Tilting type casting machine
Technical field
The utility model relates to metal casting technique field more particularly to a kind of casting tilting type casting machines.
Background technique
The casting of field of metal casting technology melt at present generally passes through following two kinds of approach: the first hangs for artificial overhead traveling crane
It transports, behind the position for reaching running castings, is poured by manual operation casting ladle, security reliability is poor, and at least three people is needed to assist
With this process is completed, human cost is high, casting process manual identified, and the high light of molten metal injures human eye, and in casting
The spluttering of metal is crossed casting etc. and is wasted seriously to metallic solution, and whole process manual operation product quality is uncontrolled;It is for second
It completes to be poured by semi-automatic casting machine, is to apply rotating mechanism in the two sides of casting ladle, topples over to realize, this transmission is verted
Impact it is big, operator will adjust height and the front-rear position of pouring mouth constantly to adapt to the stream of molten metal in casting process
To, and the process shakiness of verting of casting ladle leads to the flowing instability of molten metal in casting process, meeting serious to washing away for casting mold
The defects of bringing more air into, being also easy to produce loose, stomata.
Summary of the invention
In view of the deficiencies of the prior art, the utility model provides a kind of casting tilting type casting machine, and the utility model is public
The technical problem that the one aspect opened solves is the stability that ensure that in casting process, improves the quality of casting, is promoted
Molten metal is saved in the accurate control of casting process, reduces rejection rate, reduces production cost.
The utility model solves a technical solution used by its technical problem:
A kind of tilting type casting machine, for the ladling apparatus that verts, the capping metal liquid into the sprue cup of sand mold, including incline
Rotary device, ladling apparatus, ladling apparatus include staving and the ladle spout that is arranged on staving, reclining device include carrier unit and
Lift unit, ladling apparatus are placed in carrier unit, and two sides and carrier unit are hinged, and carrier unit includes pedestal, stretches out
The two sides of ladle spout, lift unit setting is arranged in the hinged place of arm, casting ladle frame, the cantilever arm being fixed on the base and casting ladle frame
In ladling apparatus staving two sides, the lift unit being set on the base includes vertical motion block and horizontal movement block, vertical motion
Block setting is on horizontal movement block top, and relative horizontal movement block slides, and vertical motion block includes actuator, moving member, fixation
Part, the moving member opposed fixed member that actuator driving is arranged on fixing piece move up and down, moving member and ladling apparatus staving two
The casting ladle frame of side is hinged.
Preferably, the fixing piece is rectangle frame rack-like, and the actuator includes motor, transmission belt, screw rod, the two of screw rod
End is arranged on fixing piece by bearing, and motor is linked by transmission belt and screw rod, and the moving member includes vertical rail, cunning
Block, slide plate, vertical rail are arranged in the opposite two sides of fixing piece lower portion, and the two sides of slide plate are provided with sliding block, sliding block and perpendicular
Straight rail matches, and slides along vertical rail, and the one side and casting ladle articulated jib of slide plate towards casting ladle are hinged, slide plate and screw rod spiral shell
The screw rod of line connection, rotation drives slide plate to move up and down along screw rod.
Preferably, the horizontal movement block includes horizontal rail and connection sliding block, and horizontal rail is arranged in ladling apparatus two
Side, and extending direction is consistent with the ladling apparatus disengaging direction of casting ladle frame, and matched connection sliding block is provided in horizontal rail, even
The top for connecing sliding block is fixedly connected with the bottom of fixing piece.
Preferably, the casting ladle frame includes vertical arm, support rod, cantilever arm articulated jib, casting ladle articulated jib, pours backpack cover, vertically
Cantilever arm articulated jib is arranged in the side of arm, and the opposite other side is provided with casting ladle articulated jib, passes through between two vertical arm and supports
Bar connection, casting ladle articulated jib top, which is provided with, pours backpack cover, and the end of cantilever arm articulated jib and cantilever arm are hinged, casting ladle articulated jib and
Moving member is hinged, and end is provided with for the hook hinged with ladling apparatus, and support rod is hinged with staving, pours on backpack cover and staving
Opening matches.
