CN209749728U

CN209749728U - Saponin decorticator

Info

Publication number: CN209749728U
Application number: CN201920141410.6U
Authority: CN
Inventors: 柴松合; 柴策
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-01-28
Filing date: 2019-01-28
Publication date: 2019-12-10
Anticipated expiration: 2029-01-28

Abstract

The utility model provides a saponin decorticator, establish the feeding bin on one end upper portion of frame, establish the peeling cylinder below the feeding bin, set up the drum pan feeding mouth connected with the feeding mouth on the peeling cylinder, set up the drum axle that passes the peeling cylinder along the peeling cylinder axial in the frame, set up a plurality of crescent smashing teeth on the drum axle that lies in the peeling cylinder inside, the smashing tooth orientation that lies in peeling cylinder both ends is opposite; an upper screen and a lower screen are arranged below the husking cylinder on the frame, an air draft dust collector is arranged at the other end of the frame, a lower screen discharge hole is arranged at the side part of the lower screen at the end of the air draft dust collector, and a slag hole is arranged at the end part of the upper screen at the end of the air draft dust collector. The utility model discloses smash the tooth and can smash the honeylocust shell, obtain the honeylocust seed through screening, dust removal, whole process environmental protection does not have the raise dust, can not take place blocking phenomenon to more wet honeylocust, and equipment removal, convenient operation, and the cost of manufacture is low, and is power consumptive low.

Description

Saponin decorticator

Technical Field

The utility model relates to a fruit grain shelling equipment, concretely relates to saponin decorticator.

Background

The Chinese honeylocust is long and flat, or slightly curved, has uneven surface, is reddish brown or mauve, is frosted off-white, has luster after being wiped off, and has slightly sharp two ends and hard texture. It is light yellow after being cut open, and contains most seeds, i.e. Chinese honeylocust seeds. The Chinese honeylocust seeds are purple brown seeds of plant Chinese honeylocust, are round in appearance, contain a large amount of grease in kernels, can be used as medicines, have various effects of moistening dryness, relaxing bowels, dispelling wind, eliminating swelling and the like after being used as medicines, can stop diarrhea, and have a good treatment effect on dysentery of human beings. The Chinese honeylocust seeds also have good health-care efficacy, can be eaten as health-care food materials, have high nutritional ingredients, belong to high-energy, low-protein and low-fat foods, can regulate the functions of human viscera, and have the efficacies of nourishing the heart, dredging collaterals, clearing liver, improving eyesight, strengthening spleen, nourishing kidney, eliminating phlegm, inducing resuscitation, relaxing bowel, moistening skin, beautifying, refreshing, tonifying qi and the like.

When processing the saponin, the saponin is required to be peeled and the saponin seeds are taken out. The existing method for peeling the gleditschia horrida is mainly carried out by using large-scale mechanical equipment. The equipment is large, the cost is high, and the movement is not easy; three-phase motor driving is needed in use, and the power consumption is high; when in shelling, the equipment is not sealed, so that the processing site has large dust and is not environment-friendly; for wet saponin, the equipment is easy to block in the process of shelling, and the normal operation of the equipment is influenced.

Disclosure of Invention

The utility model aims to solve the technical problem of designing a remove convenient, with low costs, difficult jam and the effectual saponin decorticator of shelling.

In order to solve the technical problem, the utility model discloses the technical scheme who takes is: a saponin decorticator comprises a frame, a feeding bin with a feeding port is arranged at the upper part of one end of the frame, a decorticating cylinder with a reticular shape is fixedly arranged below the feeding bin on the frame, and a cylinder feeding port connected with the feeding port is arranged on the decorticating cylinder; a cylinder shaft penetrating through the husking cylinder is axially arranged on the rack along the husking cylinder, a cylinder belt pulley driven by a motor on the rack is arranged at one end of the cylinder shaft, a plurality of sickle-shaped crushing teeth are arranged on the cylinder shaft positioned in the husking cylinder, and the directions of the crushing teeth positioned at the two ends of the husking cylinder are opposite; an upper screen and a lower screen are arranged below the husking cylinder on the frame, the screen hole of the upper screen is larger than that of the lower screen, and the upper screen and the lower screen are driven by a motor; the other end of the frame is provided with an air draft dust collector, the side part of the lower screen mesh positioned at the end of the air draft dust collector is provided with a lower screen mesh discharge hole, and the end part of the upper screen mesh positioned at the end of the air draft dust collector is provided with a slag hole.

the upper screen and the lower screen are driven by a motor to be provided with a screen rotating shaft on the frame, the motor drives the screen rotating shaft to rotate through a screen belt pulley at the end part of the screen rotating shaft, a connecting block is fixedly arranged at the other end of the screen rotating shaft, the end part of the upper screen is connected with the connecting block through an upper connecting rod, and the end part of the lower screen is connected with the upper screen through a lower connecting rod.

