CN210017001U - Track walking tea picking machine - Google Patents
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Abstract
本实用新型涉及一种轨道行走式采茶机,包括两个纵向设置的支撑架,所述支撑架包含活动连接的上支撑部与下支撑部,两个所述支撑架的上方横向设置有支撑板,所述支撑板与至少一个支撑架活动连接,所述支撑板上设置有剪切组件与收集箱,所述剪切组件与收集箱之间设置有若干个用以将剪切下的茶叶吸入收集箱的风管。本实用新型不仅结构设计简单、合理,而且还可以根据实际情况调节高度与宽度,从而适用于不同高度的茶树,适用于不同宽度的轨道,实现高质量、大规模、机械化、高效率的采摘,具有广阔的应用前景。
The utility model relates to a track-travel type tea picking machine, which comprises two longitudinally arranged support frames, the support frames comprise an upper support part and a lower support part which are movably connected, and supports are laterally arranged above the two support frames Plate, the support plate is movably connected with at least one support frame, the support plate is provided with a shearing assembly and a collection box, and between the shearing assembly and the collection box, a number of tea leaves are arranged to be sheared. Air duct that sucks into the collection box. The utility model not only has a simple and reasonable structure design, but also can adjust the height and width according to the actual situation, so that it is suitable for tea trees of different heights and tracks of different widths, and realizes high-quality, large-scale, mechanized and high-efficiency picking. with broadly application foreground.
Description
技术领域technical field
本实用新型涉及一种轨道行走式采茶机。The utility model relates to a track walking type tea picking machine.
背景技术Background technique
茶园采摘是一项有着悠久历史的茶园管理作业,我国是茶叶的发源地也是产茶最多的国家,我国的茶园广泛种植于地低山丘陵地区土壤等环境,地形较为复杂,地块也大小不一,高效率的茶叶采摘工作是提高茶叶产量的重要一步。采茶机主要有单人背负式和双人式。轨道行走式采茶机是一种动力可靠,操作便捷、适用于大型茶园的采茶机,因地形、地质条件的因素,轮胎式采茶机进入茶园受到限制,采用轨道可以克服路况复杂的问题。目前轨道行走广泛用于山地、丘陵等路况复杂的场合。而单人背负式和双人抬式采茶机仅适用于规模较小,地势较平坦的茶园,单人背负式是将动力背负于身上,由传动软轴来传输动力,但由于机器较小、作业幅宽较小、振动较大、劳动强度大等因素,采茶量远远更不上茶叶需求量。而双人抬式采茶机较为复杂,由汽油机、风管、减速机构、切割器机架五部分组成,割幅虽然可以满足作业要求,但在实际作业当中需要两人左右各一边将采茶机抬起,还需要人将集叶袋挂在采茶机后方,便于收集采下的茶叶,人工花费太高。所以也不适用现代茶园的茶叶采摘。随着经济技术的发展及农业现代化的发展,一方面人们对于茶叶的需求量越来越大,另一方面茶园的规模越来越大,大规模的茶叶生产就需要以茶叶机械化为后盾。当今能用于大规模茶叶采摘的采茶机较大型且灵活性有限,不适用于山地、丘陵,并且对于长势不同的植株不能自由调节采茶机的高度。适用于山地丘陵的单人背负式和双人抬式采茶机又面临着农村劳动力紧张,采摘效率低的问题,迫切需要开发能实现既可适用于规模大小不同、丘陵、低地,采摘不同高度的茶叶,又能够节省人力,提高工作效率的轨道行走式采茶机。Tea garden picking is a tea garden management operation with a long history. my country is the birthplace of tea and the country that produces the most tea. Tea gardens in my country are widely planted in the soil and other environments of low mountains and hills. First, efficient tea picking is an important step to increase tea production. There are two main types of tea picking machines: single backpack type and double type. The track-travel type tea picking machine is a kind of tea picking machine with reliable power, convenient operation and suitable for large-scale tea gardens. Due to the factors of terrain and geological conditions, the tire-type tea picking machine is restricted from entering the tea garden. The use of rails can overcome the problem of complex road conditions. . At present, track walking is widely used in complex road conditions such as mountains and hills. The single-person knapsack and double-lift tea picking machines are only suitable for small-scale tea gardens with relatively flat terrain. Due to factors such as small operation width, large vibration, and high labor intensity, the amount of tea plucked is far less than the demand for tea. The double lift tea picking machine is more complicated and consists of five parts: gasoline engine, air duct, deceleration mechanism, and cutter frame. Although the cutting width can meet the operation requirements, in actual operation, two people are needed on the left and right sides of the tea picking