CN218507008U - Safety buckle support feeding system - Google Patents

Safety buckle support feeding system Download PDF

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Publication number
CN218507008U
CN218507008U CN202123147370.2U CN202123147370U CN218507008U CN 218507008 U CN218507008 U CN 218507008U CN 202123147370 U CN202123147370 U CN 202123147370U CN 218507008 U CN218507008 U CN 218507008U
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China
Prior art keywords
feeding
positive
negative
assembly line
product
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CN202123147370.2U
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Chinese (zh)
Inventor
李配宇
张亮
康世杰
席文强
杨加军
董雷雷
王玉洁
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Liande Precision Materials China Co ltd
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Liande Precision Materials China Co ltd
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Abstract

The utility model provides a safety buckle support feeding system, it with the manipulator combine together with the vision, promotes the material loading rate of accuracy, reduces personnel's labour in the very big degree, lifting means wholeness ability. It includes: the feeding device comprises a feeding slideway, two material trays, two groups of mechanical arms, two feeding flow lines and two groups of positive and negative turnover mechanisms; the feed supplement slide includes front end main slide, two branches in rear end divide the slide, divide the end of slide to arrange in directly over the charging tray, every charging tray is arranged corresponding to a feed assembly line, be provided with a set of manipulator in the region of the pan feeding end of charging tray and feed assembly line that correspond, the pan feeding end of feed assembly line is transported to the product on the charging tray to the arm material taking end of manipulator, the pan feeding end of feed assembly line specifically is positive and negative detection station, the rear of positive and negative detection station is provided with positive and negative tilting mechanism, positive and negative tilting mechanism starts to input the feed assembly line after the product upset under the product is in the inversion state.

