CN215509939U - Automatic welding mechanism for single material strip - Google Patents
Automatic welding mechanism for single material strip Download PDFInfo
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- CN215509939U CN215509939U CN202121686830.6U CN202121686830U CN215509939U CN 215509939 U CN215509939 U CN 215509939U CN 202121686830 U CN202121686830 U CN 202121686830U CN 215509939 U CN215509939 U CN 215509939U
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Abstract
The utility model discloses an automatic welding mechanism for a single strip of material, which comprises a rack, a material strip channel, a feeding component, a camera detection module, a cutting module, a welding module, a guiding component and a defective box, wherein the material strip channel for conveying the material strip is arranged on an upper flat plate of the rack, the feeding component is arranged at the side end of the material strip channel, the camera detection module, the cutting module and the welding module are sequentially arranged on the upper flat plate of the rack along the conveying direction of the material strip channel, two groups of guiding components are arranged on the lower plane of the upper flat plate of the rack, the guiding components are respectively positioned in front of the cutting module and behind the welding module, and the defective box which is butted with the guiding components is arranged on a lower flat plate of the rack below the cutting module. Through the mode, the automatic welding machine can perform online detection, remove defects in time, automatically weld a single material belt in time, improve the production utilization rate, reduce repeated actions and reduce repeated waste, thereby achieving the purposes of reducing cost and improving the production efficiency.
Description
Technical Field
The utility model relates to the technical field of machinery, in particular to an automatic welding mechanism for a single material strip.
Background
After the material belt is formed, the upper portion of the material belt is divided into possible defective products, the defective products need to be cut off to guarantee the quality of subsequent assembly products, the existing single material belt products can be changed into a plurality of products after being detected and cut, a subsequent winding process is increased, more material heads and tailings can be generated by winding, the cost is increased in the rear-end production process, the efficiency is reduced, the existing technology is necessarily improved based on the defects, and an automatic welding mechanism for the material belt single is designed.
SUMMERY OF THE UTILITY MODEL
The utility model mainly solves the technical problem of providing an automatic welding mechanism for single material belts, which can detect on line, eliminate defects in time, complete automatic welding for the single material belts in time, improve the production utilization rate, reduce repeated actions and reduce repeated waste, thereby achieving the purposes of reducing cost and improving production efficiency.
In order to solve the technical problems, the utility model adopts a technical scheme that: the utility model provides a monoblock material area automatic weld mechanism, this kind of monoblock material area automatic weld mechanism include frame, material area corridor, pay-off subassembly, camera detect the module, cut the module, weld the module, lead positive subassembly and bad box, install the material area corridor that is used for carrying the material area on the dull and stereotyped in the frame, material area corridor side is provided with the pay-off subassembly, installs camera detection module, cuts module and welding module in proper order on the frame upper flat board along material area corridor direction of delivery, and two sets of positive subassemblies of leading are installed on the frame upper flat board lower plane, lead the subassembly and be located respectively cut before the module and weld the module after, cut and install the bad box of butt joint with it on the frame lower flat board of module below.
Preferably, the pay-off subassembly includes linear slide rail, push pedal, feeding cylinder, vertical board, location cylinder, pay-off needle and stopper, linear slide rail sets up in the frame on the flat board, installs the push pedal on linear slide rail's the slider, and linear slide rail right-hand member is provided with the material cylinder of sending, and feeding cylinder's piston rod and push pedal fixed connection, the push pedal stretch out the end and install vertical board, install the location cylinder on the vertical board, and the piston rod of location cylinder is through floating joint and feeding needle fixed connection, and the push pedal both sides are provided with the stopper.
Preferably, the camera detection module comprises a camera support, a detection camera and a light source, the camera support is arranged on the upper flat plate of the frame, the detection camera is arranged on the upper portion of the camera support, the light source is arranged on the lower flat surface of the upper flat plate of the frame, and the detection camera is opposite to the light source.