machine. Lifting, it also requires people to hang the leaf bag behind the tea picking machine to facilitate the collection of the picked tea leaves, and the labor cost is too high. Therefore, it is not suitable for tea picking in modern tea gardens. With the development of economy and technology and the development of agricultural modernization, on the one hand, people's demand for tea is increasing, and on the other hand, the scale of tea gardens is getting larger and larger, and large-scale tea production needs to be backed by tea mechanization. Today's tea picking machines that can be used for large-scale tea picking are larger and have limited flexibility, and are not suitable for mountains and hills, and the height of the tea picking machine cannot be freely adjusted for plants with different growth vigor. The single-person knapsack and double-lift tea picking machines suitable for mountains and hills are also faced with the problems of labor shortage in rural areas and low picking efficiency. It can save manpower and improve work efficiency.
轨道式行走采茶机,通常需铺设两条轨道、安装行走机构,行走机构的结构一般为槽轮。轨道行走式采茶机相比于一般采茶机,具有采茶效率高、作业灵活性好、适应工作环境能力强,可以实现丘陵、低地茶园的采摘等优势。由于在茶叶采摘工作中,多采用以上两种采茶机械作为主要采茶工具,结合以往的采茶效果来看,也可以基本满足茶叶采茶的需求,但在茶叶市场竞争日益激烈的今天,传统的采茶机械在广大茶农心中存在着大量有待改进的地方。开发一套满足具有既可以根据茶园的大小、植株长势调整自身结构和适应低地、丘陵的轨道行走式采茶机具有良好的经济价值和社会意义。The track-type walking tea picking machine usually needs to lay two tracks and install the traveling mechanism. The structure of the traveling mechanism is generally a sheave. Compared with the general tea picking machine, the track-travel tea picking machine has the advantages of high tea picking efficiency, good operation flexibility, strong ability to adapt to the working environment, and can realize the picking of hilly and lowland tea gardens. Since the above two kinds of tea picking machines are mostly used as the main tea picking tools in the tea picking work, combined with the previous tea picking effects, it can basically meet the needs of tea picking, but in today's increasingly fierce competition in the tea market, The traditional tea picking machinery has a lot of room for improvement in the minds of the majority of tea farmers. It has good economic value and social significance to develop a set of track-traveled tea picking machines that can adjust their structure according to the size of the tea garden and plant growth and adapt to lowlands and hills.
实用新型内容Utility model content
鉴于现有技术的不足,本实用新型所要解决的技术问题是提供一种轨道行走式采茶机,不仅结构设计合理,而且高效便捷。In view of the deficiencies of the prior art, the technical problem to be solved by the present utility model is to provide a track-travel type tea picking machine, which is not only reasonable in structural design, but also efficient and convenient.
为了解决上述技术问题,本实用新型的技术方案是:一种轨道行走式采茶机,包括两个纵向设置的支撑架,所述支撑架包含活动连接的上支撑部与下支撑部,两个所述支撑架的上方横向设置有支撑板,所述支撑板与至少一个支撑架活动连接,所述支撑板上设置有剪切组件与收集箱,所述剪切组件与收集箱之间设置有若干个用以将剪切下的茶叶吸入收集箱的风管。In order to solve the above-mentioned technical problems, the technical scheme of the present invention is as follows: a track-travel type tea picking machine, comprising two longitudinally arranged support frames, the support frames comprise an upper support part and a lower support part which are movably connected, and two support frames are arranged vertically. A support plate is laterally arranged above the support frame, the support plate is movably connected to at least one support frame, a shear assembly and a collection box are arranged on the support plate, and a shear assembly and a collection box are arranged between the shear components and the collection box. Several air ducts are used to draw the sheared tea leaves into the collection box.
