CN116213657A - Alloy tapping, casting, crushing, cooling and packing system - Google Patents

Alloy tapping, casting, crushing, cooling and packing system Download PDF

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Publication number
CN116213657A
CN116213657A CN202310057114.9A CN202310057114A CN116213657A CN 116213657 A CN116213657 A CN 116213657A CN 202310057114 A CN202310057114 A CN 202310057114A CN 116213657 A CN116213657 A CN 116213657A
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CN
China
Prior art keywords
casting
frame
cooling
plate
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310057114.9A
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Chinese (zh)
Inventor
张洪
廖良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Zhixin Refractories Technology Co ltd
Original Assignee
Chengdu Zhixin Refractories Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Chengdu Zhixin Refractories Technology Co ltd filed Critical Chengdu Zhixin Refractories Technology Co ltd
Priority to CN202310057114.9A priority Critical patent/CN116213657A/en
Publication of CN116213657A publication Critical patent/CN116213657A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D9/00Machines or plants for casting ingots
    • B22D9/003Machines or plants for casting ingots for top casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D39/00Equipment for supplying molten metal in rations
    • B22D39/04Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00Mechanical cleaning, e.g. skimming of molten metals
    • B22D43/005Removing slag from a molten metal surface
    • B22D43/007Removing slag from a molten metal surface by using scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/28Controlling escape of air or dust from containers or receptacles during filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/15Tapping equipment; Equipment for removing or retaining slag
    • F27D3/1509Tapping equipment
    • F27D3/1527Taphole forming equipment, e.g. boring machines, piercing tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

An alloy tapping, casting, crushing, cooling and packaging system comprising: alloy melting transfer device, it includes the smelting pot, the both sides of smelting pot are equipped with open eye tapping mechanism respectively, the both sides of smelting pot are equipped with transfer device respectively, transfer device is last to have the ladle, feeding device, it is located one side of transfer device travelling circuit, alloy ingot casting device, it includes casting mechanism, one side of casting mechanism is equipped with alloy ingot casting cooling mechanism, one end of alloy ingot casting cooling mechanism is equipped with harrow sediment mechanism, breaker, it locates alloy ingot casting cooling mechanism's below, the transfer car, it locates breaker's below, hoisting device, it locates alloy ingot casting device's the other end, material cooling device, it locates one side of hoisting device, screening device, it locates material cooling device's lower extreme, packing device, it locates screening device's below, an automated production's production line has been improved for alloy powder's processing.

Description

Alloy tapping, casting, crushing, cooling and packing system
Technical Field
The invention relates to the technical field of metal material processing, in particular to an alloy tapping, casting, crushing, cooling and packaging system.
Background
The metal powder formed by partially or completely alloying two or more components is often used as a raw material in the production and preparation of hard alloy, and the alloy powder is often finally prepared into the metal powder through melting, casting, cooling, crushing and other operations, and at present, when the operations are performed, an operator is required to complete the operations such as casting, the participation of the operator is high, and the temperature of molten metal is high before and after the casting, so that safety accidents easily occur, and therefore, how to realize the automatic processing of metal powder materials becomes a technical problem to be solved. The technical problems faced in realizing the automatic preparation of metal powder, such as how to perform the injection of molten metal into a ladle, how to automatically perform the automatic transfer of the ladle and complete the casting operation, how to ensure the injection amount of single casting melt in the casting, how to rapidly realize the cooling of the metal powder after casting, how to crush an alloy ingot, how to perform the feeding, storage and cooling of the alloy powder in the storage process, and the like.
Disclosure of Invention
The invention provides an alloy discharging, casting, crushing, cooling and packing system, which solves the defects of the prior art, improves the production line of automatic production for processing alloy powder, reduces the probability of safety accidents and solves various technical problems in realizing automatic production and preparation.
