CN210161348U - Intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment - Google Patents

Intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment Download PDF

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Publication number
CN210161348U
CN210161348U CN201920400400.XU CN201920400400U CN210161348U CN 210161348 U CN210161348 U CN 210161348U CN 201920400400 U CN201920400400 U CN 201920400400U CN 210161348 U CN210161348 U CN 210161348U
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bamboo
fixed
milling
length
breaking
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傅万四
周建波
孙晓东
彭亮
肖飞
张彬
常飞虎
刘延鹤
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Beijing Institute Of Forestry Machinery State Forestry And Grassland Administration
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Beijing Institute Of Forestry Machinery State Forestry And Grassland Administration
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Abstract

The utility model relates to an intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment, which is characterized by comprising a fixed-length device, wherein the fixed-length device is used for processing raw bamboos into fixed-length bamboo tubes and a first conveying device used for conveying the fixed-length bamboo tubes, and the first conveying device is connected with the fixed-length device; the cutter head equally divides the fixed-length bamboo tube into a plurality of bamboo chips; the bin is positioned on one side of the cutter disc, which is far away from the conveying device, and is used for containing bamboo chips; be provided with transport mechanism on the feed bin for will follow in the bamboo chip transports to the feed bin, be close to the discharge gate department of feed bin is provided with toggle mechanism, the milling equipment who is connected with toggle mechanism, toggle mechanism will the bamboo chip is carried one by one extremely milling equipment, milling equipment is used for right the bamboo chip mills. The application provides an intelligent bamboo timber is decided broken bamboo of section and is roughly milled integration equipment, with former bamboo processing bamboo chip serialization operation, machining efficiency is high.

Description

Intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment
Technical Field
The utility model relates to a bamboo wood processing machinery technical field especially relates to a broken bamboo rough milling integration equipment of section is decided to intelligent bamboo timber.
Background
Forest resources in China are lacked, forest coverage rate and per capita forest possession are low, and large-diameter-grade useful logs are very lacked. The bamboo plant has unique biological, mechanical and ecological characteristics, has good economic, ecological and social benefits, and is considered as a plant which has the most hopeful and potential to replace wood resources in the future. Along with the progress of society, the living standard of people is improved, the pursuit of people is also continuously improved, and bamboo products are popular due to the excellent performance of the bamboo products.
In the bamboo product processing process, a bamboo tube is required to be processed into a semi-finished product of square bamboo chips firstly, and then the next step of the process is completed, generally, the process is that bamboo roots (roots) are removed, bamboo tips are removed, the bamboo tubes are cut into the bamboo tubes, the bamboo tubes are conveyed to bamboo breaking equipment to be broken into bamboo chips, after the bamboo breaking process is completed, the bamboo chips are uniformly transferred to a bamboo chip rough milling process, and operators feed the bamboo chips one by one to perform rough milling. From raw bamboo to bamboo chips, the whole bamboo chip processing process is discontinuous and has low efficiency.
SUMMERY OF THE UTILITY MODEL
The technical problem is solved, the utility model aims to provide an intelligent bamboo timber is decided broken bamboo and is roughly milled integration equipment of section, with the incessant operation of former bamboo processing one-tenth bamboo chip, machining efficiency is high.
The technical scheme of the utility model as follows:
an intelligent bamboo fixed-section bamboo breaking and rough milling integrated device comprises a fixed-length device, wherein the fixed-length device is used for processing raw bamboos into fixed-length bamboo tubes,
the first conveying device is used for conveying the fixed-length bamboo tubes and is connected with the fixed-length device;
the cutter head equally divides the fixed-length bamboo tube into a plurality of bamboo chips;
the bin is positioned on one side of the cutter disc, which is far away from the conveying device, and is used for containing bamboo chips;
the bin is provided with a carrying mechanism used for transferring the bamboo chips into the bin,
a toggle mechanism is arranged at the position close to the discharge port of the storage bin,
a milling device connected with the toggle mechanism,
the bamboo chips are conveyed to the milling device one by one through the poking mechanism, and the milling device is used for milling the bamboo chips.
