CN209965179U - Melon seed huller - Google Patents
Melon seed huller Download PDFInfo
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- CN209965179U CN209965179U CN201920620919.9U CN201920620919U CN209965179U CN 209965179 U CN209965179 U CN 209965179U CN 201920620919 U CN201920620919 U CN 201920620919U CN 209965179 U CN209965179 U CN 209965179U
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及去壳技术领域,尤其是涉及一种瓜子去壳机。The utility model relates to the technical field of shelling, in particular to a shelling machine for melon seeds.
背景技术Background technique
瓜子是人们日常聚会、闲暇聊天的首选的休闲零食之一,因其携带方便,富含丰富的的钾元素,能保护人体心脏功能、预防高血压,富含维生素E,可促进人体血液循环,抗氧化和防止人体衰老,含植物固醇和磷脂,能抑制人体内胆固醇的合成,减少血浆胆固醇,防止动脉硬化,能够安定情绪,增强大脑记忆力和治疗失眠多梦等等一系列好处,且口味多种多样,深受人们的喜爱。Sunflower seeds are one of the first-choice leisure snacks for people’s daily gatherings and leisure chats. Because they are easy to carry, they are rich in potassium, can protect human heart function, prevent high blood pressure, and are rich in vitamin E, which can promote human blood circulation. Antioxidant and prevent human aging, containing plant sterols and phospholipids, can inhibit the synthesis of cholesterol in the human body, reduce plasma cholesterol, prevent arteriosclerosis, can stabilize emotions, enhance brain memory and treat insomnia and dreaming, etc. A series of benefits, and more flavors Various and popular.
目前,人们对于瓜子的食用,常规还是采用直接用口食用或用手剥去瓜子壳的方式,直接用口食用主要存在以下问题:首先是卫生问题,散装瓜子通过运输以及在各种人徒手的你挑我选过程中,瓜子的外壳难免受扰污染,因此若直接用口食用瓜子存在着一定的温升问题;其次,嗑瓜子过多或者过于频繁会造成“瓜子牙”,即门牙中间断裂或是牙缝变大,对牙齿造成损伤;再次,对于牙口不好的人群食用瓜子无疑也是件极其费力的事情。而用手对瓜子壳进行剥除,费时费事,当需要大量瓜子仁时,人工去壳的效率非常低下。At present, people usually use the method of eating melon seeds directly by mouth or peeling the shell of melon seeds by hand. Direct consumption by mouth mainly has the following problems: First of all, it is a hygienic problem. In the process of choosing me, the shell of the melon seeds is inevitably polluted, so if the melon seeds are eaten directly by mouth, there will be a certain temperature rise problem; secondly, eating melon seeds too much or too frequently will cause "melon seed teeth", that is, the middle of the front teeth is broken. Or the gap between the teeth becomes larger, causing damage to the teeth; again, it is undoubtedly an extremely laborious thing for people with bad teeth to eat melon seeds. However, peeling the shell of the melon seeds by hand is time-consuming and labor-intensive. When a large amount of melon seeds is required, the efficiency of manual peeling is very low.
发明内容SUMMARY OF THE INVENTION
本实用新型所要解决的技术问题是提供一种瓜子去壳机,实现瓜子去壳的机械化操作,省时省力。The technical problem to be solved by the utility model is to provide a melon seed shelling machine, which realizes the mechanized operation of shelling the melon seeds and saves time and effort.
