CN210102951U - Manipulator for stacking bricks - Google Patents
Manipulator for stacking bricks Download PDFInfo
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- CN210102951U CN210102951U CN201920426046.8U CN201920426046U CN210102951U CN 210102951 U CN210102951 U CN 210102951U CN 201920426046 U CN201920426046 U CN 201920426046U CN 210102951 U CN210102951 U CN 210102951U
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Abstract
The utility model belongs to the field of environmental protection brick production equipment, and discloses a manipulator for stacking bricks, which comprises a frame unit, a power unit, a force arm unit and a pneumatic clamp for clamping green bricks, wherein the frame unit comprises a fixed positioning disc and a fixed base, and a rotating base is arranged on the fixed base; and the inner ring of the positioning disc is provided with a gear ring. The manipulator can realize grabbing and transferring of full-angle green bricks, and is good in moving stability through the matching of a multi-connecting-rod structure.
Description
Technical Field
The utility model relates to an environmental protection brick production facility field specifically is a manipulator for sign indicating number brick.
Background
The novel wall material which is manufactured by using fly ash, coal cinder, coal gangue, tailing slag, chemical slag or natural sand, tidal marsh mud, industrial waste, waste incineration slag and the like (one or more than one of the raw materials) as main raw materials without high-temperature calcination is called as an environment-friendly brick. The mechanized brick stacking is an important improvement direction for the production of environment-friendly bricks, and the brick stacking manipulator has important significance for improving the stability and the brick stacking efficiency of the mechanized brick stacking.
CN201410425209.2 discloses a sign indicating number brick manipulator, belongs to the electromechanical device field, comprises pull rod, frame, connecting plate, chute pole, connecting rod, area round pin connecting rod, splint, and the pull rod is connected with the preceding rocking arm pneumatic cylinder of excavator, and the frame is connected with the forearm hydro-cylinder of excavator through the round pin, makes concertina movement through the concertina movement drive pull rod of hydraulic stem, realizes the change of direction through the forearm hydro-cylinder. The front rocker lifting hydraulic cylinder controls the pull rod to lift, so that the clamping plate is clamped tightly. The connecting rod ensures that the splint keeps linear motion, and the pull rod controls the retraction of the splint. The scheme has the advantages that: can change the excavator bucket of excavator into sign indicating number brick manipulator at building site at any time, convenient quick sign indicating number brick carries out, is fit for different topography through the excavator moreover, and the manipulator maintenance is simple and convenient, and the reliability is high, simple structure.
But it does not allow for full angular gripping and transfer of the green brick.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a manipulator for sign indicating number brick, this manipulator can realize snatching and shifting of the adobe of full angle, and through many link structure's cooperation, its mobility stability is good.
In order to achieve the above object, the utility model provides a following technical scheme:
a manipulator for stacking bricks comprises a rack unit, a power unit, a force arm unit and a pneumatic clamp for clamping green bricks, wherein the rack unit comprises a fixed positioning disc and a fixed base, and a rotary base is arranged on the fixed base; the inner ring of the positioning disc is provided with a gear ring;
the power unit comprises a rotating motor, a swinging motor, a first adjusting motor and a second adjusting motor, the rotating motor is fixedly connected with the rotating base, and the power output end of the rotating motor is meshed with the gear ring;
the force arm unit comprises a main supporting arm, a first connecting rod unit and a second connecting rod unit; the first connecting rod unit comprises a first cross beam, a first connecting rod and a first adjusting rod which are sequentially hinged, the second connecting rod unit comprises a second cross beam, a triangular turntable, a second connecting rod and a second adjusting rod which are sequentially connected, and the second cross beam and the second connecting rod are respectively hinged with different angles of the triangular turntable; the top end of the main supporting arm is hinged to the middle part of the first cross beam; the other corner of the triangular turntable is hinged with the middle part of the first cross beam; the lower end of the main supporting arm, the tail end of the first adjusting rod and the tail end of the second adjusting rod are hinged to the rotating base respectively; the first adjusting rod is driven to rotate by a first adjusting motor; the second adjusting rod is driven to rotate by a second adjusting motor; the main supporting arm is driven to rotate by a swing motor;
and the pneumatic clamp is hinged with the tail end of the first cross beam and the tail end of the second cross beam.
