CN110495303B - Fresh corn threshing and pulping integrated machine - Google Patents

Fresh corn threshing and pulping integrated machine Download PDF

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Publication number
CN110495303B
CN110495303B CN201910934357.XA CN201910934357A CN110495303B CN 110495303 B CN110495303 B CN 110495303B CN 201910934357 A CN201910934357 A CN 201910934357A CN 110495303 B CN110495303 B CN 110495303B
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China
Prior art keywords
corn
pulping
baffle
shell
discharging
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CN201910934357.XA
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Chinese (zh)
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CN110495303A (en
Inventor
韩正功
王云海
赵秀婷
马兴
陈星燃
涂磊
吴古运
杨长刚
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Guizhou Institute of Technology
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Guizhou Institute of Technology
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Priority to CN201910934357.XA priority Critical patent/CN110495303B/en
Publication of CN110495303A publication Critical patent/CN110495303A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F11/00Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
    • A01F11/06Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group

Abstract

The invention discloses a fresh corn threshing and pulping integrated machine which comprises a shell and a corn placing port, wherein through holes are formed in two sides of the shell below the corn placing port, a tool rest mounting plate, an annular blade, a corn guide rail, a baffle guide rail and a baffle are arranged on the inner side of the through holes, a first motor is arranged on the baffle, two ends of the first motor are connected with a center, a spike is arranged on the center, toothed belts are arranged on two sides of the baffle, and the middle of each toothed belt is fixedly connected with the side face of the baffle; a collecting hopper is arranged below the corn guide rail, a discharging pipe is arranged at the bottom end of the collecting hopper, the bottom end of the discharging pipe is connected with a pulping machine, and the lower end of the pulping machine is connected with a first discharging chute extending out of the shell; the discharging pipe is characterized in that a discharging hole and a second discharging groove are formed in the side wall of the discharging pipe, a guide pipe communicated with the first discharging groove is arranged below one end, far away from the discharging pipe, of the second discharging groove, and a push-pull device is arranged on the second discharging groove. The invention has the characteristics of easy threshing of corn, integration of threshing and pulping and very convenient operation.