本实用新型解决上述技术问题所采用的技术方案为:The technical scheme adopted by the utility model to solve the above-mentioned technical problems is:
一种瓜子去壳机,包括壳体,所述的壳体内设置有去壳机构和果仁收集机构;所述的去壳机构包括横向设置在所述的壳体内的去壳套筒,所述的去壳套筒内设置有左右贯通的去壳腔室,所述的壳体上设置有第一进料口,所述的去壳套筒的顶部设置有与所述的第一进料口位置对应的第二进料口,所述的第二进料口与所述的去壳腔室相连通,所述的第一进料口与所述的第二进料口之间通过一进料管相连接;所述的去壳套筒的底部设置有落料区域,所述的落料区域由多个间隔设置的且与所述的去壳腔室相连通的落料孔构成,所述的果仁收集机构设置在所述的落料区域的下方;所述的去壳套筒内同轴可转动地设置有一转轴,所述的转轴与所述的去壳套筒之间设置有用于对瓜子进行碾压以使瓜子去壳的碾压组件,所述的壳体内设置有用于带动所述的转轴转动的驱动机构。A shelling machine for melon seeds, comprising a shell, a shelling mechanism and a nut collecting mechanism are arranged in the shell; the shelling mechanism comprises a shelling sleeve laterally arranged in the shell, the shelling mechanism The shelling sleeve is provided with a left-right through-through shelling chamber, the shell is provided with a first feeding port, and the top of the shelling sleeve is provided with the first feeding port The second feeding port corresponding to the position, the second feeding port is communicated with the dehulling chamber, and a feeding port is passed between the first feeding port and the second feeding port. The material pipes are connected; the bottom of the dehulling sleeve is provided with a blanking area, and the blanking area is composed of a plurality of blanking holes arranged at intervals and communicated with the dehulling chamber, so The nut collecting mechanism is arranged below the blanking area; a rotating shaft is coaxially and rotatably arranged in the dehulling sleeve, and a useful function is arranged between the rotating shaft and the dehulling sleeve. For the rolling assembly for rolling the melon seeds to remove the shells, the casing is provided with a driving mechanism for driving the rotating shaft to rotate.
所述的碾压组件包括多个沿所述的转轴的中心轴线方向成排设置的第一碾压组件和多个沿所述的去壳套筒的中心轴线方向成排设置的第二碾压组件,每个所述的第一碾压组件由多个凸起的第一碾压凸块沿所述的转轴的中心轴线方向间隔设置而成,每个所述的第二碾压组件由多个凸起的第二碾压凸块沿所述的去壳套筒的中心轴线方向间隔设置而成,一个所述的第一碾压凸块与一个所述的第二碾压凸块形成一个碾压单元,每个所述的碾压单元内的所述的第一碾压凸块和所述的第二碾压凸块的位置上下对应且所述的第一碾压凸块与所述的第二碾压凸块之间设置有碾压间隙。上述碾压组件结构简单,在转轴的转动带动下,瓜子同时发生运动,第一碾压组件和第二碾压组件随着转轴的转动实现正对或错开,两者正对的状态下,瓜子受到碾压和打击,由于瓜子壳较为脆弱,在碾压和打击作用下,瓜子壳会发生破裂,从而实现瓜子壳与瓜子仁的分离,两者错开时,便于瓜子壳与瓜子仁分开,瓜子仁通过底部的落料孔落下。其中,碾压间隙的尺寸设计可依据大部分瓜子的平均尺寸进行计算得到。The rolling assembly includes a plurality of first rolling assemblies arranged in a row along the direction of the central axis of the rotating shaft and a plurality of second rolling assemblies arranged in a row along the direction of the central axis of the dehulling sleeve. components, each of the first rolling components is formed by a plurality of raised first rolling protrusions spaced along the direction of the central axis of the rotating shaft, and each of the second rolling components is composed of multiple Two raised second rolling protrusions are spaced along the direction of the center axis of the dehulling sleeve, and one of the first rolling protrusions and one of the second rolling protrusions form a Rolling unit, the positions of the first rolling bump and the second rolling bump in each rolling unit correspond up and down, and the first rolling bump and the A rolling gap is set between the second rolling bumps. The above-mentioned rolling assembly has a simple structure. Driven by the rotation of the rotating shaft, the melon seeds move simultaneously. The first rolling assembly and the second rolling assembly are aligned or staggered with the rotation of the rotating shaft. Under the action of rolling and hitting, the melon seed shell is relatively fragile, and the melon seed shell will be broken under the action of rolling and hitting, so as to realize the separation of the melon seed shell and the melon seed kernel. The kernels fall through the blanking hole at the bottom. Among them, the size design of the rolling gap can be calculated based on the average size of most of the seeds.
