CN209647124U - A kind of anhydrous automatic cleaning apparatus of solar panel based on retaining rail - Google Patents
A kind of anhydrous automatic cleaning apparatus of solar panel based on retaining rail Download PDFInfo
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- CN209647124U CN209647124U CN201821225780.XU CN201821225780U CN209647124U CN 209647124 U CN209647124 U CN 209647124U CN 201821225780 U CN201821225780 U CN 201821225780U CN 209647124 U CN209647124 U CN 209647124U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 76
- 239000000428 dust Substances 0.000 claims abstract description 29
- 229910000838 Al alloy Inorganic materials 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000000956 alloy Substances 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 238000010248 power generation Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本实用新型提供了一种基于固定轨的太阳能电池板无水自动清洁装置。所述太阳能电池板无水自动清洁装置包括:地面固定导轨,固定在地面,清洁装置主体通过导轨滑块沿其移动;物理支撑架,地面固定导轨与长方体固定框架连接器件;长方体固定框架,用于安装驱动装置并支撑横向移动导杆;横向移动导杆,用于支撑无水清洁头;无水清洁头,用于吹起太阳能电池板表面灰尘并暂时储存灰尘;主控制器及其附件,用于控制整个清洁过程的环境检测、装置移动、清洁头的各项工作。所述太阳能电池板清洁装置,可靠、高效率、低成本,可长期在无人看管情况下有效完成清扫任务,从而提升太阳能电池板的发电效率。
The utility model provides a waterless automatic cleaning device for a solar battery panel based on a fixed rail. The solar cell panel anhydrous automatic cleaning device includes: ground fixed guide rails, fixed on the ground, and the main body of the cleaning device moves along it through guide rail sliders; a physical support frame, connecting devices between the ground fixed guide rails and the cuboid fixed frame; It is used to install the driving device and support the lateral movement guide rod; the lateral movement guide rod is used to support the waterless cleaning head; the waterless cleaning head is used to blow up the dust on the surface of the solar panel and temporarily store the dust; the main controller and its accessories, It is used to control the environmental detection, device movement, and various tasks of the cleaning head during the entire cleaning process. The solar cell panel cleaning device is reliable, high-efficiency, and low-cost, and can effectively complete the cleaning task without supervision for a long time, thereby improving the power generation efficiency of the solar cell panel.
Description
技术领域technical field
本实用新型属于太阳能电池板清洁技术领域,特别地,涉及一种基于固定轨的太阳能电池板无水自动清洁装置。The utility model belongs to the technical field of cleaning solar panels, in particular to a waterless automatic cleaning device for solar panels based on fixed rails.
背景技术Background technique
太阳能电池板封装常用超白压延玻璃。随着时间延长,累积的灰尘等污垢可遮挡太阳光,严重降低了光伏发电的效率。目前,太阳能电池板主要依靠人工或是使用基于毛刷、水、水喷雾的装置进行清洁的。在清洁过程中大量使用有机清洗剂易对周围环境造成污染,清洗废液的排放也是难题。Ultra-clear rolled glass is commonly used in solar panel packaging. Over time, accumulated dust and other dirt can block sunlight, seriously reducing the efficiency of photovoltaic power generation. Currently, solar panels are mainly cleaned manually or using devices based on brushes, water, or water spray. The use of a large amount of organic cleaning agents in the cleaning process is likely to cause pollution to the surrounding environment, and the discharge of cleaning waste liquid is also a problem.
发明内容Contents of the invention
为了解决发电厂太阳能电池板清洁耗水严重、清洗污染大等问题,本实用新型提供一种成本低、操作方便的基于固定轨的太阳能电池板无水自动清洁装置。In order to solve the problems of serious water consumption and heavy cleaning pollution of solar panels in power plants, the utility model provides a waterless automatic cleaning device for solar panels based on fixed rails with low cost and easy operation.