Preferably, the toggle mechanism comprises a toggle lever,
the connecting shaft is close to the discharge hole of the storage bin;
the turntable is arranged on the connecting shaft and can rotate around the axis of the connecting shaft, and a V-shaped notch is formed in the turntable and used for clamping the bamboo chips;
and a placing member in a direction close to the turntable;
and the second pushing mechanism is arranged on one side of the placing piece and used for pushing the bamboo chips on the placing piece to the milling device.
Preferably, the placing member comprises a vertically arranged straight line segment;
and the inclined section is connected with the straight line section, and an included angle is formed between the inclined section and the straight line section.
Preferably, the handling mechanism comprises a rack, the magazine being arranged on the rack,
and a guide rail arranged on the bracket,
and the manipulator is arranged in a sliding manner with the guide rail and is used for grabbing or placing the bamboo chips.
Preferably, the method comprises, in combination,
and the thickness measuring device is arranged on one side of the first conveying device and is used for measuring the thickness of the bamboo tube.
Preferably, the thickness measuring device comprises a thickness measuring device,
the camera is arranged close to the end part of the bamboo tube;
and the light source generator is arranged between the end part of the bamboo tube and the camera.
Preferably, the first conveyor comprises a roller belt,
the roller belt is provided with a plurality of channels for accommodating the bamboo tubes to pass through,
a roller group which can fill the channel is arranged below the roller belt,
and a first frame is correspondingly arranged below each channel.
Preferably, a second frame communicated with the first frame, the bottom surface of the second frame is horizontally arranged,
the bottom of the first frame forms an included angle with the horizontal plane,
the first frame and the second frame are U-shaped.
Preferably, the length control device comprises a control unit,
the second conveying mechanism is connected with the first conveying device;
and a positioning mechanism for determining the starting position of the fixed-length section;
the first sawing mechanism is arranged corresponding to the starting position;
the second sawing mechanism is arranged at the feeding position of the second conveying mechanism;
the detection mechanism is arranged close to the material feeding direction, and the fixed-length bamboo tube passes through the detection position on the detection mechanism.
Preferably, the detection mechanism comprises a first detector for detecting the position of the object,
a bottom shaft arranged on the second conveying mechanism,
a detection shaft arranged opposite to the bottom shaft, wherein the detection shaft and the bottom shaft form a detection position,
and a fixing plate connected with the detection shaft,
a slide rail which is connected with the fixed plate in a sliding way,
and the ejector pin is arranged between the fixed plate and the slide rail and is arranged above the detection shaft.
The utility model provides a broken bamboo rough milling integration equipment of section is decided to intelligent bamboo timber, at first former bamboo is through length fixing device, and length fixing device cuts bamboo tip or bamboo root and stem of certain plants earlier, reprocesses into the fixed length thick bamboo tube. The fixed-length bamboo tube is moved to a first conveying device, the fixed-length bamboo tube is conveyed to the cutter head by the first conveying device, the end of the bamboo tube is wrapped by the cutter head, the bamboo tube is equally divided into a plurality of bamboo chips, the bamboo chips are grabbed into the storage bin by the carrying mechanism, a shifting mechanism is arranged at the discharge outlet of the storage bin, and the shifting mechanism is connected with the milling device. When the bamboo chips are placed in the storage bin, the poking mechanism conveys the arc bamboo chips discharged from the discharge port of the storage bin into the milling device one by one, and the milling device processes the arc bamboo chips into square bamboo chips without bamboo joints. Among the prior art, all be single-unit equipment, artifical supplementary, machining efficiency and material utilization are lower, and compared prior art, the intelligent bamboo timber of this application is decided section broken bamboo and is roughly milled integrated equipment and process into square bamboo chip from former bamboo processing, and the course of working is continuous, becomes the processing of integrating by traditional discretization processing, has reduced the transportation in the middle of the course of working, has improved machining efficiency. Provides a tamping technical foundation for intellectualization and automation of the bamboo and wood industry.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic view of an embodiment of the intelligent bamboo fixed-section bamboo breaking and rough milling integrated device in the embodiment;
fig. 2 is another schematic structural diagram of the intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment in the embodiment;
FIG. 3 is a schematic structural diagram of a first conveying device in this embodiment;
FIG. 4 is a schematic view illustrating a state of the striking mechanism carrying bamboo chips in the present embodiment;
FIG. 5 is a schematic view showing a state where bamboo chips are placed on a placing member in this embodiment;
fig. 6 is a schematic structural diagram of the length fixing device in this embodiment.
