CN209606383U - Online saggar damage testing separation system - Google Patents
Online saggar damage testing separation system Download PDFInfo
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- CN209606383U CN209606383U CN201920075320.1U CN201920075320U CN209606383U CN 209606383 U CN209606383 U CN 209606383U CN 201920075320 U CN201920075320 U CN 201920075320U CN 209606383 U CN209606383 U CN 209606383U
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Abstract
The utility model discloses a kind of online saggar damage testing separation system, including online ultrasound examination component, the online ultrasound examination component is each by saggar to detect, and whether detection saggar is damaged in the form of ultrasound examination；Damaged saggar sorter assemblies, the breakage saggar sorter assemblies are formed in the process downstream of the online ultrasound examination component, and the damaged saggar gone out in line ultrasound examination component detection is stopped and removes saggar transport production line to the saggar after obstruction by the breakage saggar sorter assemblies；The online saggar damage testing separation system of the utility model is integrated with the damaged saggar sorter assemblies push away by the whether damaged online ultrasound examination component of ultrasound examination saggar and the damaged saggar that can be will test out saggar transport production line on saggar transport production line, the system detects saggar in the form of ultrasonic wave, being capable of accurately fine cracks and stealthy crack at detection.
Description
Technical field
The utility model relates to lithium ion battery production equipment technology more particularly to a kind of online saggar breakage separation
System.
Background technique
It is well known that lithium ion battery is the rechargeable battery of current most advantage performance, it is right with the continuous popularization of application
It is also being continuously increased in the demand of anode material for lithium-ion batteries.Positive electrode master used by lithium ion battery is prepared at present
If LiCoO2、LiNiO2、LiMn2O4Etc. and doping or modifier.
In the production process of anode material for lithium-ion batteries, material full name isolation copper, iron, Zn-ef ficiency and water, institute are needed
It the use of reactive mode is high temperature solid-state method, the ceramic saggar for using mullite to make when baking in kiln carries out material
Transmission；The quantity of saggar be every bake about 1200, line, saggar is recycled on outer path, saggar transmit, bake, people
Situations such as to damage, can generate breakage, it is necessary to carry out regular inspection to saggar, damaged saggar is avoided to influence whole production
Quality, or even can damage equipment and cause to break down will cause when serious and great stop line accident.
In the prior art, artificial detection is generally adopted by for the detection of saggar in anode material of lithium battery production and divided
Pick or be online ccd detection technique, time-consuming for artificial detection, fatiguability, is not easy to realize full inspection, be easy to appear missing inspection and mistake
Inspection；And ccd detection technique uses Online- Cam head saggar to carry out light leak test, it can only be for the crackle of crack 1mm or more
It is detected with breakage, crackle or invisible crack can not still be detected.
Utility model content
The purpose of the utility model is to provide the good online saggar damage testings point of a kind of raising detection efficiency, detection effect
From system.
To achieve the goals above, the utility model provides the following technical solutions:
The online saggar damage testing separation system of the utility model, the detection separation system are integrated in saggar transport production
On line, the detection separation system includes:
Online ultrasound examination component, the online ultrasound examination component is each by saggar to detect, and with super
Whether the form detection saggar of sonic detection is damaged；
Damaged saggar sorter assemblies, the breakage saggar sorter assemblies are formed in the work of the online ultrasound examination component
Skill downstream, it is described breakage saggar sorter assemblies by the online ultrasound examination component detection go out damaged saggar stop,
And saggar transport production line is removed to the saggar after obstruction；
The saggar transport production line side is communicated with the damaged casket removed to convey the damaged saggar sorter assemblies
The damaged saggar outer rail supply line of alms bowl；
The detection separation system further includes being integrated in the damaged saggar outer rail fortune of the damaged saggar supply line input terminal
Defeated line door component passes through the damaged saggar outer rail supply line door by the damaged saggar that the damaged saggar sorter assemblies remove
Component is to enter the damaged saggar outer rail supply line；
The output end of the breakage saggar outer rail supply line is formed as the interim storage area of damaged saggar.