The air draft dust collector is characterized in that an air duct is arranged on a rack, an air duct rotating shaft penetrating through the air duct is arranged on the rack, an air duct belt pulley at one end of the air duct rotating shaft is driven by a motor, and fan blades are arranged on the air duct rotating shaft in the air duct; the side part of the air duct is communicated with a dust absorption pipe, and a dust absorption pipe cover is connected below the dust absorption pipe.

In order to ensure that the feeding opening of the feeding bin discharges smoothly, a feeding bin rotating shaft penetrating through the feeding opening is arranged on the frame, a material poking tooth is arranged on the feeding bin rotating shaft at the feeding opening, and a bin rotating wheel at the end part of the feeding bin rotating shaft is driven by a motor.

In the process of peeling the saponin, in order to prevent the wet saponin skin from blocking the two ends of the peeling cylinder, the two ends of the cylinder shaft are respectively provided with scraping teeth positioned on the inner side and the outer side of the peeling cylinder.

In order to utilize other power sources and/or to increase the inertia of the movement, a flywheel is also provided on the other end of the cylindrical shaft with respect to the cylindrical pulley.

Furthermore, frame runners are respectively arranged at four corners of the frame, and supporting bolts with adjustable heights are further arranged at the four corners of the frame.

Furthermore, a shell is arranged on the rack and can cover the rack.

The utility model adopts the above technical scheme design's chinese honey locust decorticator, through establish feeding bin, peeling cylinder in the frame, upper and lower screen cloth, convulsions dust extraction, peeling cylinder's drum axle is equipped with a plurality of the tooth of smashing that are the hook form, smashes the tooth and can smash the chinese honey locust shell, obtains the chinese honey locust seed through screening, dust removal, accomplishes the peeling of chinese honey locust. In the husking process, the environment-friendly dust-free soapstock is environment-friendly, the blockage phenomenon of wet soapstock can not happen, the equipment is convenient to move and operate, the manufacturing cost is low, and the power consumption is low.

Drawings

FIG. 1 is a schematic view of the structure of the saponin peeling machine of the present invention;

FIG. 2 is a schematic view of the peeling cylinder of the present invention;

FIG. 3 is a schematic view of the structure of the peeling cylinder shaft of the present invention;

Fig. 4 shows a schematic structural view of the air draft dust collector of the present invention.

In the above structure: 1-a shelling cylinder, 2-a belt pulley, 3-a belt pulley, 4-a feeding bin, 5-a material-poking tooth, 6-a feeding bin rotary shaft, 7-a bin rotary wheel, 8-a motor, 9-an output wheel, 10-an air-draft dust-suction device, 11-a wind-barrel belt pulley, 12-a dust-suction pipe cover, 13-an air outlet, 14-a slag outlet, 15-a lower screen discharge port, 16-a frame, 17-a screen belt pulley, 18-a screen rotary shaft, 19-a connecting block, 20-an upper screen, 21-a lower screen, 22-an upper connecting rod, 23-a transition shaft, 24-a lower connecting rod, 25-a supporting bolt, 26-a frame rotary wheel, 27-a cylinder shaft, 28-a separating rib, 29-a flywheel, 30-a scraping tooth, 31-a scraping tooth, 32-cylinder feeding port, 33-breaking tooth, 34-breaking tooth, 35-air duct, 36-fan blade, 37-dust suction pipe and 38-air duct rotating shaft.

Detailed Description

The following describes the saponin peeling machine of the present invention with reference to the accompanying drawings.

Referring to fig. 1 to 4, the utility model discloses saponin decorticator, including frame 16, establish frame runner 26 respectively in the four corners department of frame 16 so that remove the frame, still establish the fixing base respectively in the four corners department of frame 16, every fixing base female connection stay bolt 25, stay bolt 25's height can be adjusted like this, is convenient for the utility model discloses every stay bolt 25 can prop up ground during the operation, ensures that frame 16 stabilizes and safety. Establish feeding bin 4 on the one end upper portion of frame 16, feeding bin 4 has the feed inlet, establish the feeding bin pivot 6 that passes the feed inlet in frame 16, establish in the feeding bin pivot of feed inlet department and dial material tooth 5, the feed bin runner 7 of feeding bin pivot 6 tip is by the output wheel 9 belt drive of the single phase motor 8 of setting in frame 16, the rotation of feeding bin pivot 6 drives dials material tooth 5 and rotates, thereby make the feed inlet unloading of feeding bin 4 smooth and easy, ensure that the feed inlet is not blockked up.