In the manipulator for stacking bricks, the swing motor, the first adjusting motor and the second adjusting motor are all fixed on the rotating base.
In the manipulator for stacking bricks, the pneumatic clamp comprises a frame body unit and a clamping unit for clamping green bricks, the clamping unit comprises a middle-stroke pneumatic shaft and a long-stroke pneumatic shaft which are arranged on the frame body unit, the frame body unit is provided with a fixed clamping plate, a middle-stroke clamping plate and a long-stroke clamping plate, and gaps for clamping green bricks are formed between the middle-stroke clamping plate and the fixed clamping plate and between the middle-stroke clamping plate and the long-stroke clamping plate; the middle-stroke clamping plate is driven by a middle-stroke pneumatic shaft, and the middle-stroke pneumatic shaft and the long-stroke pneumatic shaft are driven by a cylinder; the frame body unit is hinged with the tail end of the first cross beam and the tail end of the second cross beam.
The manipulator for setting bricks further comprises a blanking unit, wherein the blanking unit comprises a blanking frame, a blanking rod is arranged on the blanking frame, and the blanking rod is located in the gap; the blanking frame is driven to lift by a motor.
In the manipulator for stacking bricks, the rack unit comprises a rack and a lifting lug arranged on the upper surface of the rack; the middle-range pneumatic shaft and the long-range pneumatic shaft are fixed on the lower surface of the rack; the lifting lug is hinged with the tail end of the first cross beam and the tail end of the second cross beam.
In the manipulator for stacking bricks, the cylinder is fixed in the middle of the lower surface of the rack, and a plurality of fixing clamping plates, middle-range clamping plates and long-range clamping plates which correspond to one another one by one are distributed on two sides of the cylinder.
In the manipulator for stacking bricks, the rack is rectangular, and the lifting lugs are arranged at two ends of a diagonal line of the upper surface of the rack.
In the manipulator for setting bricks, the long-range pneumatic shaft consists of a long-range shaft core and a long-range shaft sleeve, the long-range clamping plate is positioned on the long-range shaft sleeve, the middle-range pneumatic shaft consists of a middle-range shaft core and a middle-range shaft sleeve, and the middle-range clamping plate is positioned on the middle-range shaft sleeve.
In foretell manipulator for setting bricks, support body unit still include the mount that links to each other with the frame, the mount constitute by a plurality of fixed frames, each fixed splint of group, well journey splint and long journey splint all are located the fixed frame that corresponds.
In the manipulator for stacking bricks, racks are arranged at four corners of the blanking frame and are meshed with the power output end of the motor.
Compared with the prior art, the beneficial effects of the utility model are that:
this scheme has increased regulation lever mechanism for the main tributary brace of manipulator through increasing, has guaranteed the accuracy of whole arm of force unit in the motion process, has increased the stability of work, and its moving range is wide, the mobility stability is good.
