CN111267281A

CN111267281A - Intelligent condom production method and system

Info

Publication number: CN111267281A
Application number: CN202010066490.0A
Authority: CN
Inventors: 陈汝霖; 陈维德
Original assignee: Guangzhou Daming Union Rubber Products Co ltd
Current assignee: Guangzhou Daming Union Rubber Products Co ltd
Priority date: 2020-01-20
Filing date: 2020-01-20
Publication date: 2020-06-12

Abstract

An intelligent condom production method and a system thereof comprise the following steps: the method comprises the steps of connecting with a client, and obtaining relevant parameters of a condom from the client; and controlling the production system to produce the condom according to the related parameters. Compared with the prior art that a client cannot control the production of the condom to carry out private customization, the intelligent production method and the system of the condom enable the client to directly input the relevant parameters of the condom from the Internet according to personal requirements through the client, further control the whole production process of the condom through the relevant parameters, and finally realize the personalized production of the condom.

Description

Intelligent condom production method and system

Technical Field

The invention relates to the field of dipping production, in particular to an intelligent production method and system for condoms.

Background

Condoms, also known as condoms, are widely used in modern life as a means of birth control and to prevent the spread of disease. The making process includes compounding material liquid with natural rubber latex as main material and through soaking glass, ceramic or other pre-made mold in the material liquid for forming condom, and the shape of the condom depends on the shape of the mold, soaking time and other parameters. To ensure quality, the condom must not have any small leaks, including small holes that are invisible to the naked eye. Therefore, the dipping step and the baking step are usually repeated and alternated a plurality of times until all the voids are filled with the raw material. And then a crimping process is performed to form a general condom shape. In addition, because the just-formed rubber sleeve film is thin and tight and tightly sleeved on the die and is difficult to directly peel off from the die, the rubber sleeve film and the die are put into swelling water for complete soaking, the condom swells, and the difficulty of separating the condom from the die is reduced. Furthermore, the condom after being demoulded is put into a vulcanizing device for vulcanization reaction, so that the produced condom is soft, firm and elastic, can prevent aging and is convenient to store. Then the condom is electrically checked according to various indexes to prevent leakage. And finally, packaging the condoms qualified by inspection together with various medicaments such as lubricating oil, spices and the like.