Description

Fresh corn threshing and pulping integrated machine
Technical Field
The invention relates to a corn threshing machine, in particular to a fresh corn threshing and pulping integrated machine.
Background
Corn is one of five cereals, mature old corn is mainly used for feeding livestock and processing to prepare foods for human consumption, and fresh corn is mainly used as a coarse cereal for people to eat in season. Along with the increasing attention of people to diet health, the frequency of the coarse cereals in daily life of people is increasing, and fresh corn is one of the coarse cereals.
At present, the home eating method of fresh corn comprises the steps of whole cooking, threshing, mixing with rice, cooking soup or pulping after threshing and further processing. The whole cooking and stewing process is convenient only by cleaning or cutting the corn into sections. However, it is difficult to thresh the corn kernels because the fresh corn steep liquor is too much, soft and difficult to peel from the corn kernels, and the peeled corn kernels are required to be put into a beater for pulping during pulping, which is troublesome to operate.
Disclosure of Invention
The invention aims to provide a fresh corn threshing and pulping integrated machine. The invention has the characteristics of easy threshing of corn, integration of threshing and pulping and very convenient operation.
The technical scheme of the invention is as follows: the utility model provides a fresh corn threshing and pulping integrated machine, which comprises a housin, there is the top of casing to be equipped with the maize of downwardly extending and place the mouth, the both sides of the casing below the mouth are equipped with the through-hole, the inboard of through-hole is equipped with the knife rest mounting panel, be equipped with the knife rest on the knife rest mounting panel, be equipped with the annular blade coaxial with the through-hole on the knife rest, the bottom between the knife rest mounting panel is equipped with the maize guide rail, both sides are equipped with the baffle guide rail, sliding connection has the baffle on maize guide rail and the baffle guide rail, be equipped with the first motor coaxial with the through-hole on the baffle, the pivot at first motor both ends all stretches out the motor casing and is connected with the top, the top is equipped with many thorns, be equipped with a toothed belt parallel with the baffle guide rail in the casing of baffle both sides respectively, one end of toothed belt is connected to the fixed gear in the casing, the other end is connected to the second motor fixed in the casing, toothed belt and the side fixed connection of baffle; a collecting hopper is arranged below the corn guide rail, a discharging pipe is arranged at the bottom end of the collecting hopper, the bottom end of the discharging pipe is connected with a pulping machine, and the lower end of the pulping machine is connected with a first discharging groove extending out of the shell; still be equipped with the relief hole on the lateral wall of unloading pipe upper end, sliding connection has the second blown down tank in the relief hole, and the second blown down tank is close to the top of the one end of unloading pipe and is equipped with the opening with the below of the one end of keeping away from the unloading pipe, and the below of the one end of keeping away from the unloading pipe is equipped with the pipe that switches on with first blown down tank, is equipped with push-and-pull device on the second blown down tank.
The fresh corn threshing and pulping integrated machine is characterized in that the annular blades are composed of 3 arc-shaped blades, the middle of the outer portion of each arc-shaped blade is connected with a push rod, a sliding sleeve is arranged outside the push rods, a first spring is arranged between the sliding sleeve and the push rods, and the sliding sleeve is fixed on the inner wall of the tool rest.
In the fresh corn threshing and pulping integrated machine, the cam is arranged on one side, close to the baffle, of the push rod, the front end of the cam exceeds the edge of the annular blade, and the distance between the cam and the annular blade is the length of corn kernels.
The fresh corn threshing and pulping integrated machine comprises the tip seat connected with the first motor shell and the tip cap buckled with the tip seat, wherein the spike is arranged on the tip cap, a second spring is arranged between the inner side of the tip cap and the end part of the first motor, and the tip cap is connected with the rotating shaft of the first motor after compressing the second spring.
In the fresh corn threshing and pulping integrated machine, the bottom of the collecting hopper is conical.
The fresh corn threshing and pulping integrated machine comprises a machine shell, wherein the top of the machine shell is communicated with a blanking pipe, an upper pulping disc is arranged at the top of the machine shell at the communicated position, a lower pulping disc is arranged below the upper pulping disc, a pulping motor is connected to the bottom of the lower pulping disc, and the bottom of the machine shell is communicated with the first discharging groove.
The fresh corn threshing and pulping integrated machine is characterized in that the push-pull device is a magnetic control push-pull device and comprises a permanent magnet fixed on the second discharging chute and an electromagnet arranged on one side of the permanent magnet and fixed in the shell.
In the fresh corn threshing and pulping integrated machine, the spring winding drum is arranged on one side of the baffle guide rail, and the power wire of the first motor is fixed on the baffle and then wound in the spring winding drum.
In the fresh corn threshing and pulping integrated machine, barbs for placing corn kernels in a backward mode are arranged on the inner side of the annular blade.
The beneficial effects of the invention are that
The invention relates to a household fresh corn threshing and pulping integrated machine, which can realize threshing and pulping of tender corn through the design of the scheme, and the threshing and pulping can be independently carried out. Has the advantages of easy threshing of tender corn, integrated threshing and pulping, and convenient operation.