进一步的,所述上支撑部上设置有调节链传动组件,所述调节链传动组件包含主动调节链轮、第一从动调节链轮以及绕设在两者上的第一调节链条,所述主动调节链轮、第一从动调节链轮以及第一调节链条横向布置,所述主动调节链轮由调节电机驱动转动,所述主动调节链轮的下方设置有第二从动调节链轮,所述主动调节链轮与第二从动调节链轮上绕设有第二调节链条,所述第一从动调节链轮的下方设置有第三从动调节链轮,所述第一从动调节链轮与第三从动调节链轮上绕设有第三调节链条,所述第二调节链条的一侧与第三调节链条的一侧均与下支撑部固定连接,所述第二调节链条与下支撑部的连接侧、所述第三调节链条与下支撑部的连接侧位于同一侧。Further, an adjustment chain drive assembly is provided on the upper support portion, and the adjustment chain drive assembly includes an active adjustment sprocket, a first driven adjustment sprocket, and a first adjustment chain wound around the two. The active adjustment sprocket, the first driven adjustment sprocket and the first adjustment chain are arranged laterally, the active adjustment sprocket is driven to rotate by an adjustment motor, and a second driven adjustment sprocket is arranged below the active adjustment sprocket, A second adjusting chain is wound around the active adjusting sprocket and the second driven adjusting sprocket, a third driven adjusting sprocket is arranged below the first driven adjusting sprocket, and the first driven adjusting sprocket is A third adjusting chain is wound around the adjusting sprocket and the third driven adjusting sprocket, and one side of the second adjusting chain and one side of the third adjusting chain are fixedly connected to the lower support portion, and the second adjusting chain The connection side of the chain and the lower support part and the connection side of the third adjustment chain and the lower support part are located on the same side.
进一步的,所述主动调节链轮、第一从动调节链轮均为双排链轮。Further, the active adjustment sprocket and the first driven adjustment sprocket are both double row sprockets.
进一步的,所述上支撑部与下支撑部之间设置有相互配合的第一滑轨与第一滑块。Further, a first sliding rail and a first sliding block cooperating with each other are arranged between the upper supporting portion and the lower supporting portion.
进一步的,所述下支撑部上设置有行走链传动组件,所述行走链传动组件包含主动行走链轮、第一从动行走链轮以及第二从动行走链轮,所述主动行走链轮由行走电机驱动转动,所述主动行走链轮与第一从动行走链轮上绕设有第一行走链条,所述主动行走链轮与第二从动行走链轮上绕设有第二行走链条,所述第一行走链条与第二行走链条呈人字形布置,所述第一从动行走链轮、第二从动行走链轮分别与行走轮相连接。Further, a traveling chain transmission assembly is provided on the lower support portion, and the traveling chain transmission assembly includes an active traveling sprocket, a first driven traveling sprocket and a second driven traveling sprocket. Driven to rotate by a traveling motor, a first traveling chain is wound around the active traveling sprocket and the first driven traveling sprocket, and a second traveling chain is wound around the active traveling sprocket and the second driven traveling sprocket. The first traveling chain and the second traveling chain are arranged in a herringbone shape, and the first driven traveling sprocket and the second driven traveling sprocket are respectively connected with the traveling wheel.
进一步的,所述主动行走链轮为双排链轮。Further, the active traveling sprocket is a double-row sprocket.
进一步的,两个所述支撑架之间设置有相互配合的导柱与导套,所述支撑架与支撑板之间设置有相互配合的第二滑轨与第二滑块。Further, a guide column and a guide sleeve that cooperate with each other are arranged between the two support frames, and a second slide rail and a second slider that cooperate with each other are arranged between the support frame and the support plate.
进一步的,所述剪切组件包含上弧形刀片与下弧形刀片。Further, the shearing assembly includes an upper arc-shaped blade and a lower arc-shaped blade.
进一步的,若干个所述风管接入总管,所述总管接入收集箱,所述总管与收集箱之间设置有风机。Further, several of the air pipes are connected to a main pipe, the main pipe is connected to a collection box, and a fan is arranged between the main pipe and the collection box.