Based on the above manufacturing method, the condom in the prior art is generally produced by a flow line, and the flow line production structure thereof refers to fig. 1. The flow production line of condoms comprises a main control unit (not shown), a mould unit 1000 and a plurality of production stations, wherein the mould unit 1000 consists of a plurality of condom moulds; the production stations include a movement station (not shown), a cleaning station (not shown), an impregnation station (not shown), a drying station (not shown), a crimping station 6000 and a demolding station (not shown); the moving stations are provided with a guide rail 2100 and a conveying mechanism (not shown) which is installed in the guide rail 2100 and moves along the guide rail 2100, and the mold units 1000 are installed on the conveying mechanism and pass through the stations therewith; the cleaning station comprises a die cleaning mechanism 3100 and a product cleaning mechanism 3200; the impregnation station comprises a first impregnation mechanism 4100, a second impregnation mechanism 4200, and a third impregnation mechanism 4300; the drying station comprises a mould air drying mechanism 5100, a first drying mechanism 5200, a second drying mechanism 5300, a third drying mechanism 5400 and a product drying mechanism 5500; a brush is arranged on the crimping station 6000; the demolding station comprises a soaking mechanism 7100 and a brushing mechanism 7200, swelling water is stored in the soaking mechanism 7100, and a brush is arranged on the brushing mechanism 7200; the conveying mechanism drives the mold unit 1000 to sequentially pass through the mold cleaning mechanism 3100, the mold set air drying mechanism 5100, the first dipping mechanism 4100, the first drying mechanism 5200, the second dipping mechanism 4200, the second drying mechanism 5300, the third dipping mechanism 4300, the third drying mechanism 5400, the crimping unit 6000, the soaking mechanism 7100, the product cleaning mechanism 3200, the product drying mechanism 5500 and the brushing mechanism 7200. During production, firstly, a mould with a proper shape is selected according to requirements to form the mould unit 1000 and is installed on the conveying mechanism; then the mold unit 1000 moves along the guide rail 2100 and passes through the mold cleaning mechanism 3100, and the mold cleaning mechanism 3100 sprays a cleaning agent such as water to clean the mold on the mold unit 1000; then, the mold unit 1000 passes through the mold seasoning mechanism 5100, and the mold seasoning mechanism 5100 dries the molds of the mold set 1000; then, along the guide rail 2100, the mold of the mold unit 1000 is immersed in the raw material liquid of the first immersion mechanism 4100 to perform a first molding, after the first drying mechanism 5200 dries the primarily molded condom, the mold of the mold unit 1000 is immersed in the raw material liquid of the second immersion mechanism 4200 to perform a second molding, the second drying mechanism 5300 dries the secondarily molded condom, the mold of the mold unit 1000 is immersed in the raw material liquid of the third immersion mechanism 4300 to perform a third molding, and the third drying mechanism 5400 dries the thirdly molded condom; the die unit 1000 and the condom which is formed and dried for three times enter the crimping unit 6000, the brush on the crimping unit 6000 scrapes the opening part of the condom, and the opening is rolled to form a crimp; then, the die unit 1000 together with the condom is soaked into the swelling water of the soaking mechanism 7100, and the condom is not tightly sleeved on the die any more; then the die unit 1000 together with the condom enters the product washing mechanism 3200, and the product washing mechanism 3200 sprays water and other cleaning agents to wash the condom; then, the mold unit 1000 together with the condom enters the product drying mechanism 5500, and the product drying mechanism 5500 dries the condom; next, the brush of the brushing mechanism 7200 scrapes the condom from the opening of the condom from top to bottom, and the condom is peeled off from the die of the die unit 1000. And taking off the stripped condom from the flow production line, putting the stripped condom into a dehydrator for further dehydration, then putting the dewatered condom into a sulfur powder mixer for stirring with sulfur powder for vulcanization treatment, then carrying out electric inspection, packaging the condom qualified by the electric inspection together with the additive, and finally packaging and storing.

When the existing condom flow production line is used for production, because the production line is an independent system, the setting of the shape of the die is usually dependent on experience or data analysis, the die which is manufactured in advance is usually used for production, the production cannot be directly carried out according to the requirements of customers, personalized customization cannot be realized, and the production line can not meet various requirements of the customers on condoms and can not meet the social requirements of the Internet with higher privacy protection requirements. In addition, the production mode in the prior art cannot set one process parameter independently due to comprehensive consideration of the requirements of each process, most of the produced products are general specifications, so that individual specifications cannot be produced, and the products are generally produced in a large scale. For example, the dipping time is adjusted to obtain different condom thicknesses, and then the movement speed of the whole flow production line is adjusted, which will affect other procedures such as drying time, so that it is difficult to adjust only the dipping time, and thus it is difficult to realize personalized small-batch production of condoms in the prior art. On the other hand, in the whole production process of the condom dipping and forming, the main processes are carried out on a flow production line, the equipment of the flow production line is large, the occupied space is large, the positions of various equipment are fixed and are not easy to change, the structure is complex, and due to the requirements of the processes, the same equipment is often repeatedly arranged on the flow production line according to the processes, so that the cost is high. In addition, the equipment of each process of current flow production line relies on the guide rail to connect, if the guide rail breaks down, because the guide rail is bigger, the whole guide rail is more troublesome to be changed or the maintenance is more troublesome to be unfavorable for maintaining, and cause whole assembly line production to stop, influence production efficiency.

Disclosure of Invention

Based on the above, the invention aims to provide an intelligent condom production method.

An intelligent condom production method comprises the following steps: the method comprises the steps of connecting with a client, and obtaining relevant parameters of a condom from the client; and controlling the production system to produce the condom according to the related parameters.