Further, the online ultrasound examination component includes the folder alms bowl for being symmetrically mounted on saggar transport production line two sides
Device, the folder alms bowl device being capable of movable clamping ends with one；
Ultrasound examination component is installed on the clamping end of the folder alms bowl device；
When saggar to be detected is moved between two folder alms bowl devices by the saggar transport production line, the folder alms bowl device
Clamping end movably clamp the saggar towards the saggar；
When the clamping end of the folder alms bowl device clamps the saggar, the side of the ultrasound examination component and the saggar is connect
Whether contacting to earth, it is damaged to detect saggar.
Further, the folder alms bowl device is cylinder, and the output end of the cylinder of the folder alms bowl device is fixed with push plate, the push plate
For the clamping end；
The ultrasound examination component includes two supersonic generators and two ultrasonic receivers；
A supersonic generator and a ultrasonic receiver are installed on the clamping end of each folder alms bowl device.
Further, the damaged saggar sorter assemblies include being integrated in the first of the saggar transport production line side face to push away
Alms bowl cylinder, described first pushes away the output end of the cylinder rod of alms bowl cylinder towards saggar transport production line；
It is described after line ultrasound examination component detection goes out damaged saggar, the damaged saggar after the detection passes through described first
The breakage saggar is pushed away the saggar transport production line with stretching out by the first cylinder rod for pushing away alms bowl cylinder described in when pushing away alms bowl cylinder, is pushed away
Damaged saggar afterwards is by the damaged saggar outer rail supply line door component and enters the damaged saggar outer rail supply line.
Further, the damaged saggar outer rail supply line door component includes being fixed on the damaged saggar outer rail supply line
The column of two sides, be fixed with enabling cylinder between the column, the cylinder rod of the enabling cylinder downward, and the enabling cylinder
Cylinder rod is fixed with gate；
When described first cylinder rod for pushing away alms bowl cylinder pushes damaged saggar far from the saggar transport production line, the enabling gas
Cylinder drives the gate to move upwards, and damaged saggar is entered by the gate in the damaged saggar outer rail supply line.
Further, the damaged interim storage area of saggar is configured to storage at least 15 saggars.
Further, the damaged saggar outer rail supply line is formed as L-type track, and the L-type track includes and the casket
Alms bowl transport production line connection the first track and perpendicular to first track and to process downstream extend the second track；
Second track is the interim storage area of the damaged saggar；
The side of the junction of first track and the second track is equipped with second and pushes away alms bowl cylinder；
Passed through by the damaged saggar of first rail transport to the junction of first track and the second track described
Second push away alms bowl cylinder be forced into second track.
Further, the saggar transport at at least described online ultrasound examination component and the damaged saggar sorter assemblies
The gear alms bowl block also having to stop saggar mobile is integrated on production line；
When the online ultrasound examination component is clamped and is detected to the saggar of process, the online ultrasound examination
The gear alms bowl block on saggar transport production line at component stops saggar mobile with moving up；
When the breakage saggar sorter assemblies carry out pushing away saggar transport production line to damaged saggar, the breakage saggar point
The gear alms bowl block picked on the saggar transport production line at component stops damaged saggar along the saggar transport production line with moving up
It is mobile.
Further, the gear alms bowl block is integrated at the axis of the saggar transport production line, and the gear alms bowl block passes through
The cylinder of its lower end connection forms reciprocating motion along the vertical direction.
Further, the side of the saggar transport production line at the online ultrasound examination component is equipped with the first photoelectricity
Sensor group；
The side of saggar transport production line at the breakage saggar sorter assemblies is equipped with the second photoelectric sensor group；
The side of damaged saggar outer rail supply line at the breakage saggar outer rail supply line door component is equipped with third light
Electric transducer group；
Described second side for pushing away the damaged saggar outer rail supply line at alms bowl cylinder is equipped with the 4th photoelectric sensor group；
The first photoelectric sensor group, the second photoelectric sensor group, third photoelectric sensor group, the 4th photoelectric sensor
Group is communicated with peripheral control unit；
The first photoelectric sensor group controls the online ultrasound examination component operation by peripheral control unit；
The second photoelectric sensor group controls the damaged saggar sorter assemblies work by peripheral control unit；
The third photoelectric sensor group controls the damaged saggar outer rail supply line door component work by peripheral control unit
Make；
The 4th photoelectric sensor group controls described second by peripheral control unit and pushes away alms bowl cylinder operation.