与现有技术相比,本实用新型具有以下有益效果:本实用新型不仅结构设计简单、合理,而且还可以根据实际情况调节高度与宽度,从而适用于不同高度的茶树,适用于不同宽度的轨道,实现高质量、大规模、机械化、高效率的采摘,具有广阔的应用前景。Compared with the prior art, the utility model has the following beneficial effects: the utility model not only has a simple and reasonable structure design, but also can adjust the height and width according to the actual situation, so that it is suitable for tea trees of different heights and tracks of different widths. , to achieve high-quality, large-scale, mechanized and high-efficiency picking, which has broad application prospects.
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本实用新型实施例的构造示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
图2为本实用新型实施例的构造示意图。FIG. 2 is a schematic structural diagram of an embodiment of the present invention.
图3为本实用新型实施例剪切组件的构造示意图。FIG. 3 is a schematic structural diagram of a shear assembly according to an embodiment of the present invention.
图4为本实用新型实施例剪切组件的构造示意图。FIG. 4 is a schematic structural diagram of a shear assembly according to an embodiment of the present invention.
图5为本实用新型实施例剪切组件的构造示意图。FIG. 5 is a schematic structural diagram of a shear assembly according to an embodiment of the present invention.
图中:1-支撑架,101-上支撑部,102-下支撑部,2-支撑板,3-剪切组件,301-上弧形刀片,302-下弧形刀片,303-上连接杆,304-上偏心轮,305-上连接部,306-上连接滑槽,307-下连接杆,308-下偏心轮,309-下连接部,310-下连接滑槽,311-从动齿轮,312-主动齿轮,313-转动轴,4-收集箱,5-风管,6-调节链传动组件,601-主动调节链轮,602-第一从动调节链轮,603-第一调节链条,604-调节电机,605-第二从动调节链轮,606-第二调节链条,607-第三从动调节链轮,608-第三调节链条,7-第一滑轨,8-第一滑块,9-行走链传动组件,901-主动行走链轮,902-第一从动行走链轮,903-第二从动行走链轮,904-行走电机,905-第一行走链条,906-第二行走链条,10-行走轮,11-导柱,12-导套,13-第二滑轨,14-第二滑块,15-总管,16-风机。In the figure: 1-support frame, 101-upper support, 102-lower support, 2-support plate, 3-cutting assembly, 301-upper arc blade, 302-lower arc blade, 303-upper connecting rod , 304-upper eccentric wheel, 305-upper connecting part, 306-upper connecting chute, 307-lower connecting rod, 308-lower eccentric wheel, 309-lower connecting part, 310-lower connecting chute, 311-driven gear , 312-drive gear, 313-rotating shaft, 4-collection box, 5-air duct, 6-adjustment chain drive assembly, 601-active adjustment sprocket, 602-first driven adjustment sprocket, 603-first adjustment chain, 604-adjustment motor, 605-second driven adjustment sprocket, 606-second adjustment chain, 607-third driven adjustment sprocket, 608-third adjustment chain, 7-first slide rail, 8- The first slider, 9-travel chain drive assembly, 901-active traveling sprocket, 902-first driven traveling sprocket, 903-second driven traveling sprocket, 904-travel motor, 905-first traveling chain , 906-Second traveling chain, 10-Travel wheel, 11-Guide post, 12-Guide sleeve, 13-Second slide rail, 14-Second slider, 15-Main pipe, 16-Fan.
具体实施方式Detailed ways
为让本实用新型的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下。In order to make the above-mentioned features and advantages of the present utility model more obvious and easy to understand, the following specific embodiments are given and the accompanying drawings are described in detail as follows.
