CN209608508U - A kind of rotor kludge - Google Patents
A kind of rotor kludge Download PDFInfo
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- CN209608508U CN209608508U CN201821880136.6U CN201821880136U CN209608508U CN 209608508 U CN209608508 U CN 209608508U CN 201821880136 U CN201821880136 U CN 201821880136U CN 209608508 U CN209608508 U CN 209608508U
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Abstract
A kind of rotor kludge, including, rack, including fixed frame and workbench；Down fixing rack is set on workbench vertically；Two sliding rails and the first sliding block are set to down fixing rack front；Lifting seat, L-shaped, two first sliding block top surfaces are fixed at the long side back side, and short side two sides set two fixed plates and top plate in parallel vertically；Lifting drive, output end connect top plate；Mounting plate, L-shaped, one end self-retaining plate rectangular through-hole protrudes between two fixed plates；Rifle is tightened, output end protrudes between two fixed plates；Transiting rod is tightened, rifle output end is tightened in upper end connection；Floating head is sheathed on and tightens transiting rod lower part, is slidedly arranged on and tightened on transiting rod by connecting rod；Guide sleeve, floating head are inserted in guide sleeve；Spring is set to outside guide sleeve；Positioning plate is set to mounting platform upper surface, sets the locating piece that location hole and location hole are circumferentially arranged on positioning plate；Controller and control panel tighten rifle, lifting drive and encoder and are electrically connected the controller.
Description
Technical field
The utility model relates to assembly equipment, in particular to a kind of rotor kludge.
Background technique
New-energy automobile is state key industrial development direction, wherein core component -- driving motor needs to meet peak and turns
Fast 12000-16000r/min, this proposes very high requirement to the assembling quality of the rotor assembly of motor, and motor turns at present
Sub- iron core mostly uses silicon steel sheet riveted, is integrally divided into multisection type combination, this is proposed when laminating assembling with axis to rotor core
Very high requirement.
Traditional work generallys use artificial press-fit approach, and such mode cannot not only ensure iron core press-fit effect, be pressed
Crossing causes interior permanent magnets magnet steel to crack, or be just pressed it is not in place cause rotor length beyond design, in addition rotor core is folded
The round nut of top needs to be tightened on axis with stop washer cooperation for guaranteeing press-fit effect after the completion of pressure, and traditional approach uses
It manually tightens, cannot ensure to tighten in place, and since nut size is very big, screw-down torque is very big, operation labor intensity is also big；
Whole assembling process is divided into several parts, not only waste of manpower resource, not can guarantee quality also.
Utility model content
The purpose of this utility model is that design a kind of rotor kludge, by design quick change localization tool, tighten component,
Rotor iron core laminated tighten can be completed in the combination such as pressing component, an equipment.
To reach the purpose, the technical solution of the utility model is:
A kind of rotor kludge comprising, rack, including a fixed frame and its epipleural, backboard, interior middle part are horizontal
If a workbench；Mounting platform is set to workbench upper surface side, sets central through hole on mounting platform；Lifting
Fixed frame is vertically arranged on the workbench, is located on rear side of the mounting platform；Two sliding rails and the first sliding block thereon,
Two sliding rails are arranged in parallel in the down fixing rack front along the down fixing rack short transverse；Lifting seat, L-shaped, length
The two first sliding block top surface is fixed at the side back side, and short side center sets through-hole, moreover, through-hole two sides are set in parallel vertically on short side
The top plate of two fixed plates and the upper end is set, two fixed plates set rectangular through-hole along short transverse；Lifting drive is vertically arranged at
The down fixing rack upper end, output end connect the top plate, drive lifting seat to move up and down with this；Mounting plate, it is L-shaped,
The rectangular through-hole of one end from a fixed plate of the lifting seat protrudes between two fixed plates；Rifle is tightened, is horizontally placed on described
On mounting plate, the rectangular through-hole of output end from a fixed plate of the lifting seat is protruded between two fixed plates；Transiting rod is tightened,
The upper end is connected to the output end for tightening rifle；Described tighten sets guide hole along its length in transiting rod；It tightens in transiting rod
Portion circumferentially sets boss；The fixed plate inner wall is fixed in bearing block, one side, and the transiting rod of tightening is across the bearing block；
Synchronous pulley is sheathed on across tightening on transiting rod described in bearing block；Encoder is set to the fixation by fixed bracket
The outside of plate rectangular through-hole, encoder output axis couple the synchronous pulley by synchronous belt；Floating head is sheathed on described twist
The lower part of tight transiting rod, and by a connecting rod be slidedly arranged on it is described tighten on transiting rod, the connecting rod be arranged in described in tighten transiting rod
Guide hole；Floating head outer wall lower part circumferentially sets step；Guide sleeve is set on the through-hole of the lifting seat short side center, institute
It states floating head to be inserted in the guide sleeve, and passes through the through-hole of the short side center；Spring is sheathed on outside the guide sleeve, bullet
Spring upper end is resisted against the boss bottom surface tightened on transiting rod, and lower spring end is resisted against floating head outer wall lower part along week
To step；Position sensor is set in the mounting platform；Positioning plate is set to the mounting platform upper surface, positioning
The locating piece that location hole and location hole are circumferentially arranged is set on plate；Controller and control panel, it is described to tighten rifle, lifting driving dress
It sets, encoder and position sensor are electrically connected the controller.