Compared with the prior art that the client cannot control the production of the condom, the intelligent production method of the condom enables the client to directly input the relevant parameters of the condom from the Internet according to personal requirements through the client, further controls the whole production of the condom through the relevant parameters, and finally realizes the personalized production of the condom.

Further, the relevant parameters include shape characteristic parameters of the condom, including length, diameter, width, thickness of the condom.

Further, the obtaining the shape feature parameters from the client includes the following steps: and analyzing and calculating a plurality of pictures sent by the client to obtain shape characteristic parameters including length, diameter and width.

Further, the production system is controlled to produce the condom according to the shape characteristic parameters, and the method further comprises the following steps: setting a mold production station, selecting a mold according to the shape characteristic parameters and installing the mold to a movable mold unit; and arranging more than one production station, controlling the movable mould unit to move among the production stations according to the relevant parameters, and controlling the movable mould unit, or the production stations, or the movable mould unit and the production stations to cooperatively finish machining.

Further, selecting a mold according to the shape characteristic parameters and installing the mold to the movable mold unit, comprising the steps of: producing the mould according to the shape characteristic parameters input by the client; the produced mold is mounted to the movable mold unit.

Further, the mold is produced by means of rapid prototyping.

Further, more than one production station is arranged, the movable mould unit is controlled to move among the production stations according to the relevant parameters, and the movable mould unit or the production stations or the movable mould unit and the production stations are controlled to cooperatively finish machining, and the method comprises the following steps: arranging a cleaning station to clean the die or the condom finished product; setting a drying station to dry the die, or the condom in processing, or the condom finished product; arranging a dipping station for carrying out dipping processing on the condom; arranging a rolling station to roll the finished condom product, or taking the finished condom product off the die; setting a soaking station to loosen the finished condom product from the mold; setting an electric detection station to perform electric detection on the condom finished product; setting a coating station to carry out isolated powder coating on the condom finished product; arranging a packaging station, packaging the condom finished product and the additive into a boxed condom; the movable die unit moves between the production stations and completes the condom processing.

Further, the main control unit controls the time and the number of times of the dipping process according to the thickness in the shape characteristic parameter.

Further, the method also comprises the following steps: acquiring personal information of a client through the client; setting a secondary packaging station and carrying out secondary packaging on the boxed condom; said secondary packaging including recording said personal information on a package box of said boxed condom; and the logistics company is contacted to take the packaged condoms which are packaged in the boxes for the second time and send the condoms to the client.

Further, a secondary packaging station is arranged and secondary packaging is carried out on the boxed condom, and the method comprises the following steps: placing the boxed condom into a secondary packaging station; printing a label bearing the personal information; sticking the label to a packaging box of the boxed condom; and storing the boxed condom in a warehouse.

In addition, the invention also provides an intelligent condom production system which comprises a main control unit and a client connected with the main control unit, and relevant parameters of the condom are input into the main control unit through the client.

The mobile die unit is controlled by the main control unit through wireless signals to move to the production station, and then the main control unit controls the mobile die unit, or the production station, or both the mobile die unit and the production station to complete machining on the production station in a coordinated mode.

Furthermore, the number of the production stations is more than two, the production stations are mutually independent, and the movable die unit moves among the production stations under the control of the main control unit and completes processing of the production stations.

Further, the movable mould unit comprises an AGV trolley and a mould, and the mould is installed on the AGV trolley and moves along with the AGV trolley.

Further, the mould passes through the mould support to be installed on the AGV dolly.

Further, the production stations comprise a die assembling and disassembling station, a cleaning station, a drying station, a dipping station, a rolling station, a soaking station, an electrical inspection station, a coating station and a packaging station; the main control unit controls the AGV trolley to drive the mold to move among the production stations and complete the machining of the production stations.

Further, the device also comprises a secondary packaging station; customer personal information is input from the client and is recorded on the condom packaging box at the secondary packaging station.