Drawings
Fig. 1 is a structural perspective view of embodiment 1 of the present invention;
fig. 2 is a schematic bottom structure diagram of embodiment 1 of the present invention;
fig. 3 is a front view of the structure of embodiment 1 of the present invention;
fig. 4 is an axonometric view of a mounting side structure of a pneumatic clamp according to embodiment 1 of the present invention;
fig. 5 is an axonometric view of a clamping-side structure of the pneumatic clamp according to embodiment 1 of the present invention;
fig. 6 is a schematic view of the pneumatic shaft of the pneumatic clamp according to embodiment 1 of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-6, a manipulator for setting bricks comprises a frame unit 40, a power unit 50, a force arm unit 60 and a pneumatic clamp for clamping adobes, wherein the frame unit 40 comprises a fixed positioning plate 41 and a fixed base 42, and a rotary base 43 is arranged on the fixed base 42; the inner ring of the positioning disc 41 is provided with a gear ring 44;
the power unit 50 comprises a rotating motor 51, a swinging motor 52, a first adjusting motor 53 and a second adjusting motor 54, wherein the rotating motor 51 is fixedly connected with the rotating base 43, and the power output end of the rotating motor 51 is meshed with the gear ring 44;
the arm unit 60 comprises a main support arm 61, a first connecting rod unit and a second connecting rod unit; the first connecting rod unit comprises a first cross beam 62, a first connecting rod 63 and a first adjusting rod 64 which are sequentially hinged, the second connecting rod unit comprises a second cross beam 65, a triangular turntable 66, a second connecting rod 67 and a second adjusting rod 68 which are sequentially connected, and the second cross beam 65 and the second connecting rod 67 are respectively hinged with different angles of the triangular turntable 66; the top end of the main supporting arm 61 is hinged to the middle part of the first cross beam 62; the other corner of the triangular turntable 66 is hinged with the middle part of the first cross beam 62; the lower end of the main supporting arm 61, the tail end of the first adjusting rod 64 and the tail end of the second adjusting rod 68 are respectively hinged to the rotating base 43; the first adjusting rod 64 is driven to rotate by the first adjusting motor 53; the second adjusting rod 68 is driven to rotate by the second adjusting motor 54; the main supporting arm 61 is driven to rotate by the swing motor 52;
the pneumatic clamp is hinged with the tail end of the first beam 62 and the tail end of the second beam 65.
When bricks are stacked, the fixed disc and the fixed base 42 are fixed at set positions, the rotating motor 51 drives the rotating base 43 to rotate to a required angle, the swinging motor 52 drives the main supporting arm 61 to swing forwards or backwards to control the force arm unit 60 to swing forwards or backwards, the first adjusting motor 53 drives the first adjusting rod 64 to rotate to drive the first connecting rod 63 to move, so that the first cross beam 62 ascends or descends and integrally rotates around one end of the main supporting arm 61 to adjust the height of the front end of the first cross beam 62 to adjust the height of the clamping unit, the second adjusting motor 54 drives the second adjusting rod 68 to rotate, so that the second connecting rod 67 drives the triangular turntable 66 to swing to drive the tail end of the second cross beam 65 to ascend or descend, and the levelness of the pneumatic clamp is adjusted.
Then the adobe is clamped by the pneumatic clamp, the main supporting arm 61 is lifted by the swing motor 52, the rotating base 43 is driven to rotate to the set position by the rotating motor 51, then the main supporting arm 61 is lowered, and the pneumatic clamp puts the adobe to the set position.
The pneumatic clamp comprises a frame body unit 10 and a clamping unit 20 used for clamping green bricks, wherein the clamping unit 20 comprises a middle-range pneumatic shaft and a long-range pneumatic shaft which are arranged on the frame body unit 10, a fixed clamping plate 21, a middle-range clamping plate 22 and a long-range clamping plate 23 are arranged on the frame body unit 10, and gaps for clamping green bricks are formed between the middle-range clamping plate 22 and the fixed clamping plate 21 and between the middle-range clamping plate 22 and the long-range clamping plate 23; the middle-range clamping plate 22 is driven by a middle-range pneumatic shaft, the long-range clamping plate 23 is driven by a long-range pneumatic shaft, and the middle-range pneumatic shaft and the long-range pneumatic shaft are driven by an air cylinder 24.
In the clamping process, the frame body unit 10 descends under the driving of an external driving unit, bricks enter the gap between the middle-range clamping plate 22 and the fixed clamping plate 21 and the gap between the middle-range clamping plate 22 and the long-range clamping plate 23, the cylinder 24 drives the middle-range pneumatic shaft and the long-range pneumatic shaft, the gap between the middle-range clamping plate 22 and the fixed clamping plate 21 and the gap between the middle-range clamping plate 22 and the long-range clamping plate 23 clamp the green bricks, then the frame body unit 10 moves upwards and moves a certain track and then is placed on other output mechanisms, and the clamping of the green bricks is completed.