本实用新型解决上述问题的技术方案是:一种基于固定轨的太阳能电池板无水自动清洁装置。所述太阳能电池板无水自动清洁装置包括:地面固定导轨,导轨以任意方式固定在地面,清洁装置主体框架通过物理支撑架与其连接,物理支撑架与其连接处使用导轨滑块;物理支撑架,地面固定导轨与长方体固定框架连接器件,此处安装主控制器及其附件;长方体固定框架,安装驱动装置并支撑横向移动导杆;横向移动导杆,支撑无水清洁头;驱动装置,一般安装在长方体固定框架两侧面和纵轴滑块上面,其应包括但不限于:步进电机、皮带、皮带滚轮基座等;无水清洁头,悬挂于横向移动导轨之下,用于吹起太阳能电池板表面灰尘并暂时储存灰尘;主控制器及其附件,控制整个清洁过程的环境检测、装置移动、清洁头清洁等各项工作。The technical solution of the utility model for solving the above problems is: a waterless automatic cleaning device for solar panels based on fixed rails. The solar panel anhydrous automatic cleaning device includes: fixed guide rails on the ground, the guide rails are fixed on the ground in any way, the main frame of the cleaning device is connected to it through a physical support frame, and a guide rail slider is used at the connection between the physical support frame and the physical support frame, The ground fixed guide rail and the cuboid fixed frame connect the device, where the main controller and its accessories are installed; the cuboid fixed frame installs the driving device and supports the laterally moving guide rod; the laterally moving guide rod supports the anhydrous cleaning head; the driving device is generally installed On both sides of the cuboid fixed frame and on the vertical axis slider, it should include but not limited to: stepping motor, belt, belt roller base, etc.; waterless cleaning head, suspended under the lateral moving guide rail, used to blow up solar energy Dust on the surface of the battery board and temporarily store dust; the main controller and its accessories control the environmental detection, device movement, cleaning head cleaning and other tasks during the entire cleaning process.
上述一种基于固定轨的太阳能电池板无水自动清洁装置中,所述驱动装置电机为直流电机,其功率大小可以根据太阳能电池板组件大小做出相应的调整。In the above-mentioned waterless automatic cleaning device for solar panels based on fixed rails, the motor of the driving device is a DC motor, and its power can be adjusted according to the size of the solar panel assembly.
上述一种基于固定轨的太阳能电池板无水自动清洁装置中,所述无水清洁头为清洁装置核心部件,其包括:进风口、滤尘网、透气孔、上层挡板、储尘仓、单侧活动挡板、进尘口、灰尘倾倒口、固定挡板、旋转活动挡板、强力风扇、缓冲仓、出风口、外壳、毛刷。In the above-mentioned waterless automatic cleaning device for solar panels based on fixed rails, the waterless cleaning head is the core component of the cleaning device, which includes: air inlet, dust filter, air vent, upper baffle, dust storage bin, single Side movable baffle, dust inlet, dust dump, fixed baffle, rotating movable baffle, powerful fan, buffer bin, air outlet, shell, brush.
上述一种基于固定轨的太阳能电池板无水自动清洁装置中,所述无水清洁头与太阳能电池板组件表面平行,清洁太阳能电池板表面灰尘效果良好。In the above-mentioned waterless automatic cleaning device for solar panels based on fixed rails, the waterless cleaning head is parallel to the surface of the solar panel assembly, and has a good effect of cleaning dust on the surface of the solar panel.
本实用新型的有益效果在于:本实用新型的一种基于固定轨的太阳能电池板无水自动清洁装置能够对太阳能电池板表面进行清洁,能够解决发电厂太阳能电池板人工清洗费用高、清洗耗水巨大的问题,可有效的提高太阳能电池板发电系统的效率并解决水资源缺乏、清洗后污染重的问题。The beneficial effect of the utility model is that: a solar battery panel waterless automatic cleaning device based on the fixed rail of the utility model can clean the surface of the solar battery panel, and can solve the problem of high manual cleaning cost and water consumption of the solar battery panel in the power plant. It is a huge problem, which can effectively improve the efficiency of the solar panel power generation system and solve the problems of lack of water resources and heavy pollution after cleaning.