Compared with the prior art, the invention has the advantages that the client inputs related parameters from the client and controls the whole process of condom production, the produced condom not only can meet the requirements of the client, but also can protect the privacy of the client in the production process, can be produced in small batch, and has high production efficiency. In addition, a guide rail is not needed to move the die, the equipment is simple, and the position of the production station can be changed at any time according to the requirement. Furthermore, the main control unit, the production station and the movable die unit are mutually independent devices, when a fault occurs, production can be continued only by directly replacing the corresponding device or using a backup device, maintenance is convenient, and production efficiency is improved.

For a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.

Drawings

FIG. 1 is a schematic view of a prior art manufacturing line for condoms;

FIG. 2 is a schematic flow chart of a method for producing condoms intelligently according to one embodiment of the invention;

fig. 3 is a schematic flow chart of a method for intelligent condom production using a mobile unit in accordance with one embodiment of the present invention;

FIG. 4 is a schematic flow chart of a process for producing a mold in accordance with an embodiment of the present invention;

FIG. 5 is a schematic flow chart of production at various production stations in one embodiment of the present invention;

FIG. 6 is a schematic diagram illustrating acquisition of parameter churn from a client according to an embodiment of the present invention;

FIG. 7 is a schematic flow chart illustrating production at a secondary packaging station in accordance with one embodiment of the present invention;

FIG. 8 is a schematic flow chart of production at a secondary packaging station in another embodiment of the present invention;

fig. 9 is a schematic diagram of the overall structure of an intelligent condom production system according to an embodiment of the invention;

FIG. 10 is a schematic structural view of a movable mold unit in one embodiment of the present invention;

fig. 11 is a schematic view of a mold assembly and disassembly station in accordance with an embodiment of the present invention.

Detailed Description

The invention provides an intelligent condom production method, which is characterized in that relevant parameters of a mould are input from a client by a client, a main control unit installs the corresponding mould to a mould unit which can freely move among various production stations according to the relevant parameters, and the production of condoms is controlled and completed.

Specifically, referring to fig. 2, in one embodiment, the intelligent condom production method of the present invention comprises the following steps:

step S00: connecting with a client, and acquiring related parameters from the client;

the method comprises the following steps that the method is connected with a client serving as a mobile terminal in the modes of the Internet, a mobile network and the like, wherein the client can be an electronic device such as a computer, a mobile phone, a tablet and an intelligent bracelet provided with corresponding APP software; a client directly selects a preset mold to produce the condom from the client, or characteristic parameters such as the material, the pattern, the color, the odor type and the additive dosage of the condom and/or shape characteristic parameters such as the length, the diameter, the width and the thickness of the condom are input from the client, and a main control unit selects corresponding materials and molds according to the relevant parameters.

In another embodiment, the client takes pictures of a plurality of angles as required and sends the pictures to the main control unit through the client, so that the shape characteristic parameters are obtained through analysis and calculation. In this embodiment, the client is provided with a camera, and at first a reference object is placed on an object to be measured, the reference object is an object with uniform specification such as a coin or an identification card, and then the camera is parallel to the object to be measured, the reference object and the object to be measured are placed in the field of view of the camera and are photographed to obtain pictures, then the above steps are repeated around a plurality of angles of the object to be measured to photograph so as to obtain pictures at a plurality of angles, and finally shape characteristic parameters such as length, diameter, width and the like of the condom are obtained.

Step S10: and controlling the production system to produce the condom according to the related parameters.

In one embodiment, the production system is a production line in the prior art, and the production system is provided with a main control unit, and the relevant parameters are acquired and then transmitted to the main control unit. And under the control of the main control unit, selecting proper molds, preparation materials and the like according to the relevant parameters, and then driving the molds to enter each production station according to a certain movement speed to produce the condoms.

Referring to fig. 3, in one embodiment, condom production further comprises the steps of:

step S100: and setting a mold assembling and disassembling station, selecting a mold according to the shape characteristic parameters, and installing the mold to the movable mold unit.