In this embodiment, the blanking device further includes a blanking unit 30, where the blanking unit 30 includes a blanking frame 31, a blanking rod 32 is disposed on the blanking frame 31, and the blanking rod 32 is located in the gap; the blanking frame 31 is driven to lift by a motor 33. The blanking unit 30 mainly prevents bricks from falling from the gap under the condition that the middle-range pneumatic shaft and the long-range pneumatic shaft are blocked, and the bricks are separated from the clamping unit 20 through the blanking rod 32 at this time, so that the reliability of the equipment is effectively improved. Four corners of the blanking frame 31 are provided with racks, and the racks are meshed with the power output end of the motor 33.
As a further optimization of the present embodiment, the rack unit 10 includes a frame 11, a lifting lug 12 disposed on an upper surface of the frame 11; the frame 11 is rectangular, and the lifting lugs 12 are arranged at two ends of a diagonal line of the upper surface of the frame 11. The lifting lug 12 is hinged to the end of the first beam and the end of the second beam.
In this embodiment, the middle-range pneumatic shaft and the long-range pneumatic shaft are fixed on the lower surface of the frame 11, the cylinder 24 is fixed in the middle of the lower surface of the frame 11, and a plurality of one-to-one corresponding fixing splints 21, middle-range splints 22 and long-range splints 23 are distributed on both sides of the cylinder 24. The air cylinder 24 is connected with an external air source.
In the present embodiment, the long-range pneumatic shaft is composed of a long-range shaft core 25 and a long-range shaft sleeve 26, the long-range clamp plate 23 is located on the long-range shaft sleeve 26, the middle-range pneumatic shaft is composed of a middle-range shaft core 27 and a middle-range shaft sleeve 28, and the middle-range clamp plate 22 is located on the middle-range shaft sleeve 28. The long-range shaft core 25 is driven by the air cylinder 24, the long-range shaft core 25 drives the long-range shaft sleeve 26, and the long-range shaft sleeve 26 drives the long-range clamping plate 23 to realize the movement of the long-range clamping plate 23; the middle-range shaft core 27 is driven by the air cylinder 24, the middle-range shaft core 27 drives the middle-range shaft sleeve 28, and the middle-range shaft sleeve 28 drives the middle-range clamping plate 22 to realize the movement of the middle-range clamping plate 22; thus, one action of the air cylinder 24 drives all the middle-range clamping plates 22 and the long-range clamping plates 23 to move, and green bricks are clamped and released.
In this embodiment, the frame unit 10 further includes a fixing frame connected to the frame 11, the fixing frame is composed of a plurality of fixing frames 12, and each set of fixing clamp plate 21, middle clamp plate 22 and long clamp plate 23 is located in the corresponding fixing frame 12. The function of the fixing frame 12 is in fact to limit the movement of the clamping plates 22 and 23, and in particular of the clamping plates 23, preventing the movement of the clamping plates 23 beyond a set position.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. A manipulator for stacking bricks comprises a rack unit, a power unit, a force arm unit and a pneumatic clamp for clamping green bricks, and is characterized in that the rack unit comprises a fixed positioning disc and a fixed base, and a rotary base is arranged on the fixed base; the inner ring of the positioning disc is provided with a gear ring;
the power unit comprises a rotating motor, a swinging motor, a first adjusting motor and a second adjusting motor, the rotating motor is fixedly connected with the rotating base, and the power output end of the rotating motor is meshed with the gear ring;
the force arm unit comprises a main supporting arm, a first connecting rod unit and a second connecting rod unit; the first connecting rod unit comprises a first cross beam, a first connecting rod and a first adjusting rod which are sequentially hinged, the second connecting rod unit comprises a second cross beam, a triangular turntable, a second connecting rod and a second adjusting rod which are sequentially connected, and the second cross beam and the second connecting rod are respectively hinged with different angles of the triangular turntable; the top end of the main supporting arm is hinged to the middle part of the first cross beam; the other corner of the triangular turntable is hinged with the middle part of the first cross beam; the lower end of the main supporting arm, the tail end of the first adjusting rod and the tail end of the second adjusting rod are hinged to the rotating base respectively; the first adjusting rod is driven to rotate by a first adjusting motor; the second adjusting rod is driven to rotate by a second adjusting motor; the main supporting arm is driven to rotate by a swing motor;
and the pneumatic clamp is hinged with the tail end of the first cross beam and the tail end of the second cross beam.
