CN209773852U

CN209773852U - Sorting and feeding device for full-automatic gear welding machine

Info

Publication number: CN209773852U
Application number: CN201920168128.7U
Authority: CN
Inventors: 凌浩; 陈亮
Original assignee: Danyang Kai Liang Machinery Co Ltd
Current assignee: Danyang Kai Liang Machinery Co Ltd
Priority date: 2019-01-31
Filing date: 2019-01-31
Publication date: 2019-12-13
Anticipated expiration: 2029-01-31

Abstract

The utility model provides a go-no-go material feeding unit for full-automatic gear welding machine which characterized in that: the sorting mechanism consists of a mounting plate, a fixing plate, a left and right baffle gap adjusting assembly, a conveying belt seat, a driving motor, a conveying belt, a left baffle, a right baffle, a blowing material removing assembly and a lens detection optical fiber assembly; the vibration disc mechanism inputs the alloy cutter head onto a conveying belt of the sorting mechanism, the conveying belt conveys the alloy cutter head, the optical fiber assembly with the lens for detection detects the alloy cutter head, information is fed back to the control system, and the control system starts the air blowing and material removing assembly to blow unqualified products off the conveying belt and fall into the vibration disc mechanism when the detection result is unqualified; when the inspection is qualified, the blowing and material removing assembly does not work, and qualified products continue to move forward to enter the channel. The utility model discloses, simple structure adjusts the width of passageway in order to adapt to the alloy tool bit of different specifications through controlling separation blade clearance adjustment assembly.

Description

Sorting and feeding device for full-automatic gear welding machine

Technical Field

The utility model relates to a weld tooth machine technical field, especially about a full-automatic go-no-go material feeding unit for welding tooth machine.

Technical Field

With the continuous development of economy and the continuous progress of science and technology, various devices applied to industry are promoted to develop towards intellectualization, high integration and high efficiency so as to meet the requirements of automatic operation and achieve the aim of precise manufacturing.

As is well known, in order to improve the wear resistance of the disc saw blade, besides the material of the disc saw blade and the reasonable design of the manufacturing process of the disc saw blade, another best method is to weld a wear-resistant alloy cutter head on the teeth of the disc saw blade, and the teeth of the disc saw blade are made to be more wear-resistant by the alloy cutter head.

In order to facilitate welding of the alloy cutter head, an automatic welding tooth machine is provided, the existing automatic welding tooth machine is greatly dependent on manual operation during welding, especially cannot carry out thorough sorting and feeding, when a traditional feeding mechanism is used for feeding, only a vibration feeder is used for screening, all the alloy cutter heads which do not meet the requirements cannot be removed in time, and later-stage welding work is affected.

Disclosure of Invention

In order to solve the problems, the utility model aims to provide a sorting and feeding device for a full-automatic gear welding machine, wherein an alloy cutter head is input on a conveying belt of the sorting and feeding device by a vibration disc mechanism, the conveying belt is controlled by a driving motor to rotate to convey the alloy cutter head, an optical fiber assembly is detected by the belt lens to check whether the alloy cutter head is qualified or not, information is fed back to a control system, and the control system starts a blowing and material removing assembly to blow unqualified products off the conveying belt and fall into the vibration disc mechanism when the alloy cutter head is unqualified; when the inspection is qualified, the blowing and material removing component does not work, and qualified products continue to move forward to enter the channel, so that the feeding and sorting work is more convenient and faster; the width of the channel is adjusted by the left and right baffle plate gap adjusting component so as to adapt to alloy cutter heads of different specifications.