Preferably, the lifting drive includes: fixing seat, is vertically arranged on the down fixing rack, fixing seat
Lead screw and the second sliding block thereon are inside set, lead screw upper end sets the first belt pulley；Connecting rod is set on second sliding block,
Lower end connects the top plate, drives lifting seat to move up and down with this；Servo motor is vertically arranged at the fixing seat side,
Output shaft sets the second belt pulley, and couples the first belt pulley by driving belt；The servo motor is electrically connected the control
Device.
Preferably, the down fixing rack is structure as a whole with mounting platform.
The utility model has the beneficial effects that
The utility model realizes full-automatic work by designing quick change localization tool, tightening the combinations such as component, pressing component
Industry, an equipment can be completed it is rotor iron core laminated tighten, the servo electric cylinders of synchronous press mounting component Configuration can monitor feedback in real time
Pressure and displacement during press fitting, it is ensured that every layer of iron core can be press-fit into place, and pressing component is kept when tightening nut
Core assembly is compressed until tightening completion, maximumlly guarantees rotor core assembling effect.Met by quick change correlation jig more
The production of kind specification product, then the full-automation by the robot realization rotor production process outside equipment；Reduce production cost.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model embodiment.
Fig. 2 is the perspective view of the utility model embodiment (removal side plate).
Fig. 3 is the sectional perspective exploded view of the utility model embodiment.
Fig. 4 is the sectional perspective schematic diagram of the utility model embodiment.
Fig. 5 is stereo decomposing Fig. 1 of the utility model embodiment.
Fig. 6 is stereo decomposing Fig. 2 of the utility model embodiment.
Specific embodiment
Referring to FIG. 1 to FIG. 6, a kind of rotor kludge of the utility model comprising,
Rack 1, including a fixed frame 101 and its epipleural, backboard, interior middle part level set a workbench 102；
Mounting platform 2 is set to the 102 upper surface side of workbench, sets central through hole 21 on mounting platform 2；
Down fixing rack 3 is vertically arranged on the workbench 102, is located at 2 rear side of mounting platform；
Two sliding rails 4 and the first sliding block 41 thereon, two sliding rails 4 are arranged in parallel in along 3 short transverse of down fixing rack
3 front of down fixing rack；
Lifting seat 5, L-shaped, two first sliding blocks, 41 top surface is fixed at 51 back side of long side, and 52 center of short side sets logical
Hole, moreover, the top plate 54 of two fixed plates 53,53 ' and the upper end, two fixed plates are arranged in parallel in through-hole two sides vertically on short side 52
53,53 ' rectangular through-hole 531,531 ' is set along short transverse；
Lifting drive 6 is vertically arranged at 3 upper end of down fixing rack, and output end connects the top plate 54, with
This drives lifting seat 5 to move up and down；
Mounting plate 7, L-shaped, it is fixed that the rectangular through-hole 531 of one end from a fixed plate 53 of the lifting seat 5 protrudes into two
Between plate 53,53 '；
Rifle 8 is tightened, is horizontally placed on the mounting plate 7, square of the output end from a fixed plate 53 of the lifting seat 5
Shape through-hole 531 protrudes between two fixed plates 53,53 '；
Transiting rod 9 is tightened, the upper end is connected to the output end for tightening rifle 8；It is described to tighten in transiting rod 9 along length side
To setting guide hole 91；It tightens 9 middle part of transiting rod and circumferentially sets boss 92；
53 inner wall of fixed plate is fixed in bearing block 10, one side, and the transiting rod 9 of tightening is across the bearing block 10；
Synchronous pulley 11 is sheathed on across tightening on transiting rod 9 described in bearing block 10；
Encoder 12 is set to the outside of the 53 ' rectangular through-hole 531 ' of fixed plate, encoder by fixed bracket 121
Defeated 12 shaft couples the synchronous pulley 11 by synchronous belt 111；
Floating head 13 is sheathed on the lower part for tightening transiting rod 9, and is slidedly arranged on described tightened by a connecting rod 14
It crosses on bar 9, which is arranged in the guide hole 91 for tightening transiting rod 9；13 outer wall lower part of floating head circumferentially sets step
131；
Guide sleeve 15 is set on the through-hole in 5 short side of lifting seat, 52 center, and the floating head 13 is inserted in described
In guide sleeve 15, and pass through the through-hole in 52 center of short side；
Spring 16 is sheathed on outside the guide sleeve 15, and 16 upper end of spring is resisted against the boss bottom tightened on transiting rod 9
Face, 16 lower end of spring are resisted against the step 131 of the 13 outer wall lower part of floating head；
Position sensor 18 is set in the mounting platform 2；
Positioning plate 19 is set to 2 upper surface of mounting platform, sets location hole 191 and location hole 191 on positioning plate 19
The locating piece 192 being circumferentially arranged；Rotor 100 is set on the location hole 191 and locating piece 192；
Controller and control panel 20, it is described to tighten rifle 8, lifting drive 6, encoder 12 and position sensor 18
It is electrically connected the controller.