In the above-mentioned technical solutions, online saggar damage testing separation system provided by the utility model has with following
Beneficial effect:
1, the online saggar damage testing separation system of the utility model is integrated with to logical on saggar transport production line
The damaged saggar crossing the whether damaged online ultrasound examination component of ultrasound examination saggar and capable of will test out carries out
The damaged saggar sorter assemblies for pushing away saggar transport production line, the damaged saggar after being finally separating is in damaged saggar outer rail supply line
Transport under be summarized in the interim storage area of damaged saggar and wait for subsequent processing, which detects saggar in the form of ultrasonic wave, can
Accurately fine cracks and stealthy crack at detection.
2, the online saggar damage testing separation system of the utility model is communicated by photoelectric sensor and peripheral control unit
To control each functional unit work, system integrated automation degree is high, solves the inaccuracy of manual inspection and improves
The efficiency and precision of detection, protect each equipment on production line, improve service life of equipment.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only to record in the utility model
Some embodiments be also possible to obtain other drawings based on these drawings for those of ordinary skill in the art.
Fig. 1 is the structural schematic diagram of online saggar damage testing separation system provided by the embodiment of the utility model；
Fig. 2 is the online ultrasound examination group of online saggar damage testing separation system provided by the embodiment of the utility model
The structural schematic diagram of part；
Fig. 3 is that the damaged saggar outer rail of online saggar damage testing separation system provided by the embodiment of the utility model transports
The structural schematic diagram of line door component.
Description of symbols:
1, saggar transport production line；2, damaged saggar outer rail supply line；3, online ultrasound examination component；4, it first pushes away
Alms bowl cylinder；5, damaged saggar outer rail supply line door component；6, second alms bowl cylinder is pushed away；7, saggar；8, the first photoelectric sensor group；9,
Second photoelectric sensor group；10, third photoelectric sensor group；11, the 4th photoelectric sensor group；
101, alms bowl block is kept off；
201, the first track；202, the second track；
301, alms bowl device is pressed from both sides；302, push plate；303, supersonic generator；304, ultrasonic receiver；
501, column；502, enabling cylinder；503, gate.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution of the utility model, below in conjunction with attached drawing pair
The utility model is further detailed.
Referring to shown in Fig. 1 to Fig. 3；
The online saggar damage testing separation system of the utility model, the detection separation system are integrated in saggar transport production
On line, detection separation system includes:
Online ultrasound examination component 3, online ultrasound examination component 3 is each by saggar 7 to detect, and with ultrasound
Whether the form detection saggar 7 of wave detection is damaged；
Damaged saggar sorter assemblies, damaged saggar sorter assemblies are formed under the technique of online ultrasound examination component 3
Trip, damaged saggar sorter assemblies will be after the obstructions of damaged saggar 7 that line ultrasound examination component 3 detects and to obstruction
Saggar 7 remove saggar transport production line 1；
1 side of saggar transport production line is communicated with to convey the broken of damaged saggar 7 that damaged saggar sorter assemblies remove
Damage saggar outer rail supply line 2；
Detecting separation system further includes being integrated in the damaged saggar outer rail supply line door group of damaged 1 input terminal of saggar supply line
Part 5, the damaged saggar 7 removed by damaged saggar sorter assemblies pass through damaged saggar outer rail supply line door component 5 to enter brokenly
Damage saggar outer rail supply line 2；
The output end of damaged saggar outer rail supply line 2 is formed as the interim storage area of damaged saggar.