The technical scheme of the utility model is realized by the following method, a sorting and feeding device for the full-automatic gear welding machine comprises a vibration disc mechanism, a fixed seat and a sorting mechanism, wherein the vibration disc mechanism and the sorting mechanism are fixed on the fixed seat, the output port of the vibration disc mechanism is connected with the input port at the right end of the sorting mechanism, and the vibration disc mechanism and the sorting mechanism are respectively controlled by a control system on a host machine to work; the method is characterized in that: the sorting mechanism consists of a mounting plate, a fixing plate, a left and right baffle gap adjusting assembly, a conveying belt seat, a driving motor, a conveying belt, a left baffle, a right baffle, a blowing material removing assembly and a lens detection optical fiber assembly; the mounting plate is fixed on the fixing plate, a groove is formed in the top of the mounting plate, and the left and right baffle gap adjusting assemblies are fixed on the groove; the conveyer belt seat is fixed on the upper part of the front side vertical surface of the mounting plate, and the conveyer belt seat avoids the left and right baffle gap adjusting assembly through a lower notch arranged on the conveyer belt seat; two ends of the conveying belt seat are respectively provided with a driving wheel, a driving motor is fixed on the mounting plate, and a main shaft of the driving motor is connected with the two driving wheels through the conveying belt; the left blocking piece and the right blocking piece are fixed at the top of the left blocking piece and the right blocking piece gap adjusting assembly and are positioned above the conveying belt, and the distance between the left blocking piece and the right blocking piece is adjusted through the left blocking piece and the right blocking piece gap adjusting assembly to form a channel; the blowing and material removing component is arranged at the right end of the right baffle, and the optical fiber component with the lens is arranged on the mounting plate and positioned at the right side of the blowing and material removing component; the vibrating disc mechanism inputs the alloy cutter head onto a conveying belt of the sorting mechanism, the conveying belt is controlled by a driving motor to rotate to convey the alloy cutter head, whether the alloy cutter head is qualified or not is detected through a detection optical fiber assembly with a lens, information is fed back to a control system, and the control system starts a blowing and material removing assembly to blow unqualified products off the conveying belt and fall into the vibrating disc mechanism when the alloy cutter head is detected to be unqualified; when the inspection is qualified, the blowing and material removing assembly does not work, and qualified products continue to move forward to enter the channel.

The left and right separation blade gap adjusting assemblies are also provided with upper pressing sheets, the upper pressing sheets are fixed on the left and right separation blade gap adjusting assemblies through height adjusting assemblies and are positioned above the channel, the height adjusting assemblies are adjusted to enable the upper pressing sheets to move up and down, one or more alloy tool bits stacked on the alloy tool bits in the channel are removed through the upper pressing sheets, and the situation that a plurality of stacked alloy tool bits are simultaneously supplied to the next process to influence the work and cause defects is avoided; in addition, the height of the upper pressing sheet is adjusted through the height adjusting assembly to adapt to alloy cutter heads with different thicknesses, and the utilization rate of the device is improved.

Take camera lens to detect fiber optic assembly by taking camera lens fiber detector and fiber detector fixed plate to constitute, the fiber detector fixed plate is L shape, be equipped with the bar hole on its L shape minor face, the long limit of L shape orifice plate is equipped with the rectangular shape hole, take camera lens fiber detector to fix in the rectangular shape hole, use the bolt to pass through the bar hole and fix the fiber detector fixed plate on the mounting panel, through the convenient position of adjusting tape lens fiber detector of setting up in rectangular shape hole and bar hole, in order to adapt to the alloy tool bit of the different specifications of inspection.

The mounting plate is provided with a waist-shaped hole, a tension wheel is fixed in the waist-shaped hole, and the tightness of the conveying belt is adjusted through the tension wheel, so that the conveying is more suitable.

The left end of the top of the upper pressing plate is provided with a blocking assembly, the blocking assembly is provided with an ejector pin block, and the left end of the channel is blocked by the ejector pin block; the right end of the top of the upper pressing sheet is also provided with an optical fiber inspection assembly, the blocking assembly and the optical fiber inspection assembly are both connected with the control system, the control system sets the working time of the blocking assembly, the continuous work of the conveying belt after material taking is prevented by the blocking assembly, so that the alloy cutter head on the conveying belt continues to move forwards, and the alloy cutter head further prevents waste due to the fact that the alloy cutter head drops without blocking; whether the alloy cutter head in the channel is filled is checked through the optical fiber checking assembly, the optical fiber checking assembly feeds information back to the control system when the channel is filled, the control system starts the air blowing and material removing assembly, the alloy cutter head input on the conveyor belt at the right end of the channel is blown off from the conveyor belt and falls into the vibration disc mechanism 1, and the alloy cutter head is prevented from continuously entering the channel to influence the work of the blocking assembly.

The stop assembly comprises a thimble block, a stop cylinder and a stop cylinder mounting seat, the stop cylinder is fixed at the top of the stop cylinder mounting seat, the thimble block is fixed at the left end of the stop cylinder mounting seat, the right end of the stop cylinder mounting seat is hinged on the upper pressure plate, and the stop cylinder drives the thimble block to move up and down by taking a hinged point as a pivot point.