如图1~5所示,一种轨道行走式采茶机,包括两个纵向设置的支撑架1,所述支撑架1包含活动连接的上支撑部101与下支撑部102,两个所述支撑架1的上方横向设置有支撑板2,所述支撑板2与至少一个支撑架1活动连接,所述支撑板2上设置有剪切组件3与收集箱4,所述剪切组件3与收集箱4之间设置有若干个用以将剪切下的茶叶吸入收集箱4的风管5。As shown in Figures 1 to 5, a track-travel type tea picking machine includes two longitudinally arranged
在本实用新型实施例中,所述上支撑部101上设置有调节链传动组件6,所述调节链传动组件6包含主动调节链轮601、第一从动调节链轮602以及绕设在两者上的第一调节链条603,所述主动调节链轮601、第一从动调节链轮602以及第一调节链条603横向布置,所述主动调节链轮601由调节电机604驱动转动,所述主动调节链轮601的下方设置有第二从动调节链轮605,所述主动调节链轮601与第二从动调节链轮605上绕设有第二调节链条606,所述第一从动调节链轮602的下方设置有第三从动调节链轮607,所述第一从动调节链轮602与第三从动调节链轮607上绕设有第三调节链条608,所述第二调节链条606的一侧与第三调节链条608的一侧均与下支撑部102固定连接,所述第二调节链条606与下支撑部102的连接侧、所述第三调节链条608与下支撑部102的连接侧位于同一侧;如图所示,所述第二调节链条606与下支撑部102的连接侧、所述第三调节链条608与下支撑部102的连接侧均位于后侧,当所述调节电机604正转,所述主动调节链轮601正转,所述第一从动调节链轮602、第二从动调节链轮605以及第三从动调节链轮607均正转,所述第二调节链条606的前侧下行,所述第二调节链条606的后侧上行,所述第三调节链条608的前侧下行,所述第三调节链条608的后侧上行,从而带动所述下支撑部102上行,从而轨道行走式采茶机整体的高度下降;当所述调节电机604反转,所述主动调节链轮601反转,所述第一从动调节链轮602、第二从动调节链轮605以及第三从动调节链轮607均反转,所述第二调节链条606的前侧上行,所述第二调节链条606的后侧下行,所述第三调节链条608的前侧上行,所述第三调节链条608的后侧下行,从而带动所述下支撑部102下行,从而轨道行走式采茶机整体的高度上升。In the embodiment of the present invention, the
在本实用新型实施例中,所述主动调节链轮601、第一从动调节链轮602均为双排链轮,也就是说,所述第一调节链条603与主动调节链轮601的一个链轮相配合,所述第二调节链条606与主动调节链轮601的另一个链轮相配合,所述第一调节链条603与第一从动调节链轮602的一个链轮相配合,所述第三调节链条608与第一从动调节链轮602的另一个链轮相配合。In the embodiment of the present invention, the active adjusting
在本实用新型实施例中,所述上支撑部101与下支撑部102之间设置有相互配合的第一滑轨7与第一滑块8,所述第一滑轨7与第一滑块8起到导向的作用。In the embodiment of the present invention, the
在本实用新型实施例中,所述下支撑部102上设置有行走链传动组件9,所述行走链传动组件9包含主动行走链轮901、第一从动行走链轮902以及第二从动行走链轮903,所述主动行走链轮901由行走电机904驱动转动,所述主动行走链轮901与第一从动行走链轮902上绕设有第一行走链条905,所述主动行走链轮901与第二从动行走链轮903上绕设有第二行走链条906,所述第一行走链条905与第二行走链条906呈人字形布置,所述第一从动行走链轮902、第二从动行走链轮903分别与行走轮10相连接,所述第一从动行走链轮902的转动轴313与行走辊的转动轴313经联轴器连接在一起,所述第二从动行走链轮903的转动轴313与行走辊的转动轴313经联轴器连接在一起;当所述行走电机904正转,所述主动行走链轮901正转,所述第一从动行走链轮902以及第二从动行走链轮903正转,带动所述行走轮10前进,当所述行走电机904反转,所述主动行走链轮901反转,所述第一从动行走链轮902以及第二从动行走链轮903反转,带动所述行走轮10后退。In the embodiment of the present invention, the
在本实用新型实施例中,所述主动行走链轮901为双排链轮。In the embodiment of the present invention, the active traveling
在本实用新型实施例中,所述行走轮10为轨道槽型滑轮,从而与轨道相配合。In the embodiment of the present invention, the traveling
在本实用新型实施例中,两个所述支撑架1之间设置有相互配合的导柱11与导套12,所述支撑架1与支撑板2之间设置有相互配合的第二滑轨13与第二滑块14,优选的,所述第二滑轨13与支撑架1固定连接,所述第二滑块14与支撑板2固定连接;所述导柱11可以沿着导套12左右滑动,所述第二滑块14可以沿着第二滑轨13左右滑动,从而控制两个所述支撑架1之间的相对位置,从而控制轨道行走式采茶机的整体宽度,完成调节后,可以利用螺丝螺母组件进行锁紧,此时所述导柱11与导套12上均沿各自的长度方向设置有若干个调节孔,所述第二滑轨13与第二滑块14均沿各自的长度方向设置有若干个调节孔。In the embodiment of the present invention, a