Wherein the movable mold unit is a movable mold unit that moves with a movable apparatus. In one embodiment, the movable mould unit is an AGV trolley provided with a mould support, and after the main control unit of the production system acquires the shape characteristic parameters, the movable mould unit is controlled to move to the mould assembling and disassembling station through wireless signals, corresponding moulds are selected, and then the moulds are installed on the movable mould unit. Preferably, the number of the molds mounted to the movable mold unit is two or more. In addition, the wireless signals are wireless signals such as Wifi, Bluetooth and a mobile network.

Step S200: and arranging more than one production station, controlling the movable mould unit to move among the production stations according to the relevant parameters, and controlling the movable mould unit, or the production stations, or the movable mould unit and the production stations to cooperatively finish machining.

Preferably, the processing time, the processing times and the like of the die at each production station are controlled according to the relevant parameters.

Further, referring to fig. 4, in an embodiment, the step S100 further includes the following steps:

s110: producing the mould according to the shape characteristic parameters input by the client;

and acquiring the relevant parameters from a client and controlling a 3D printer and other rapid forming equipment to produce the die according to the relevant parameters so as to produce the condom die matched with the requirements of the client.

S120: the produced mold is mounted to the movable mold unit.

In one embodiment, referring to fig. 5, the processing in step S200 further includes the following steps according to the manufacturing process:

step S210: setting a mould cleaning station to clean the mould;

in one embodiment, the mold is cleaned at a mold cleaning station with a cleaning agent such as clear water.

Step S220: setting a mould drying station to dry the mould;

in one embodiment, the mold is dried by air drying at a mold drying station.

Step S230: arranging a dipping station for carrying out dipping processing on the condom;

and controlling the movable mould unit to place the mould into a glue tank filled with raw material liquid for impregnation. In one embodiment, the composition of the feed solution is set according to the condom material and color in the characteristic parameters, and the dipping time is set according to the thickness in the shape characteristic parameters.

Step S221: setting a forming and drying station to dry the impregnated condom;

in one embodiment, the condom is dried by heat drying at a form drying station.

In addition, to perform the glue filling and control of the thickness of the condom, the steps S230 and S221 may be repeated several times until the finished condom is produced.

Step S240: arranging a rolling station to roll the finished condom product;

in the rolling station, the brush scrapes the opening of the condom so as to realize the edge rolling of the opening of the condom.

Step S250: setting a soaking station to loosen the finished condom product from the mold;

in the soaking station, the mould and the condom finished product are soaked into swelling water together, and the condom is loosened from the mould.

Step S211: arranging a condom finished product cleaning station to clean the condom finished product;

in one embodiment, the finished condom is dried by ultrasonic cleaning at a finished condom cleaning station.

Step S222: setting a finished product drying station to dry the finished condom product;

in one embodiment, the finished condom is dried by air drying at a finished product drying station.

Step S260: setting an electric detection station to perform electric detection on the condom finished product;

and on the electric detection station, an instrument performs electric detection to detect whether the condom has defects such as pores and the like so as to ensure the product quality.

Step S270: setting a coating station for coating isolation powder of a condom finished product;

and in the coating station, isolating powder taking sulfur as a main material is sprayed on the surface of the condom for vulcanization reaction, so that the produced condom is further soft, firm and elastic, can prevent aging and prolongs the shelf life of the product.

Step S280: taking the finished condom product off the mould at the turning station;

and returning to the turning station again, brushing and scraping from top to bottom from the opening part of the condom, and turning the condom and peeling from the die.

Step S290: and arranging a packaging station, packaging the condom finished product and the additive into a boxed condom.

The stripped condoms may be transported to the encapsulating station by a production line, or alternatively, a condom collecting unit may be provided on the movable mould unit, and the stripped condoms may be collectively placed in the collecting unit and transported to the encapsulating station by the movable mould unit. And a manipulator or a pick-and-place unit such as an air sucker is arranged on the packaging station, the condom in the collecting unit is placed on the packaging station through the pick-and-place unit, and is packaged with additives such as lubricant, spice and the like and packaged into a boxed condom. In one embodiment, the encapsulation is performed according to the flavor and additive dosage in said characteristic parameters.