The utility model discloses, vibrations dish mechanism inputs alloy tool bit on the conveyer belt of sorting mechanism with the alloy tool bit, and the conveyer belt is controlled by driving motor rotation and is carried out alloy tool bit and carry out, and whether qualified through taking camera lens to detect the fiber assembly inspection entering alloy tool bit to feed back information to control system, control system start blow remove material subassembly blow off the conveyer belt with the defective work fall into vibrations dish mechanism when the inspection is unqualified; the inspection is blowing when qualified and removes that the material subassembly is out of work, and the certified products continue to move ahead and get into the passageway, and the width of adjusting the passageway through controlling separation blade clearance adjustment subassembly is in order to adapt to the alloy tool bit of different specifications for pay-off go-no-go work convenient and fast more.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is an enlarged view of the structure of the sorting mechanism in fig. 1.

Fig. 3 is a structural view of the barrier assembly.

In the figure: the device comprises a vibration disc mechanism 1, a fixed seat 2, a sorting mechanism 3, a mounting plate 4, a fixed plate 5, a left baffle plate and a right baffle plate gap adjusting assembly 6, a conveyor belt seat 7, a driving motor 8, a conveyor belt 9, a left baffle plate 10, a right baffle plate 11, an upper pressing plate 12, an upper pressing plate mounting seat assembly 13, an optical fiber inspection device 14, an air blowing and material removing assembly 15, a lens detection optical fiber assembly 16, a blocking assembly 17, a glue injection table 18 and a tensioning wheel 19.

Detailed Description

As shown in fig. 1 and 2, the sorting and feeding device for the full-automatic gear welding machine comprises a vibration disc mechanism 1, a fixed seat 2 and a sorting mechanism 3, wherein the vibration disc mechanism 1 and the sorting mechanism 3 are fixed on the fixed seat 2, an output port of the vibration disc mechanism 1 is connected with an input port at the right end of the sorting mechanism 3, and the vibration disc mechanism 1 and the sorting mechanism 3 are controlled by a control system on a host machine to work respectively; the method is characterized in that: the sorting mechanism 3 consists of a mounting plate 4, a fixing plate 5, a left baffle gap adjusting assembly 6, a right baffle gap adjusting assembly 6, a conveying belt seat 7, a driving motor 8, a conveying belt 9, a left baffle 10, a right baffle 11, a blowing and material removing assembly 12 and a detection optical fiber assembly with a lens 13; the mounting plate 4 is fixed on the fixing plate 5, a groove is formed in the top of the mounting plate 4, and the left and right baffle gap adjusting assemblies 6 are fixed on the groove; the conveyor belt seat 7 is fixed on the upper part of the front side vertical surface of the mounting plate 4, and the conveyor belt seat 7 avoids the left and right baffle plate gap adjusting component 6 through a lower notch arranged on the conveyor belt seat; two ends of the conveying belt seat 7 are respectively provided with a driving wheel 71, a driving motor 8 is fixed on the mounting plate 4, and a main shaft of the driving motor is connected with the two driving wheels 71 through a conveying belt 9; the left baffle piece 10 and the right baffle piece 11 are fixed at the top of the left and right baffle piece gap adjusting assembly 6 and are positioned above the conveyer belt 9, and the distance between the left baffle piece 10 and the right baffle piece 11 is adjusted by the left and right baffle piece gap adjusting assembly 6 to form passages with different widths, so that the alloy cutter heads with various specifications can be used, and the utilization rate of the device is further improved; the blowing and material removing component 12 is arranged at the right end of the right baffle plate 11, and the optical fiber component with lens 13 is arranged on the mounting plate 4 and positioned at the right side of the blowing and material removing component 12; the vibration disc mechanism 1 inputs the alloy cutter head onto a conveyer belt 9 of the sorting mechanism 3, the conveyer belt 9 is controlled by a driving motor 8 to rotate for conveying the alloy cutter head, whether the alloy cutter head is qualified is checked through a detection optical fiber assembly 13 with a lens, information is fed back to a control system, and the control system starts a blowing and material removing assembly 12 to blow unqualified products off the conveyer belt 9 and fall into the vibration disc mechanism 1 when the alloy cutter head is not qualified; when the inspection is qualified, the blowing and material removing assembly 12 does not work, and qualified products continue to move forward to enter the channel. The left and right baffle plate gap adjusting assembly 6 is also provided with an upper pressing sheet 14, the upper pressing sheet 14 is fixed on the left and right baffle plate gap adjusting assembly 6 through a height adjusting assembly 15 and is positioned above the channel, the upper pressing sheet 14 is moved up and down by adjusting the height adjusting assembly 15, one or more alloy cutter heads superposed on the alloy cutter heads in the channel are removed through the upper pressing sheet 14, and the condition that a plurality of laminated alloy cutter heads are simultaneously supplied to the next working procedure to influence the work and cause poor work is prevented; in addition, the height of the upper pressing plate 14 is adjusted through the height adjusting assembly 15 so as to adapt to alloy cutter heads with different thicknesses, and the utilization rate of the device is improved. Take camera lens to detect fiber optic assembly 13 by taking camera lens fiber detector 131 to constitute with fiber detector fixed plate 132, fiber detector fixed plate 132 is L shape, be equipped with the bar hole on its L shape minor face, be equipped with the bar hole on the long limit of L shape orifice plate, take camera lens fiber detector 131 to fix in the bar hole, use the bolt to pass through the bar hole and fix fiber detector fixed plate 132 on mounting panel 4, the position of taking camera lens fiber detector 131 is conveniently adjusted through setting up of long bar hole and bar hole, in order to adapt to the alloy tool bit of different specifications. The mounting plate 4 on be equipped with waist shape hole, be fixed with the tight pulley 17 that rises in the waist shape hole, adjust the elasticity of conveyer belt 9 through tight pulley 17 that rises, make and carry more suitable. A blocking component 18 is arranged at the left end of the top of the upper pressing sheet 14, a thimble block 181 is arranged on the blocking component 18, and the left end of the channel is blocked by the thimble block 181; an optical fiber inspection assembly 19 is further arranged at the right end of the top of the upper pressing plate 14, the blocking assembly 18 and the optical fiber inspection assembly 19 are both connected with a control system, the control system sets the working time of the blocking assembly 18, the blocking assembly 18 prevents the conveyor belt 9 after material taking from continuously working, so that the alloy cutter head on the conveyor belt can continuously move forward, and the waste is further prevented because the alloy cutter head falls without blocking; and whether the alloy cutter head in the channel is full is checked through the optical fiber checking component 19, the optical fiber checking component 19 feeds information back to the control system when the channel is full, the control system starts the air blowing and material removing component 12, the alloy cutter head input on the conveying belt 9 at the right end of the channel is completely blown off the conveying belt 9 and falls into the vibration disc mechanism 1, and the alloy cutter head is prevented from continuously entering the channel to influence the work of the blocking component 18.