Preferably, the cutting module includes backup pad, connecting rod, jacking cylinder, binaural seat, elevator, cutting assembly and blanking subassembly of stepping down, the backup pad is fixed in on the frame flat board, the backup pad top is equipped with the opening seat, connecting rod front end pin shaft cartridge is equipped with opening seat department in the backup pad top, the jacking cylinder is fixed in on the frame flat board, install binaural seat on the piston rod of jacking cylinder, the connecting rod end is through round pin axle and binaural seat active link, the anterior end that stretches out of connecting rod is equipped with waist type hole, waist type hole department has the elevator through articulated round pin swing joint, the elevator passes through linear slide rail and backup pad sliding connection, cutting assembly is installed to the elevator lower extreme, the cutting assembly front side is provided with the blanking subassembly of stepping down that uses with it.
Preferably, the cutting assembly comprises a fixed block, a pressing block, an upper cutter, a stop block, a buffer spring, a lower cutter and a limiting block, wherein the fixed block is fixed at the lower end of the lifting block, two pressing blocks are fixed on the fixed block, the movable upper cutter is inserted into the fixed blocks at two sides of the pressing block, the stop block is installed at the upper end of the fixed block, spring grooves are formed in the opposite surfaces of the two upper cutters and the stop block above the two upper cutters, the buffer spring is installed at the positions of the spring grooves, the lower cutter is embedded in a material belt channel below the upper cutter, the lower cutter is opposite to the edge of the upper cutter, and the limiting block is installed at the side end of the lifting block and the side end of the supporting plate.
Preferably, the blanking yielding component comprises a yielding cylinder and a yielding plate, the yielding cylinder is arranged on the rack, a piston rod of the yielding cylinder is fixedly connected with the yielding plate through a floating joint, the yielding plate penetrates through the material belt channel and is located below the material belt, and blanking yielding openings are formed in the material belt channel and the flat plate on the rack below the material belt channel.
Preferably, the welding module is including pressing material backup pad, welding stent, pressing material cylinder, direction slide rail, lifter plate, connecting plate, welding material piece, sharp module, triaxial fine setting slip table and laser-beam welding machine, press material backup pad and welding stent all to be fixed in on the frame flat board, press two vertical faces of material backup pad to install respectively and press material cylinder and direction slide rail, install the lifter plate on the slider of direction slide rail, press the piston rod of material cylinder to pass through connecting plate and lifter plate fixed connection, the welding material piece of pressing relative with the material area is installed to the lifter plate lower extreme, install sharp module on the welding stent crossbeam, install triaxial fine setting slip table on the active cell of sharp module, install laser-beam welding machine on the slip table of triaxial fine setting slip table.
Preferably, the guide assembly comprises a mounting plate, a guide cylinder, a mounting block and a positioning needle, the mounting plate is fixed on the lower plane of the upper flat plate of the frame, the guide cylinder is mounted at the side end of the mounting plate, the mounting block is mounted on a piston rod of the guide cylinder, the positioning needle is vertically inserted on the mounting block, and the upper flat plate of the frame and the material belt channel are provided with corresponding avoiding needle holes.
Compared with the prior art, the utility model has the beneficial effects that:
a material belt feeding component is designed to realize single movement of a material belt product;
the product can be detected on line in time through the camera detection module;
products can be rejected badly on line, single material belts can be welded, redundant material belts are not generated, and the next work station can be guaranteed to accept the material belts which are all good products, so that abnormal phenomena in the production process are reduced;
the production yield of the next station can be effectively improved, and repeated waste is reduced, so that the reject ratio is reduced, the efficiency of a machine table is improved, and the cost is reduced;
the product quality of the company can be effectively improved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic single-strip welding mechanism.
Fig. 2 is a front view of an automatic single strip welding mechanism.
Fig. 3 is a schematic structural diagram of a feeding assembly of an automatic single-strip welding mechanism.
Fig. 4 is a schematic structural diagram of a cutting module of an automatic single-strip welding mechanism.
Fig. 5 is a partial cross-sectional view of a cutting assembly of an automated single strip welding mechanism.
Fig. 6 is a schematic structural diagram of a welding module of an automatic single-strip welding mechanism.
Fig. 7 is a schematic structural view of a pilot assembly of an automatic single-strip welding mechanism.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and will thus define the scope of the utility model more clearly and clearly.
