CN102894450B - Plukenetia volubilis linneo shelling process - Google Patents
Plukenetia volubilis linneo shelling process Download PDFInfo
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- CN102894450B CN102894450B CN201210425237.5A CN201210425237A CN102894450B CN 102894450 B CN102894450 B CN 102894450B CN 201210425237 A CN201210425237 A CN 201210425237A CN 102894450 B CN102894450 B CN 102894450B
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Abstract
The invention discloses a plukenetia volubilis linneo shelling process and a special segment breaking device. The plukenetia volubilis linneo shelling process comprises the following steps of: performing segment breaking treatment on picked and dried plukenetia volubilis linneo; performing sorting and impurity removal on the plukenetia volubilis linneo subjected to segment breakage; classifying single segments of the impurity-free plukenetia volubilis linneo according to sizes; performing primary shelling and sorting treatment on the classified single segments of the plukenetia volubilis linneo; classifying the plukenetia volubilis linneo with inner shell according to the size of the inner shell of the plukenetia volubilis linneo; and performing secondary shelling and sorting treatment on the classified plukenetia volubilis linneo with the inner shell to obtain the impurity-free plukenetia volubilis linneo kernel. The plukenetia volubilis linneo shelling process and the special segment breaking device have the advantages that mechanical production of lukenetia volubilis linneo shelling is realized, the production efficiency is greatly increased, raw material treatment capacity of 1.5-2 ton/hour is reached, the rate of perfect kernel of the kernels reaches over 95 percent, the product quality of the kernels is improved, the process and the device are suitable for large-scale industrial production and conditions are created for industrial development of the lukenetia volubilis linneo and deep processing of a product.
Description
Technical field
The invention belongs to a kind of processing of farm products method, particularly a kind of version Na Yinqi fruit hulling technology.
Background technology
Version Na Yinqi fruit also referred to as plukenetia volubilis linneo, it be Chinese Academy of Sciences president Lu Yongxiang in 2006 in person from the new varieties that Peru introduces, hand over Chinese Academy of Sciences's Xishuangbanna tropical botanical garden to plant experimentally, within 2008, plant experimentally successfully, and start to receive regional popularizing planting in version.Version Na Yinqi fruit is the perennial oilseed plant of growth in South America, and be known as tropical money tree, it is rich in δ-linoleic acid, its composition is best natural plant grease.This plant may be used for the aspects such as health care of food, pharmacy, cosmetic, has angiocardiopathy preventing, and the effect of the aspects such as maintenance skin, economic worth is huge.
It is four to six lobes that version Na Yinqi fruit plucks rear shape, and containing a version Na Yinqi fruit in every lobe, interconnected by outer shell, its shape is similar to aniseed conventional in culinary art.The shape of the every lobe of version Na Yinqi fruit is oblate, its shape is similar to almond, difference is that a kernel for edition Na Yinqi fruit is wrapped in by three layers of shell, i.e. outer shell, middle level shell and inner layer case, outer shell and middle level shell thicker, inner layer case is then slightly thin, outer shell quality is softer, and middle level shell is hard, and inner layer case then toughness is larger, take out kernel, need to remove this three layers of shells.Because kernel is very crisp, thickness, the quality of shell are different, therefore, are difficult to process, in the process extracting kernel, are easy to kernel to break up, reduce the quality of kernel.At present, the shelling of version Na Yinqi fruit adopts the mode of manually beaing to process, and namely artificial hammer is manual opens shell.This processing method production efficiency is extremely low, and the amount of labour is very large, and strength to grasp bad kernel just broken, the needs of suitability for industrialized production can not be met at all.
Summary of the invention
The technical problem to be solved in the present invention is, overcome the problem that production efficiency is low, the amount of labour is large, kernel is fragile that the artificial shelling of edition Na Yinqi fruit exists, provide that a kind of production efficiency is high, Kernel Quality good, be suitable for the version Na Yinqi of large-scale industrial production fruit hulling technology.
Version Na Yinqi fruit hulling technology of the present invention comprises following processing step:
(1) the version Na Yinqi fruit after harvesting airing is joined brokenly in lobe device, carry out brokenly lobe process, become single lobe body;
(2) the version Na Yinqi fruit after broken lobe is joined in cleaning separator, remove shell skin wherein and impurity, obtain the single lobe body of version Na Yinqi fruit free from foreign meter;
(3) the single lobe body of version Na Yinqi free from foreign meter fruit is joined in vibratory cleaning classifying screen, according to the size of version Na Yinqi fruit single lobe body, classification is carried out to it;
(4) the single lobe body of version Na Yinqi fruit after classification is joined in shelling separator the sorting process that once shells, take off edition outer shell of Na Yinqi fruit and a middle level shell, and remove shell skin wherein, obtain the fruit of the version Na Yinqi with inner layer case free from foreign meter;
(5) the version Na Yinqi fruit with inner layer case is joined in vibratory cleaning classifying screen, according to the size of the inner layer case of version Na Yinqi fruit, classification is carried out to it;
(6) carrying out secondary shelling sorting process by really joining in shelling separator with the version Na Yinqi of inner layer case after classification, taking off an edition inner layer case for Na Yinqi fruit, and removing shell skin wherein, obtaining version Na Yinqi free from foreign meter really kernel.