a peeling cylinder 1 is fixedly arranged below the feeding bin 4 on the frame 16, and the peeling cylinder 1 is of a net structure around so that peeled saponin seeds and saponin peels fall from meshes. A cylinder feeding port 32 is formed in the middle upper portion of the husking cylinder 1, and a feeding port of the feeding bin 4 is communicated with the cylinder feeding port 32, so that soap leftover materials fed from the feeding port enter the husking cylinder 1 through the cylinder feeding port 32. A cylinder shaft 27 penetrating through the peeling cylinder 1 is arranged on the frame 16 along the axial direction of the peeling cylinder 1, a coaxial belt pulley 2 and a belt pulley 3 are arranged on one end of the cylinder shaft 27, and the belt pulley 2 and the belt pulley 3 are driven by an output wheel 9 of a motor 8 through a belt. A plurality of sickle-shaped crushing teeth are arranged on a cylinder shaft 27 positioned in the peeling cylinder 1, the inner middle part of the peeling cylinder 1 is divided into two parts by a separating edge 28, and the crushing teeth 33 positioned at one end of the peeling cylinder 1 and the crushing teeth 34 positioned at the other end of the peeling cylinder 1 face opposite directions. The saponin fed from the cylinder feeding port 32 is divided into two parts in the husking cylinder 1, and each part is beaten and broken under the action of the breaking teeth in the corresponding area, so that the husking efficiency is high, and the saponin cannot be accumulated in the husking cylinder 1 to cause the blockage of the husking cylinder 1. The utility model discloses still establish respectively at the both ends of drum axle 27 and scrape tooth 30 in the inboard that is located peeling drum 1, establish respectively on the outside that is located peeling drum 1 and scrape tooth 31. The arrangement of the scraping teeth prevents the wet saponin peel from blocking the two ends of the peeling cylinder 1 in the process of peeling the saponin, and ensures that the peeled saponin seeds and the broken saponin peel fall from the holes on the peeling cylinder 1. The other end of the cylindrical shaft 27 opposite to the belt pulley 2 is also provided with a flywheel 29, and the flywheel 29 has certain weight, so that the rotation of the cylindrical shaft 27 can be improved by utilizing the rotation inertia of the flywheel 29 to promote the peeling of the gleditsia sinensis lam, and the gleditsia sinensis lam can be further connected with other power sources to drive the flywheel 29 to rotate so as to realize the peeling of the gleditsia sinensis lam.

An upper screen mesh 20 and a lower screen mesh 21 are arranged below the husking cylinder 1 on the frame 16, the upper screen mesh 20 and the lower screen mesh 21 are arranged in an inclined manner and are positioned at the end part of the husking cylinder 1, so that the materials are convenient to move. Go up screen cloth 20 and lower screen cloth 21 and hang in midair through corresponding davit (or lifting hook) of establishing on frame 16 and realize moving, the sieve mesh of going up screen cloth 20 should be greater than the sieve mesh of lower screen cloth 21, like this, the chinese honey locust seed and the fritter chinese honey locust skin that fall from the mesh sieve of going up screen cloth 20 just can fall into on the lower screen cloth 21. The screen cloth rotating shaft 18 is arranged on the frame 16, the screen cloth belt pulley 17 is arranged at the end part of the screen cloth rotating shaft 18 at the same end with the belt pulley 2, and the screen cloth belt pulley 17 is in belt connection with the belt pulley 2, so that the motor 8 drives the screen cloth belt pulley 17 to rotate through the belt pulley 2, the connecting block 19 is fixedly arranged at the other end of the screen cloth rotating shaft 18, the transition shaft 23 is arranged at one end of the upper screen cloth 20, the upper connecting rod 22 is connected between the transition shaft 23 and the connecting block 19, and the connecting end part of the upper connecting rod 22 and the transition shaft 23. The lower screen 21 is also provided with a lower connecting rod 24 connected with the transition shaft 23 at the same end part as the upper screen 20, and the connecting end part of the lower connecting rod 24 and the transition shaft 23 can rotate around the transition shaft 23. In this way, the rotating screen rotating shaft 18 drives the upper screen 20 and the lower screen 21 to move under the action of the upper connecting rod 22 and the lower connecting rod 24 through the connecting block 19 (equivalent to a cam), so as to realize the screening function.