Reference numbers in the drawings illustrate: 1. a length fixing device; 11. a second conveying mechanism; 12. a positioning mechanism; 13. a first sawing mechanism; 14. a second sawing mechanism; 15. a detection mechanism; 151. a bottom shaft; 152. detecting a shaft; 153. a fixing plate; 154. a slide rail; 155. a thimble; 2. a first conveying device; 21. a roller belt; 22. a roller set; 23. a first frame; 24. a second frame; 3. a cutter head; 4. a storage bin; 5. a carrying mechanism; 51. a support; 52. a guide rail; 53. a manipulator; 6. a toggle mechanism; 61. a connecting shaft; 62. a turntable; 63. a V-shaped notch; 64. placing the piece; 641. a straight line segment; 642. an inclined section; 65. a second pushing mechanism; 7. a milling device; 8. a thickness measuring device; 81. a camera; 82. a light source generator; 9. a bamboo tube; 10. bamboo chips.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
At present, a lot of machinery equipment related to bamboo product processing appears on the market, and many merchants are happy due to high added value. However, the bamboo wood primary processing construction environment is not good, and the planting economy is relatively backward, and most of the bamboo wood primary processing adopts a semi-automatic processing mode of combining equipment and manpower. In the preliminary processing of bamboo wood, firstly, an operator holds the original bamboo and cuts off a bamboo stump (root) by sawing, or saw cuts a bamboo tip firstly; then, the bamboo tube 9 is cut into the bamboo tube 9 by visual estimation, and the length of the bamboo tube 9 has certain error. And then breaking the bamboos manually or by adopting a bamboo breaking machine, and finally, feeding the bamboos one by an operator for rough milling.
Referring to fig. 1 to 6, in the bamboo chip 10 processing equipment of the present invention, the original bamboo is first passed through the length fixing device 1, the length fixing device 1 cuts off the bamboo tip or stump, and then the bamboo tip or stump is processed into the bamboo tube 9 with a fixed length. The fixed-length bamboo tube 9 moves to the first conveying device 2, the fixed-length bamboo tube 9 is conveyed to the cutter head 3 by the first conveying device 2, the end portion of the bamboo tube 9 is wrapped by the cutter head 3, the bamboo tube 9 is equally divided into a plurality of bamboo chips 10, the grabbing chips are grabbed into the stock bin 4 by the carrying mechanism 5, the shifting mechanism 6 is arranged at the discharge port of the stock bin 4, and the shifting mechanism 6 is connected with the milling device 7. When the bamboo chips 10 are placed in the bin 4, the poking mechanism 6 conveys the bamboo chips 10 discharged from the discharge port of the bin 4 into the milling device 7 one by one, and the milling device 7 processes the bamboo chips 10 into the bamboo chips 10 without bamboo joints in an arc (square) shape.
The utility model provides a bamboo chip 10 processing equipment, with bamboo root and stem of bamboo that removes in the bamboo timber preliminary working, remove the bamboo tip fixed length again, broken bamboo becomes bamboo chip 10, milling bamboo chip 10, processing into square bamboo chip 10 from former bamboo processing, the course of working is continuous, becomes the processing of integrating by traditional discretization processing, has reduced the transportation in the middle of the course of working, has improved machining efficiency.