A kind of broken lobe device implementing above-mentioned version Na Yinqi fruit hulling technology, it has a frame, frame is provided with motor and body, a feed hopper is had on body rear end top, a discharge bucket is had at body front lower portion, in body, turning cylinder is installed, turning cylinder is connected with motor by belt drive unit, the dynamic broken lobe body of two rows and two row's propulsion blades are had on the rotating shaft along axis direction, upper and lower in body respectively has one to be ranked brokenly lobe body along the axis direction of body, in the process that turning cylinder rotates, propulsion blades promotes material to discharge bucket direction, under the acting in conjunction moving broken lobe body and surely broken lobe body, the entirety that version Na Yinqi is really connected from many lobes breaks the lobe body that lobe becomes single.
Surely broken lobe body and the full-size of dynamic broken lobe body single lobe body after the minimum spacing in body axis direction is greater than brokenly lobe, squeeze broken to prevent the single lobe body after by broken lobe.
After distance between the top of dynamic broken lobe body and body inwall is greater than brokenly lobe, the full-size of single lobe body, stops destroying the continuation of lobe body single after broken lobe.
After distance between the top of surely broken lobe body and turning cylinder is greater than brokenly lobe, the full-size of single lobe body, stops destroying the continuation of lobe body single after broken lobe.
Be hinged with pressuring plate in the exit of discharge bucket, there is a balancing weight upper end of pressuring plate, regulates discharge pressure by balancing weight, controls load, and how much controls brokenly lobe situation with discharging.
The invention has the advantages that:
1, adopt broken lobe device to carry out brokenly lobe process to version Na Yinqi fruit, the entirety that version Na Yinqi is really connected from many lobes is broken the lobe body that lobe becomes single, for the shelling of version Na Yinqi fruit creates condition.
2, before classification operation, cleaning removal of impurities is carried out to material, remove the impurity in material, ensure that normally carrying out of classification operation, and again carry out cleaning removal of impurities after secondary shelling, the kernel after shelling is separated with impurity, ensure that the quality of kernel.
3, secondary grading operation is adopted, by its size, classification is carried out to material, ensure that normally carrying out of secondary shelling operation, not only increase an edition husking yield for Na Yinqi fruit, individual large kernel is prevented to take off the situation causing kernel fragmentation in advance, make the rate of perfect kernel of kernel reach 95 more than ﹪, improve the product quality of kernel.
4, adopt secondary shelling operation, first time shelling only de-outer shell and middle level shell, after outer shell and middle level shell are taken off, then carries out secondary shelling, takes off inner layer case, ensure that kernel is not broken in the process of heat treatment, ensure that the product quality of kernel.
5, the mechanization production of Na Yinqi fruit shelling is achieved, hulling technology of the present invention significantly improves production efficiency compared with the existing hulling technology manually beaten, reach the feed throughput of 1.5-2 ton per hour, revolutionize manual backward situation of beaing out shell, reduce production cost, and reduce the labour intensity of workman, be suitable for large-scale industrial production, for the industrialized developing of version Na Yinqi fruit, the deep processing of product creates condition.
Accompanying drawing explanation
Fig. 1 is broken the structural representation of lobe device;
Fig. 2 is A-A sectional view of Fig. 1.
