A (en) | 2012-10-24 |
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Denomination of invention: Automatic multi-pole stator winding machine Effective date of registration: 20170122 Granted publication date: 20140305 Pledgee: Zhejiang Rural Commercial Bank of China branch of Limited by Share Ltd. Pledgor: LINHAI CITY RAUL MACHINE Co.,Ltd. Registration number: 2017330000011 |
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Date of cancellation: 20210724 Granted publication date: 20140305 Pledgee: Zhejiang Rural Commercial Bank of China branch of Limited by Share Ltd. Pledgor: LINHAI CITY RAUL MACHINE Co.,Ltd. Registration number: 2017330000011 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic multi pole winding machine for stator Effective date of registration: 20210803 Granted publication date: 20140305 Pledgee: Industrial and Commercial Bank of China Limited Linhai Branch Pledgor: LINHAI CITY RAUL MACHINE Co.,Ltd. Registration number: Y2021330001057 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140305 |