CN209911249U - Automatic formula prefabricated component comprehensive testing platform suitable for assembly type structure - Google Patents
Automatic formula prefabricated component comprehensive testing platform suitable for assembly type structure Download PDFInfo
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- CN209911249U CN209911249U CN201920687577.2U CN201920687577U CN209911249U CN 209911249 U CN209911249 U CN 209911249U CN 201920687577 U CN201920687577 U CN 201920687577U CN 209911249 U CN209911249 U CN 209911249U
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Abstract
An automatic comprehensive detection platform for prefabricated parts, which is suitable for an assembly type building, comprises a walking type base, a first rotary base, a second rotary base, a prefabricated part detection assembly, a prefabricated part clamping and positioning assembly and a prefabricated part carrying assembly; the three components are all arranged on the walking type base; the prefabricated part clamping and positioning assembly is arranged on a first rotary base with a weighing function; the prefabricated part carrying assembly is arranged on the second rotary base; be equipped with multi-functional detection head in the prefabricated component determine module, multi-functional detection head is last to distribute has the detecting element of a plurality of functions difference, and multi-functional detection head can be at vertical in-plane reciprocating motion, and prefabricated component transport subassembly is used for transporting the prefabricated component of depositing the district to first gyration formula base on, can carry out the clamping location to the prefabricated component through first gyration base, through multi-functional detection head's reciprocating motion, can carry out universe scanning to the surface of prefabricated component and detect, and then realize the quality testing of prefabricated component.
Description
Technical Field
The utility model belongs to the technical field of the assembly type structure, especially, relate to an automatic formula prefabricated component comprehensive testing platform suitable for assembly type structure.
Background
The prefabricated building is assembled by prefabricated components of various specifications, and in order to ensure the engineering quality of the prefabricated building, the quality of the prefabricated components needs to be detected before the prefabricated components leave a factory.
At present, the detection work of the prefabricated part in a factory is mainly finished manually, the detection efficiency is low, the labor intensity is high, and due to the fact that a plurality of detection items are complex, human detection errors are easily generated, and therefore the accuracy of a detection result is unstable.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides an automatic formula prefabricated component comprehensive testing platform suitable for assembly type structure effectively reduces intensity of labour, can increase substantially detection efficiency and testing result's rate of accuracy.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an automatic comprehensive detection platform for prefabricated parts, which is suitable for an assembly type building, comprises a walking type base, a first rotary base, a second rotary base, a prefabricated part detection assembly, a prefabricated part clamping and positioning assembly and a prefabricated part carrying assembly; the prefabricated part detection assembly, the first rotary base and the second rotary base are sequentially arranged and installed on the walking base; the prefabricated part clamping and positioning assembly is arranged on the first rotary base, and the first rotary base has a weighing function; the prefabricated part carrying assembly is arranged on the second rotary base.
The prefabricated part detection assembly comprises a multifunctional detection head, a mechanical arm, a first nut sliding base, a first lead screw and a first driving motor; a first guide sliding groove is formed in the upper surface of the walking base, the first nut sliding seat and the first lead screw are assembled together and are arranged in the first guide sliding groove in an assembling state, and the first nut sliding seat can move along the first guide sliding groove; the first driving motor is connected to the end part of the first lead screw, and the first lead screw is provided with rotary power by the first driving motor; the large arm of the mechanical arm is connected with the first nut sliding table seat, and the multifunctional detection head is arranged on the small arm of the mechanical arm.
The forearm of arm adopts parallel both arms structure, and has seted up in the length direction of forearm and has detected first guide way, multi-functional detection head is located detects first guide way.
The multifunctional detection head adopts a disc-shaped structure, and a plurality of detection units are uniformly distributed on the disc main body of the multifunctional detection head in the circumferential direction; a central shaft is arranged at the circle center of the disc main body of the multifunctional detection head, guide rollers are arranged at two ends of the central shaft, and the guide rollers are positioned in guide grooves of the detection head; a switching frame is arranged on a central shaft at the circle center of a disc main body of the multifunctional detection head, a detection head movement driving motor is arranged on the switching frame, and a gear is arranged on a motor shaft of the detection head movement driving motor; a rack is fixedly arranged in the detection head guide groove and meshed with the gear; and a detection head rotation driving motor is arranged in the disc main body of the multifunctional detection head.