Detailed description of the invention
The concrete steps of version Na Yinqi fruit hulling technology of the present invention are as follows:
(1) the version Na Yinqi fruit after harvesting airing is joined brokenly in lobe device, carry out brokenly lobe process, many lobes body version Na Yinqi fruit enter brokenly the housing of lobe device after, broken lobe under the acting in conjunction of surely broken lobe body with dynamic broken lobe body, become single lobe body, and to the motion of discharging opening direction under the effect of propulsion blades, and discharge through discharging opening;
(2) the version Na Yinqi fruit after broken lobe is joined in cleaning separator, remove shell skin wherein and impurity, obtain the single lobe body of version Na Yinqi fruit free from foreign meter, described cleaning separator is existing equipment, its model is: the compound air-screen separator of 5XFS-7.5FC, and manufacturer is: Z-TEK Machinery Co., Ltd. is gathered in Shijiazhuang;
(3) the single lobe body of version Na Yinqi free from foreign meter fruit is joined in vibratory cleaning classifying screen, according to the size of version Na Yinqi fruit single lobe body, classification is carried out to it, described vibratory cleaning classifying screen is our company's product, and its product type is: TQF125x300 type vibratory cleaning classifying screen;
(4) the single lobe body of version Na Yinqi fruit after classification is joined in shelling separator the sorting process that once shells, take off edition outer shell of Na Yinqi fruit and a middle level shell, and the shell skin removed wherein, obtain the fruit of the version Na Yinqi with inner layer case free from foreign meter, described shelling separator is our company's product, its product type is: QMTF200 type buckwheat cleaning hulling and separating machine group, this unit has shelling and sorting dual-use function, after the outer shell of version Na Yinqi fruit and middle level shell are taken off by it, carry out sorting again, by sorting, the version Na Yinqi fruit with inner layer case is separated with the shell skin taken off, sorting process two procedure after this operation contains and once shells and shell, although the single lobe body of version Na Yinqi fruit is different in the size of individuality from buckwheat, different on the thickness of skin, but its hardness and toughness are comparatively close, price fixing on adjustment buckwheat sheller and the gap between Moving plate, make it to be suitable for an edition specification for the single lobe body of Na Yinqi fruit, the effect that shells preferably can be reached to the single lobe body of version Na Yinqi fruit,
(5) the version Na Yinqi fruit with inner layer case is joined in vibratory cleaning classifying screen, according to the size of the inner layer case of version Na Yinqi fruit, classification is carried out to it, described vibratory cleaning classifying screen is our company's product, and its product type is: TQF125x300 type vibratory cleaning classifying screen;
(6) secondary shelling sorting process is carried out by really joining in shelling separator with the version Na Yinqi of inner layer case after classification, take off an edition inner layer case for Na Yinqi fruit, and the shell skin removed wherein, obtain version Na Yinqi fruit kernel free from foreign meter, described shelling separator is our company's product, its product type is: QMTF200 type buckwheat cleaning hulling and separating machine group, this unit has shelling and sorting dual-use function, after the inner layer case of version Na Yinqi fruit is taken off by it, carry out sorting again, by sorting, version Na Yinqi fruit kernel is separated with the shell skin taken off, this operation contains sorting process two procedure after secondary shelling and shelling, although different in the size of individuality from buckwheat with the version Na Yinqi fruit of inner layer case, different on the thickness of skin, but its hardness and toughness are comparatively close, price fixing on adjustment buckwheat sheller and the gap between Moving plate, make it the specification of the version Na Yinqi fruit be suitable for inner layer case, the effect that well shells can be reached to the version Na Yinqi fruit with inner layer case.
Below broken lobe device is described in detail:
As depicted in figs. 1 and 2, it has a frame 15, and frame 15 is provided with motor 1 and body, and described body is made up of two end caps 6 and a columnar cylindrical shell 11, and end cap 6 and cylindrical shell 11 are bolted together, and form an entirety; Have a feed hopper 7 on body rear end top, feed hopper 7 is positioned at the upper rear end of cylindrical shell 11, by feed hopper 7 to convey materials in body; Have a discharge bucket 14 at body front lower portion, the material after broken lobe is discharged outside body through discharge bucket 14; Be hinged with pressuring plate 13 in the exit of discharge bucket 14, have a balancing weight 12 in the upper end of pressuring plate 13, regulate discharge pressure by balancing weight 12, control load, and how much control brokenly lobe situation with discharging; In body, be provided with turning cylinder 5, turning cylinder 5 is arranged on two end caps 6 of body, to guarantee to go slick by bearing; Described turning cylinder 5 is connected with motor 1 by belt drive unit, belt drive unit comprises belt pulley 2,4 and driving belt 3, belt pulley 2 is arranged on motor 1, belt pulley 4 is arranged on turning cylinder 5, driving belt 3 is arranged on belt pulley 2 and belt pulley 4, and motor 1 drives turning cylinder 5 to rotate by driving belt 3; Turning cylinder 5 there are the dynamic broken lobe body 9 of two rows and two row's propulsion blades 8 along axis direction, upper and lower in body respectively has one to be ranked brokenly lobe body 10 along the axis direction of body, dynamic broken lobe body 9 and surely broken lobe body 10 are cylindrical, and propulsion blades 8 is obliquely installed, with driven forward material; Surely broken lobe body 10 and dynamic full-size of breaking lobe body 9 single lobe body after the minimum spacing in body axis direction is greater than brokenly lobe, namely surely broken lobe body 10 and dynamic broken lobe body 9 minimum spacing in body axis direction is maximum sized 1.2 ~ 2 times of single lobe body after broken lobe, squeezes broken to prevent the single lobe body after by broken lobe; The full-size of single lobe body after distance between the top of dynamic broken lobe body 9 and body inwall is greater than brokenly lobe, namely dynamic distance of breaking between the top of lobe body 9 and body inwall is maximum sized 2 ~ 3 times of single lobe body after broken lobe, stops destroying the continuation of lobe body single after broken lobe; The full-size of single lobe body after distance between the top of surely broken lobe body 10 and turning cylinder 5 is greater than brokenly lobe, the distance of namely surely breaking between the top of lobe body 10 and turning cylinder 5 is maximum sized 2 ~ 3 times of single lobe body after broken lobe, stops destroying the continuation of lobe body single after broken lobe; In the process of turning cylinder 5 rotation, propulsion blades 8 promotes material to discharge bucket 14 direction, and under the acting in conjunction moving broken lobe body 9 and surely broken lobe body 10, the entirety that version Na Yinqi is really connected from many lobes breaks the lobe body that lobe becomes single.