Specifically, present embodiment discloses a kind of damaged saggars being integrated on saggar transport production line 1 to detect segregative line
System, firstly, the detection separation system mainly includes to detect the online ultrasonic wave inspection whether damaged by the saggar 7 at this
Component 3 is surveyed, which is to carry out Crack Detection to saggar 7 in the form of ultrasonic wave, with the shape of ultrasonic wave
Formula can detect the stealthy crack of saggar 7 and fine cracks more accurately, wherein fine cracks involved at this refer to
Crack is less than the crack of 1mm.Pass through the detection of online ultrasound examination component 3, it is determined that after damaged saggar 7, by above-mentioned
Damaged saggar 7 is isolated saggar transport production line 1 by damaged saggar sorter assemblies, and damaged saggar can not be continued to transport in saggar
It transports on production line 1 to process downstream；In addition, the present embodiment in order to sort damaged saggar, is connected on saggar transport production line 1
One branch's supply line, i.e., above-mentioned damaged saggar outer rail supply line 2, the damaged saggar isolated by damaged saggar sorter assemblies
7 enter damaged saggar outer rail supply line 2 after above-mentioned broken saggar outer rail supply line door component 5, and outside damaged saggar
Rail supply line 2 continues temporarily to store at transport to the interim storage area of damaged saggar, so that follow-up work personnel directly take from this
Walk damaged saggar 7, or repair or abandon etc..Whole system does not occupy too big space, is integrated in existing saggar fortune
On defeated production line 1, and controls and be all made of the higher controller of the degree of automation and sensor communication control, once receive finger
Determine signal, controller will issue control instruction, and corresponding functional component is driven to work.And it can be with for controller staff
Program has been previously set, and controller internal control plate can be using programmable PLC as master control borad, power supply can be directly connected to
Either inside power distribution cabinet, with the communication connection of sensor and each functional unit need assembly when regulate, and need to by pair
It formally puts into production after this test run.
Preferably, online ultrasound examination component 3 includes being symmetrically mounted on 1 two sides of saggar transport production line in the present embodiment
Folder alms bowl device 301, folder alms bowl device 301 has one being capable of movable clamping end；It presss from both sides and ultrasonic wave inspection is installed on the clamping end of alms bowl device 301
Survey component；
When saggar 7 to be detected is moved between two folder alms bowl devices 301 by the saggar transport production line 1, alms bowl device 301 is pressed from both sides
Clamping end movably clamp saggar 7 towards saggar 7；
When pressing from both sides the clamping end clamping saggar 7 of alms bowl device 301, casket is contiguously detected in the side of ultrasound examination component and saggar 7
Whether alms bowl 7 is damaged.
Specifically, the present embodiment mainly describes the structure and principle of online ultrasound examination component 3, wherein this implementation
The online ultrasound examination component 3 of example is to be detected in the form of ultrasonic wave to saggar 7, and above-described embodiment has been described above super
The advantages of sonic detection, the detailed explanation of progress at this: ultrasonic wave is a kind of wave, it obeys the transmission rule of wave in transmission process
Rule；If ultrasonic wave keeps straight line to advance in the material, emit in the interface of two kinds of different materials, and the spread speed of wave
Obey the transmission theorem of wave: ν=λ f (wherein, ν is velocity of wave in formula, and λ is wavelength, and f is the frequency of wave).By repeatedly practicing card
Bright, the velocity of wave of ultrasonic wave is particularly useful for 7 damage testing of saggar, and also referred to as ultrasonic Detection Method is wave velocity method.Crackle and breakage
The continuity of 7 material of saggar, reflection interval can change, to realize the purpose of detection.And the present embodiment is online super
Sonic detection component 3 includes the folder alms bowl device 301 for being integrated in 1 two sides of saggar transport production line, which is to be formed with clamping
The cylinder at end can carry out clamping contact to by the saggar 7 at this under the driving of controller, and thereon mainly with saggar 7
The component of contact is two groups of ultrasonic detection units；The output end for specially pressing from both sides the cylinder of alms bowl device 301 is fixed with push plate 302, should
Push plate 302 is clamping end；Ultrasound examination component includes two supersonic generators 303 and two ultrasonic receivers
304；A supersonic generator 303 and a ultrasonic receiver 304 are installed on the clamping end of each folder alms bowl device 301.By super
Sonic generator 303 emits ultrasonic wave, and then ultrasonic receiver 304 receives ultrasonic wave, can by the velocity of wave map of formation
Detect whether saggar 7 is damaged, the purpose of detection is completed.