Referring to fig. 1 to 7, an embodiment of the present invention includes:
the utility model provides a monoblock material area automatic weld mechanism, this kind of monoblock material area automatic weld mechanism includes frame 1, material area corridor 2, pay-off subassembly 3, camera detection module 4, cuts module 5, welding module 6, leads positive subassembly 7 and bad box 8, install the material area corridor 2 that is used for carrying the material area on the flat board of frame 1, the 2 side ends of material area corridor is provided with pay-off subassembly 3, installs camera detection module 4, cuts module 5 and welding module 6 on the flat board of frame 1 along material area corridor 2 direction of delivery in proper order, and the flat surface is installed two sets of and is led positive subassembly 7 under the flat board of frame 1, leads positive subassembly 7 and is located respectively before cutting module 5 and behind the welding module 6, cuts and install on the flat board under the frame 1 of module 5 below and dock bad box 8 with it.
Pay-off subassembly 3 includes linear slide rail 31, push pedal 32, feeding cylinder 33, vertical board 34, location cylinder 35, pay-off needle 36 and stopper 37, linear slide rail 31 sets up on frame 1 is dull and stereotyped, installs push pedal 32 on linear slide rail 31's the slider, and linear slide rail 31 right-hand member is provided with the material cylinder 33 of sending, and feeding cylinder 33's piston rod and push pedal 32 fixed connection, push pedal 32 stretch out the end and install vertical board 34, install location cylinder 35 on the vertical board 34, and location cylinder 35's piston rod is through floating joint and feeding needle 36 fixed connection, and push pedal 32 both sides are provided with stopper 37.
The camera detection module 4 comprises a camera support 41, a detection camera 42 and a light source 43, wherein the camera support 41 is arranged on the upper flat plate of the frame 1, the detection camera 42 is arranged on the upper portion of the camera support 41, the light source 43 is arranged on the lower flat plate of the upper flat plate of the frame 1, and the detection camera 42 is opposite to the light source 43.
The cutting module 5 comprises a supporting plate 51, a connecting rod 52, a jacking cylinder 53, a double-lug seat 54, a lifting block 55, a cutting assembly 56 and a blanking abdicating assembly 57, the supporting plate 51 is fixed on an upper flat plate of the frame 1, an opening seat is arranged at the top of the supporting plate 51, a pin shaft at the front end of the connecting rod 52 is inserted in the opening seat arranged at the top of the supporting plate 51, the jacking cylinder 53 is fixed on the upper flat plate of the frame 1, the double-lug seat 54 is installed on a piston rod of the jacking cylinder 53, the tail end of the connecting rod 52 is movably connected with the double-lug seat 54 through a pin shaft, a waist-shaped hole 520 is arranged at the front extending end of the connecting rod 52, the lifting block 55 is movably connected with the waist-shaped hole 520 through a hinge pin, the lifting block 55 is slidably connected with the supporting plate 51 through a linear slide rail, the cutting assembly 56 is installed at the lower end of the lifting block 55, and the blanking abdicating assembly 57 matched with the cutting assembly 56 is arranged on the front side.
The cutting assembly 56 comprises a fixed block 561, a pressing block 562, an upper cutter 563, a stop 564, a buffer spring 565, a lower cutter 566 and a limit block 567, the fixed block 561 is fixed at the lower end of the lifting block 55, two pressing blocks 562 are fixed on the fixed block 561, the movable upper cutter 563 is inserted into the fixed block 561 at two sides of the pressing block 562, the stop 564 is installed at the upper end of the fixed block 561, a spring groove is formed in the opposite surface of each of the two upper cutters 563 and the stop 564 above the upper cutter 563, the buffer spring 565 is installed at the spring groove, the lower cutter 566 is embedded in the belt channel 2 below the upper cutter 563, the edges of the lower cutter 566 and the upper cutter 563 are opposite, and the limit blocks 567 opposite to each other are installed at the side ends of the lifting block 55 and the support plate 51.
The blanking yielding component 57 comprises a yielding cylinder 571 and a yielding plate 572, the yielding cylinder 571 is arranged on the rack 1, a piston rod of the yielding cylinder 571 is fixedly connected with the yielding plate 572 through a floating joint, the yielding plate 572 penetrates through the belt channel 2 and is located below the material belt, and blanking yielding openings are formed in the belt channel 2 and an upper flat plate of the rack 1 below the belt channel 2.