In order to achieve the object of the present invention, the following techniques are proposed:
an alloy tapping, casting, crushing, cooling and packaging system comprising:
the alloy melting transfer device comprises a melting furnace, wherein open-eye tapping mechanisms are respectively arranged at two sides of the melting furnace, transfer devices are respectively arranged at two sides of the melting furnace, a casting ladle is arranged on the transfer devices, the melting furnace is used for melting alloy, and the open-eye tapping mechanisms are used for opening the discharge hole of the melting furnace so that alloy melt in the melting furnace enters the casting ladle;
a feeding device positioned at one side of the moving line of the transfer device for injecting raw materials into the ladle;
the alloy ingot casting device comprises a casting mechanism, wherein one side of the casting mechanism is provided with an alloy ingot casting cooling mechanism, one end of the alloy ingot casting cooling mechanism is provided with a slag raking mechanism, the casting mechanism is used for receiving a casting ladle, casting molten liquid into the alloy ingot casting cooling mechanism, and the slag raking mechanism is used for raking slag on the inner wall of the casting ladle;
the crushing device is arranged below the alloy ingot casting cooling mechanism and is used for crushing the cooled alloy ingot;
the transfer vehicle is arranged below the crushing device and is used for transferring crushed materials;
the lifting device is arranged at the other end of the alloy ingot casting device and is used for lifting and overturning materials;
The material cooling device is arranged on one side of the lifting device and is used for receiving the materials poured out of the lifting device and cooling the materials;
the screening device is arranged at the lower end of the material cooling device and is used for screening operation during material blanking;
the packing device is arranged below the screening device and is used for packing materials.
Further, two sides of the melting furnace are respectively provided with a discharge hole, and the discharge holes are provided with concave discharge pieces;
the open-eye tapping mechanism comprises a movable guide rail, a movable frame is arranged on the movable guide rail in a sliding manner, a mounting frame is mounted at the upper end of the movable frame, a forward pushing cylinder is mounted at the outer side end of the mounting frame, a first motor is mounted at the movable end of the forward pushing cylinder, a sliding seat is mounted at the lower end of the first motor, the sliding seat is arranged at the front end of the mounting frame in a sliding manner, an output shaft of the first motor is connected with a rotating rod, a high-temperature-resistant open-eye head is arranged at the other end of the rotating rod, a plurality of open-eye teeth are arranged at the end part of the high-temperature-resistant open-eye head, an end baffle is mounted on the mounting frame, an outer baffle is arranged at the other end of the mounting frame, and the rotating rod penetrates through the outer baffle;
the transfer device comprises a pair of transfer guide rails, and a travelling crane is movably arranged on the transfer guide rails;
the casting ladle is arranged on the travelling crane;
The upper end of the casting ladle is provided with a pouring tongue, the outer side end of the pouring tongue extends upwards in an inclined mode, and two sides of the casting ladle are symmetrically provided with a pair of connecting pins respectively.
Further, the feeding device comprises a bin body, an upper hopper is arranged at the upper end of the bin body, a plurality of mounting feet are arranged on the periphery of the lower end of the bin body, a gravity sensor is arranged at the lower end of the mounting feet, the lower end of the gravity sensor is arranged on a supporting frame, a discharging pipe is communicated with the lower end of the bin body, a pneumatic butterfly valve is arranged on the discharging pipe, a lower plate is arranged right below the bin body, a lower extension supporting rod is arranged on the lower plate in a downward extending manner, a lower hopper is arranged on the lower plate, a vibrating conveying pipe is arranged right below the lower hopper, an electromagnetic vibrator is connected to the tail end of the vibrating conveying pipe, the electromagnetic vibrator and the vibrating conveying pipe are connected to the lower plate through elastic pieces, a rotating device is arranged at the outer side end of the vibrating conveying pipe, and a chute is arranged on the rotating device;
the elastic piece comprises a connecting rod arranged on the lower plate, the lower end of the connecting rod is provided with a spring, and the lower end of the spring is connected to the electromagnetic vibrator and the vibration conveying pipe through a connecting hook;
the rotating device is used for driving the chute to rotate.