多排所述的第一碾压组件和多排所述的第二碾压组件均布设置。使得瓜子的受力较为均匀。The multiple rows of the first rolling assemblies and the multiple rows of the second rolling assemblies are evenly arranged. This makes the force of the seeds more uniform.
所述的第一碾压凸块和所述的第二碾压凸块的凸起端面均为弧形端面。弧形端面可提供较为柔和的碾压力和打击力,避免瓜子仁在去壳过程中受到破坏。The convex end faces of the first rolling bump and the second rolling bump are arc-shaped end faces. The curved end face can provide a relatively soft rolling force and striking force to avoid damage to the melon seeds during the shelling process.
所述的第一碾压凸块上设置有前后贯通的过孔。该过孔的设计,一来可以减轻转轴的整体重量,二来较小的瓜子仁可通过该过孔掉落,避免了内部堵塞。The first rolling bump is provided with a front and rear through hole. The design of the via hole can reduce the overall weight of the rotating shaft, and secondly, the smaller kernels can fall through the via hole, avoiding internal blockage.
所述的驱动机构包括驱动电机、小带轮和大带轮,所述的驱动电机固定安装在所述的壳体的底板上,所述的驱动电机的输出轴横向设置,所述的小带轮同轴固定安装在所述的驱动电机的输出轴上,所述的转轴的第一端伸出所述的去壳套筒可转动地安装在所述的壳体的一个侧壁上,所述的大带轮同轴固定安装在所述的转轴的第一端,所述的大带轮与所述的小带轮上下位置对应且通过皮带相连接,所述的壳体的底板上竖向设置有一支撑架,所述的转轴的第二端伸出所述的去壳套筒可转动地安装在所述的支撑架上。上述驱动机构结构简单,操作方便,小带轮和大带轮的配合实现减速,使得转轴能够平稳转动,支撑架和壳体侧壁的配合,给转轴的安装提供了一个稳定的安装定位。The drive mechanism includes a drive motor, a small pulley and a large pulley, the drive motor is fixedly installed on the bottom plate of the casing, the output shaft of the drive motor is arranged horizontally, and the small belt The wheel is coaxially and fixedly installed on the output shaft of the drive motor, the first end of the rotating shaft protrudes from the shell removal sleeve and is rotatably installed on a side wall of the casing, so The large pulley is coaxially fixed on the first end of the rotating shaft, the large pulley corresponds to the upper and lower positions of the small pulley and is connected by a belt, and the bottom plate of the casing is vertical A support frame is provided in the direction, and the second end of the rotating shaft extends out of the shell removal sleeve and is rotatably mounted on the support frame. The above-mentioned driving mechanism has a simple structure and is easy to operate. The cooperation of the small pulley and the large pulley realizes deceleration, so that the rotating shaft can rotate smoothly.
所述的转轴的第一端同轴固定安装有一风扇,所述的风扇位于所述的大带轮与所述的去壳套筒之间,所述的壳体的另一个侧壁的外部设置有用于收集瓜子壳的壳体收集箱,所述的壳体收集箱的侧部设置有收集开孔,所述的收集开孔与所述的去壳套筒之间通过一横向设置有的连接筒相连接,所述的支撑架的上端伸入设置在所述的连接筒内,所述的壳体收集箱上设置有出风孔。风扇和壳体收集箱的配合,可有效避免掉落的瓜子壳造成去壳腔室的堵塞,从而有效地提高去壳效率,由于瓜子壳本身质量较小,可在风扇的吹动下,往壳体收集箱方向运动,通过连接筒进入到壳体收集箱内,同时风扇在此处可起到壳体内部的散热作用,壳体收集箱上设置的出风孔,有效地形成内外空气的对流。A fan is fixed coaxially at the first end of the rotating shaft, and the fan is located between the large pulley and the shell removal sleeve, and the outside of the other side wall of the casing is arranged There is a shell collection box for collecting melon seed shells, the side part of the shell collection box is provided with a collection opening, and the collection opening and the shelling sleeve are connected by a transversely arranged connection. The cylinders are connected, the upper end of the support frame is extended into the connection cylinder, and the housing collection box is provided with an air outlet. The cooperation of the fan and the shell collection box can effectively avoid the clogging of the shelling chamber caused by the falling melon seed shells, thereby effectively improving the shelling efficiency. The housing collection box moves in the direction, and enters the housing collection box through the connecting cylinder. At the same time, the fan can play the role of heat dissipation inside the housing. convection.