Preferably, the ladling apparatus further includes arc panel, prominent axis, fork truck through-hole, and the two sides of the staving are provided with prominent
Axis, prominent axis and the hook of casting ladle articulated jib end match, and the staving is provided with arc panel, arc panel towards ladle spout on one side
On the arc that is inwardly recessed match with support rod;One group of fork truck through-hole matches with fork truck, and the staving bottom is provided with two groups
Orthogonal fork truck through-hole, i.e., the extending direction of one group fork truck through-hole are vertical with the extending direction of another group of fork truck through-hole.
Preferably, the carrier unit further includes roller-way, and the ladling apparatus lower part being placed in carrier unit is provided with roller
Road, roller-way rotating direction are consistent with the ladling apparatus disengaging direction of casting ladle frame.
Preferably, the carrier unit further includes the pouring basin and identification device being arranged on cantilever arm, pouring basin
Position and the position of ladle spout match, and match simultaneously with the position of sprue cup;Identification device is for identification in sprue cup
Liquid level position.
It preferably, further include inoculation device, inoculation device includes breeding dosing unit, discharging access, breeds dosing unit
Discharge port be provided with discharging access, discharging access extends to above pouring basin.
Preferably, further include the mobile device that pedestal lower part is set, mobile device include pedestal, driving motor, rack gear,
Raceway, idler wheel are provided with raceway on pedestal, and raceway extending direction is consistent with the casting ladle disengaging direction of casting ladle frame, is mounted on pedestal
The idler wheel of lower part is matched with raceway, and rack gear setting is on the base and parallel with raceway, the driving motor that is fixedly connected with pedestal with
Rack gear engagement, driving motor drive the sliding of pedestal opposite base.
It preferably, further include automatic Guided Vehicle, automatic Guided Vehicle setting is in pedestal lower part or is arranged under pedestal
Portion.
As shown from the above technical solution, one beneficial effect of one aspect bring disclosed by the utility model is one kind
Casting is to cooperate ball-screw to be promoted by rotation center of ladle spout with tilting type casting machine, and the lifting force that verts is applied to casting ladle weight
Near the heart, vertical motion block guiding realizes that verting for casting ladle is steady, as the winding level moving mass of height is also with movement, with
Cooperation is so that stable action of verting, and using ladle spout as rotation center, casting ladle rotation center and ladle spout on the same axis, are poured
Process can realize that tranquilization, homogenization, automation are conducive to improve casting quality.It on the other hand is to be provided with mobile device, it can
To complete the moving horizontally to positive sprue cup of the entire reclining device in top and ladling apparatus;It also can be realized current-following inoculation,
It realizes and breeds while pouring molten iron flows into casting mold, the usage amount of inovulant can be greatly reduced, while breeding rear hot metal flow
Cooling is stood after entering casting mold, the degeneration bred is less, and pregnant effect is good.Simultaneously tilting type casting machine by with automatic Guided Vehicle
In conjunction with, it is integrated with casting by transporting, reduce ladle-to-ladle process during entire smelting and pouring, efficiency action improves;And it transports
Route is flexible, can replace route at any time according to field condition;It can be realized intelligent casting to be implemented in combination with its transportation function
Complete automation, and it is creative will transport with pour pouring functions and be combined, can be convenient by molten metal extra in ladle
Pour at preset iron liquid recycling, the realization for unmanned intelligent plant provides possibility.
Detailed description of the invention
Attached drawing 1 is the working state schematic representation according to the tilting type casting machine of one embodiment disclosed by the utility model.
Attached drawing 2 is according to another angle of the working condition of the tilting type casting machine of one embodiment disclosed by the utility model
The schematic diagram of degree.
Attached drawing 3 is the reclining device structural representation according to the tilting type casting machine of one embodiment disclosed by the utility model
Figure.