Further, the casting mechanism comprises a third frame, a second gravity sensor is arranged at the upper end of the third frame, a second guide rail is arranged at the upper end of the second gravity sensor, the second guide rail is arranged at the tail end of the movable guide rail, the length direction of the second guide rail is mutually perpendicular to the length direction of the movable guide rail, a second travelling crane is arranged on the second guide rail, a base is arranged on the second travelling crane, a pair of third guide rails are arranged on the base, the length direction of the third guide rails is mutually perpendicular to the length direction of the second guide rail, when the third guide rails are aligned with the tail ends of the movable guide rails, the travelling crane moves to the third guide rail, and a casting ladle is placed on the travelling crane;
The front end of the base is provided with a rotating frame, the upper end of the rotating frame is provided with a rotating shaft, two ends of the rotating shaft are respectively provided with a connecting rotating plate, the lower end of the connecting rotating plate is provided with a rotating clamping plate, two sides of the upper end of the rotating frame are respectively provided with an inner extending column, the inner side end of the inner extending column is hinged with a second oil cylinder, the other end of the second oil cylinder is hinged with a hinging seat, the hinging seats are all arranged on the base, the periphery of the ladle is provided with a pair of connecting plates, the front end of each connecting plate is provided with a rotating groove, the rotating shaft penetrates into the rotating groove, the lower wall of the inner extending column is provided with a clamping side plate, the clamping side plate is provided with a U-shaped groove, and a connecting pin penetrates into the U-shaped groove;
the front wall of the rotating frame is provided with a second hinging seat, the second hinging seat is hinged with a hinging connecting plate, the other end of the hinging connecting plate is provided with a guide chute, the outer side end of the guide chute is provided with a discharge opening, the root side wall of the guide chute is provided with a hinging convex plate, the hinging convex plate is hinged with a deflection oil cylinder, and the other end of the deflection oil cylinder is hinged on the rotating frame.
Further, alloy ingot casting cooling mechanism includes the third mounting bracket, a pair of first seat of rotating is installed to the upper end of third mounting bracket, rotate between the first seat of rotating and be equipped with the ingot mould, the die cavity has been seted up to the upper wall of ingot mould, the one end of die cavity is the inclined plane, the other end of die cavity is equipped with the water conservancy diversion piece, a plurality of cooling air channels have been seted up on the ingot mould, the cooling air channel is located the downside of die cavity, the lower wall of ingot mould is equipped with a plurality of fins, the lower wall of ingot mould is equipped with the mounting panel down, install seventh articulated seat on the mounting panel, articulated the movable rod that has on the seventh articulated seat, the other pot head of movable rod is equipped with the jacking seat of rotating, the jacking seat of rotating articulates down stretches the seat and installs on the third mounting bracket, jacking motor is installed to one side of jacking motor's output shaft has the gear, rack meshing on gear and the movable rod.
Further, the slag raking mechanism comprises a fourth frame, the upper end of the fourth frame is provided with a first hinging bulge, the outer side end of the first hinging bulge is hinged with a steering cylinder, a cylinder body part of the steering cylinder is hinged with a steering plate, the steering plate is rotationally arranged at the upper end of the fourth frame, an upper extension seat is arranged at the upper end of the steering plate, a fifth hinging seat is arranged at the upper end of the upper extension seat, a second rotating seat is hinged at the upper end of the fifth hinging seat, one side of the second rotating seat is provided with a guiding inclined plate which extends downwards in a tilting manner, the outer wall of the upper extension seat is provided with a lifting mechanism, the upper end of the lifting mechanism is provided with a jacking ball, the periphery side of the jacking ball is tangent with the lower wall of the guiding inclined plate, a telescopic cylinder is arranged on the second rotating seat, a telescopic movable plate is arranged at the movable end of the telescopic cylinder, a telescopic rod is arranged on the telescopic movable plate, a scraper is arranged at the other end of the telescopic rod, and a telescopic sleeve rod is arranged on the telescopic cylinder.
Further, the crushing device is a cone-shaped puncturing crusher;
the transfer vehicle comprises a seventh guide rail, a third traveling vehicle is arranged on the seventh guide rail, and the third traveling vehicle moves below the crushing device.