所述的连接筒的一端设置有与所述的去壳套筒的内腔相配合的第一连接环,所述的第一连接环伸入设置在所述的去壳套筒内,所述的连接筒的另一端设置有与所述的收集开孔相配合的第二连接环,所述的第二连接环伸出所述的壳体通过所述的收集开孔伸入设置在所述的壳体收集箱内。上述结构设计,实现了连接筒的稳定安装和连接。One end of the connecting cylinder is provided with a first connecting ring which is matched with the inner cavity of the dehulling sleeve, the first connecting ring extends into the dehulling sleeve, and the The other end of the connecting cylinder is provided with a second connecting ring matched with the collecting hole, the second connecting ring extends out of the casing through the collecting hole in the housing collection box. The above-mentioned structural design realizes the stable installation and connection of the connecting cylinder.
所述的第二进料口与所述的落料区域错开设置,所述的第二进料口靠近所述的风扇的安装位置,所述的落料区域远离所述的风扇的安装位置。该结构设计,可确保瓜子得到较好地碾压和打击,更好地实现瓜子的去壳处理。The second feeding port is staggered from the blanking area, the second feeding port is close to the installation position of the fan, and the blanking area is far away from the installation position of the fan. The structure design can ensure that the melon seeds are well crushed and beaten, and the shelling of the melon seeds can be better achieved.
所述的果仁收集机构包括可内外抽拉地设置在所述的壳体上的收集抽屉,所述的壳体内设置有用于支撑所述的收集抽屉的支撑框架,当所述的收集抽屉完全抽入所述的壳体内时,所述的收集抽屉位于所述的落料区域之下用于承接掉落的瓜子仁。上述果仁收集机构,结构简单,通过支撑框架对收集抽屉起到支撑作用,收集抽屉可抽拉设计,便于瓜子仁的取出。The nut collecting mechanism includes a collecting drawer that can be drawn inside and outside the casing, and a support frame for supporting the collecting drawer is arranged in the casing. When the collecting drawer is completely When being drawn into the casing, the collection drawer is located under the blanking area for receiving the dropped sunflower seeds. The above-mentioned nut collecting mechanism has a simple structure, and supports the collecting drawer through the support frame, and the collecting drawer is designed to be pulled out, which is convenient for taking out the sunflower seeds.
所述的落料区域的下方设置有上下贯通的汇集管,所述的汇集管的上端固定安装在所述的去壳套筒的外壁上。汇集管起到对瓜子仁的汇集作用,使得掉落的瓜子仁能够较为稳妥地落入到收集抽屉内。Below the blanking area is provided with a collection pipe that penetrates up and down, and the upper end of the collection pipe is fixedly installed on the outer wall of the shell removal sleeve. The collecting pipe plays a role in collecting the sunflower seeds, so that the fallen sunflower seeds can be more securely dropped into the collecting drawer.
所述的第一进料口上可拆卸地设置有封盖。封盖用于不使用时防止外部的灰尘等进入到去壳腔室,从而确保去壳腔室内的清洁度。The first feed port is detachably provided with a cover. The cover is used to prevent external dust and the like from entering the dehulling chamber when not in use, thereby ensuring cleanliness in the dehulling chamber.