Attached drawing 4 is according to another angle of the reclining device of the tilting type casting machine of one embodiment disclosed by the utility model
The structural schematic diagram of degree.
Attached drawing 5 is the structural schematic diagram according to the tilting type casting machine of one embodiment disclosed by the utility model.
Attached drawing 6 is the front view according to the tilting type casting machine of one embodiment disclosed by the utility model.
Attached drawing 7 is illustrated according to the partial structurtes of the tilting type casting machine of another embodiment disclosed by the utility model
Figure.
Attached drawing 8 is the structural representation according to the casting ladle frame of the tilting type casting machine of one embodiment disclosed by the utility model
Figure.
Attached drawing 9 is shown according to the structure of the ladling apparatus of the tilting type casting machine of one embodiment disclosed by the utility model
It is intended to.
In figure: reclining device 10, pedestal 110, cantilever arm 111, casting ladle frame 112, vertical arm 1120, supports carrier unit 11
Bar 1121, casting ladle articulated jib 1123, pours backpack cover 1124, roller-way 113, pouring basin 114, identification device at cantilever arm articulated jib 1122
115, lift unit 12, vertical motion block 120, actuator 1200, motor 12001, transmission belt 12002, screw rod 12003, movement
Part 1201, vertical rail 12011, sliding block 12012, slide plate 12013, fixing piece 1202, horizontal movement block 121, horizontal rail
1210, ladling apparatus 20, staving 21, ladle spout 22, arc panel 23, prominent axis 24, fork truck through-hole 25, inoculation device 30, breed it is fixed
Amount unit 31, mobile device 40, pedestal 41, driving motor 42, rack gear 43, raceway 44, idler wheel 45, is led at discharging access 32 automatically
Navigate trolley 50, sand mold 60, sprue cup 61.
Specific embodiment
In conjunction with the attached drawing of the utility model, a technical solution of utility model embodiment is done and is further explained in detail
It states.
Embodiment 1:
Referring to shown in attached drawing 1, a kind of tilting type casting machine, for the ladling apparatus 20 that verts, to the sprue cup 61 of sand mold 60
Middle capping metal liquid, the tilting type casting machine include reclining device 10, ladling apparatus 20, and ladling apparatus 20 includes 21 He of staving
Ladle spout 22 on staving 21 is set, and reclining device 10 includes carrier unit 11 and lift unit 12, and ladling apparatus 20 is put
In carrier unit 11, and two sides and carrier unit 11 are hinged, and carrier unit 11 includes pedestal 110, cantilever arm 111, casting ladle frame
112, roller-way 113, pouring basin 114 and identification device 115,20 lower part of ladling apparatus being placed in carrier unit 11 are provided with roller
Road 113,113 rotating direction of roller-way are consistent with the disengaging direction of casting ladle frame 112 of ladling apparatus 20.It is fixed on pedestal 110
The two sides of ladle spout 22 are arranged in the hinged place of cantilever arm 111 and casting ladle frame 112, and pouring basin 114 and identification device 115 are all provided with
It sets on cantilever arm 111, the position of pouring basin 114 and the position of ladle spout 22 match, and the position with sprue cup 61 simultaneously
Match;The liquid level position in sprue cup 61 for identification of identification device 115.Lift unit 12 is arranged in 20 staving of ladling apparatus
21 two sides, the lift unit 12 being arranged on pedestal 110 include vertical motion block 120 and horizontal movement block 121, vertical motion block
120 settings are on 121 top of horizontal movement block, and relative horizontal movement block 121 slides, and vertical motion block 120 includes actuator
1200, moving member 1201, fixing piece 1202, actuator 1200 drive the moving member 1201 being arranged on fixing piece 1202 opposite
Fixing piece 1202 moves up and down, and the casting ladle frame 112 of moving member 1201 and 20 staving of ladling apparatus, 21 two sides is hinged.