2. The manipulator of claim 1, wherein the swing motor, the first adjustment motor, and the second adjustment motor are all fixed to the rotatable base.
3. The manipulator for stacking bricks according to claim 1, wherein the pneumatic clamp comprises a frame unit and a clamping unit for clamping green bricks, the clamping unit comprises a middle-range pneumatic shaft and a long-range pneumatic shaft which are arranged on the frame unit, the frame unit is provided with a fixed clamping plate, a middle-range clamping plate and a long-range clamping plate, and gaps for clamping green bricks are formed between the middle-range clamping plate and the fixed clamping plate and between the middle-range clamping plate and the long-range clamping plate; the middle-stroke clamping plate is driven by a middle-stroke pneumatic shaft, and the middle-stroke pneumatic shaft and the long-stroke pneumatic shaft are driven by a cylinder; the frame body unit is hinged with the tail end of the first cross beam and the tail end of the second cross beam.
4. The manipulator for setting bricks according to claim 3, further comprising a blanking unit, wherein the blanking unit comprises a blanking frame, a blanking rod is arranged on the blanking frame, and the blanking rod is located in the gap; the blanking frame is driven to lift by a motor.
5. The manipulator according to claim 3, wherein the rack unit comprises a frame, and a lifting lug arranged on the upper surface of the frame; the middle-range pneumatic shaft and the long-range pneumatic shaft are fixed on the lower surface of the rack; the lifting lug is hinged with the tail end of the first cross beam and the tail end of the second cross beam.
6. The manipulator according to claim 5, wherein the cylinder is fixed to the middle of the lower surface of the frame, and a plurality of one-to-one corresponding fixing clamping plates, middle-distance clamping plates and long-distance clamping plates are distributed on both sides of the cylinder.
7. The manipulator according to claim 5, wherein the frame is rectangular in shape, and the lifting lugs are disposed at both ends of a diagonal line of the upper surface of the frame.
8. The manipulator according to claim 5, wherein the long-stroke pneumatic shaft comprises a long-stroke shaft core and a long-stroke shaft sleeve, the long-stroke clamping plate is located on the long-stroke shaft sleeve, the middle-stroke pneumatic shaft comprises a middle-stroke shaft core and a middle-stroke shaft sleeve, and the middle-stroke clamping plate is located on the middle-stroke shaft sleeve.
9. The manipulator according to claim 8, wherein the frame unit further comprises a fixing frame connected to the frame, the fixing frame is composed of a plurality of fixing frames, and each set of the fixing clamping plate, the middle clamping plate and the long clamping plate is located in the corresponding fixing frame.
10. The manipulator according to claim 4, wherein racks are provided at four corners of the blanking frame, and the racks are engaged with a power output end of the motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920426046.8U CN210102951U (en) | 2019-03-28 | 2019-03-28 | Manipulator for stacking bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920426046.8U CN210102951U (en) | 2019-03-28 | 2019-03-28 | Manipulator for stacking bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210102951U true CN210102951U (en) | 2020-02-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920426046.8U Expired - Fee Related CN210102951U (en) | 2019-03-28 | 2019-03-28 | Manipulator for stacking bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210102951U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111837517A (en) * | 2020-08-11 | 2020-10-30 | 国家半干旱农业工程技术研究中心 | Special seeder of chenopodium quinoa |
-
2019
- 2019-03-28 CN CN201920426046.8U patent/CN210102951U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111837517A (en) * | 2020-08-11 | 2020-10-30 | 国家半干旱农业工程技术研究中心 | Special seeder of chenopodium quinoa |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200221 |
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| CF01 | Termination of patent right due to non-payment of annual fee |