Preferably, damaged saggar sorter assemblies include be integrated in 1 side of saggar transport production line first in the present embodiment
Push away alms bowl cylinder 4, first pushes away the output end of the cylinder rod of alms bowl cylinder 4 towards saggar transport production line 1；
After line ultrasound examination component 3 detects damaged saggar 7, the damaged saggar 7 after the detection pushes away alms bowl by first
The breakage saggar 7 is pushed away saggar transport production line 1 with stretching out by the first cylinder rod for pushing away alms bowl cylinder 4 when cylinder 4, the breakage after pushing away
Saggar 7 is by damaged saggar outer rail supply line door component 5 and enters damaged saggar outer rail supply line 2.
Specifically, the present embodiment specifically describes the structure and principle of above-mentioned damaged saggar sorter assemblies, wherein in order to
It is enough that the damaged saggar 7 detected through online ultrasound examination component 3 is isolated into saggar transport production line 1, it devises
The damaged saggar sorter assemblies with online 3 cooperating of ultrasound examination component are stated, mainly include that one can push damaged casket
The first of alms bowl 7 pushes away alms bowl cylinder 4, once through online ultrasound examination component 3 detect some saggar 7 be it is damaged, can be to controller
Testing result is sent, controller judges whether to need to drive first to push away the work of alms bowl cylinder 4, and first pushes away alms bowl cylinder 4 for damaged saggar
7 push away saggar transport production line 1, and sorting operation is completed.
Preferably, above-mentioned damaged saggar outer rail supply line door component 5 includes being fixed on damaged 2 liang of saggar outer rail supply line
The column 501 of side, is fixed with enabling cylinder 502 between column 501, the cylinder rod of enabling cylinder 502 downward, and enabling cylinder 502
Cylinder rod be fixed with gate 503；
When first cylinder rod for pushing away alms bowl cylinder 4 pushes damaged saggar 7 far from saggar transport production line 1, enabling cylinder 502 is driven
Gate 503 moves upwards, and damaged saggar 7 is entered in damaged saggar outer rail supply line 2 by 503 ground of gate.
Damaged saggar 7 after the separation of damaged saggar sorter assemblies, the push for pushing away alms bowl cylinder 4 by first can be passed through upper
The damaged saggar outer rail supply line door component 5 stated, meanwhile, controller drives enabling cylinder 502 to work, the cylinder of enabling cylinder 502
Bar is shunk to drive gate 503 to open, and is passed through for damaged saggar 7, once damaged saggar 7 passes through, controller drives enabling again
The cylinder rod of 502 operation of cylinder, enabling cylinder 502 is stretched out to drive gate 503 to close, and a sorting operation is completed.
Preferably, in order to give the sufficient time-triggered protocol breakage saggar 7 of operating personnel, the damaged saggar of the present embodiment faces
When storage area be configured to storage at least 15 saggars 7.
Preferably, damaged saggar outer rail supply line 2 is formed as L-type track in the present embodiment, and L-type track includes transporting with saggar
The first track 201 that defeated production line 1 is connected to and perpendicular to the first track 201 and the second track for extending to process downstream
202；Second track 202 is the interim storage area of damaged saggar；Pacify the side of the junction of first track 201 and the second track 202
Alms bowl cylinder 6 is pushed away equipped with second；
Pass through the by the damaged saggar 7 of the first track 201 transport to the junction of the first track 201 and the second track 202
Two push away alms bowl cylinder 6 be forced into the second track 202.
The damaged saggar outer rail supply line 2 of the present embodiment and integrated second is pushed away thereon to convey damaged saggar 7
It is similar that alms bowl cylinder 6 with first pushes away the function and structure of alms bowl cylinder 4, is to push damaged saggar 7, therefore, at this no longer
It repeats.
Since each functional unit of the present embodiment is the independent detection carried out to each saggar 7, therefore, it is necessary to consider
Saggar needs the problem of stopping transport when each functional unit work, so, at least online ultrasound examination group in the present embodiment
The gear alms bowl block also having to stop saggar 7 mobile is integrated on saggar transport production line 1 at part 3 and damaged saggar sorter assemblies
101；
Wherein, when the saggar 7 of 3 pairs of online ultrasound examination component processes is clamped and is detected, online ultrasound examination component 3
Gear alms bowl block 101 on the saggar transport production line 1 at place stops saggar 7 mobile with moving up；
When damaged saggar sorter assemblies carry out pushing away saggar transport production line 1 to damaged saggar 7, damaged saggar sorter assemblies
Gear alms bowl block 101 on the saggar transport production line 1 at place stops damaged saggar 7 to move along saggar transport production line 1 with moving up.