Fixing piece 1202 is rectangle frame rack-like, and the actuator 1200 includes motor 12001, transmission belt 12002, screw rod
12003, the both ends of screw rod 12003 are arranged on fixing piece 1202 by bearing, and motor 12001 passes through transmission belt 12002 and silk
Bar 12003 links, and the moving member 1201 includes vertical rail 12011, sliding block 12012, slide plate 12013, vertical rail 12011
The opposite two sides of 1202 lower portion of fixing piece are set, the two sides of slide plate 12013 are provided with sliding block 12012, sliding block 12012 with
Vertical rail 12011 matches, and slides along vertical rail 12011, one side and casting ladle articulated jib of the slide plate 12013 towards casting ladle
1123 is hinged, and slide plate 12013 is threadedly coupled with screw rod 12003, and the screw rod 12003 of rotation drives slide plate 12013 along screw rod
12003 move up and down.
Horizontal movement block 121 includes horizontal rail 1210 and connection sliding block 12012, and packaging is being poured in the setting of horizontal rail 1210
It sets 20 two sides, and to pass in and out the direction of casting ladle frame 112 consistent for extending direction and ladling apparatus 20, is provided in horizontal rail 1210
The top of the connection sliding block 12012 matched, connection sliding block 12012 is fixedly connected with the bottom of fixing piece 1202.
The casting ladle frame 112 of this programme carrying ladling apparatus 20 and the cantilever arm 111 of 22 liang of side positions of ladle spout are hinged, are
In order to guarantee that the position of the ladle spout 22 in toppling process will not move, so that whole process molten metal is accurately poured into and pours
In packet cup, the front-rear position of adjustment ladle spout 22, while the casting ladle frame 112 of ladling apparatus 20 and vertical motion block 120 are not needed
Hingedly, this position is casting ladle immediate vicinity, and vertical direction is connected through a screw thread, so that controllably there are also steadily incline the precision promoted
, guarantee the flow stability of molten metal, worked normally to be able to achieve two hinge joints, be provided with horizontal movement block 121,
So that casting ladle frame 112 have when height difference with 120 hinge joint of vertical motion block it is certain move horizontally, realize with
The work feasibility of upper two hinged places on the same axis improves casting quality.Entire toppling process is steady and precision is controllable,
Setting pouring basin 114 is that the sprue cup 61 in order to more preferably be aligned sprue cup 61, on pouring basin 114 and sand mold 60 connects
It is logical, i.e., it is also connected to the inner cavity of sand mold 60, on the one hand the liquid level in sprue cup 61 for identification of identification device 115 guarantees
Liquid level has been expired on the other hand in the case where liquid level position is constant, that is, in sand mold 60 between highest order and lowest order
In the case where, identification device 115 is fed back to control device, to stop toppling over.Another aspect inoculation device 30, which extends directly into, to be poured
114 top of mouth basin, to realize current-following inoculation.
If certainly also possible without pouring basin 114, just directly alignment sprue cup 61 is all right for such ladle spout 22,
Inoculation device 30, which also just extends directly into 61 top of sprue cup, simultaneously can still realize current-following inoculation, flow into pouring molten iron
Realize and breed while casting mold, the usage amount of inovulant can be greatly reduced, at the same breed rear molten iron flow into after casting mold stand it is cold
But, the degeneration bred is less, and pregnant effect is good.
Embodiment 2:
On the basis of embodiment 1, casting ladle frame 112 include vertical arm 1120, support rod 1121, cantilever arm articulated jib 1122,
Casting ladle articulated jib 1123 pours backpack cover 1124, and cantilever arm articulated jib 1122, and the opposite other side is arranged in the side of vertical arm 1120
It is provided with casting ladle articulated jib 1123, is connected between two vertical arm 1120 by support rod 1121,1123 top of casting ladle articulated jib is set
It is equipped with and pours backpack cover 1124, the end of cantilever arm articulated jib 1122 and cantilever arm 111 are hinged, casting ladle articulated jib 1123 and moving member
1201 is hinged, and end is provided with for the hook hinged with ladling apparatus 20, and support rod 1121 and staving 21 are hinged, pour backpack cover
1124 match with 21 upper opening of staving.