在本实用新型实施例中,所述剪切组件3包含上弧形刀片301与下弧形刀片302,所述上弧形刀片301与下弧形刀片302上下叠置,所述上弧形刀片301上设置有上连接杆303,所述上弧形刀片301的旁侧设置有上偏心轮304,所述下偏心轮308经上连接部305与上连接杆303相铰接,所述上连接部305上设置有套设在上连接杆303上的上连接滑槽306,所述上弧形刀片301、上偏心轮304、上连接杆303、上连接部305以及上连接滑槽306形成曲柄滑块机构;所述下弧形刀片302上设置有下连接杆307,所述下弧形刀片302的旁侧设置有下偏心轮308,所述下偏心轮308经下连接部309与下连接杆307相铰接,所述下连接部309上设置有套设在下连接杆307上的下连接滑槽310,所述下弧形刀片302、下偏心轮308、下连接杆307、下连接部309以及下连接滑槽310形成曲柄滑块机构;优选的,所述支撑板2上设置有用以与上弧形刀片301、下弧形刀片302分别配合的导向限位滑槽,所述下偏心轮308下方设置有从动齿轮311,所述从动齿轮311与主动齿轮312相啮合,所述主动齿轮312的转动轴313与剪切电机的输出轴经联轴器相连接,所述转动轴313连接从动齿轮311、下偏心轮308以及下偏心轮308,所述转动轴313分别置于下偏心轮308与上偏心轮304的偏心处,所述剪切电机工作,带动所述上弧形刀片301与下弧形刀片302相对运动对茶叶进行剪切。In the embodiment of the present invention, the
在本实用新型实施例中,若干个所述风管5接入总管15,所述总管15接入收集箱4,所述总管15与收集箱4之间设置有风机16。In the embodiment of the present invention, several of the
在本实用新型实施例中,所述固定连接是指将各个零部件采用螺丝螺母组件进行连接或者将各个零部件焊接在一起。In the embodiment of the present invention, the fixed connection refers to connecting each component with a screw and nut assembly or welding each component together.
本实用新型的工作方法,包含以下步骤:通过调节所述上支撑部101与下支撑部102之间相对位置调节轨道行走式采茶机的整体高度,通过调节两个所述支撑架1之间的相对位置调节轨道行走式采茶机的整体宽度,在行走的过程中利用剪切组件3剪切茶叶,从而实现茶叶的采摘,风管5将剪切下的茶叶吸入收集箱4完成茶叶的收集。The working method of the present invention includes the following steps: adjusting the overall height of the track-travel type tea picking machine by adjusting the relative position between the
上述本实用新型公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。Unless otherwise stated, the terms used to represent the positional relationship or shape used in any of the technical solutions disclosed in the present utility model have their meanings including states or shapes that are approximate, similar or close to it.
本实用新型提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。Any component provided by the present invention may be assembled from a plurality of individual components, or may be a single component manufactured by an integral molding process.
以上实施例仅用以说明本实用新型的技术方案而非对其限制;尽管参照较佳实施例对本实用新型进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本实用新型的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本实用新型技术方案的精神,其均应涵盖在本实用新型请求保护的技术方案范围当中。The above embodiments are only used to illustrate the technical solutions of the present utility model rather than limit them; although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand: Modifications are made to the embodiments or equivalent replacements are made to some technical features; without departing from the spirit of the technical solutions of the present invention, all of them should be included in the scope of the technical solutions claimed in the present invention.
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