Drawings
FIG. 1 is a cross-sectional view of the present invention;
FIG. 2 is a second cross-sectional view of the present invention;
FIG. 3 is a schematic diagram of the baffle, the first motor and the center;
FIG. 4 is a cross-sectional view of the baffle, first motor, and tip;
FIG. 5 is a schematic view of the structure of the annular blade;
FIG. 6 is a cross-sectional view of the annular blade;
FIG. 7 is an isometric view of a ring blade;
FIG. 8 is a schematic diagram of the structure of the refining and blanking portions;
fig. 9 is a schematic overall outline view.
Reference numerals illustrate: 1-shell, 2-corn placement opening, 3-through hole, 4-corn guide rail, 5-baffle guide rail, 6-baffle, 7-first motor, 8-center, 9-spur, 10-tooth belt, 11-second motor, 12-annular blade, 13-collecting bucket, 14-blanking pipe, 15-refiner, 16-first discharge chute, 17-discharge hole, 18-second discharge chute, 19-conduit, 20-push rod, 21-sliding sleeve, 22-first spring, 23-cam, 24-center seat, 25-center cap, 26-second spring, 27-shell, 28-upper refining disc, 29-lower refining disc, 30-refining motor, 31-permanent magnet, 32-electromagnet, 33-spring reel, 34-barb, 35-knife rest mounting plate, 36 knife rest.
Detailed Description
The invention is further illustrated by the following examples, which are not intended to be limiting.
Embodiments of the invention
The utility model provides a fresh corn threshing and pulping integrated machine, as shown in fig. 1-9, including casing 1, the top that has casing 1 is equipped with the maize of downwardly extending and places mouth 2, can allow a maize to get into at every turn, the both sides of casing 1 below the mouth 2 are equipped with through-hole 3 for the discharge of maize kernel, the inboard of through-hole 3 is equipped with knife rest mounting panel 35, knife rest mounting panel 35 and casing 1 fixed connection, be equipped with knife rest 36 on the knife rest mounting panel 35, be equipped with the annular blade 12 coaxial with through-hole 3 on the knife rest 36, the edge of annular blade 12 is located relative inboard, in order to improve threshing effect, can further set up the cutter tooth, the bottom between the knife rest mounting panel 35 is equipped with maize guide rail 4 for guiding maize lateral movement, simultaneously, be convenient for maize grain whereabouts, both sides are equipped with baffle guide rail 5, the last sliding connection of maize guide rail 4 and baffle guide rail 5 has baffle 6 (maize guide rail 4 and baffle guide rail 5 pass baffle 6), be equipped with the first motor 7 coaxial with through-hole 3 on the baffle 6, the pivot at both ends of first motor 7 all stretches out the motor casing and is connected with 8 respectively, tip 8 is equipped with many spines 9 for penetrating into the annular blade 6, be used for carrying out the fixed connection in the casing 1 with two side surfaces 10 of the fixed tooth profile of a belt 10 in the inside the two side of the fixed connection of the first and the side of the casing 10 and the fixed to the two side surfaces of the baffle 1, thereby fixed belt 11 is fixed in the middle part is fixed to the middle part of the two side of the baffle 1 is fixed to the side of the baffle 10 is fixed to the side of the side 10 to be connected with the front and the front to the other end of the baffle 10 is fixed to the front to the side is fixed to the end 10; a collecting hopper 13 is arranged below the corn guide rail 4, a discharging pipe 14 is arranged at the bottom end of the collecting hopper 13, a pulping machine 15 is connected to the bottom end of the discharging pipe 14, and a first discharging groove 16 extending out of the shell 1 is connected to the lower end of the pulping machine 15; the side wall of the upper end of the discharging pipe 14 is also provided with a discharging hole 17, a second discharging groove 18 is connected in a sliding manner in the discharging hole 17, an opening is arranged above one end of the second discharging groove 18 close to the discharging pipe 14 and below one end far away from the discharging pipe 14, a conduit 19 communicated with the first discharging groove 16 is arranged below one end far away from the discharging pipe 14, and a push-pull device is arranged on the second discharging groove 18.
Working principle: the device is mainly applied to domestic tender corn threshing, when the device is used, the power supplies of the first motor 7 and the second motor 11 are connected, corn is placed in the corn placement port 2, when threshing is only needed, the power supply of the pulping machine 15 is not connected, and the second discharging groove 18 is pushed forwards into the discharging pipe 14 through the push-pull device. At this time, the first motor 7 and the second motor 11 are started, the second motor 11 works to drive the toothed belt 10 to rotate, the baffle 6 is brought to one end, corn falls onto the corn guide rail 4, then the second motor 11 is controlled to rotate from the other direction, the baffle 6 is enabled to move to the other end from one end, in the moving process, the protruding thorns 9 on the tip 8 penetrate into the corn to fix the corn, and at this time, the first motor 7 is started to drive the corn to rotate. One end of the corn enters the annular blade 12 and peels off the corn grains under the action of rotation and movement, and the corn kernels extend out of the through hole 3 on one side and are taken out by hands; the peeled corn kernels fall from between the corn guides 4 into the collecting hopper 13 below and are discharged from the intermediate discharge pipe 14 through the second discharge chute 18, the conduit 19 and the first discharge chute 16 in that order for collection. When the corn is to be ground, the second discharging groove 18 is pulled out through the push-pull device, the peeled corn kernels directly enter the grinding machine 15 from the discharging pipe 14 for grinding, and the corn pulp is directly discharged through the first discharging groove 16.
