CN209871722U - Condom overturning mechanism and overturning system - Google Patents
Condom overturning mechanism and overturning system Download PDFInfo
- Publication number
- CN209871722U CN209871722U CN201920306177.2U CN201920306177U CN209871722U CN 209871722 U CN209871722 U CN 209871722U CN 201920306177 U CN201920306177 U CN 201920306177U CN 209871722 U CN209871722 U CN 209871722U
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- cylinder
- condom
- bracket
- grabbing
- placing
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Abstract
The utility model provides a condom tilting mechanism, include: the device comprises a grabbing bracket, a placing bracket and a moving bracket unit; a grabbing cylinder is fixed on the grabbing bracket; a placing cylinder is fixed on the placing bracket; the placing cylinder is connected with a rotating base; the bottom of the rotating base is provided with a rotating shaft; the rotating shaft crosses the movable worktable; the rotating shaft is sleeved with the overturning part; the second sucker is arranged on the overturning part; a rotary cylinder is arranged on the rotary base; the rotating cylinder is connected with the rotating shaft; the movable support unit comprises a movable support; the movable bracket is positioned between the grabbing bracket and the placing bracket; the movable support is connected with the grabbing cylinder; a micro-motion cylinder and a first sucker are fixed on the movable support; the first sucker is connected with the micro-cylinder; the first suction cup hands the inverted condom to the second suction cup. The utility model discloses a full-automatic aseptic upset, production efficiency is high. The utility model also provides a condom turnover system.
Description
Technical Field
The utility model belongs to condom transmission equipment field especially relates to a condom tilting mechanism and upset system.
Background
The direction of the safety sleeve is random in the automatic packaging process, the overturning action is manually completed by an operator, the labor intensity is high, and the overturning missing rate is high; the efficiency of such flipping is extremely low; in addition, through manual transmission, the problem of difficult grabbing is easy to occur. In addition, as a product requiring a production environment of medical and health level, an unmanned full-automatic overturning sterile production process is very necessary.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a condom tilting mechanism and upset system has realized full-automatic aseptic upset, and production efficiency is high. In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a condom tilting mechanism, include:
the grabbing bracket spans across a movable workbench; a grabbing cylinder is fixed on the grabbing bracket; the output end of the grabbing cylinder is perpendicular to the moving workbench;
a placing support spanning the moving table; a placing cylinder is fixed on the placing support; the output end of the placing cylinder is vertical to the movable workbench; the output end of the placing cylinder is fixedly connected with a rotating base; the bottom of the rotating base is provided with a rotating shaft; the rotating shaft spans across the moving workbench; the rotating shaft is sleeved with a turnover part; the second sucker is arranged on the overturning part; a rotary cylinder is arranged on the rotary base; the output end of the rotary cylinder is connected with the rotary shaft;
the mobile bracket unit comprises a mobile bracket; the moving bracket is positioned between the grabbing bracket and the placing bracket; the movable support is connected with the output end of the grabbing cylinder; a micro-motion cylinder and a first sucker are fixed on the movable support; the first sucker is connected with the output end of the micro cylinder; the first suction cup interfaces the inverted condom to the second suction cup.
Preferably, further comprises a fixed base; the fixed base is installed between the micro-cylinder and the first suction disc.
Preferably, the rotating base is U-shaped; the opening of the rotating base faces the moving workbench; the rotating shaft is rotatably arranged between two side edges of the rotating base.
Preferably, the turning part comprises a sleeve; the sleeve is provided with a turnover sheet; the second sucker is fixed on the overturning sheet.
Preferably, the first sucker and the second sucker are both flexible suckers; the first suction cup comprises a suction cup body; a flat pad structure protruding outwards is arranged on the side surface of the sucker body facing the movable workbench; the flat pad structure is provided with a plurality of small holes.
Preferably, a vacuum system is arranged in each of the first suction cup and the second suction cup.
The utility model also provides a condom overturning system, which comprises the condom overturning mechanism, a controller and a front camera mechanism; the controller is respectively in signal connection with the grabbing cylinder, the micro-motion cylinder, the preposed cylinder and the rotating cylinder; the front camera mechanism spans on the moving workbench; the condom sequentially passes through the front camera mechanism and the turnover mechanism; the front camera mechanism is in signal connection with the controller.