More specifically, above-mentioned gear alms bowl block 101 is integrated at the axis of saggar transport production line 1, and is kept off alms bowl block 101 and passed through
The cylinder of its lower end connection forms reciprocating motion along the vertical direction.
This embodiment describes the knots for keeping off alms bowl block 101 that saggar 7 can be prevented to continue transport in the work of each functional unit
Structure and principle, the purpose that is mounted at the axis of saggar transport production line 1 of gear alms bowl block 101 is to can be improved blocking effect, allows gear
Alms bowl block 101 directly contacts the medium position of saggar 7, and the width of alms bowl block 101 is kept off according to the size appropriate adjustment of saggar 7, with
Just saggar 7 can quickly, accurately be stopped to move.And the cylinder that the power source for keeping off alms bowl block 101 is connected from its underpart, in cylinder
Driving under can quickly drive gear alms bowl block 101 work.
Preferably, the side of the saggar transport production line 1 in the present embodiment at online ultrasound examination component 3 is equipped with
One photoelectric sensor group 8；
The side of saggar transport production line 1 at damaged saggar sorter assemblies is equipped with the second photoelectric sensor group 9；
The side of damaged saggar outer rail supply line 2 at damaged saggar outer rail supply line door component 5 is equipped with third photoelectricity
Sensor group 10；
Second side for pushing away the damaged saggar outer rail supply line 2 at alms bowl cylinder 6 is equipped with the 4th photoelectric sensor group 11；
It is specific:
First photoelectric sensor group 8, the second photoelectric sensor group 9, third photoelectric sensor group 10, the 4th photoelectric sensor
Group 11 is communicated with peripheral control unit；
First photoelectric sensor group 8 controls online ultrasound examination component 3 by peripheral control unit and works；
Second photoelectric sensor group 9 controls damaged saggar sorter assemblies work by peripheral control unit；
Third photoelectric sensor group 10 controls damaged saggar outer rail supply line door component 5 by peripheral control unit and works；
4th photoelectric sensor group 11 pushes away alms bowl cylinder 6 by peripheral control unit control second and works.
The present embodiment simply describes the primary communications relationship of each functional component and peripheral control unit, has been previously mentioned master
It to be the multiple sensors being integrated in system to acquire the component of signal, multiple sensors are divided into four groups by the present embodiment,
Respectively above-mentioned the first photoelectric sensor group 8, the second photoelectric sensor group 9, third photoelectric sensor group 10 and the 4th photoelectricity
Sensor group 11, every group of photoelectric sensor group with peripheral control unit communication connection, under the program that controller has been previously set,
Independent, quick, automation the operation of each functional unit can be realized with the program that sets and under the auxiliary of photoelectric sensor.
Since this kind of control mode is relatively conventional in the prior art, especially Workshop Production, therefore, details are not described herein again.
In the above-mentioned technical solutions, online saggar damage testing separation system provided by the utility model has with following
Beneficial effect:
The online saggar damage testing separation system of the utility model is integrated on saggar transport production line 1 to pass through
The whether damaged online ultrasound examination component 3 of ultrasound examination saggar 7 and the damaged saggar 7 that can be will test out into
Row pushes away the damaged saggar sorter assemblies of saggar transport production line 1, and the damaged saggar 7 after being finally separating is transported in damaged saggar outer rail
It is summarized in the interim storage area of damaged saggar under the transport of defeated line 2 and waits for subsequent processing, which detects saggar in the form of ultrasonic wave
7, it can accurately detect fine cracks and stealthy crack.
The online saggar damage testing separation system of the utility model by photoelectric sensor and peripheral control unit communicate with
Each functional unit work is controlled, system integrated automation degree is high, solves the inaccuracy of manual inspection and improves
The efficiency and precision of detection protect each equipment on production line, improve service life of equipment.