与现有技术相比,本实用新型的优点在于:结构简单,操作方便,在转轴与去壳套筒之间设置碾压组件,在转轴转动的过程中,通过碾压组件对通过进料管进入到去壳腔室内的瓜子进行碾压,以实现瓜子的机械化去壳,瓜子壳和瓜子仁分离后,瓜子仁由于自重较大,通过落料孔掉落到果仁收集机构内,通过果仁收集机构收集起来,驱动机构用于驱动转轴发生转动,省时省力,去壳效率高。Compared with the prior art, the utility model has the advantages of simple structure and convenient operation, and a rolling assembly is arranged between the rotating shaft and the shelling sleeve. The melon seeds entering the shelling chamber are rolled to realize the mechanized shelling of the melon seeds. After the melon seed shell and the melon seed kernel are separated, the melon seeds and kernels fall into the nut collecting mechanism through the blanking hole due to their large weight. The kernels are collected by the collecting mechanism, and the driving mechanism is used to drive the rotating shaft to rotate, which saves time and effort, and has high dehulling efficiency.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型拆去外壳体的结构示意图;Fig. 2 is the structural representation of the utility model with the outer casing removed;
图3为本实用新型的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the utility model;
图4为图3拆去封盖的剖视结构示意图;FIG. 4 is a schematic cross-sectional view of FIG. 3 with the cover removed;
图5为本实用新型中去壳套筒、连接筒与壳体收集箱配合连接的剖视结构示意图;5 is a cross-sectional structural schematic diagram of the matching connection between the shelling sleeve, the connecting cylinder and the housing collection box in the utility model;
图6为本实用新型中壳体收集箱的结构示意图;6 is a schematic structural diagram of a housing collection box in the utility model;
图7为本实用新型中去壳套筒与转轴配合连接的剖视结构示意图。FIG. 7 is a cross-sectional structural schematic diagram of the matching connection between the shelling sleeve and the rotating shaft in the present invention.
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The present utility model will be further described in detail below with reference to the embodiments of the accompanying drawings.
如图1至图7所示,一种瓜子去壳机,包括壳体1,壳体1内设置有去壳机构和果仁收集机构;去壳机构包括横向设置在壳体1内的去壳套筒2,去壳套筒2内设置有左右贯通的去壳腔室21,壳体1上设置有第一进料口11,去壳套筒2的顶部设置有与第一进料口11位置对应的第二进料口22,第二进料口22与去壳腔室21相连通,第一进料口11与第二进料口22之间通过一进料管3相连接;去壳套筒2的底部设置有落料区域,落料区域由多个间隔设置的且与去壳腔室21相连通的落料孔23构成,果仁收集机构设置在落料区域的下方;去壳套筒2内同轴可转动地设置有一转轴4,转轴4与去壳套筒2之间设置有用于对瓜子进行碾压以使瓜子去壳的碾压组件,壳体1内设置有用于带动转轴4转动的驱动机构。As shown in FIG. 1 to FIG. 7 , a shelling machine for melon seeds includes a shell 1, and a shelling mechanism and a nut collecting mechanism are arranged in the shell 1;
在此具体实施例中,碾压组件包括多个沿转轴4的中心轴线方向成排设置的第一碾压组件和多个沿去壳套筒2的中心轴线方向成排设置的第二碾压组件,每个第一碾压组件由多个凸起的第一碾压凸块41沿转轴4的中心轴线方向间隔设置而成,每个第二碾压组件由多个凸起的第二碾压凸块24沿去壳套筒2的中心轴线方向间隔设置而成,一个第一碾压凸块41与一个第二碾压凸块24形成一个碾压单元,每个碾压单元内的第一碾压凸块41和第二碾压凸块24的位置上下对应且第一碾压凸块41与第二碾压凸块24之间设置有碾压间隙241。In this specific embodiment, the rolling assembly includes a plurality of first rolling assemblies arranged in a row along the direction of the central axis of the
在此具体实施例中,多排第一碾压组件和多排第二碾压组件均布设置。In this specific embodiment, multiple rows of first rolling assemblies and multiple rows of second rolling assemblies are evenly distributed.