Preferably, further comprising a rear camera mechanism; the rear camera mechanism is in signal connection with the controller; the condom sequentially passes through the turnover mechanism and the rear camera mechanism.
Preferably, the moving table comprises a chain plate; the chain plate drives the safety sleeve to move on the movable workbench.
Preferably, the grabbing cylinder is mounted on the grabbing bracket through a fixing plate.
Compared with the prior art, the beneficial effects of the utility model are that: through mutual matching of the turnover mechanism, the front camera mechanism, the controller and the movable workbench, full-automatic sterile turnover of the reverse condom is completed, and production efficiency is improved.
Drawings
Fig. 1 is a structural diagram of a condom turning mechanism according to an embodiment of the invention;
FIG. 2 is a block diagram of the first suction cup of FIG. 1;
fig. 3 is a structural diagram of a turning system according to an embodiment of the present invention.
The device comprises a grabbing support, 11 grabbing cylinders, 2 placing supports, 21 placing cylinders, 22 rotating bases, 23 rotating shafts, 24 turning parts, 25 second suckers, 26 rotating cylinders, 3 moving supports, 31 micro-motion cylinders, 32 first suckers, 321 sucker bodies, 322 flat pad structures, 4 moving workbenches, 5 sub-camera mechanisms, 6 rear camera mechanisms, 7 fixing bases and 8 fixing plates.
Detailed Description
The condom turning mechanism and turning system of the present invention will now be described in greater detail with reference to the drawings, in which preferred embodiments of the invention are shown, it being understood that those skilled in the art may modify the invention herein described while still achieving the beneficial results of the present invention. Accordingly, the following description should be construed as broadly as possible to those skilled in the art and not as limiting the invention.
As shown in fig. 1 and 3, a condom overturning mechanism comprises: the device comprises a grabbing bracket 1, a placing bracket 2 and a moving bracket 3 unit; the grabbing bracket 1 and the placing bracket 2 both span a movable workbench 4; a grabbing cylinder 11 is fixed on the grabbing bracket 1, and the grabbing cylinder 11 is fixed on one side surface of the grabbing bracket 1 facing the transfer workbench; the output end of the grabbing cylinder 11 is vertical to the movable workbench 4; the grabbing cylinder 11 moves up and down in the direction perpendicular to the moving table 4, thereby driving the moving bracket 3 unit to move up and down. The grabbing cylinder 11 is installed on the grabbing bracket 1 through the fixing plate 8. In the present embodiment, the horizontal setting of the movable table 4 is set; the movable support 3 unit comprises a movable support 3; the movable bracket 3 is positioned between the grabbing bracket 1 and the placing bracket 2; the movable support 3 is connected with the output end of the grabbing cylinder 11; a micro-cylinder 31 and a first sucking disc 32 are fixed on the movable bracket 3; the first suction disc 32 is connected with the output end of the micro cylinder 31; the first suction cup 32 delivers the reversed condom to the second suction cup 25; the movable bracket 3 integrally moves downwards along with the grabbing cylinder 11, and then the micro-motion cylinder 31 drives the first suction disc 32 to suck the reverse condom on the chain plate; a placing cylinder 21 is fixed on the placing bracket 2; the placing cylinder 21 is fixed on one side surface of the placing bracket 2 facing the moving workbench 4; the output end of the placing cylinder 21 is vertical to the movable worktable 4; the output end of the placing cylinder 21 is fixedly connected with a rotating base 22; a rotating shaft 23 is arranged at the bottom of the rotating base 22; the rotating shaft 23 is positioned on the lower side surface of the rotating base 22, and the placing motor is positioned on the upper side surface of the rotating base 22; the rotary shaft 23 straddles the moving table 4; the rotating shaft 23 is sleeved with a turning component 24; the second sucking disc 25 is arranged on the overturning part 24; a rotary cylinder 26 is arranged on the rotary base 22; the output end of the rotary cylinder 26 is connected with the rotary shaft 23; the rotating cylinder 26 drives the rotating shaft 23 to rotate, the overturning component 24 rotates along with the rotating shaft 23, after the rotating shaft 23 rotates 180 degrees, the second sucking disc 25 sucks and transfers the reverse condom from the first sucking disc 32, then the rotating shaft 23 rotates 180 degrees in the reverse direction, the reverse condom is overturned to the front direction and the back direction, the placing motor moves downwards, the placing motor drives the rotating base 22 to move downwards integrally, and the second sucking disc 25 places the forward condom at a specified position on the chain plate.