It is above that certain exemplary embodiments of the utility model are only described by way of explanation, undoubtedly, for
Those skilled in the art can be with a variety of different without departing from the spirit and scope of the utility model
Mode is modified described embodiment.Therefore, above-mentioned attached drawing and description are regarded as illustrative in nature, and should not be construed as
Limitation to the utility model claims protection scope.
Claims (10)
1. online saggar damage testing separation system, which is integrated on saggar transport production line, and feature exists
In the detection separation system includes:
Online ultrasound examination component (3), the online ultrasound examination component (3) is each by saggar (7) to detect, and
It is whether damaged that saggar (7) are detected in the form of ultrasound examination；
Damaged saggar sorter assemblies, the breakage saggar sorter assemblies are formed in the work of the online ultrasound examination component (3)
Skill downstream, the damaged saggar (7) that the breakage saggar sorter assemblies detect the online ultrasound examination component (3)
It stops and saggar transport production line (1) is removed to the saggar (7) after obstruction；
Saggar transport production line (1) side is communicated with the damaged saggar removed to convey the damaged saggar sorter assemblies
(7) damaged saggar outer rail supply line (2)；
The detection separation system further includes being integrated in the damaged saggar outer rail transport of described damaged saggar supply line (2) input terminal
Line door component (5) passes through the damaged saggar outer rail transport by the damaged saggar (7) that the damaged saggar sorter assemblies remove
Line door component (5) is to enter the damaged saggar outer rail supply line (2)；
The output end of the breakage saggar outer rail supply line (2) is formed as the interim storage area of damaged saggar.
2. online saggar damage testing separation system according to claim 1, which is characterized in that the online ultrasonic wave inspection
Surveying component (3) includes the folder alms bowl device (301) for being symmetrically mounted on saggar transport production line (1) two sides, and the folder alms bowl device (301) has
One being capable of movable clamping end；
Ultrasound examination component is installed on the clamping end of folder alms bowl device (301)；
Saggar (7) to be detected passes through the saggar transport production line (1) when of being moved between two folder alms bowl devices (301), institute
The clamping end for stating folder alms bowl device (301) movably clamps the saggar (7) towards the saggar (7)；
When the clamping end of folder alms bowl device (301) clamps saggar (7), the ultrasound examination component and the saggar (7)
Whether damaged for side if contiguously detecting saggar (7).
3. online saggar damage testing separation system according to claim 2, which is characterized in that the folder alms bowl device (301)
Output end for cylinder, and the cylinder of folder alms bowl device (301) is fixed with push plate (302), which is the clamping
End；
The ultrasound examination component includes two supersonic generators (303) and two ultrasonic receivers (304)；
A supersonic generator (303) and a ultrasonic receiver are installed on the clamping end of each folder alms bowl device (301)
(304)。
4. online saggar damage testing separation system according to claim 1, which is characterized in that the breakage saggar sorting
Component includes being integrated in the first of saggar transport production line (1) side to push away alms bowl cylinder (4), and described first pushes away alms bowl cylinder (4)
Cylinder rod output end towards saggar transport production line (1)；
After the online ultrasound examination component (3) detects damaged saggar (7), the damaged saggar (7) after the detection passes through institute
It states first and pushes away alms bowl cylinder (4) Shi Suoshu first and push away the cylinder rod of alms bowl cylinder (4) and stretch out ground the breakage saggar (7) pushed away into the saggar
Transport production line (1), the damaged saggar (7) after pushing away by the damaged saggar outer rail supply line door component (5) and enter institute
State damaged saggar outer rail supply line (2).
5. online saggar damage testing separation system according to claim 4, which is characterized in that the breakage saggar outer rail
Supply line door component (5) includes the column (501) for being fixed on described damaged saggar outer rail supply line (2) two sides, the column
(501) be fixed between enabling cylinder (502), the cylinder rod of the enabling cylinder (502) downward, and the enabling cylinder (502)
Cylinder rod be fixed with gate (503)；
It is described when described first cylinder rod for pushing away alms bowl cylinder (4) pushes damaged saggar (7) far from saggar transport production line (1)
Enabling cylinder (502) drives the gate (503) to move upwards, described in damaged saggar (7) is entered by the gate (503)
In damaged saggar outer rail supply line (2).