Because the bamboo chips 10 are broken at a high speed, one bamboo tube 9 can be equally divided into a plurality of bamboo chips 10, but the milling device 7 can only mill the bamboo chips one by one, in the prior art, the bamboo chips 10 are usually broken by the bamboo tube 9, then the bamboo chips 10 are stacked together by an operator, and the operator mills the bamboo chips one by one after all the broken bamboo chips are finished. However, in this embodiment, the carrying mechanism 5 is adopted to grab all the bamboo chips 10 broken out from one bamboo tube 9, and then the bamboo chips 10 are placed in the bin 4, and then the shifting mechanism 6 is used to convey the bamboo chips 10 to the milling device 7 one by one. In the whole process, no operator participates, and the safety is improved.
In the prior art, after all bamboo tubes 9 are required to be broken, the bamboo tubes are milled one by one, in the embodiment, the bamboo tubes are broken while milling, so that the processing waiting time (worthless) in the working procedure is reduced, and meanwhile, a lot of operators are not required, so that the less humanization is realized, and the economic benefit of the preliminary processing of the bamboo materials is improved;
because the mechanization degree of the bamboo processing industry is low, and the attention degree to the primary processing of the bamboo is low, no automatic equipment capable of directly processing the original bamboo into the bamboo chips 10 exists in the market, the technical problem which is always eagerly solved by technical personnel in the field is solved, and the technical basis of tamping is provided for intellectualization and automation of the bamboo industry.
Further, the toggle mechanism 6 comprises a connecting shaft 61 close to the discharge hole of the storage bin 4; the turntable 62 is arranged on the connecting shaft 61, the turntable 62 can rotate around the axis of the connecting shaft 61, a V-shaped notch 63 is formed in the turntable 62, and the V-shaped notch 63 is used for clamping the bamboo chips 10; and a placement member 64 in a direction adjacent to the turntable 62; and the second pushing mechanism 65 is arranged on one side of the placing piece 64 and is used for pushing the bamboo chips 10 on the placing piece 64 to the milling device 7.
When the bamboo chips 10 in the bin 4 fall on the V-shaped notch 63 on the turntable 62, the bamboo chips 10 are clamped by the V-shaped notch 63, the turntable 62 starts to rotate, and when the bamboo chips 10 fall on the placing piece 64, the second pushing mechanism 65 pushes the bamboo chips 10 to the milling device 7 to mill the bamboo chips 10. The design of the V-shaped notch 63 is adopted, so that the bamboo chips 10 are tightly clamped on two side edges of the V-shaped notch 63, and the design can adapt to the clamping of bamboo chips 10 with various widths. The bamboo strips 10 are rotated to a placing member 64 by a certain angle by the rotation of the rotary disc 62.
Preferably, the V-shaped notch 63 can be designed in multiple numbers, when one V-shaped notch 63 connects the bamboo chips 10 at the discharge port of the bin 4, and another V-shaped notch 63 carries the bamboo chips 10 to the placing member 64. Thus, the working efficiency of the toggle mechanism 6 can be further improved by working simultaneously.
Further, the placing member 64 includes a straight line segment 641 vertically disposed, and an inclined segment 642 connected to the straight line segment 641, wherein the inclined segment 642 forms an angle with the straight line segment 641. When the V-shaped notch 63 drives the bamboo chip 10 to rotate to the place 64, the turntable 62 continuously rotates, the opening of the V-shaped notch 63 gradually approaches to the inclined section 642, the turntable 62 continuously rotates, the opening position of the V-shaped notch 63 continuously changes until the V-shaped notch 63 cannot provide auxiliary support for the bamboo chip 10, the bamboo chip 10 cannot be clamped at the V-shaped notch 63, the bamboo chip 10 falls to the inclined section 642 due to gravity, when the bamboo chip 10 falls from the turntable 62, because the turntable 62 still rotates, in order to prevent the bamboo chip 10 from being thrown away due to centrifugal force, a straight line segment 641 is provided, the straight line segment 641 is connected with the inclined section 642, and the straight line segment 641 plays a blocking role.
In the bamboo chip 10 processing apparatus provided in this embodiment, the carrying mechanism 5 includes a support 51, a bin 4 disposed on the support 51, a guide rail 52 disposed on the support 51, and a manipulator 53 slidably disposed with the guide rail 52 and configured to grab or place the bamboo chip 10.