The detection unit comprises a camera for image imaging, an infrared detector, an ultrasonic detector, a laser detector and an elastic wave density detector.
The prefabricated part clamping and positioning assembly comprises a prefabricated part clamping block, a clamping block guide groove, a first push rod, a second push rod and a clamping block pushing oil cylinder; the number of the prefabricated part clamping blocks is four, the four prefabricated part clamping blocks are uniformly distributed in the circumferential direction relative to the circle center of the first rotary base, and a clamping block guide groove is formed in the first rotary base below each prefabricated part clamping block; one end of the first push rod is hinged to the first rotary base, the other end of the first push rod is hinged to one end of the second push rod, and the other end of the second push rod is hinged to the prefabricated part clamping block; one end of the clamping block pushing oil cylinder is hinged to the root of the first push rod, and the other end of the clamping block pushing oil cylinder is hinged to the middle of the second push rod body.
The prefabricated part carrying assembly comprises a first manipulator, a second nut sliding base, a third nut sliding base, a second lead screw and a second driving motor; the second lead screw is a bidirectional lead screw; a second guide sliding groove is formed in the upper surface of the second rotary base; the second nut sliding seat and the left-handed thread section of the second screw rod are assembled together, the third nut sliding seat and the right-handed thread section of the second screw rod are assembled together and are arranged in the second guide sliding groove in an assembling state, and the second nut sliding seat and the third nut sliding seat can move along the second guide sliding groove; the second driving motor is connected to the end part of the second lead screw, and the second lead screw is provided with rotary power by the second driving motor; the first mechanical arm is installed on a second nut sliding table seat, and the second mechanical arm is installed on a third nut sliding table seat.
The utility model has the advantages that:
the utility model discloses an automatic formula prefabricated component comprehensive testing platform suitable for assembly type structure effectively reduces intensity of labour, can increase substantially detection efficiency and testing result's rate of accuracy.
Drawings
Fig. 1 is a schematic structural view of an automatic type comprehensive detection platform (initial state) for prefabricated components, which is suitable for assembly type buildings according to the present invention;
fig. 2 is a schematic structural view of an automatic type comprehensive detection platform for prefabricated components (with prefabricated components clamped) suitable for prefabricated buildings according to the present invention;
FIG. 3 is a schematic structural view of the multifunctional inspection head of the present invention;
in the figure, 1-a walking base, 2-a first rotary base, 3-a second rotary base, 4-a multifunctional detection head, 5-a mechanical arm, 6-a first nut slide base, 7-a first lead screw, 8-a first driving motor, 9-a first guide chute, 10-a detection head guide groove, 11-a detection unit, 12-a guide roller, 13-a switching frame, 14-a detection head moving driving motor, 15-a gear, 16-a rack, 17-a prefabricated part clamping block, 18-a clamping block guide groove, 19-a first push rod, 20-a second push rod, 21-a clamping block pushing cylinder, 22-a first mechanical arm, 23-a second mechanical arm, 24-a second nut slide base, 25-a third nut slide base, 26-a second lead screw, 27-a second driving motor, 28-a second guide chute, 29-a prefabricated part.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 3, an automatic comprehensive detection platform for prefabricated parts, which is suitable for an assembly type building, comprises a walking type base 1, a first rotary base 2, a second rotary base 3, a prefabricated part detection assembly, a prefabricated part clamping and positioning assembly and a prefabricated part carrying assembly; the prefabricated part detection assembly, the first rotary base 2 and the second rotary base 3 are sequentially arranged on the walking type base 1; the prefabricated part clamping and positioning assembly is arranged on the first rotary base 2, and the first rotary base 2 has a weighing function; the prefabricated component handling assembly is arranged on the second swing base 3.