6. online saggar damage testing separation system according to claim 1, which is characterized in that the breakage saggar is interim
Storage area is configured to storage at least 15 saggars (7).
7. online saggar damage testing separation system according to claim 6, which is characterized in that the breakage saggar outer rail
Supply line (2) is formed as L-type track, and the L-type track includes the first track being connected to the saggar transport production line (1)
(201) and perpendicular to first track (201) and to process downstream extend the second track (202)；
Second track (202) is the interim storage area of the damaged saggar；
The side of the junction of first track (201) and the second track (202) is equipped with second and pushes away alms bowl cylinder (6)；
By the breakage of first track (201) transport to first track (201) and the junction of the second track (202)
Saggar (7) by described second push away alms bowl cylinder (6) be forced into second track (202).
8. online saggar damage testing separation system according to claim 1, which is characterized in that at least described online ultrasound
Integrating on saggar transport production line (1) at wave detection components (3) and the damaged saggar sorter assemblies also has to stop casket
The mobile gear alms bowl block (101) of alms bowl (7)；
When the online ultrasound examination component (3) clamps and detects to the saggar (7) of process, the online ultrasonic wave inspection
The gear alms bowl block (101) on saggar transport production line (1) surveyed at component (3) stops saggar (7) mobile with moving up；
When the breakage saggar sorter assemblies carry out pushing away saggar transport production line (1) to damaged saggar (7), the breakage saggar
The gear alms bowl block (101) on saggar transport production line (1) at sorter assemblies stops damaged saggar (7) along the casket with moving up
Alms bowl transport production line (1) is mobile.
9. online saggar damage testing separation system according to claim 8, which is characterized in that the gear alms bowl block (101)
It is integrated at the axis of the saggar transport production line (1), and the cylinder that gear alms bowl block (101) is connected by its lower end is along perpendicular
Histogram is moved back and forth to formation.
10. online saggar damage testing separation system according to claim 7, which is characterized in that the online ultrasonic wave
The side of saggar transport production line (1) at detection components (3) is equipped with the first photoelectric sensor group (8)；
The side of saggar transport production line (1) at the breakage saggar sorter assemblies is equipped with the second photoelectric sensor group (9)；
The side of damaged saggar outer rail supply line (2) at the breakage saggar outer rail supply line door component (5) is equipped with third
Photoelectric sensor group (10)；
Described second side for pushing away the damaged saggar outer rail supply line (2) at alms bowl cylinder (6) is equipped with the 4th photoelectric sensor group
(11)；
The first photoelectric sensor group (8), the second photoelectric sensor group (9), third photoelectric sensor group (10), the 4th photoelectricity
Sensor group (11) is communicated with peripheral control unit；
The first photoelectric sensor group (8) controls the online ultrasound examination component (3) by peripheral control unit and works；
The second photoelectric sensor group (9) controls the damaged saggar sorter assemblies work by peripheral control unit；
The third photoelectric sensor group (10) controls the damaged saggar outer rail supply line door component (5) by peripheral control unit
Work；
The 4th photoelectric sensor group (11) controls described second by peripheral control unit and pushes away alms bowl cylinder (6) work.
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|---|---|---|---|
| CN201920075320.1U CN209606383U (en) | 2019-01-16 | 2019-01-16 | Online saggar damage testing separation system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319905A (en) * | 2022-07-29 | 2022-11-11 | 广东邦普循环科技有限公司 | Sintering production line, sagger recovery system and sagger recovery method |
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2019
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319905A (en) * | 2022-07-29 | 2022-11-11 | 广东邦普循环科技有限公司 | Sintering production line, sagger recovery system and sagger recovery method |
| CN115319905B (en) * | 2022-07-29 | 2023-09-12 | 广东邦普循环科技有限公司 | Sintering production line, sagger recycling system and method |
| WO2024021272A1 (en) * | 2022-07-29 | 2024-02-01 | 广东邦普循环科技有限公司 | Sintering production line, and sagger recovery system and method |
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