Description

Safety buckle support feeding system
Technical Field
The utility model relates to a technical field of product material loading specifically is safety buckle support feeding system.
Background
Present safety buckle support all relies on personnel's material loading when carrying out automated inspection and manufacture equipment, and its production efficiency is low, and whether the manual work is put into the back and need confirm to put reversely, need carry out position control, in addition, because transmission equipment is machinery, long-term man-machine cooperative operation, the workman is easy tired, needs regularly to shut down the rest, has further reduced material loading efficiency.
Disclosure of Invention
To the problem, the utility model provides a safety buckle support feeding system, it promotes the material loading rate of accuracy with combining together of manipulator and vision, reduces personnel's labour in the very big degree, lifting means wholeness ability.
Safety buckle support feeding system, its characterized in that, it includes:
a material supplementing slideway;
two material trays;
two groups of mechanical arms;
two feeding assembly lines;
two sets of positive and negative turnover mechanisms;
the feeding slide way comprises a front-end main slide way and a rear-end two-branch slide way, the tail ends of the branch slide ways are arranged right above the material trays, each material tray is arranged corresponding to one feeding assembly line, a group of mechanical arms are arranged in the regions of the material trays and the feeding ends of the feeding assembly lines, the mechanical arm material taking ends of the mechanical arms transfer products on the material trays to the feeding ends of the feeding assembly lines, the feeding ends of the feeding assembly lines are positive and negative detection stations, a positive and negative turnover mechanism is arranged behind the positive and negative detection stations, the positive and negative turnover mechanism starts to turn over the products when the products are in a reverse state and then inputs the products into the feeding assembly lines, and the positive and negative turnover mechanism directly sends the products into the feeding assembly lines when the products are in a correct state;
a first camera is arranged above each material tray and used for capturing the position of a product falling on the material tray;
and a second camera is further arranged on one side of the feeding end of each feeding assembly line, a lens of the second camera faces the corresponding feeding end of the feeding assembly line, an image captured by the lens of the second camera determines whether the product is in a correct posture or in an inverted state, and then the forward-reverse turnover mechanism turns over the product.
It is further characterized in that:
the two first cameras are respectively arranged at corresponding positions on a cross beam of the gantry support, and the radial directions of the first cameras face towards the material tray arranged right below;
the bottom of the second camera is supported on the supporting frame, so that the height position of the second camera is reasonable and reliable;
and a front and rear adjusting cylinder is arranged behind each material plate, the piston end of the front and rear adjusting cylinder is fixedly connected with the tail end driving end of the material plate, and the front and rear adjusting cylinder drives the front and rear positions of the material plate to ensure that products flowing out through the sub-runners completely fall into the material plate.
After the structure of the utility model is adopted, after a worker pours a bag of product into the storage box, the device conveys the product to a rear material tray through the material supplementing slide way; the method comprises the steps that a first camera takes a picture, the first camera sends product coordinates to a robot controller of a mechanical arm through an Ethernet TCP/IP protocol, the controller assigns coordinate values to a robot register of the mechanical arm through data processing, and the mechanical arm moves to a specified position according to received coordinate data to take the product away; the robot sucks the product to the feeding end, the robot returns to the original position to execute the next cycle, meanwhile, the second camera executes the positive and negative detection of the product, the PLC adjusts the direction of the product through a rotating cylinder in the positive and negative turnover mechanism according to the detection result, the product is pushed into a feeding assembly line from the positive and negative turnover mechanism through a material pushing cylinder after the adjustment is finished, and the product enters the next detection procedure; it combines together manipulator and vision, promotes the material loading rate of accuracy, reduces personnel's labour in the very big degree, lifting means wholeness ability.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic structural view of a front-back turnover mechanism according to the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the feeding device comprises a feeding slide way 10, a main slide way 11, a branch slide way 12, a material tray 20, a tail end driving end 21, a manipulator 30, a feeding assembly line 40, a feeding end 41, a forward and reverse overturning mechanism 50, a forward convex positioning block 51, a rotating cylinder 52, a material pushing cylinder 53, a material pushing plate 54, a first camera 60, a second camera 70, a gantry support 80, a cross beam 81, a support frame 90 and a front and back adjusting cylinder 100.
Detailed Description
The safety buckle support feeding system is shown in fig. 1-3 and comprises a material supplementing slide way 10, two material trays 20, two groups of mechanical arms 30, two feeding assembly lines 40 and two groups of positive and negative turnover mechanisms 50;
the material supplementing slide way 10 comprises a front-end main slide way 11 and a rear-end two-branch slide way 12, the tail ends of the branch 12 slide ways are arranged right above the material trays 20, each material tray 20 is arranged corresponding to one feeding assembly line 40, a group of mechanical arms 30 are arranged in the regions of the material trays 20 and the material feeding ends of the feeding assembly lines 40, the mechanical arm material taking ends of the mechanical arms 30 transfer products on the material trays to the material feeding ends 41 of the feeding assembly lines 40, the material feeding ends of the feeding assembly lines 40 are positive and negative detection stations, a positive and negative turnover mechanism 50 is arranged behind the positive and negative detection stations, the positive and negative turnover mechanism 50 starts to turn over the products and then inputs the products into the feeding assembly lines 40 when the products are in a reverse state, and the positive and negative turnover mechanism 50 directly sends the products into the feeding assembly lines 40 when the products are in a correct state;
a first camera 60 is also arranged above each tray 20, and the first camera 60 is used for capturing the position of the product falling on the tray 20;
a second camera 70 is further arranged on one side of the feeding end 41 of each feeding assembly line 40, a lens of the second camera 70 faces the corresponding feeding end of the feeding assembly line 40, an image captured by the lens of the second camera 70 determines whether the product is in a correct posture or in an inverted state, and then the forward-reverse turnover mechanism 50 turns over the product.
In specific implementation, the two first cameras 60 are respectively arranged at corresponding positions on the cross beam 81 of the gantry bracket 80, and the radial direction of the first cameras 60 faces towards the material tray 20 right below;
the bottom of the second camera 70 is supported on the supporting frame 90, so that the height position of the second camera 70 is reasonable and reliable;
the back of each material tray 20 is provided with a front-back adjusting cylinder 100, the piston end of the front-back adjusting cylinder 100 is fixedly connected with the tail end driving end 21 of the material tray 20, and the front-back adjusting cylinder 100 drives the front and back positions of the material tray 20 to ensure that products flowing out through the sub-runners 12 completely fall into the material tray 20.
After entering the feeding assembly line 40, a product is positioned by a front convex positioning block 51 of the forward and reverse overturning mechanism 50, an output end of a rotary cylinder 52 is fixedly connected with the front convex positioning block 51, an output end of a material pushing cylinder 53 is connected with a material pushing plate 54, the front convex positioning block penetrates through an avoiding hole of the material pushing plate and is arranged, the product is positioned and sleeved behind the front convex positioning block 51, when the product is reversed, the rotary cylinder drives the front convex positioning block 51 to rotate 180 degrees, then the material pushing cylinder 53 acts to push the product to be separated from the front convex positioning block 51 through the material pushing plate 54 and fall onto the feeding assembly line 40, and when the product is in a normal position, the material pushing cylinder 53 acts to push the product to be separated from the front convex positioning block 51 through the material pushing plate 54 and fall onto the feeding assembly line 40.
The working principle is as follows: after a worker pours a bag of product into the storage box, the device conveys the product to a rear tray through the material supplementing slide way; the method comprises the steps that a first camera takes a picture, the first camera sends product coordinates to a robot controller of a mechanical arm through an Ethernet TCP/IP protocol, the controller assigns coordinate values to a robot register of the mechanical arm through data processing, and the mechanical arm moves to a specified position according to received coordinate data to take the product away; the robot sucks the product to the feeding end, the robot returns to the original position to execute the next cycle, meanwhile, the second camera executes the positive and negative detection of the product, the PLC adjusts the direction of the product through a rotating cylinder in the positive and negative turnover mechanism according to the detection result, the product is pushed into a feeding assembly line from the positive and negative turnover mechanism through a material pushing cylinder after the adjustment is finished, and the product enters the next detection procedure; it promotes the material loading rate of accuracy with combining together of manipulator and vision, reduces personnel's labour in the very big degree, lifting means wholeness ability.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.