In the present embodiment, a fixed base 7 is further included; the fixed base 7 is installed between the inching cylinder 31 and the first suction pad 32.
In the present embodiment, the rotary base 22 is U-shaped; the opening of the rotating base 22 faces the moving table 4; the rotary shaft 23 is rotatably installed between both side edges of the rotary base 22.
In the present embodiment, the flip member 24 comprises a sleeve; the sleeve is provided with a turnover sheet; the flip-chip holds a second suction cup 25.
As shown in fig. 2, the first suction cup 32 and the second suction cup 25 are both flexible suction cups; the first suction cup 32 includes a suction cup body 321; the side of the sucker body 321 facing the movable worktable 4 is provided with a flat pad structure 322 protruding outwards; the flat pad structure 322 is provided with a plurality of small holes, and the flat pad structure 322 with the small holes increases the adsorption force between the sucker and the condom, thereby ensuring the successful grabbing and placing of the condom.
In this embodiment, a vacuum system is provided in each of the first suction cup 32 and the second suction cup 25. Under the action of the vacuum system, the first suction cup 32 sucks the condom in the opposite direction, and the second suction cup 25 sucks the condom in the opposite direction from the first suction cup 32.
As shown in fig. 2, a condom overturning system comprises the condom overturning mechanism, a controller and a front camera mechanism; the controller is respectively in signal connection with the grabbing cylinder 11, the micro-motion cylinder 31, the preposed cylinder and the rotating cylinder 26; the front camera mechanism spans on the movable workbench 4; the condom sequentially passes through the front camera mechanism and the turnover mechanism; the front camera mechanism is in signal connection with the controller. The controller is automatically connected with a signal of the front camera mechanism, is synchronous with a chain plate conveying signal, controls the grabbing cylinder 11, the placing cylinder 21 and the rotating cylinder 26 after internal logic calculation, grabs the reverse condom and carries out turning operation, and synchronously puts back the original chain plate position; the front camera mechanism consists of three sub-camera mechanisms 5, each sub-camera mechanism 5 comprises a camera and a light source, the intelligent camera performs actions of photographing, calculating, identifying and sending signals on the condom on line, and the complete action period is realized within the time less than 1.3 seconds; the shape and position of the safety sleeve on the chain plate are different, and the winding state is different.
In the present embodiment, a rear camera mechanism 6 is further included; the rear camera mechanism 6 is in signal connection with the controller; the condom passes through the turnover mechanism and the rear camera mechanism 6 in sequence. The rear camera mechanism 6 detects the above actions and reports to the production system.
In the present embodiment, the movable table 4 includes a link plate; the chain plate drives the safety sleeve to move on the movable workbench 4.
The working principle of the condom overturning system is as follows: the front camera mechanism consists of three cameras and a light source, and is used for photographing, identifying and processing a condom product in the chain plate CB; positive and negative information is transmitted to a Programmable Logic Controller (PLC) through an Ethernet, a chain plate moves from the right side to the left side in the figure 3, the motion beat is within 1.3 seconds, the PLC controls the grabbing cylinder 11 in the figure 1 to vertically move downwards according to camera signals and the moving beat of the chain plate through internal logic calculation, so as to drive the moving support 3, the micro-cylinder 31 and the first sucker 324 to synchronously fall down, a vacuum system is started after the moving support 3 is in place, the first sucker 32 grabs a reverse condom and rises back to the original position, meanwhile, the rotating cylinder 26 drives the rotating shaft to rotate 180 degrees, the second sucker 25 and the first sucker 32 are controlled to be connected, after the connection is completed, the rotating cylinder 26 rotates 180 degrees in reverse direction, meanwhile, the cylinder 21 is placed to drive the rotating base 22 to fall, and the second sucker 25 is controlled to return the condom product which is turned over by 180 degrees to the.
The condom overturning system greatly reduces the personnel operation intensity, requires two workers to work in full load in the prior art, and the utility model can be reduced to one worker to monitor and operate; the system can also realize the counting of turning actions, the counting of positive and negative rates and the counting of success rate, and automatically realize the recording of various key production data; the system can realize the maintenance reminding and the identification overturning success rate of the action part to exceed 99.6 percent and improve the original production efficiency by 5 percent.