Preferably, the annular blade 12 is composed of 3 arc-shaped blades, the middle part of the outer part of each arc-shaped blade is connected with a push rod 20, a sliding sleeve 21 is arranged outside the push rod 20, a first spring 22 is arranged between the sliding sleeve 21 and the push rod 20, and the sliding sleeve 21 is fixed on the inner wall of the tool rest 36; a cam 23 is arranged on one side of the push rod 20, which is close to the baffle plate 6, the front end of the cam 23 exceeds the edge of the annular blade 12, and the distance between the cam 23 and the annular blade 12 is the length of corn kernels. When one end of corn enters the range of the circle where the cam 23 is positioned, the cam 23 is propped open by the surface of the corn grain, so that the diameter of the circle where the cam 23 is positioned is consistent with the diameter of the corn, the annular blade 12 is driven to expand the diameter to be consistent with the diameter of the corn kernel, and the annular blade 12 is just cut off from the root of the corn grain, so that the corn threshing machine is suitable for corn with different diameters and improves threshing effect. The length of the corn kernels in this scheme is the length of normal corn kernels, typically around 1 cm.
Preferably, the center 8 includes a center seat 24 connected with the housing of the first motor 7, and a center cap 25 fastened with the center seat 24, the protruding thorn 9 is disposed on the center cap 25, a second spring 26 is disposed between the inner side of the center cap 25 and the end of the first motor 7, and the center cap 25 is connected with the rotating shaft of the first motor 7 after compressing the second spring 26. When the baffle 6 extrudes corn from one end to the in-process of the other end, just there is little resistance just beginning, the thorn 9 hardly inserts in the corn, if first motor 7 drives the thorn 9 rotatory this moment, very easily smash the one end of corn to play fixed effect, therefore, structural design can make the corn after the annular blade 12 is jacked to, the one end of corn is pierced earlier to the thorn 9 under certain resistance effect, tip cap 25 compression second spring 26, thereby it is rotatory to drive the corn to reach the bottom of tip cap 25 and the pivot connection of first motor 7, the corn under the rotation is easier to thresh under annular blade's effect. In the scheme, the center seat 24 and the center cap 25 are fastened by a conventional means, so that the center cap 25 can axially move in the center seat 24, the second spring 26 at the bottom can push the center cap 25 outwards at any time under the condition of no stress, the center cap 25 is separated from the rotating shaft, and the connection mode of the center cap 25 and the rotating shaft can be performed by adopting a conventional fluted disc meshing mode or a polygonal tenon joint mode.
Preferably, the bottom of the collection hopper 13 is tapered to facilitate the corn kernels falling into the blanking tube 14.
Preferably, the refiner 15 includes a casing 27, the top of the casing 27 is communicated with the blanking pipe 14, an upper refining disc 28 is arranged at the top of the casing 27 at the communicating position, a lower refining disc 29 is arranged below the upper refining disc 28, a refining motor 30 is connected to the bottom of the lower refining disc 29, and the bottom of the casing 27 is communicated with the first discharging chute 16. When the kernels enter the housing 27 through the blanking tube 14, they first enter between the upper and lower refining discs 28, 29, and the lower refining disc 29 rotates under the action of the refining motor 30 to grind the kernels.
Preferably, the push-pull device is a magnetic control push-pull device and comprises a permanent magnet 31 fixed on the second discharging chute 18 and an electromagnet 32 arranged on one side of the permanent magnet 31 and fixed in the shell 1. When in use, the power supply of the electromagnet 32 is switched on, and when no pulping is needed, the electromagnet 32 is electrified to generate magnetic force which is mutually exclusive with the permanent magnet 31, so that the second discharging chute 18 is pushed into the discharging pipe 14; when the pulp is to be ground, reverse current is introduced to generate magnetic force which is attracted with the permanent magnet 31, the second discharging chute 18 is pulled out of the discharging pipe 14, and the electromagnet 32 is electrified and the current direction is switched by adopting a conventional current reversing switch.
Preferably, a spring winding roll 33 is arranged on one side of the baffle guide rail 5, and the power wire of the first motor 7 is fixed on the baffle 6 and then wound in the spring winding roll 33. The spring winding roll 33 is a commercially available spring winding roll 33, and aims to wind a wire in the spring winding roll 33 under the action of elastic force, so that the wire can be pulled out through tension in the moving process of the baffle 6 and the winding of the machine in the moving process of the baffle 6.
Preferably, barbs 34 are provided on the inside of the annular blade 12 to place the corn kernels in a retrograde position. In the reverse movement process of the baffle 6, the barbs 34 penetrate the surface of the corn kernels, so that the corn kernels are prevented from moving along with the baffle 6, and the corn kernels can be conveniently taken out from the through holes 3 at one end.
For further ease of operation and control, the first motor 7, the second motor 11, the refiner 15 and the electromagnet 32 described above may also be connected to a conventional circuit controller, by means of which the actions of these components are controlled; meanwhile, buttons for operation may be provided on the outer surface of the housing 1, as shown in fig. 9, and the corresponding components may be actuated by one button. The hardware and software of the control are very simple and conventional, and can be set according to the control requirements.
The foregoing solutions are not all possible in the prior art, and the foregoing description is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art who is familiar with the art to which the present invention pertains should cover the scope of the present invention by making equivalent substitutions or alterations according to the technical solution and the inventive concept thereof.