Establish convulsions dust extraction 10 on the other end of frame 16, the utility model discloses a convulsions dust extraction 10 establishes dryer 35 in frame 16, and dryer pivot 38 passes dryer 35 and sets up in frame 16, and the dryer belt pulley 11 of dryer pivot 38 tip is by the output wheel 9 belt drive of motor 8, establishes fan blade 36 on the dryer pivot 38 that lies in dryer 35. The side part of the air duct 35 is communicated with a dust suction pipe 37, a dust suction pipe cover 12 is connected below the dust suction pipe 37, and the dust suction pipe cover 12 is cuboid so as to be beneficial to dust suction of the upper screen mesh 20. The lower screen cloth discharge port 15 is arranged at the side part of the lower screen cloth 21 positioned at the end of the air draft dust collector 10, and the slag discharge port 14 is arranged at the end part of the upper screen cloth 20 positioned at the end of the air draft dust collector 10. The utility model discloses still can set up corresponding dust collecting equipment, like dust catcher etc. in the air outlet department of lower screen cloth discharge gate 15, slag notch 14, dryer 35.

Because raise dust appears easily at the in-process of chinese honey locust shelling, in order to ensure that the operation environment environmental protection is up to standard, the utility model discloses still install the equipment shell additional in the frame, the shell can get up the frame with the top cladding all around to restrain the raise dust.

During operation, the motor 8 is started, the saponin to be peeled is fed into the peeling cylinder 1 from the feeding port of the feeding bin 4 and the cylinder feeding port, broken saponin seeds and saponin peels fall onto the upper screen mesh 20 from holes of the peeling cylinder 1 under the action of the breaking teeth 33 and the breaking teeth 34, the moving upper screen mesh 20 screens the saponin seeds and the small-particle saponin angle peels onto the lower screen mesh 21, the too small saponin peels fall off from the lower screen mesh 21, the saponin seeds are collected from the lower screen mesh discharging port, and the large-particle saponin peels are collected from the slag discharging port. In the shelling process, the rotation of the fan blades 36 enables the raised dust or small Chinese honeylocust peels to be sucked into the air duct 35 from the dust suction pipe cover 12 and the dust suction pipe 37 and blown out from the air outlet 13 to be collected.

Claims

1. A saponin decorticator comprises a frame, and is characterized in that a feeding bin with a feeding port is arranged at the upper part of one end of the frame, a decorticating cylinder with a net-shaped whole body is fixedly arranged below the feeding bin on the frame, and a cylinder feeding port connected with the feeding port is arranged on the decorticating cylinder; a cylinder shaft penetrating through the husking cylinder is axially arranged on the rack along the husking cylinder, a cylinder belt pulley driven by a motor on the rack is arranged at one end of the cylinder shaft, a plurality of sickle-shaped crushing teeth are arranged on the cylinder shaft positioned in the husking cylinder, and the directions of the crushing teeth positioned at the two ends of the husking cylinder are opposite; an upper screen and a lower screen are arranged below the husking cylinder on the frame, the screen hole of the upper screen is larger than that of the lower screen, and the upper screen and the lower screen are driven by a motor; the other end of the frame is provided with an air draft dust collector, the side part of the lower screen mesh positioned at the end of the air draft dust collector is provided with a lower screen mesh discharge hole, and the end part of the upper screen mesh positioned at the end of the air draft dust collector is provided with a slag hole.

2. The saponin peeler as claimed in claim 1, wherein the upper screen and the lower screen are driven by a motor, a screen rotating shaft is provided on the frame, the motor drives the screen rotating shaft to rotate through a screen belt pulley at an end of the screen rotating shaft, a connecting block is fixedly provided at the other end of the screen rotating shaft, an end of the upper screen is connected to the connecting block through an upper connecting rod, and an end of the lower screen is connected to the upper screen through a lower connecting rod.

3. The saponin peeling machine as claimed in claim 1, wherein the air draft dust suction device is a fan drum arranged on the frame, a fan drum rotating shaft passing through the fan drum is arranged on the frame, a fan drum belt pulley at one end of the fan drum rotating shaft is driven by a motor, and a fan blade is arranged on the fan drum rotating shaft in the fan drum; the side part of the air duct is communicated with a dust absorption pipe, and a dust absorption pipe cover is connected below the dust absorption pipe.

4. The saponin peeling machine as claimed in claim 1, wherein the frame is provided with a feeding bin rotating shaft passing through the feeding port, the feeding bin rotating shaft at the feeding port is provided with a material poking tooth, and a bin rotating wheel at the end of the feeding bin rotating shaft is driven by a motor.

5. The saponin peeler according to claim 1, wherein scraping teeth are provided on both ends of the cylindrical shaft on the inner and outer sides of the peeling cylinder, respectively.

6. The saponin peeler as claimed in claim 1, wherein a flywheel is further provided on the other end of the cylindrical shaft opposite to the cylindrical pulley.

7. The saponin decorticator as claimed in claim 1, wherein frame runners are provided at four corners of the frame, respectively, and support bolts with adjustable height are provided at the four corners of the frame.

8. The saponin peeler according to claim 1, wherein a housing is further provided on the frame, the housing being capable of enclosing the frame.