Claims (1)
1. a version Na Yinqi fruit hulling technology, it is characterized in that, it realizes according to following processing step:
(1) the version Na Yinqi fruit after harvesting airing is joined brokenly in lobe device, carry out brokenly lobe process, become single lobe body;
(2) the version Na Yinqi fruit after broken lobe is joined in cleaning separator, remove shell skin wherein and impurity, obtain the single lobe body of version Na Yinqi fruit free from foreign meter;
(3) the single lobe body of version Na Yinqi free from foreign meter fruit is joined in vibratory cleaning classifying screen, according to the size of version Na Yinqi fruit single lobe body, classification is carried out to it;
(4) the single lobe body of version Na Yinqi fruit after classification is joined in shelling separator the sorting process that once shells, take off edition outer shell of Na Yinqi fruit and a middle level shell, and remove shell skin wherein, obtain the fruit of the version Na Yinqi with inner layer case free from foreign meter;
(5) the version Na Yinqi fruit with inner layer case is joined in vibratory cleaning classifying screen, according to the size of the inner layer case of version Na Yinqi fruit, classification is carried out to it;
(6) carrying out secondary shelling sorting process by really joining in shelling separator with the version Na Yinqi of inner layer case after classification, taking off an edition inner layer case for Na Yinqi fruit, and removing shell skin wherein, obtaining version Na Yinqi free from foreign meter really kernel.
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| CN201210425237.5A CN102894450B (en) | 2012-10-31 | 2012-10-31 | Plukenetia volubilis linneo shelling process |
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| CN102894450B true CN102894450B (en) | 2015-02-18 |
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| CN105768120B (en) * | 2016-05-10 | 2017-07-25 | 云南木河云生果业有限公司 | A kind of nut is classified rejuvenator |
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| CN101878930A (en) * | 2010-06-11 | 2010-11-10 | 新疆农业科学院农业机械化研究所 | Walnut processing technology and whole set of processing equipment |
| CN201967618U (en) * | 2011-02-15 | 2011-09-14 | 邱敬恩 | Garlic clove separating machine |
| CN202354332U (en) * | 2011-12-05 | 2012-08-01 | 天津市和兴利农产品加工有限公司 | Novel peeler |
| CN202857789U (en) * | 2012-10-31 | 2013-04-10 | 锦州俏牌机械有限公司 | Banna India odd fruit petal-breaking machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006345711A (en) * | 2005-06-13 | 2006-12-28 | Kazuhisa Watanabe | Apparatus for removing flesh of ginkgo nut |
| CN200969856Y (en) * | 2006-10-25 | 2007-11-07 | 鲍青青 | Chinese chestnut shell peeler |
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- 2012-10-31 CN CN201210425237.5A patent/CN102894450B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201094264Y (en) * | 2007-07-12 | 2008-08-06 | 林守炎 | Chinquapin thorn skin peeling machine |
| CN101878930A (en) * | 2010-06-11 | 2010-11-10 | 新疆农业科学院农业机械化研究所 | Walnut processing technology and whole set of processing equipment |
| CN201967618U (en) * | 2011-02-15 | 2011-09-14 | 邱敬恩 | Garlic clove separating machine |
| CN202354332U (en) * | 2011-12-05 | 2012-08-01 | 天津市和兴利农产品加工有限公司 | Novel peeler |
| CN202857789U (en) * | 2012-10-31 | 2013-04-10 | 锦州俏牌机械有限公司 | Banna India odd fruit petal-breaking machine |
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Address after: 121116 Jinzhou Qilihe Industrial Park, Yixian County, Jinzhou City, Liaoning Province Co-patentee after: Xishuangbanna Yinqi Biological Resources Development Co., Ltd. Patentee after: Liaoning Beautiful Brand Machinery Co., Ltd. Address before: 121116 Jinzhou Qilihe Industrial Park, Yixian County, Jinzhou City, Liaoning Province Co-patentee before: Xishuangbanna Yinqi Biological Resources Development Co., Ltd. Patentee before: Jinzhou Qiaopai Machinery Co.,Ltd. |
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