附图说明Description of drawings
图1为本实用新型基于固定轨的太阳能电池板无水自动清洁装置整体结构简易示意图;Fig. 1 is a simple schematic diagram of the overall structure of the solar panel waterless automatic cleaning device based on the fixed rail of the utility model;
图2为本实用新型基于固定轨的太阳能电池板无水自动清洁装置长方体固定框架右侧及横向移动导杆右端部件示意图;Fig. 2 is a schematic diagram of the right side of the cuboid fixed frame and the right end of the laterally moving guide rod of the solar panel anhydrous automatic cleaning device based on the fixed rail of the present invention;
图3为本实用新型基于固定轨的太阳能电池板无水自动清洁装置长方体固定框架左侧及横向移动导杆左端部件示意图;3 is a schematic diagram of the left side of the cuboid fixed frame and the left end of the laterally moving guide rod of the utility model based on the fixed rail anhydrous automatic cleaning device for solar panels;
图4为本实用新型基于固定轨的太阳能电池板无水自动清洁装置横向移动导杆中部移动部件示意图;Fig. 4 is a schematic diagram of the moving parts in the middle of the horizontally moving guide rod of the solar panel anhydrous automatic cleaning device based on the fixed rail of the present invention;
图5为本实用新型基于固定轨的太阳能电池板无水自动清洁装置无水清洁头清洁工作前的剖视图;Fig. 5 is the sectional view before the cleaning work of the waterless cleaning head of the solar panel automatic cleaning device based on the fixed rail of the utility model;
图中:1地面固定导轨,2物理支撑架,3长方体固定框架,4横向移动导杆,5无水清洁头;301长方体固定框架支架,302纵轴滑块,303纵轴滑轮,304纵向皮带固定片,305纵向皮带,306纵向皮带扭力弹簧,307纵向步进电机支架,308纵向步进电机,309纵向皮带滚轮基座,310纵向限位开关,401横向移动导杆杆体,402横轴滑块,403横轴滑轮,404横向皮带固定片,405横向皮带,406横向皮带扭力弹簧,407横向步进电机支架,408横向步进电机,409横向皮带滚轮基座,410横向导杆固定架,411横向限位开关,501进风口,502滤尘网,503透气孔,504上层挡板,505储尘仓,506单侧活动挡板,507进尘口,508灰尘倾倒口,509固定挡板,510旋转活动挡板,511强力风扇,512出风口,513外壳,514毛刷。In the figure: 1 ground fixed guide rail, 2 physical support frame, 3 cuboid fixed frame, 4 laterally moving guide rod, 5 waterless cleaning head; 301 cuboid fixed frame support, 302 longitudinal axis slider, 303 longitudinal axis pulley, 304 longitudinal belt Fixed plate, 305 longitudinal belt, 306 longitudinal belt torsion spring, 307 longitudinal stepping motor bracket, 308 longitudinal stepping motor, 309 longitudinal belt roller base, 310 longitudinal limit switch, 401 lateral movement guide rod body, 402 transverse axis slide Block, 403 horizontal shaft pulley, 404 horizontal belt fixed piece, 405 horizontal belt, 406 horizontal belt torsion spring, 407 horizontal stepping motor bracket, 408 horizontal stepping motor, 409 horizontal belt roller base, 410 horizontal guide rod fixing frame, 411 horizontal limit switch, 501 air inlet, 502 dust filter, 503 vent hole, 504 upper baffle, 505 dust storage bin, 506 single side movable baffle, 507 dust inlet, 508 dust dumping port, 509 fixed baffle, 510 rotating movable baffle, 511 powerful fan, 512 air outlet, 513 shell, 514 brush.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明:Below in conjunction with accompanying drawing and embodiment the utility model is described further:
如图所示,一种基于固定轨的太阳能电池板无水自动清洁装置,包括固定在地面的地面固定导轨1,与地面固定导轨1相接的物理支撑架2,所述地面固定导轨1和物理支撑架2支撑起与太阳能电池板表面平行的长方体固定框架3,可移动的横向移动导杆4横于所述长方体固定框架3之上或两端夹在其左右两侧框架之间,通无水清洁头5过横轴滑块402悬挂于所述横向移动导杆4之下;所述长方体固定框架3在其左右两侧底端安装纵向步进电机支架307、纵向步进电机308,在其左右两侧顶端安装纵向皮带滚轮基座309、纵向限位开关310,纵向皮带305固定于纵向皮带固定片304,其安装纵向皮带扭力弹簧306再与纵向步进电机308、纵向皮带滚轮基座309相连,纵轴滑块302、纵轴滑轮303安装在所述长方体固定框架3左右两侧上框架或下框架;所述横向移动导杆4的横向移动导杆杆体401左右两端通过横向导杆固定架410与长方体固定框架3相连,横向移动导杆4左端安装横向步进电机支架407、横向步进电机408及横向限位开关411,横向移动导杆4中部安装横轴滑块402、横轴滑轮403、横向皮带固定片404,横向移动导杆4右端安装横向皮带滚轮基座409,横向皮带405固定于横向皮带固定片404,其安装横向皮带扭力弹簧406与横向步进电机408、横向皮带滚轮基座409相连;所述无水清洁头5通过横轴滑块402悬挂于横向移动导杆4之下,包括:进风口501、滤尘网502、透气孔503、上层挡板504、储尘仓505、单侧活动挡板506、进尘口507、灰尘倾倒口508、固定挡板509、旋转活动挡板510、强力风扇511、缓冲仓512、出风口512、外壳513、毛刷514。