Furthermore, in one implementation, the cleaning of the mould and the condom product is done by the same cleaning equipment, and accordingly, the mould cleaning station and the condom product cleaning station are combined into a cleaning station; cleaning the die and the condom in processing or finished product by the same cleaning equipment, and correspondingly, taking the die drying station, the forming drying station and the finished product drying station as drying stations; and the movable trolley moves to the cleaning station and the drying station for multiple times under the control of the main control unit according to the process requirements and is processed.

Further, referring to fig. 6 and 7, in one embodiment, the condom in box is packaged secondarily, which includes the following steps:

step S01: the method comprises the steps of connecting with a client and obtaining personal information from the client;

the customer inputs customer personal information including a shipping address from the customer terminal.

Step S300: setting a secondary packaging station and carrying out secondary packaging on the boxed condom; the secondary packaging includes recording the personal information on a package box of the boxed condom.

Placing the boxed condom on the movable mould unit through a taking and placing unit on the packaging station, and conveying the boxed condom to the secondary packaging station by the movable mould unit; be equipped with haulage equipment and automatic labeller such as air chuck, manipulator on the secondary packing station, by haulage equipment places the automatic labeller with box-packed sheath, by automatic labeller prints personal information including customer's address etc. to the packing carton on, then passes through haulage equipment places on the portable mould and transport warehouse storage.

Step S400: and contacting a logistics company to take the boxed condom and send the boxed condom to a client.

The main control unit sends a pick-up request to a logistics company through the Internet and the like, and the logistics company goes to a warehouse to pick up the condom in a box, so that a production mode without manual operation from production to pick-up is realized, and privacy of customers is guaranteed to the maximum extent.

Further, referring to fig. 8, step S300 further includes the following steps:

step S310: placing the boxed condom into a secondary packaging station;

step S320: printing a label bearing the personal information;

step S330: sticking the label to a packaging box of the boxed condom;

step S340: and (5) storing the boxed condoms in a warehouse.

In addition, the client is connected with a system of a logistics company through the Internet and the like, and the client can obtain information such as condom production progress and logistics conditions from the client.

In order to implement the above production method, the present invention further provides an intelligent condom production system, please refer to fig. 9, which includes a main control unit (not shown), a client (not shown) connected to the main control unit via internet, mobile network, etc., a production station 10, and a movable mold unit 20, wherein after relevant parameters are input to the main control unit via the client, the mold unit 20 is controlled to move to the production station 10 via wireless signals, and the main control unit controls the movable mold unit 20, or the production station 10, or both of them to cooperatively complete the processing at the production station 10 according to the relevant parameters.

In one embodiment, the production station 10 comprises a mold assembling and disassembling station 100, a cleaning station 110, a drying station 120, a dipping station 130, a rolling station 140, a soaking station 150, an electrical inspection station 160, a coating station 170 and a packaging station 180 which are arranged according to a production field and are independent from each other, wherein the cleaning station 110 is provided with a mold cleaning machine 111 and/or an ultrasonic cleaning machine 112; the drying station 120 is provided with a mold air dryer 121, and/or a molding dryer 122, and/or a finished product air dryer 123; the impregnation station 130 is filled with a raw material liquid; a brush is arranged on the rolling station 140 and moves up and down, and swelling water is filled in the soaking station 150; and the main control unit controls each station to work independently through wireless signals.