The prefabricated part detection assembly comprises a multifunctional detection head 4, a mechanical arm 5, a first nut slide pedestal 6, a first lead screw 7 and a first driving motor 8; a first guide chute 9 is formed in the upper surface of the walking base 1, the first nut sliding base 6 and the first lead screw 7 are assembled together and are arranged in the first guide chute 9 in an assembled state, and the first nut sliding base 6 can move along the first guide chute 9; the first driving motor 8 is connected to the end part of the first lead screw 7, and the first lead screw 7 is provided with rotary power by the first driving motor 8; the large arm of the mechanical arm 5 is connected with a first nut slide pedestal 6, and the multifunctional detection head 4 is arranged on the small arm of the mechanical arm 5.
The small arm of the mechanical arm 5 is of a parallel double-arm structure, a detection head guide groove 10 is formed in the length direction of the small arm, and the multifunctional detection head 4 is located in the detection head guide groove 10.
The multifunctional detection head 4 adopts a disc-shaped structure, and a plurality of detection units 11 are uniformly distributed on the disc main body of the multifunctional detection head 4 in the circumferential direction; a central shaft is arranged at the circle center of the disc main body of the multifunctional detection head 4, guide rollers 12 are arranged at two ends of the central shaft, and the guide rollers 12 are positioned in the detection head guide grooves 10; a switching frame 13 is arranged on a central shaft at the circle center of the disc main body of the multifunctional detection head 4, a detection head movement driving motor 14 is arranged on the switching frame 13, and a gear 15 is arranged on a motor shaft of the detection head movement driving motor 14; a rack 16 is fixedly arranged in the detection head guide groove 10, and the rack 16 is meshed with a gear 15; and a detection head rotation driving motor is arranged in the disc main body of the multifunctional detection head 4.
The detection unit comprises a camera for image imaging, an infrared detector, an ultrasonic detector, a laser detector and an elastic wave density detector. If the search items need to be expanded, more types of detection units can be added to the multifunctional detection head 4.
The prefabricated part clamping and positioning assembly comprises a prefabricated part clamping block 17, a clamping block guide groove 18, a first push rod 19, a second push rod 20 and a clamping block pushing oil cylinder 21; the number of the prefabricated part clamping blocks 17 is four, the four prefabricated part clamping blocks 17 are uniformly distributed in the circumferential direction relative to the circle center of the first rotary base 2, and a clamping block guide groove 18 is formed in the first rotary base 2 below each prefabricated part clamping block 17; one end of the first push rod 19 is hinged on the first rotary base 2, the other end of the first push rod 19 is hinged with one end of the second push rod 20, and the other end of the second push rod 20 is hinged on the prefabricated part clamping block 17; one end of the clamping block pushing oil cylinder 21 is hinged to the root of the first push rod 19, and the other end of the clamping block pushing oil cylinder 21 is hinged to the middle of the second push rod 20.
The prefabricated part carrying assembly comprises a first manipulator 22, a second manipulator 23, a second nut slide pedestal 24, a third nut slide pedestal 25, a second lead screw 26 and a second driving motor 27; the second lead screw 26 is a bidirectional lead screw; a second guide chute 28 is formed in the upper surface of the second rotary base 3; the second nut slide pedestal 24 and the left-handed thread section of the second lead screw 26 are assembled together, the third nut slide pedestal 25 and the right-handed thread section of the second lead screw 26 are assembled together, the three are arranged in a second guide chute 28 in an assembled state, and the second nut slide pedestal 24 and the third nut slide pedestal 25 can move along the second guide chute 28; the second driving motor 27 is connected to the end of the second lead screw 26, and the second lead screw 26 is provided with rotary power by the second driving motor 27; the first manipulator 22 is mounted on a second nut slide block 24 and the second manipulator 23 is mounted on a third nut slide block 25.
The utility model is described with the following drawings in the process of one-time use:
first, the second swing base 3 is started until the first manipulator 22 and the second manipulator 23 are transferred to the storage area of the prefabricated part 29 outside the walking base 1, and the second lead screw 26 is driven by the second driving motor 27 to rotate forward or backward according to the size of the prefabricated part 29, so that the second nut slide seat 24 and the third nut slide seat 25 are close to or away from each other, the adjustment of the distance between the first manipulator 22 and the second manipulator 23 is realized, and the hoisting or picking of the prefabricated part 29 is met.