When the cutter head 3 equally divides the fixed-length bamboo tube 9 into a plurality of bamboo chips 10, the manipulator 53 slides on the guide rail 52 to reach the corresponding position of the cutter head 3, the bamboo chips 10 are grabbed, then the bamboo chips 10 are moved to the upper part of the storage bin 4, the manipulator 53 is loosened, and the bamboo chips 10 fall into the storage bin 4. The manipulator 53 replaces operators in the prior art to carry, so that less humanization of equipment is realized, and the economic benefit of bamboo wood primary processing is improved. Meanwhile, because the bamboo chips 10 come out from the cutter head 3 and have burrs on the periphery, operators in the prior art are easy to be injured in the transferring process, and the manipulator 53 is adopted to avoid the injury of the operators in the preliminary processing of the bamboo materials. Preferably, a driving mechanism for moving the robot 53 up and down is provided on the robot 53, and the driving mechanism provides power for moving the robot 53.
In this embodiment, the bamboo chip 10 processing equipment includes a thickness measuring device 8 arranged on one side of the first conveying device 2, and is used for measuring the thickness of the bamboo tube 9.
Because the raw bamboo has the growth characteristics, the same raw bamboo does not exist, therefore, the thickness measuring device 8 is arranged on one side of the first conveying device 2, the thickness measuring device 8 measures the thickness of the bamboo tube 9, the thickness data corresponding to the bamboo tube 9 is transmitted to the system, the proper cutter head 3 is selected according to the thickness of the bamboo tube 9, and then the bamboo breaking is carried out. Compared with the prior art, the bamboo tube 9 is too thick, the cutter head 3 is damaged, and the failure rate of bamboo chip 10 processing equipment is reduced.
Further, the thickness measuring device 8 includes a camera 81 disposed near the end of the bamboo tube 9, and a light source generator 82 disposed between the end of the bamboo tube 9 and the camera 81.
When the camera 81 receives that the end of the bamboo tube 9 reaches the photographing area of the camera 81, the light source generator 82 emits a light source, the light source projects the light to the end of the bamboo tube 9, and the end of the bamboo tube 9 is whitish. After imaging, the camera 81 sends the image to the system, image analysis is carried out in the system, the outer boundary of the bottom of the end face image of the bamboo tube 9 is found, then the distance between the bottom boundary and the corresponding upper boundary is found, the actual wall thickness size is obtained, finally matching is carried out according to the obtained actual wall thickness size and the grade division size rule, and the current bamboo tube 9 is divided into the grade corresponding to the wall thickness size. The wall thickness grade of the bamboo tube 9 of the system is transmitted to the system in real time, the system obtains the wall thickness grade of the bamboo tube 9 which is about to enter the cutter head 3, and then the corresponding cutter head 3 is selected according to the wall thickness grade of the bamboo tube 9. Compared with the contact type wall thickness measuring mode in the prior art, the contact type wall thickness measuring mode for measuring the wall thickness of the bamboo tube 9 by adopting the imaging technology does not need contact, avoids blockage caused by foreign matters, is short in measuring time and high in measuring precision, and greatly improves the practicability of bamboo breaking equipment.
Preferably, a plurality of bins 4 are arranged on one side of the cutter head 3 away from the conveying device, and each bin 4 is correspondingly provided with bamboo chips 10 with different thickness grades. According to the thickness of the fixed-length bamboo tube 9 measured by the thickness measuring device 8, the appropriate cutter head 3 is selected to break bamboo, the thickness grade is uploaded to the system, the system transmits information to the mechanical arm 53 to control the movement of the mechanical arm 53, and the mechanical arm 53 places the bamboo chips 10 into the bin 4 managing the corresponding thickness according to the thickness condition of the bamboo chips 10.