As shown in fig. 3, the blocking assembly 18 is composed of a thimble block 181, a blocking cylinder 182 and a blocking cylinder mounting seat 183, the blocking cylinder 182 is fixed on the top of the blocking cylinder mounting seat 183, the thimble block 181 is fixed on the left end of the blocking cylinder mounting seat 183, the right end of the blocking cylinder mounting seat 183 is hinged to the upper press plate 14, and the blocking cylinder 182 drives the thimble block 181 to move up and down by using a hinge point as a pivot.

The utility model discloses, vibrations dish mechanism 1 inputs the alloy tool bit on the conveyer belt 9 of sorting mechanism 3, and conveyer belt 9 is controlled by driving motor 8 to rotate and is carried out the alloy tool bit and carry out, detects optical fiber assembly 13 through taking the camera lens and checks whether it is qualified to get into the alloy tool bit, and feeds back information to control system, and control system starts air blowing and removes material assembly 12 when checking for unqualified and blows off the unqualified product from conveyer belt 9 and falls into vibrations dish mechanism 1; when the alloy is qualified, the blowing and material removing component 12 does not work, qualified products continue to move forward to enter the channel, and redundant alloy cutter heads which are overlapped are removed through the upper pressing sheet 14 above the channel; in addition, the blocking component 18 is additionally arranged to prevent the alloy cutter head in the channel from moving forward and falling off due to the fact that the conveyor belt 9 after material taking continues to work; meanwhile, whether the alloy cutter head in the channel is filled with the materials is checked through the optical fiber checking device 19, the alloy cutter head is prevented from entering the alloy cutter head to influence the blocking component 18 in the full state, and feeding sorting work is more convenient and faster.