The guide assembly 7 comprises a mounting plate 71, a guide cylinder 72, a mounting block 73 and a positioning pin 74, the mounting plate 71 is fixed on the lower plane of the upper flat plate of the rack 1, the guide cylinder 72 is mounted at the side end of the mounting plate 71, the mounting block 73 is mounted on the piston rod of the guide cylinder 72, the positioning pin 74 is vertically inserted on the mounting block 73, and corresponding avoiding pin holes are formed in the upper flat plate of the rack 1 and the stack passage 2.
When the single strip automatic welding mechanism works, a product strip passes through a strip channel 2, a feeding component 3 pushes the strip to move along the strip channel 2, the strip passes through a camera detection module 4, a cutting module 5 and a welding module 6 in sequence, a strip-on product is judged by a detection camera 42 of the machine detection module 4 to give a result and output to a PLC (programmable logic controller), the PLC comprehensively judges whether the strip needs to be removed, when the product is judged to be removed, a piston rod of a jacking cylinder 53 extends to drive a lifting block 55 to move downwards, a lower cutter 566 is located below the product strip at the moment, a fixed block 561 moves downwards to drive a pressing block 562 to move downwards to press the strip, the fixed block 561 continues to move downwards to drive an upper cutter 563 to move downwards, the upper cutter 563 and the lower cutter 566 on two sides are matched to cut off a defective product, a blanking yielding component 57 starts to work, a piston rod of a yielding cylinder 571 is contracted to drive a yielding plate 572 to return, rejected defective products fall to a defective box 8, a yielding cylinder 571 resets, two sections of material belts cut into pieces are moved to a welding module 6, a feeding component 3 continues feeding, the two sections of material belts are spliced together, a guide component 7 starts to work, a piston rod of a guide cylinder 72 extends to drive a positioning needle 74 to move upwards and be inserted into a material belt hole of the material belts, it is guaranteed that the product distances between the two end material belts are consistent, the welding module 6 starts to work, a material pressing cylinder 63 drives a welding material pressing block 67 to press the two end material belts to be welded, the two end material belts are welded and combined into one material belt by a laser welding machine 610, the device repeatedly operates the action, and online real-time detection, defective rejection and automatic welding of the single material belt of the product are achieved.
The single material belt automatic welding mechanism can perform online detection, eliminate defects in time, complete automatic welding of the single material belt in time, improve the production utilization rate, reduce repeated actions and reduce repeated waste, thereby achieving the purposes of reducing cost and improving the production efficiency.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. The utility model provides a single material area automatic weld mechanism which characterized in that: this kind of automatic welding mechanism is taken to monoblock material includes frame, material area corridor, pay-off subassembly, camera detection module, cuts the module, welds the module, leads positive subassembly and bad box, install the material area corridor that is used for carrying the material area on the dull and stereotyped in the frame, material area corridor side is provided with the pay-off subassembly, installs camera detection module, cuts module and welding module in proper order on the frame upper flat board along material area corridor direction of delivery, and two sets of positive subassemblies of leading are installed to the plane under the frame upper flat board, lead positive subassembly and be located respectively before cutting the module and after welding the module, cut and install on the frame lower flat board of module below and dock bad box with it.
2. The automatic single strip welding mechanism of claim 1, wherein: the feeding assembly comprises a linear slide rail, a push plate, a feeding air cylinder, a vertical plate, a positioning air cylinder, a feeding needle and a limiting block, the linear slide rail is arranged on a flat plate on the rack, the push plate is installed on a slide block of the linear slide rail, the right end of the linear slide rail is provided with the feeding air cylinder, a piston rod of the feeding air cylinder is fixedly connected with the push plate, the end, extending out of the push plate, of the push plate is provided with the vertical plate, the positioning air cylinder is installed on the vertical plate, the piston rod of the positioning air cylinder is fixedly connected with the feeding needle through a floating joint, and the limiting block is arranged on two sides of the push plate.