Referring to fig. 10, in an embodiment, the movable mold unit 20 includes an AGV cart 210, a mold holder 220 mounted on the AGV cart 210 and perpendicular to each other, a first slide 230 and a second slide 240 moving along the mold holder 220, a mold 250 mounted on the second slide 240, and a signal receiving unit (not shown), wherein the first slide 230 drives the mold 250 to move up and down, the second slide 240 drives the mold 250 to move horizontally, and the signal receiving unit receives a wireless signal from the main control unit and controls the AGV cart 210, the first slide 230, and the second slide 240 to move. Further, the AGV cart 210 further includes a mold mounting fixture 260 and a CCD sensor 270; in this embodiment, the mold 250 is provided with a mold mounting hole (not shown); the mold mounting fixture 260 is a post rod arranged on the second slider 240, a plurality of positioning marbles (not shown) which can stretch out and draw back along the radial direction of the post rod are arranged on the post rod, the mold mounting hole is positioned by shooting the CCD sensor 270, the mold mounting fixture 260 is inserted into the mold mounting hole, and the positioning marbles are locked, so that the mold mounting fixture 260 and the mold 250 can be mounted. Preferably, the number of the molds 250 mounted on the second slider 240 is two or more.

Further, referring to fig. 11, in an embodiment, the automatic mold assembling and disassembling station 100 further includes a mold production unit 101 for manufacturing the mold 250, the mold production unit 101 is a rapid prototyping device such as a 3D printer, the intelligent condom production system is connected to a client, a client inputs relevant parameters of a condom from the client and sends the parameters to the intelligent condom production system, and the main control unit controls the mold production unit 101 to produce the mold 250 according to the relevant parameters and then installs the mold 250 on the second slider 240. In the present embodiment, the mold production unit 101 includes a 3D print head 102, an X-axis support 103, a Y-axis support 104, a Z-axis support 105, a belt 106, and a mold support 107; under the control of the main control unit, the 3D print head 102 moves along the X-axis support 103, the Y-axis support 104, and the Z-axis support 105, respectively, and manufactures the mold 250 as required; the belt 106 is located below the 3D print head 102; the mold holder 107 is placed on the belt 106, the fabrication of the mold 250 is completed on the mold holder 107 and the mold 250 is held by the mold holder 107, and then the belt 106 moves the mold holder 107 together with the mold 250 to an installation waiting area.

Further, the intelligent condom production system also comprises a secondary packaging station, a client inputs personal information from the client and sends the personal information to the intelligent condom production system, and after the packaged condom which is sealed and packaged is conveyed to the secondary packaging station, the intelligent condom production system arranges logistics distribution according to the personal information. In one embodiment, the secondary packaging station comprises a conveying belt, a mechanical arm and other handling equipment and an automatic labeling machine; the carrying equipment conveys the boxed condom to the secondary packaging station, and the automatic labeling machine prints out a label and sticks the label to the condom packaging box, and then the condom packaging box is conveyed to a warehouse through the movable mold unit and waits for a logistics company to take out a piece.

Compared with the prior art, the invention combines the Internet technology, realizes that the production and logistics of the condom are controlled by the client through the connection of the client and the production system, the client can know the production progress and the logistics situation of the condom at any time, the produced condom can meet various requirements of the client, the product precision is high, the privacy of the client can be well protected, and the production efficiency is high. On the other hand, the main control system controls the movable die to move between mutually independent production stations and complete processing, the structure is simple, the repeated processes are all carried out in the same production station, the equipment is simplified, the equipment cost is reduced, and the position of the equipment can be changed at any time according to the change of a site; moreover, even if one production station in the system breaks down, the normal operation of other production stations is not influenced, the maintenance is convenient, and the production efficiency is improved; furthermore, the main control system can simply and independently control the processing parameters of one production station, so that the individual production of products is realized, and meanwhile, the small-batch production can be carried out.

The above-described embodiments of the present invention only represent some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.

Claims

1. An intelligent condom production method is characterized by comprising the following steps:

the method comprises the steps of connecting with a client, and obtaining relevant parameters of a condom from the client;

and controlling the production system to produce the condom according to the related parameters.

2. The intelligent condom production process of claim 1, wherein the relevant parameters include condom shape characteristics including condom length, diameter, width and thickness.

3. The intelligent condom production method according to claim 2, wherein the step of obtaining the shape feature parameters from the client comprises the following steps:

and analyzing and calculating a plurality of pictures sent by the client to obtain shape characteristic parameters of the condom including length, diameter and width.