As shown in the figure, a waterless automatic cleaning device for solar panels based on a fixed rail includes a ground fixed rail 1 fixed on the ground, a physical support frame 2 connected to the ground fixed rail 1, the ground fixed rail 1 and The physical support frame 2 supports a cuboid fixed frame 3 parallel to the surface of the solar panel, and the movable lateral movement guide rod 4 is transverse to the cuboid fixed frame 3 or both ends are clamped between the left and right sides of the frame. The anhydrous cleaning head 5 is suspended under the laterally moving guide rod 4 through the horizontal axis slide block 402; the cuboid fixed frame 3 is installed with a longitudinal stepping motor support 307 and a longitudinal stepping motor 308 at the bottom ends of its left and right sides, Install longitudinal belt roller base 309, longitudinal limit switch 310 on its left and right sides top, longitudinal belt 305 is fixed on longitudinal belt fixed plate 304, it installs longitudinal belt torsion spring 306 and longitudinal stepper motor 308, longitudinal belt roller base The seat 309 is connected, and the vertical axis slider 302 and the vertical axis pulley 303 are installed on the upper frame or the lower frame on the left and right sides of the cuboid fixed frame 3; The guide rod fixed frame 410 is connected with the cuboid fixed frame 3, and the horizontal stepping motor support 407, the horizontal stepping motor 408 and the lateral limit switch 411 are installed on the left end of the laterally moving guide rod 4, and the horizontal axis slide block 402 is installed in the middle part of the laterally moving guide rod 4 , horizontal axis pulley 403, horizontal belt fixed piece 404, horizontal belt roller base 409 is installed on the right end of lateral movement guide bar 4, and horizontal belt 405 is fixed on horizontal belt fixed piece 404, and it installs horizontal belt torsion spring 406 and horizontal stepper motor 408 , the horizontal belt roller base 409 is connected; the anhydrous cleaning head 5 is suspended under the laterally moving guide rod 4 through the horizontal axis slider 402, including: air inlet 501, dust filter 502, air vent 503, upper baffle 504 , dust storage bin 505, one-sided movable baffle 506, dust inlet 507, dust dump port 508, fixed baffle 509, rotating movable baffle 510, powerful fan 511, buffer bin 512, air outlet 512, shell 513, hair Brush 514.
本实用新型的工作原理:主控制器及其附件控制整个清洁装置运行于地面固定导轨1之上,长方体固定框架3与目标太阳能电池板对齐后,主控制器及其附件控制纵向步进电机308带动纵向皮带305使横向移动导杆4运动至长方体固定框架3顶端,纵向限位开关触发后横向移动导杆4停止运动,主控制器及其附件控制横向步进电机408带动横向皮带405使无水清洁头5运动至横向移动导杆4左端,横向限位开关411触发后无水清洁头5停止运动,主控制器及其附件控制无水清洁头5开始工作,无水清洁头5工作时主控制器及其附件控制横向步进电机408带动横向皮带405使无水清洁头5向右运动,移动到右端后无水清洁头5停止运动,主控制器及其附件控制纵向步进电机308带动纵向皮带305使横向移动导杆4向下运动一定距离,主控制器及其附件控制横向步进电机408带动横向皮带405使无水清洁头5向左运动,移动到左端后无水清洁头5停止运动,主控制器及其附件控制纵向步进电机308带动纵向皮带305使横向移动导杆4向下运动一定距离,移动到底端后横向移动导杆4停止运动、无水清洁头5停止工作,重复之前的清洁工作;当清洁一定时常或一定数量的太阳能电池板后,主控制器及其附件控制无水清洁头5在指定地点启动旋转活动挡板510使灰尘倾倒口508打开,倾倒灰尘,关闭旋转活动挡板510使灰尘倾倒口508关闭,重复以上的清洁工作。The working principle of the utility model: the main controller and its accessories control the entire cleaning device to run on the fixed guide rail 1 on the ground. After the cuboid fixed frame 3 is aligned with the target solar panel, the main controller and its accessories control the longitudinal stepping motor 308 Drive the longitudinal belt 305 to move the laterally moving guide rod 4 to the top of the cuboid fixed frame 3. After the longitudinal limit switch is triggered, the laterally moving guide rod 4 stops moving, and the main controller and its accessories control the lateral stepper motor 408 to drive the laterally. The water cleaning head 5 moves to the left end of the lateral movement guide rod 4. After the lateral limit switch 411 is triggered, the waterless cleaning head 5 stops moving. The main controller and its