3. The automatic single strip welding mechanism of claim 1, wherein: the camera detection module comprises a camera support, a detection camera and a light source, the camera support is arranged on the upper flat plate of the frame, the detection camera is installed on the upper portion of the camera support, the light source is installed on the lower flat plate of the upper flat plate of the frame, and the detection camera is opposite to the light source.
4. The automatic single strip welding mechanism of claim 1, wherein: the cutting module includes backup pad, connecting rod, jacking cylinder, two ear seats, the elevator, cutting unit and blanking subassembly of stepping down, the backup pad is fixed in on the frame flat board, the backup pad top is equipped with the opening seat, connecting rod front end pin shaft cartridge is equipped with opening seat department in the backup pad top, the jacking cylinder is fixed in on the frame flat board, install two ear seats on the piston rod of jacking cylinder, the connecting rod end is through round pin axle and two ear seat active link, the anterior end that stretches out of connecting rod is equipped with waist type hole, waist type hole department has the elevator through hinge pin swing joint, the elevator passes through linear slide rail and backup pad sliding connection, cutting unit is installed to the elevator lower extreme, the cutting unit front side is provided with the blanking subassembly of stepping down that uses with it.
5. The automatic single strip welding mechanism of claim 4, wherein: the cutting assembly comprises a fixed block, pressing blocks, an upper cutter, a stop block, a buffer spring, a lower cutter and a limiting block, wherein the fixed block is fixed at the lower end of the lifting block, two pressing blocks are fixed on the fixed block, the movable upper cutter is inserted into the fixed blocks on the two sides of the pressing blocks, the stop block is installed at the upper end of the fixed block, spring grooves are formed in the opposite surfaces of the two upper cutters and the stop block above the two upper cutters, the buffer spring is installed at the position of each spring groove, the lower cutter is embedded in a material belt channel below the upper cutter, the edge of the upper cutter is opposite to that of the lower cutter, and the limiting block is installed at the side end of the lifting block and the side end of the supporting plate.
6. The automatic single strip welding mechanism of claim 4, wherein: the blanking is stepped down the subassembly and is including stepping down the cylinder and stepping down the board, the cylinder of stepping down sets up in the frame, and the piston rod of the cylinder of stepping down connects and stepping down board fixed connection through floating, and the board of stepping down passes the material area corridor and is located the material area below, is equipped with the blanking on the frame flat board of material area corridor and its below and dodges the opening.
7. The automatic single strip welding mechanism of claim 1, wherein: welding module presses material piece, sharp module, triaxial fine setting slip table and laser-beam welding machine including pressing material backup pad, welding stent, pressing the material cylinder, direction slide rail, lifter plate, connecting plate, welding, press material backup pad and welding stent all to be fixed in on the frame flat board, press two vertical faces of material backup pad to install respectively and press material cylinder and direction slide rail, install the lifter plate on the slider of direction slide rail, press the piston rod of material cylinder to pass through connecting plate and lifter plate fixed connection, the lifter plate lower extreme is installed and is pressed the material piece with the welding that the material is relative, install sharp module on the welding stent crossbeam, install triaxial fine setting slip table on the active cell of sharp module, install laser-beam welding machine on the slip table of triaxial fine setting slip table.
8. The automatic single strip welding mechanism of claim 1, wherein: the guide assembly comprises a mounting plate, a guide cylinder, a mounting block and a positioning needle, the mounting plate is fixed on the lower plane of the upper flat plate of the rack, the guide cylinder is mounted at the side end of the mounting plate, the mounting block is mounted on a piston rod of the guide cylinder, the positioning needle is vertically inserted into the mounting block, and the upper flat plate of the rack and the material belt channel are provided with corresponding avoiding needle holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121686830.6U CN215509939U (en) | 2021-07-23 | 2021-07-23 | Automatic welding mechanism for single material strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121686830.6U CN215509939U (en) | 2021-07-23 | 2021-07-23 | Automatic welding mechanism for single material strip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215509939U true CN215509939U (en) | 2022-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121686830.6U Active CN215509939U (en) | 2021-07-23 | 2021-07-23 | Automatic welding mechanism for single material strip |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215509939U (en) |
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2021
- 2021-07-23 CN CN202121686830.6U patent/CN215509939U/en active Active
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