The above description is only for the preferred embodiment of the present invention, and does not limit the present invention. Any technical personnel who belongs to the technical field, in the scope that does not deviate from the technical scheme of the utility model, to the technical scheme and the technical content that the utility model discloses expose do the change such as the equivalent replacement of any form or modification, all belong to the content that does not break away from the technical scheme of the utility model, still belong to within the scope of protection of the utility model.
Claims (10)
1. A condom turning mechanism is characterized by comprising:
the grabbing bracket spans across a movable workbench; a grabbing cylinder is fixed on the grabbing bracket; the output end of the grabbing cylinder is perpendicular to the movable workbench;
a placing support spanning the moving table; a placing cylinder is fixed on the placing support; the output end of the placing cylinder is vertical to the movable workbench; the output end of the placing cylinder is fixedly connected with a rotating base; the bottom of the rotating base is provided with a rotating shaft; the rotating shaft spans across the moving workbench; the rotating shaft is sleeved with a turnover part; the second sucker is arranged on the overturning part; a rotary cylinder is arranged on the rotary base; the output end of the rotary cylinder is connected with the rotary shaft;
the mobile bracket unit comprises a mobile bracket; the moving bracket is positioned between the grabbing bracket and the placing bracket; the movable support is connected with the output end of the grabbing cylinder; a micro-motion cylinder and a first sucker are fixed on the movable support; the first sucker is connected with the output end of the micro cylinder; the first suction cup interfaces the inverted condom to the second suction cup.
2. The condom turning mechanism of claim 1, further comprising a fixed base; the fixed base is installed between the micro-cylinder and the first suction disc.
3. The condom turning mechanism of claim 1, wherein the rotating base is U-shaped; the opening of the rotating base faces the moving workbench; the rotating shaft is rotatably arranged between two side edges of the rotating base.
4. The condom turning mechanism of claim 1, wherein the turning member comprises a sleeve; the sleeve is provided with a turnover sheet; the second sucker is fixed on the overturning sheet.
5. The condom overturning mechanism of claim 1, wherein the first and second suction cups are both flexible suction cups; the first suction cup comprises a suction cup body; a flat pad structure protruding outwards is arranged on the side surface of the sucker body facing the movable workbench; the flat pad structure is provided with a plurality of small holes.
6. The condom inverting mechanism of claim 1, wherein a vacuum system is disposed in each of the first and second suction cups.
7. The condom tilting mechanism of claim 1, wherein the grasping cylinder is mounted on the grasping bracket by a fixing plate.
8. A condom turning system comprising the condom turning mechanism as claimed in any one of claims 1 to 7, further comprising a controller and a front camera mechanism; the controller is respectively in signal connection with the grabbing cylinder, the micro-motion cylinder, the preposed cylinder and the rotating cylinder; the front camera mechanism spans on the moving workbench; the condom sequentially passes through the front camera mechanism and the turnover mechanism; the front camera mechanism is in signal connection with the controller.
9. The condom flipping system of claim 8, further comprising a rear camera mechanism; the rear camera mechanism is in signal connection with the controller; the condom sequentially passes through the turnover mechanism and the rear camera mechanism.
10. The condom flipping system of claim 8, wherein the traveling platform comprises a link plate; the chain plate drives the safety sleeve to move on the movable workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920306177.2U CN209871722U (en) | 2019-03-12 | 2019-03-12 | Condom overturning mechanism and overturning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920306177.2U CN209871722U (en) | 2019-03-12 | 2019-03-12 | Condom overturning mechanism and overturning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209871722U true CN209871722U (en) | 2019-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920306177.2U Active CN209871722U (en) | 2019-03-12 | 2019-03-12 | Condom overturning mechanism and overturning system |
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| Country | Link |
|---|---|
| CN (1) | CN209871722U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111267281A (en) * | 2020-01-20 | 2020-06-12 | 广州大明联合橡胶制品有限公司 | Intelligent condom production method and system |
-
2019
- 2019-03-12 CN CN201920306177.2U patent/CN209871722U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111267281A (en) * | 2020-01-20 | 2020-06-12 | 广州大明联合橡胶制品有限公司 | Intelligent condom production method and system |
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