在此具体实施例中,第一碾压凸块41和第二碾压凸块24的凸起端面均为弧形端面。In this specific embodiment, the convex end surfaces of the first rolling
在此具体实施例中,第一碾压凸块41上设置有前后贯通的过孔411。In this specific embodiment, the first rolling
在此具体实施例中,驱动机构包括驱动电机5、小带轮51和大带轮52,驱动电机5固定安装在壳体1的底板12上,驱动电机5的输出轴501横向设置,小带轮51同轴固定安装在驱动电机5的输出轴501上,转轴4的第一端42伸出去壳套筒2可转动地安装在壳体1的一个侧壁上,大带轮52同轴固定安装在转轴4的第一端42,大带轮52与小带轮51上下位置对应且通过皮带53相连接,壳体1的底板12上竖向设置有一支撑架13,转轴4的第二端43伸出去壳套筒2可转动地安装在支撑架13上。In this specific embodiment, the drive mechanism includes a
在此具体实施例中,转轴4的第一端42同轴固定安装有一风扇6,风扇6位于大带轮52与去壳套筒2之间,壳体1的另一个侧壁的外部设置有用于收集瓜子壳的壳体收集箱7,壳体收集箱7的侧部设置有收集开孔71,收集开孔71与去壳套筒2之间通过一横向设置有的连接筒8相连接,支撑架13的上端伸入设置在连接筒8内,壳体收集箱7上设置有出风孔72。In this specific embodiment, a fan 6 is fixed coaxially at the
在此具体实施例中,连接筒8的一端设置有与去壳套筒2的内腔相配合的第一连接环81,第一连接环81伸入设置在去壳套筒2内,连接筒8的另一端设置有与收集开孔71相配合的第二连接环82,第二连接环82伸出壳体1通过收集开孔71伸入设置在壳体收集箱7内。In this specific embodiment, one end of the connecting
在此具体实施例中,第二进料口22与落料区域错开设置,第二进料口22靠近风扇6的安装位置,落料区域远离风扇6的安装位置。In this specific embodiment, the second feeding port 22 is staggered from the blanking area, the second feeding port 22 is close to the installation position of the fan 6 , and the blanking area is far from the installation position of the fan 6 .
在此具体实施例中,果仁收集机构包括可内外抽拉地设置在壳体1上的收集抽屉9,壳体1内设置有用于支撑收集抽屉9的支撑框架15,当收集抽屉9完全抽入壳体1内时,收集抽屉9位于落料区域之下用于承接掉落的瓜子仁。In this specific embodiment, the nut collecting mechanism includes a collecting drawer 9 that can be drawn inside and outside the casing 1. A supporting
在此具体实施例中,落料区域的下方设置有上下贯通的汇集管10,汇集管10的上端固定安装在去壳套筒2的外壁上。In this specific embodiment, a collecting
在此具体实施例中,第一进料口11上可拆卸地设置有封盖16。In this specific embodiment, a
在此具体实施例中,落料孔23和碾压间隙241的设计,均可以参照常规的大部分的瓜子和瓜子仁的大小进行计算设计得到。In this specific embodiment, the design of the blanking
具体工作原理为:需要给瓜子去壳时,首先将封盖16打开,给驱动电机5通上电源,小带轮51在驱动电机5的带动下发生转动,带动大带轮52转动,从而带动转轴4发生转动,将瓜子分批从第一进料管3导入,使瓜子通过进料管3进入到去壳腔室21内,瓜子随着转轴4一起发生转动,在第一碾压凸块41和第二碾压凸块24的相互作用下,给瓜子外壳一个碾压和打击力,由于瓜子壳本身较为脆弱,在碾压和打击作用下发生破裂,使瓜子仁与瓜子壳发生分离,瓜子仁由于本身质量较大,通过落料孔23下落到收集抽屉9中,而瓜子壳由于质量轻,在风扇6的吹风作用下,向连接筒8方向运动,进入到壳体收集箱7内。The specific working principle is as follows: when the melon seeds need to be shelled, the
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109938360A (en) * | 2019-04-30 | 2019-06-28 | 宁波大学 | A kind of melon seed shelling machine |
| CN111973022A (en) * | 2020-09-02 | 2020-11-24 | 唐山学院 | Small-size domestic full-automatic melon seed decorticator |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109938360A (en) * | 2019-04-30 | 2019-06-28 | 宁波大学 | A kind of melon seed shelling machine |
| CN111973022A (en) * | 2020-09-02 | 2020-11-24 | 唐山学院 | Small-size domestic full-automatic melon seed decorticator |
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