Further preferably, the discharge ports of the bins 4 for placing the bamboo chips 10 with different thicknesses are provided with the shifting mechanisms 6, each shifting mechanism 6 is connected with the milling device 7, and the milling devices 7 mill the bamboo chips 10. Firstly, the bamboo tubes 9 are subjected to thickness measurement and classification, then bamboo breaking is carried out, bamboo chips 10 with different thickness grades enter different bins 4, and finally the bamboo chips 10 are conveyed to corresponding milling devices 7 one by the shifting mechanism 6 for milling. By the arrangement, the bamboo chips 10 are classified according to the thickness grades, different bamboo products can be made according to the bamboo chips 10 with different thicknesses, and the material utilization rate can be improved to the maximum extent by the bamboo chip 10 processing equipment provided by the embodiment.
In this embodiment, the first conveying device 2 includes a roller belt 21, the roller belt 21 is provided with a plurality of passages for allowing the bamboo tubes 9 to pass through, a roller group 22 is disposed below the roller belt 21 and is capable of filling the passages, and a first frame 23 is correspondingly disposed below each passage.
After the thickness of the bamboo tube 9 is measured by the thickness measuring device 8, the bamboo tube 9 is managed in a grading manner according to the thickness of the bamboo tube 9. The roller belt 21 is provided with a plurality of channels for accommodating the bamboo tubes 9 to pass through, and each channel corresponds to one thickness grade. After the thickness of the bamboo tube 9 is measured, the data is transmitted to the system, the system judges which channel the bamboo tube 9 passes through according to the thickness of the bamboo tube 9, the roller group 22 filled on the channel is opened, and the bamboo tube 9 falls to the first frame 23 corresponding to the channel from the channel. The bamboo chip 10 processing equipment can also be used for thickness measurement and separation of the bamboo tube 9 so as to meet the technical requirements of different bamboo products on bamboo primary processing.
Furthermore, the bottom surface of the second frame 24 is horizontally arranged, the bottom of the first frame 23 forms an included angle with the horizontal plane, and the U-shaped first frame 23 and the U-shaped second frame 24 are used for conveying the bamboo tubes 9 which are subjected to thickness measurement and classification. The first frame 23 is obliquely arranged, and the bamboo tube 9 slides out from the U-shaped end part of the first frame 23 in the first frame 23 due to the gravity principle and flows to the second frame 24.
Still further, one side that second frame 24 is close to first frame 23 direction is equipped with push mechanism, and the opposite side of second frame 24 is provided with blade disc 3, and 3 below of blade disc are equipped with feed bin 4, are close to 4 discharge outlets of feed bin department and are equipped with toggle mechanism 6, and toggle mechanism 6 keeps away from 4 direction one sides of feed bin and is equipped with the milling mechanism. The second frame 24 is U-shaped, and two ends of the U-shape, one end of which is provided with a pushing mechanism, can push the bamboo tube 9 falling into the second frame 24 towards the cutter head 3 at the other end of the U-shape until the cutter head 3 finishes bamboo breaking work of the bamboo tube 9. After the bamboo is broken, the bamboo tube 9 becomes the bamboo chips 10, the bamboo chips 10 fall into the stock bin 4 arranged below the cutter disc 3, the discharge hole of the stock bin 4 is provided with the toggle mechanism 6, and one side of the toggle mechanism 6, which is far away from the stock bin 4, is provided with the milling device 7. This kind of setting of this scheme carries out bamboo chip 10 milling process simultaneously from top to bottom with first conveyor 2, has improved the space utilization of equipment, and the production line parallel operation of multiple production processing bamboo chip 10, and be unrelated mutually, has improved production efficiency greatly.
In the present embodiment, the length control device 1 includes a second conveying mechanism 11 connected to the first conveying device 2; and a positioning mechanism 12 for determining the starting position of the fixed-length section; a first sawing mechanism 13 provided corresponding to the start position; the second sawing mechanism 14 is arranged at the feeding position of the second conveying mechanism 11; the detection mechanism 15 is arranged in the direction close to the material feeding position, and the fixed-length bamboo tube 9 passes through the detection position on the detection mechanism 15.