After the first robot 22 and the second robot 23 lift the prefabricated part 29 off the ground from the storage area, the second swing base 3 is started again until the prefabricated part 29 moves to a position right above the first swing base 2, then the prefabricated part 29 is slowly placed to the center position of the first swing base 2, the conveying work of the prefabricated part 29 is completed, and finally the first robot 22 and the second robot 23 are moved away from the first swing base 2 to wait for the next conveying of the prefabricated part 29.
For the prefabricated part 29 already placed on the first rotary base 2, the weight data of the prefabricated part 29 can be obtained through the weighing function of the first rotary base 2 for the first time, and then the prefabricated part 29 needs to be clamped and positioned, specifically, the piston rod of the four clamping block pushing cylinder 21 is controlled to extend outwards to push the four prefabricated part clamping blocks 17 until the prefabricated part 29 is clamped at the right center position by the four prefabricated part clamping blocks 17.
After the prefabricated part 29 is clamped and positioned, the first rotary base 2 is started, one surface of the prefabricated part 29 faces the prefabricated part detection assembly, and then the first lead screw 7 is driven to rotate by the first driving motor 8, so that the first screw slide pedestal 6 moves towards the end of the first guide chute 9 until the mechanical arm 5 is opposite to the boundary of the surface to be detected of the prefabricated part 29.
The large arm and the small arm of the mechanical arm 5 are adjusted to be in a vertical state at the same time, then the multifunctional detection head 4 is rotated, one detection unit 11 on the multifunctional detection head 4 faces the prefabricated part 29, then the detection head moving driving motor 14 is started, the multifunctional detection head 4 is enabled to carry out reciprocating movement in the vertical direction in the detection head guide groove 10 through the meshing action of the gear 15 and the rack 16, and after the multifunctional detection head 4 carries out one-way movement in the detection head guide groove 10, the first nut sliding table seat 6 is enabled to move a set distance in the first guide sliding groove 9 until the global scanning detection of the surface to be detected of the prefabricated part 29 is completed through the detection unit 11.
Similarly, after the scanning and detection of the first surface of the prefabricated part 29 are completed, the first rotary base 2 is started again, the second surface of the prefabricated part 29 faces the prefabricated part detection assembly, the global scanning and detection of the second surface is completed by referring to the detection mode of the first surface, and so on until the detection of the remaining surfaces on the prefabricated part 29 is completed.
When the first detection item is finished, the multifunctional detection head 4 is rotated again, another detection unit 11 on the multifunctional detection head 4 faces the prefabricated part 29, the second detection item of the prefabricated part 29 is finished by referring to the first detection item, and the like until the rest detection items of the prefabricated part 29 are finished.
All detection data can be gathered in an industrial personal computer on site, the detection result of the prefabricated part 29 can be checked through the industrial personal computer, if the quality requirement is met, the prefabricated part is allowed to leave a factory, and if a quality defect is found, the prefabricated part needs to be returned to the factory for processing.
The embodiments are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the scope of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. The utility model provides an automatic formula prefabricated component comprehensive testing platform suitable for prefabricated building which characterized in that: the device comprises a walking type base, a first rotary base, a second rotary base, a prefabricated part detection assembly, a prefabricated part clamping and positioning assembly and a prefabricated part carrying assembly; the prefabricated part detection assembly, the first rotary base and the second rotary base are sequentially arranged and installed on the walking base; the prefabricated part clamping and positioning assembly is arranged on the first rotary base, and the first rotary base has a weighing function; the prefabricated part carrying assembly is arranged on the second rotary base.
2. The automatic type prefabricated component comprehensive detection platform suitable for the fabricated building as claimed in claim 1, wherein: the prefabricated part detection assembly comprises a multifunctional detection head, a mechanical arm, a first nut sliding base, a first lead screw and a first driving motor; a first guide sliding groove is formed in the upper surface of the walking base, the first nut sliding seat and the first lead screw are assembled together and are arranged in the first guide sliding groove in an assembling state, and the first nut sliding seat can move along the first guide sliding groove; the first driving motor is connected to the end part of the first lead screw, and the first lead screw is provided with rotary power by the first driving motor; the large arm of the mechanical arm is connected with the first nut sliding table seat, and the multifunctional detection head is arranged on the small arm of the mechanical arm.