accessories control the waterless cleaning head 5 to start working. When the waterless cleaning head 5 is working The main controller and its accessories control the horizontal stepping motor 408 to drive the horizontal belt 405 to make the waterless cleaning head 5 move to the right. After moving to the right end, the anhydrous cleaning head 5 stops moving, and the main controller and its accessories control the vertical stepping motor 308 Drive the vertical belt 305 to make the lateral movement guide rod 4 move downward for a certain distance, the main controller and its accessories control the horizontal stepping motor 408 to drive the horizontal belt 405 to make the waterless cleaning head 5 move to the left, and move to the left end without water cleaning head 5. Stop moving, the main controller and its accessories control the longitudinal stepping motor 308 to drive the longitudinal belt 305 to move the laterally moving guide rod 4 downward for a certain distance, and after moving to the bottom, the laterally moving guide rod 4 stops moving and the anhydrous cleaning head 5 stops Work, repeat the previous cleaning work; after cleaning a certain number of solar panels, the main controller and its accessories control the anhydrous cleaning head 5 to start the rotating movable baffle 510 at the designated place to open the dust pouring port 508 and dump Dust, close the rotating movable baffle 510 to close the dust pouring port 508, and repeat the above cleaning work.
所述无水清洁头5工作原理:清洁前,单侧活动挡板506受重力闭合进尘口507,旋转活动挡板510处于初始位置闭合灰尘倾倒口508,毛刷514使无水清洁头5不至于撞击太阳能电池板;清洁时,空气通过进风口501被强力风扇511加速吹至太阳能电池板面,与此同时,单侧活动挡板506受压打开,被吹起的灰尘通过进尘口507进入至储尘仓505,毛刷514在此处起阻挡作用,防止灰尘被吹至太阳能电池板其他区域;清洁后,强力风扇511停止工作,旋转活动挡板510打开,收集的灰尘受重力作用下落至指定地点,旋转活动挡板510关闭,之后重复以上操作。The working principle of the waterless cleaning head 5: before cleaning, the one-sided movable baffle 506 closes the dust inlet 507 by gravity, the rotating movable baffle 510 is in the initial position and closes the dust dumping port 508, and the brush 514 makes the waterless cleaning head 5 It will not hit the solar panel; when cleaning, the air is accelerated by the powerful fan 511 through the air inlet 501 and blown to the surface of the solar panel. 507 enters into the dust storage bin 505, where the brush 514 plays a blocking role to prevent the dust from being blown to other areas of the solar panel; after cleaning, the powerful fan 511 stops working, the rotating movable baffle 510 opens, and the collected dust is subjected to gravity. The action falls to the designated place, the rotating movable baffle 510 is closed, and then the above operations are repeated.
在此说明书中,本实用新型已参照其特定的实施例作出了描述。但是,仍可以做出各种修改和变换而不背离本实用新型的精神和范围。因此,说明书和附图应该被认为是说明性的而非限制性的。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。In this specification, the invention has been described with reference to specific embodiments thereof. However, various modifications and changes can be made without departing from the spirit and scope of the present invention. Accordingly, the specification and drawings should be regarded as illustrative rather than restrictive. All modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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CN110788074A (en) * | 2018-08-01 | 2020-02-14 | 湖南科技大学 | Solar cell panel anhydrous self-cleaning device based on fixed rail |
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CN110788074A (en) * | 2018-08-01 | 2020-02-14 | 湖南科技大学 | Solar cell panel anhydrous self-cleaning device based on fixed rail |
CN110788074B (en) * | 2018-08-01 | 2024-05-31 | 湖南科技大学 | Solar cell panel anhydrous automatic cleaning device based on fixed rail |
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