4. The intelligent condom production method according to claim 2, wherein the control production system performs condom production according to the shape characteristic parameters, and further comprises the following steps:

setting a mold assembling and disassembling station, selecting a mold according to the shape characteristic parameters and installing the mold to a movable mold unit;

and arranging more than one production station, controlling the movable mould unit to move among the production stations according to the relevant parameters, and controlling the movable mould unit, or the production stations, or the movable mould unit and the production stations to cooperatively finish machining.

5. The intelligent condom production method according to claim 4, wherein the mold is selected according to the shape characteristic parameters and is installed on the movable mold unit, and the method comprises the following steps:

producing the mould according to the shape characteristic parameters input by the client;

the produced mold is mounted to the movable mold unit.

6. The intelligent condom production process of claim 5, wherein the mold is produced by rapid prototyping.

7. The intelligent condom production method according to claim 4, wherein more than one production station is provided, the movable mould unit is controlled to move among the production stations according to the relevant parameters, and the movable mould unit, the production stations or both are controlled to complete processing cooperatively, and the method comprises the following steps:

arranging a cleaning station to clean the die or the condom finished product;

setting a drying station to dry the die, or the condom in processing, or the condom finished product;

arranging a dipping station for carrying out dipping processing on the condom;

arranging a rolling station to roll the finished condom product, or taking the finished condom product off the die;

setting a soaking station to loosen the finished condom product from the mold;

setting an electric detection station to perform electric detection on the condom finished product;

setting a coating station to carry out isolated powder coating on the condom finished product;

arranging a packaging station, packaging the condom finished product and the additive into a boxed condom;

the movable die unit moves between the production stations and completes the condom processing.

8. The intelligent condom production process as claimed in claim 7, wherein the main control unit controls the time and number of the dipping process according to the thickness of the shape characteristic parameter.

9. The intelligent condom production process according to claim 7, further comprising the steps of:

acquiring personal information of a client through the client;

setting a secondary packaging station and carrying out secondary packaging on the boxed condom; said secondary packaging including recording said personal information on a package box of said boxed condom;

and the logistics company is contacted to take the packaged condoms which are packaged in the boxes for the second time and send the condoms to the client.

10. The intelligent condom production method according to claim 9, wherein a secondary packaging station is provided and the boxed condom is secondarily packaged, comprising the following steps:

placing the boxed condom into the secondary packaging station;

printing a label bearing the personal information;

sticking the label to a packaging box of the boxed condom;

and storing the boxed condom in a warehouse.

11. The intelligent condom production system is characterized by comprising a main control unit and a client connected with the main control unit, and relevant parameters of a condom are input into the main control unit through the client.

12. The intelligent condom production system as claimed in claim 11, further comprising a production station and a movable mould unit, wherein after the main control unit controls the movable mould unit to move to the production station through wireless signals, the main control unit controls the movable mould unit, or the production station, or both to complete the processing at the production station cooperatively.

13. The intelligent condom production system as claimed in claim 12, wherein the number of the production stations is two or more, each production station is independent, and the movable mould unit moves between the production stations under the control of the main control unit and completes the processing at the production stations.

14. The intelligent condom production system of claim 13, wherein the movable mold unit comprises an AGV cart and a mold mounted on and moving with the AGV cart.

15. The intelligent condom production system of claim 14, wherein the molds are mounted on the AGV cart by mold mounts.

16. The intelligent condom production system of claim 14, wherein the production stations include a mold mounting and dismounting station, a cleaning station, a drying station, a dipping station, a rolling station, a soaking station, an electrical inspection station, a coating station, and a packaging station; the main control unit controls the AGV trolley to drive the mold to move among the production stations and complete the machining of the production stations.

17. The intelligent condom production system of claim 16, further comprising a secondary packaging station; customer personal information is input from the client and is recorded on the condom packaging box at the secondary packaging station.