Claims (4)

1. Safety buckle support feeding system, its characterized in that, it includes:
a material supplementing slideway;
two material trays;
two groups of mechanical arms;
two feeding assembly lines;
two sets of positive and negative turnover mechanisms;
the feeding slide way comprises a front-end main slide way and a rear-end two-branch slide way, the tail ends of the branch slide ways are arranged right above the material trays, each material tray is arranged corresponding to one feeding assembly line, a group of mechanical arms are arranged in the regions of the material trays and the feeding ends of the feeding assembly lines, the mechanical arm material taking ends of the mechanical arms transfer products on the material trays to the feeding ends of the feeding assembly lines, the feeding ends of the feeding assembly lines are positive and negative detection stations, a positive and negative turnover mechanism is arranged behind the positive and negative detection stations, the positive and negative turnover mechanism starts to turn over the products when the products are in a reverse state and then inputs the products into the feeding assembly lines, and the positive and negative turnover mechanism directly sends the products into the feeding assembly lines when the products are in a correct state;
a first camera is arranged above each material tray and used for capturing the position of a product falling on the material tray;
and a second camera is further arranged on one side of the feeding end of each feeding assembly line, a lens of each second camera faces the corresponding feeding end of the feeding assembly line, images captured by the lens of each second camera determine whether the product is in a correct posture or in an inverted state, and then the forward-reverse turnover mechanism turns the product.
2. The safety buckle support feeding system according to claim 1, characterized in that: the two first cameras are respectively arranged at corresponding positions on a cross beam of the gantry support, and the radial direction of the first cameras faces towards the material tray arranged right below.
3. The safety buckle support feeding system according to claim 2, characterized in that: the bottom of the second camera is supported on a support frame.
4. The safety buckle support feeding system according to claim 1, characterized in that: and a front and rear adjusting cylinder is arranged behind each material tray, the piston end of the front and rear adjusting cylinder is fixedly connected with the tail end driving end of the material tray, and the front and rear adjusting cylinder drives the front and rear positions of the material tray.
CN202123147370.2U 2021-12-15 2021-12-15 Safety buckle support feeding system Active CN218507008U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123147370.2U CN218507008U (en) 2021-12-15 2021-12-15 Safety buckle support feeding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123147370.2U CN218507008U (en) 2021-12-15 2021-12-15 Safety buckle support feeding system

Publications (1)

Publication Number Publication Date
CN218507008U true CN218507008U (en) 2023-02-21

Family

ID=85205954

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123147370.2U Active CN218507008U (en) 2021-12-15 2021-12-15 Safety buckle support feeding system

Country Status (1)

Country Link
CN (1) CN218507008U (en)

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