3. The automatic type prefabricated component comprehensive detection platform suitable for the fabricated building as claimed in claim 2, wherein: the forearm of arm adopts parallel both arms structure, and has seted up in the length direction of forearm and has detected first guide way, multi-functional detection head is located detects first guide way.
4. The automatic type prefabricated component comprehensive detection platform suitable for the fabricated building as claimed in claim 3, wherein: the multifunctional detection head adopts a disc-shaped structure, and a plurality of detection units are uniformly distributed on the disc main body of the multifunctional detection head in the circumferential direction; a central shaft is arranged at the circle center of the disc main body of the multifunctional detection head, guide rollers are arranged at two ends of the central shaft, and the guide rollers are positioned in guide grooves of the detection head; a switching frame is arranged on a central shaft at the circle center of a disc main body of the multifunctional detection head, a detection head movement driving motor is arranged on the switching frame, and a gear is arranged on a motor shaft of the detection head movement driving motor; a rack is fixedly arranged in the detection head guide groove and meshed with the gear; and a detection head rotation driving motor is arranged in the disc main body of the multifunctional detection head.
5. The automatic type prefabricated component comprehensive detection platform suitable for the fabricated building is characterized in that: the detection unit comprises a camera for image imaging, an infrared detector, an ultrasonic detector, a laser detector and an elastic wave density detector.
6. The automatic type prefabricated component comprehensive detection platform suitable for the fabricated building as claimed in claim 1, wherein: the prefabricated part clamping and positioning assembly comprises a prefabricated part clamping block, a clamping block guide groove, a first push rod, a second push rod and a clamping block pushing oil cylinder; the number of the prefabricated part clamping blocks is four, the four prefabricated part clamping blocks are uniformly distributed in the circumferential direction relative to the circle center of the first rotary base, and a clamping block guide groove is formed in the first rotary base below each prefabricated part clamping block; one end of the first push rod is hinged to the first rotary base, the other end of the first push rod is hinged to one end of the second push rod, and the other end of the second push rod is hinged to the prefabricated part clamping block; one end of the clamping block pushing oil cylinder is hinged to the root of the first push rod, and the other end of the clamping block pushing oil cylinder is hinged to the middle of the second push rod body.
7. The automatic type prefabricated component comprehensive detection platform suitable for the fabricated building as claimed in claim 1, wherein: the prefabricated part carrying assembly comprises a first manipulator, a second nut sliding base, a third nut sliding base, a second lead screw and a second driving motor; the second lead screw is a bidirectional lead screw; a second guide sliding groove is formed in the upper surface of the second rotary base; the second nut sliding seat and the left-handed thread section of the second screw rod are assembled together, the third nut sliding seat and the right-handed thread section of the second screw rod are assembled together and are arranged in the second guide sliding groove in an assembling state, and the second nut sliding seat and the third nut sliding seat can move along the second guide sliding groove; the second driving motor is connected to the end part of the second lead screw, and the second lead screw is provided with rotary power by the second driving motor; the first mechanical arm is installed on a second nut sliding table seat, and the second mechanical arm is installed on a third nut sliding table seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920687577.2U CN209911249U (en) | 2019-05-14 | 2019-05-14 | Automatic formula prefabricated component comprehensive testing platform suitable for assembly type structure |
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| CN201920687577.2U CN209911249U (en) | 2019-05-14 | 2019-05-14 | Automatic formula prefabricated component comprehensive testing platform suitable for assembly type structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110044911A (en) * | 2019-05-14 | 2019-07-23 | 沈阳建筑大学 | A kind of self-action prefabricated components comprehensive detection platform suitable for assembled architecture |
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- 2019-05-14 CN CN201920687577.2U patent/CN209911249U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110044911A (en) * | 2019-05-14 | 2019-07-23 | 沈阳建筑大学 | A kind of self-action prefabricated components comprehensive detection platform suitable for assembled architecture |
| CN110044911B (en) * | 2019-05-14 | 2024-04-09 | 沈阳建筑大学 | Automatic prefabricated component comprehensive detection platform suitable for assembled building |
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