When raw bamboos enter the first conveying mechanism until the raw bamboos move to the positioning mechanism 12, the raw bamboos are detected to enter, the bamboo stumps or bamboo tips are cut off by the first sawing mechanism 13, the cut-off length is a preset value, here, the bamboo tubes 9 enter the heads of the feeding devices of the bamboo chips 10 (the tails of the bamboo tubes are positions corresponding to the second sawing mechanism 14), the raw bamboos with the bamboo stumps removed are continuously conveyed forwards, the raw bamboos are detected in a detection area (a preset area) of the detection mechanism 15, whether the raw bamboos have bamboo joints in the detection area is detected, and if the bamboo joints do not exist, the second sawing mechanism 14 cuts off the bamboo tubes to obtain the fixed-length bamboo tubes 9. If there is bamboo joint, the second conveying mechanism 11 continues to convey the long distance of the original bamboo moving detection area, the first sawing mechanism 13 cuts off the L-shaped long bamboo tube 9, and the second sawing mechanism 14 cuts off again, so that no bamboo joint is at the tail of the bamboo tube 9. The thickness measuring device 8 starts to measure the wall thickness of the bamboo tube 9 on the end face of the tail portion of the bamboo tube 9, and the bamboo tube 9 entering the cutter head 3 is guaranteed to be free of bamboo joints, so that damage to the cutter head 3 caused by the fact that bamboo joints exist on the end face of the bamboo tube 9 is avoided, and the service life of the cutter head 3 is greatly prolonged.
Further, the detecting mechanism 15 includes a bottom shaft 151 disposed on the second conveying mechanism 11, a detecting shaft 152 disposed opposite to the bottom shaft 151, the detecting shaft 152 forming a detecting position with the bottom shaft 151, a fixing plate 153 connected to the detecting shaft 152, a slide rail 154 slidably connected to the fixing plate 153, and a thimble 155 disposed between the fixing plate 153 and the slide rail 154, the thimble 155 being disposed above the detecting shaft 152.
When the raw bamboo passes through the space between the bottom shaft 151 and the detection shaft 152, firstly the fixing plate 153 drives the detection shaft 152 to slide downwards until the detection shaft 152 contacts with the wall of the raw bamboo, the raw bamboo continues to move forwards by a distance L of the detection area under the action of the second conveying mechanism 11, and in the distance, if no bamboo joint exists on the wall of the raw bamboo, no electric signal is generated; if there is a bamboo joint on the original bamboo wall, the detection shaft 152 will jump because of the bamboo joint, because the thimble 155 is arranged above the detection shaft 152, the detection shaft 152 will push the thimble 155, the thimble 155 generates an electric signal to be transmitted to the system, and the system transmits the signal to other components. Therefore, whether bamboo joints exist in the detection area can be accurately detected. The bamboo tube 9 provided by the bamboo breaking equipment is improved, no bamboo joint is arranged at one end which enters the cutter head 3, and the bamboo joint detection device is high in detection accuracy and strong in stability.
In this embodiment, the milling device 7 includes the frame, locates the roller set in the frame, and the roller set includes relative pivoted roller from top to bottom, is equipped with the milling cutter piece on the roller. The bamboo chips 10 enter between the roll shafts which rotate relatively downwards through the toggle mechanisms 6, the roll shafts rotate relatively to remove bamboo partitions on the bamboo chips 10, and the milling blades arranged on the roll shafts process the bamboo chips 10 into square bamboo chips 10 with equal width and equal thickness.
The embodiments in the present specification are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same or similar parts in the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. An intelligent bamboo fixed-section bamboo breaking and rough milling integrated device is characterized by comprising a fixed-length device (1), wherein the fixed-length device (1) is used for processing raw bamboos into fixed-length bamboo tubes (9),
a first conveying device (2) for conveying the fixed-length bamboo tubes (9);
and a cutter head (3) which is used for equally dividing the fixed-length bamboo tube (9) into a plurality of bamboo sheets (10);
the bin (4) is located on one side, away from the conveying device, of the cutter head (3), and the bin (4) is used for containing bamboo chips (10);
the bin (4) is provided with a carrying mechanism (5) for transferring the bamboo chips (10) into the bin (4),
a toggle mechanism (6) is arranged at the position close to the discharge port of the storage bin (4),
a milling device (7) connected with the toggle mechanism (6),
the poking mechanism (6) is used for conveying the bamboo chips (10) to the milling device (7) one by one, and the milling device (7) is used for milling the bamboo chips (10).
2. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 1, wherein the toggle mechanism (6) comprises,
a connecting shaft (61) close to the discharge hole of the storage bin (4);
the rotary table (62) is arranged on the connecting shaft (61), the rotary table (62) can rotate around the axis of the connecting shaft (61), a V-shaped notch (63) is formed in the rotary table (62), and the V-shaped notch (63) is used for clamping the bamboo chips (10);
and a placement member (64) in a direction close to the turntable (62);
and the second pushing mechanism (65) is arranged on one side of the placing piece (64) and is used for pushing the bamboo chips (10) on the placing piece (64) to the milling device (7).
3. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 2, wherein the placing piece (64) comprises a vertically arranged straight segment (641);
and an inclined section (642) connected to the straight section (641), the inclined section (642) forming an angle with the straight section (641).
4. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 1, wherein the carrying mechanism (5) comprises a bracket (51), the stock bin (4) is arranged on the bracket (51),
and a guide rail (52) provided on the bracket (51),
and the manipulator (53) is arranged in a sliding manner with the guide rail (52) and is used for grabbing or placing the bamboo chips (10).
5. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 1, comprising,
and the thickness measuring device (8) is arranged on one side of the first conveying device (2), and the thickness measuring device (8) is used for measuring the thickness of the bamboo tube (9).
6. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 5, wherein the thickness measuring device (8) comprises,
a camera (81) arranged near the end of the bamboo tube (9);
and a light source generator (82) arranged between the end part of the bamboo tube (9) and the camera (81).
7. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 5, wherein the first conveying device (2) comprises a roller belt (21),
the roller belt (21) is provided with a plurality of channels for accommodating the bamboo tubes (9) to pass through,
roller groups (22) capable of filling the channels are arranged below the roller belts (21), and a first frame (23) is arranged below each channel.
8. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 7,
a second frame (24) communicated with the first frame (23), wherein the bottom surface of the second frame (24) is horizontally arranged,
the bottom of the first frame (23) forms an included angle with the horizontal plane,
the first frame (23) and the second frame (24) are U-shaped.
9. The intelligent bamboo fixed-section bamboo-breaking and rough-milling integrated equipment as claimed in claim 1, wherein the fixed-length device (1) comprises,
a second conveying mechanism (11) connected with the first conveying device (2);
and a positioning mechanism (12) for determining the starting position of the fixed-length bamboo tube (9);
a first sawing mechanism (13) arranged corresponding to the starting position;
the second sawing mechanism (14) is arranged at the feeding position of the second conveying mechanism (11);
locate and be close to go into detection mechanism (15) of material level direction, fixed length thick bamboo tube (9) pass through detection position on detection mechanism (15).
10. The intelligent bamboo fixed-segment bamboo-breaking and rough-milling integrated equipment as claimed in claim 9, wherein the detection mechanism (15) comprises,
a bottom shaft (151) arranged on the second conveying mechanism (11),
a detection shaft (152) arranged opposite to the bottom shaft (151), the detection shaft (152) and the bottom shaft (151) forming a detection position, and a fixing plate (153) connected with the detection shaft (152),
a slide rail (154) connected with the fixing plate (153) in a sliding way,
and the ejector pin (155) is arranged between the fixing plate (153) and the sliding rail (154), and the ejector pin (155) is arranged above the detection shaft (152).
CN201920400400.XU 2019-03-27 2019-03-27 Intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment Active CN210161348U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109773915A (en) * 2019-03-27 2019-05-21 国家林业和草原局北京林业机械研究所 A kind of intelligence bamboo wood determine the broken bamboo of section and rough mills integration apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109773915A (en) * 2019-03-27 2019-05-21 国家林业和草原局北京林业机械研究所 A kind of intelligence bamboo wood determine the broken bamboo of section and rough mills integration apparatus
CN109773915B (en) * 2019-03-27 2024-06-07 国家林业和草原局北京林业机械研究所 Intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment

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