Ladling apparatus 20 further includes arc panel 23, prominent axis 24, fork truck through-hole 25, and the two sides of the staving 21 are provided with prominent axis
24, prominent axis 24 and the hook of 1123 end of casting ladle articulated jib match, and the staving 21 is provided with arc towards ladle spout 22 on one side
Shape plate 23, the arc being inwardly recessed on arc panel 23 match with support rod 1121;One group of fork truck through-hole 25 matches with fork truck, institute
State 21 bottom of staving and be provided with two groups of orthogonal fork truck through-holes 25, i.e., the extending direction of one group fork truck through-hole 25 with another group
The extending direction of fork truck through-hole 25 is vertical.
The casting ladle frame 112 and 20 implementation result of ladling apparatus of this programme design are good, and ladling apparatus 20 is transported to roller-way 113
It after upper, be rolled to and transport to operating position, is i.e. the prominent axis 24 of ladling apparatus 20 puts 112 casting ladle articulated jib 1123 of casting ladle frame
The hook of end, while arc panel 23 is contacted with support rod 1121.The mode to be matched using support rod 1121 and arc panel 23, so that pouring
Packet will not be moved in casting process, and can assist toppling process, laborsaving, slow down the stress of two hinge joints, be improved using safe
Property and service life.The fork truck through-hole 25 being arranged on ladling apparatus 20 facilitates the transport of ladling apparatus 20 mobile.
Embodiment 3:
On the basis of embodiment 1 or embodiment 2, further include inoculation device 30 and be arranged in 110 lower part of pedestal from
Dynamic navigation trolley 50, inoculation device 30 include breeding dosing unit 31, discharging access 32, and the discharge port for breeding dosing unit 31 is set
It is equipped with discharging access 32, discharging access 32 extends to 114 top of pouring basin.Automatic Guided Vehicle 50 carries the dress that verts on top
10, ladling apparatus 20 and inoculation device 30 are set, mobile in workshop is that different sand cores topple over molten metal, efficient and convenient.
Embodiment 4:
It further include inoculation device 30, the shifting that 110 lower part of pedestal is set on the basis of embodiment 1 or embodiment 2
Dynamic device 40, the automatic Guided Vehicle 50 being arranged under pedestal 41, inoculation device 30 include breeding dosing unit 31, discharging access
32, the discharge port for breeding dosing unit 31 is provided with discharging access 32, and discharging access 32 extends to 114 top of pouring basin.It is mobile
Device 40 includes pedestal 41, driving motor 42, rack gear 43, raceway 44, idler wheel 45, is provided with raceway 44, raceway 44 on pedestal 41
Extending direction is consistent with the casting ladle disengaging direction of casting ladle frame 112, and the idler wheel 45 for being mounted on 110 lower part of pedestal is matched with raceway 44,
The setting of rack gear 43 is on pedestal 41 and parallel with raceway 44, and the driving motor 42 being fixedly connected with pedestal 110 is nibbled with rack gear 43
It closes, driving motor 42 drives the sliding of 110 opposite base 41 of pedestal.In order to enable the water of entire reclining device 10 and ladling apparatus 20
Translation is dynamic to positive sprue cup 61.Automatic Guided Vehicle 50 carries all devices on top, and mobile in workshop is different sand
Core topples over molten metal, efficient and convenient.
In embodiment 3 and embodiment 4, while tilting type casting machine is with automatic Guided Vehicle 50 by being combined, will transport with
Casting integration reduces ladle-to-ladle process during entire smelting and pouring, and efficiency action improves;And transit route is flexible, it can
According to field condition, route is replaced at any time;It can be realized intelligent casting and its transportation function and be implemented in combination with complete automation,
And it is creative will transport with pour pouring functions and be combined, molten metal extra in ladle can easily be poured into preset iron
At liquid recycling, the realization for unmanned intelligent plant provides possibility.