Claims

1. A sorting and feeding device for a full-automatic gear welding machine comprises a vibration disc mechanism (1), a fixed seat (2) and a sorting mechanism (3), wherein the vibration disc mechanism (1) and the sorting mechanism (3) are fixed on the fixed seat (2), an output port of the vibration disc mechanism (1) is connected with an input port at the right end of the sorting mechanism (3), and the vibration disc mechanism (1) and the sorting mechanism (3) are controlled to work by a control system on a host machine respectively; the method is characterized in that: the sorting mechanism (3) consists of a mounting plate (4), a fixing plate (5), a left and right baffle gap adjusting assembly (6), a conveying belt seat (7), a driving motor (8), a conveying belt (9), a left baffle (10), a right baffle (11), a blowing and material removing assembly (12) and a detection optical fiber assembly with a lens (13); the mounting plate (4) is fixed on the fixing plate (5), a groove is formed in the top of the mounting plate (4), and the left and right baffle gap adjusting assemblies (6) are fixed on the groove; the conveyor belt seat (7) is fixed on the upper part of the front side vertical surface of the mounting plate (4), and the conveyor belt seat (7) avoids the left and right baffle gap adjusting assembly (6) through a lower notch; two ends of the conveying belt seat (7) are respectively provided with a driving wheel (71), a driving motor (8) is fixed on the mounting plate (4), and a main shaft of the driving motor is connected with the two driving wheels (71) through a conveying belt (9); the left baffle plate (10) and the right baffle plate (11) are fixed at the top of the left and right baffle plate gap adjusting assembly (6) and are positioned above the conveying belt (9), and the distance between the left baffle plate (10) and the right baffle plate (11) is adjusted by the left and right baffle plate gap adjusting assembly (6) to form passages with different widths; the blowing and material removing component (12) is arranged at the right end of the right baffle plate (11), and the optical fiber component (13) with the lens is arranged on the mounting plate (4) and positioned at the right side of the blowing and material removing component (12); the vibration disc mechanism (1) inputs the alloy cutter head onto a conveyer belt (9) of the sorting mechanism (3), the conveyer belt (9) conveys the alloy cutter head, a detection optical fiber assembly (13) with a lens detects the alloy cutter head, and feeds information back to the control system, and when the alloy cutter head is detected to be unqualified, the control system starts the blowing and material removing assembly (12) to blow the unqualified product off the conveyer belt (9) and fall into the vibration disc mechanism (1); when the inspection is qualified, the blowing and material removing assembly (12) does not work, and qualified products continue to move forward to enter the channel.

2. The sorting and feeding device for the full-automatic gear welding machine according to claim 1, characterized in that: the left and right baffle plate gap adjusting assembly (6) is further provided with an upper pressing sheet (14), the upper pressing sheet (14) is fixed on the left and right baffle plate gap adjusting assembly (6) through a height adjusting assembly (15) and is positioned above the channel, and the upper pressing sheet (14) is enabled to move up and down by adjusting the height adjusting assembly (15).

3. The sorting and feeding device for the full-automatic gear welding machine according to claim 1, characterized in that: take camera lens to detect fiber optic assembly (13) constitute by taking camera lens fiber detector (131) and fiber detector fixed plate (132), fiber detector fixed plate (132) are L shape, are equipped with the bar hole on its L shape minor face, are equipped with the bar hole on the long limit of L shape orifice plate, take camera lens fiber detector (131) to fix in the bar hole, use the bolt to pass through the bar hole and fix fiber detector fixed plate (132) on mounting panel (4).

4. The sorting and feeding device for the full-automatic gear welding machine according to claim 1, characterized in that: the mounting plate (4) is provided with a waist-shaped hole, and a tension wheel (17) is fixed in the waist-shaped hole.

5. The sorting and feeding device for the full-automatic gear welding machine according to claim 2, characterized in that: a blocking component (18) is arranged at the left end of the top of the upper pressing sheet (14), a thimble block (181) is arranged on the blocking component (18), and the left end of the channel is blocked by the thimble block (181); the right end of the top of the upper pressing plate (14) is also provided with an optical fiber inspection assembly (19), the blocking assembly (18) and the optical fiber inspection assembly (19) are both connected with a control system, and the control system sets the working time of the blocking assembly (18).

6. The sorting and feeding device for the full-automatic gear welding machine according to claim 5, characterized in that: stop subassembly (18) by ejector pin piece (181), stop cylinder (182) and stop cylinder mount pad (183) and constitute, stop cylinder (182) and fix the top that stops cylinder mount pad (183), ejector pin piece (181) is fixed in the left end that stops cylinder mount pad (183), the right-hand member that stops cylinder mount pad (183) articulates on last preforming (14), stops cylinder (182) and drives ejector pin piece (181) and use the pin joint as the fulcrum to reciprocate.