Claims (5)

1. The utility model provides a fresh corn threshing and pulping all-in-one which characterized in that: the corn harvester comprises a shell (1), a corn placing port (2) extending downwards is arranged at the top of the shell (1), through holes (3) are formed in two sides of the shell (1) below the corn placing port (2), a cutter holder mounting plate (35) is arranged on the inner side of the through holes (3), a cutter holder (36) is arranged on the cutter holder mounting plate (35), an annular blade (12) coaxial with the through holes (3) is arranged on the cutter holder (36), a corn guide rail (4) is arranged at the bottom between the cutter holder mounting plate (35), baffle guide rails (5) are arranged on two sides, a baffle (6) is connected onto the corn guide rail (4) and the baffle guide rail (5) in a sliding manner, a first motor (7) coaxial with the through holes (3) is arranged on the baffle (6), rotary shafts at two ends of the first motor (7) extend out of the motor shell and are connected with a tip (8), a plurality of thorns (9) are arranged at the head ends of the tip (8), a toothed belt (10) parallel to the baffle guide rail (5) is arranged in the shell (1) on two sides of the baffle (6), one end of the toothed belt (10) is connected onto a fixed gear in the shell (1) and the other end of the toothed belt is connected onto a second motor (11) fixed onto the shell (1), the toothed belt (10) is fixedly connected with the side surface of the baffle (6); a collecting hopper (13) is arranged below the corn guide rail (4), a discharging pipe (14) is arranged at the bottom end of the collecting hopper (13), a pulping machine (15) is connected at the bottom end of the discharging pipe (14), and a first discharging groove (16) extending out of the shell (1) is connected at the lower end of the pulping machine (15); a discharging hole (17) is further formed in the side wall of the upper end of the discharging pipe (14), a second discharging groove (18) is connected in a sliding manner in the discharging hole (17), openings are formed in the upper portion, close to one end of the discharging pipe (14), of the second discharging groove (18) and the lower portion, far away from one end of the discharging pipe (14), of the second discharging groove, a guide pipe (19) communicated with the first discharging groove (16) is arranged below one end, far away from the discharging pipe (14), of the second discharging groove (18), and a push-pull device is arranged on the second discharging groove;
the annular blade (12) consists of 3 arc blades, the middle part of the outer part of each arc blade is connected with a push rod (20), a sliding sleeve (21) is arranged outside the push rod (20), a first spring (22) is arranged between the sliding sleeve (21) and the push rod (20), and the sliding sleeve (21) is fixed on the inner wall of the tool rest (36); a cam (23) is arranged on one side, close to the baffle plate (6), of the push rod (20), the front end of the cam (23) exceeds the knife edge of the annular blade (12), and the distance between the cam (23) and the annular blade (12) is the length of corn grains;
the bottom of the collecting hopper (13) is conical;
the inner side of the annular blade (12) is provided with barbs (34) for preventing the corn kernels from reversing.
2. The fresh corn threshing and pulping integrated machine of claim 1, wherein: the center (8) comprises a center seat (24) connected with the shell of the first motor (7) and a center cap (25) buckled with the center seat (24), the protruding thorns (9) are arranged on the center cap (25), a second spring (26) is arranged between the inner side of the center cap (25) and the end part of the first motor (7), and the center cap (25) is connected with the rotating shaft of the first motor (7) after compressing the second spring (26).
3. The fresh corn threshing and pulping integrated machine of claim 1, wherein: the pulping machine (15) comprises a machine shell (27), the top of the machine shell (27) is communicated with the blanking pipe (14), an upper pulping disc (28) is arranged at the top of the machine shell (27) at the communicating position, a lower pulping disc (29) is arranged below the upper pulping disc (28), a pulping motor (30) is connected to the bottom of the lower pulping disc (29), and the bottom of the machine shell (27) is communicated with the first discharging groove (16).
4. The fresh corn threshing and pulping integrated machine of claim 1, wherein: the push-pull device is a magnetic control push-pull device and comprises a permanent magnet (31) fixed on the second discharging chute (18) and an electromagnet (32) arranged on one side of the permanent magnet (31) and fixed in the shell (1).
5. The fresh corn threshing and pulping integrated machine of claim 1, wherein: one side of the baffle guide rail (5) is provided with a spring winding roll (33), and a power wire of the first motor (7) is fixed on the baffle (6) and then wound in the spring winding roll (33).
CN201910934357.XA 2019-09-29 2019-09-29 Fresh corn threshing and pulping integrated machine Active CN110495303B (en)

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Application Number Priority Date Filing Date Title
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CN110495303B true CN110495303B (en) 2024-04-09

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