Preferably, the lifting drive 6 includes:
Fixing seat, is vertically arranged on the down fixing rack, and lead screw and the second sliding block thereon, lead screw are set in fixing seat
Upper end sets the first belt pulley；
Connecting rod is set on second sliding block, and lower end connects the top plate, drives lifting seat to transport up and down with this
It is dynamic；
Servo motor is vertically arranged at the fixing seat side, and output shaft sets the second belt pulley, and passes through driving belt
Couple the first belt pulley；The servo motor is electrically connected the controller.
Preferably, the down fixing rack is structure as a whole with mounting platform.
Claims (3)
1. a kind of rotor kludge, which is characterized in that including,
Rack, including a fixed frame and its epipleural, backboard, interior middle part level set a workbench；
Mounting platform is set to workbench upper surface side, sets central through hole on mounting platform；
Down fixing rack is vertically arranged on the workbench, is located on rear side of the mounting platform；
Two sliding rails and the first sliding block thereon, it is solid that two sliding rails along the down fixing rack short transverse are arranged in parallel in the lifting
Determine frame front；
Lifting seat, L-shaped, the two first sliding block top surface is fixed at the long side back side, and short side center sets through-hole, moreover, short
The top plate of two fixed plates and the upper end is arranged in parallel in through-hole two sides vertically on side, and two fixed plates set rectangular through-hole along short transverse；
Lifting drive, is vertically arranged at the down fixing rack upper end, and output end connects the top plate, drives liter with this
Seat is dropped to move up and down；
Mounting plate, L-shaped, the rectangular through-hole of one end from a fixed plate of the lifting seat protrudes between two fixed plates；
Rifle is tightened, is horizontally placed on the mounting plate, the rectangular through-hole of output end from a fixed plate of the lifting seat is stretched
Enter between two fixed plates；
Transiting rod is tightened, the upper end is connected to the output end for tightening rifle；It is described tighten to set along its length in transiting rod lead
Hole；It tightens and circumferentially sets boss in the middle part of transiting rod；
The fixed plate inner wall is fixed in bearing block, one side, and the transiting rod of tightening is across the bearing block；
Synchronous pulley is sheathed on across tightening on transiting rod described in bearing block；
Encoder, the outside of the fixed plate rectangular through-hole is set to by fixed bracket, and encoder output axis passes through synchronous belt
Couple the synchronous pulley；
Floating head, is sheathed on the lower part for tightening transiting rod, and by a connecting rod be slidedly arranged on it is described tighten on transiting rod, this
Connecting rod is arranged in the guide hole for tightening transiting rod；Floating head outer wall lower part circumferentially sets step；
Guide sleeve is set on the through-hole of the lifting seat short side center, and the floating head is inserted in the guide sleeve, and is passed through
The through-hole of the short side center；
Spring is sheathed on outside the guide sleeve, and spring upper end is resisted against the boss bottom surface tightened on transiting rod, and lower spring end supports
It is against the step of floating head outer wall lower part circumferentially；
Position sensor is set in the mounting platform；
Positioning plate is set to the mounting platform upper surface, the locating piece that location hole and location hole are circumferentially arranged is set on positioning plate；
Controller and control panel, rifle, lifting drive, encoder and the position sensor tightened are electrically connected the control
Device processed.
2. rotor kludge as described in claim 1, which is characterized in that the lifting drive includes:
Fixing seat, is vertically arranged on the down fixing rack, and lead screw and thereon the second sliding block are set in fixing seat, and lead screw upper end is set
First belt pulley；
Connecting rod is set on second sliding block, and lower end connects the top plate, drives lifting seat to move up and down with this；
Servo motor is vertically arranged at the fixing seat side, and output shaft sets the second belt pulley, and is coupled by driving belt
First belt pulley；The servo motor is electrically connected the controller.
3. rotor kludge as described in claim 1, which is characterized in that the down fixing rack and mounting platform are integrated knot
Structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821880136.6U CN209608508U (en) | 2018-11-15 | 2018-11-15 | A kind of rotor kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821880136.6U CN209608508U (en) | 2018-11-15 | 2018-11-15 | A kind of rotor kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209608508U true CN209608508U (en) | 2019-11-08 |
Family
ID=68395610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821880136.6U Active CN209608508U (en) | 2018-11-15 | 2018-11-15 | A kind of rotor kludge |
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| Country | Link |
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| CN (1) | CN209608508U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109347273A (en) * | 2018-11-15 | 2019-02-15 | 上海乾承机械设备有限公司 | A kind of rotor kludge |
-
2018
- 2018-11-15 CN CN201821880136.6U patent/CN209608508U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109347273A (en) * | 2018-11-15 | 2019-02-15 | 上海乾承机械设备有限公司 | A kind of rotor kludge |
| CN109347273B (en) * | 2018-11-15 | 2024-08-23 | 上海乾承机械设备有限公司 | Rotor assembly machine |
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