Further, the lifting device comprises a fifth frame, the fifth frame is arranged at the tail end of the seventh guide rail, when the material is lifted, the third travelling crane is positioned at the lower end of the fifth frame, the lifting machine is arranged at the upper end of the fifth frame, the lower end of the lifting machine is connected with an upper connecting plate, the upper connecting plate is of a concave structure, two ends of the upper connecting plate are respectively provided with L-shaped limiting plates, an object hopper is movably arranged between the L-shaped limiting plates, the outer side end of the L-shaped limiting plates is provided with an end limiting piece, the end limiting piece acts on the outer side end of the object hopper, one end of the object hopper is opened, the lower bottom of the opening end of the object hopper is provided with a discharging inclined plate, the outer side end of the discharging inclined plate extends upwards, the inner side of the fifth frame is provided with a first concave guide piece, the upper end of the first concave guide piece is provided with an inclined concave part, the upper end of the inclined concave part extends outwards, the inner side of the fifth frame is also provided with a second concave guide piece, the upper end of the second concave guide piece extends outwards, the upper end of the second concave guide piece is provided with a horizontal concave guide piece, the horizontal concave guide piece extends out of the fifth frame, one side of the concave guide piece is positioned at the two sides of the concave rollers, and the concave guide piece moves downwards, and the concave guide piece is positioned at the two sides of the concave roller wheels are positioned at the two sides of the inner sides of the concave side of the concave guide piece, and the concave guide piece and the concave roller is positioned at the concave side of the concave roller, and the concave roller is positioned at the concave side;
The hoister is a winch.
Further, the material cooling device comprises a material bin, the material bin is positioned right below the concave material guide piece, a sixth rack is arranged on the periphery of the material bin, a conical hopper is arranged at the lower end of the material bin, a material discharging pipe is arranged at the lower end of the conical hopper, an air inlet channel is arranged on the periphery of the conical hopper, the lower end of the conical hopper is provided with a conical piece through a connecting and mounting rod, the upper end of the conical piece is a small end, a cover body is arranged at the upper end of the material bin, and the cover body is communicated with an exhaust fan through a pipeline;
the screening device comprises a screening bucket connected to the lower end of the conical bucket through a second elastic piece, a plurality of screening holes are formed in the bottom of the screening bucket, one end of the screening bucket is opened, the opening end of the screening bucket is connected with a baffle through a hinge, one end of the baffle is provided with an opening and closing connecting plate, a baffle driving device is hinged to the opening and closing connecting plate, the other end of the baffle driving device is hinged to the side wall of the screening bucket, the closed end of the screening bucket is connected with a second electromagnetic vibrator, and the second electromagnetic vibrator is arranged on a sixth frame.
Further, the packing device comprises a frame arranged at the lower end of the sixth rack, a plurality of air cylinders are arranged on the frame, a lower frame body is arranged at the lower end of each air cylinder, a barrel cover is arranged in each lower frame body, the upper end of each barrel cover is connected with a conical holding hopper through a feeding pipe, the conical holding hoppers are arranged on the frame, a placing bottom plate is arranged under each lower frame body, the packing barrels are placed on the placing bottom plate, and the barrel covers are arranged at the upper ends of the packing barrels.
The technical scheme has the advantages that:
1. according to the invention, the high-temperature-resistant open-eye head made of high temperature resistance is used for drilling and pulling the furnace eye of the metal in a molten state in the melting furnace, and the pulled furnace eye can be automatically plugged, so that the automatic discharging operation of the molten metal is convenient.
2. According to the invention, the casting operation of molten metal is automatically and quantitatively carried out through the alloy ingot casting device, so that the safety and the accuracy in the casting process are improved. And secondly, heat dissipation of the alloy ingot can be rapidly realized in a multimode casting mode, and a high-temperature-resistant scouring point is provided for casting in the casting process by arranging the flow guide block, so that damage to the ingot mould is avoided.
3. The cone-shaped puncture crusher adopted by the invention can quickly and uniformly crush the alloy ingots into block powder with uniform size, and has higher crushing efficiency.
4. The invention automatically adds the needed powder raw materials through the feeding device, and can improve the adding accuracy and the feeding accuracy when adding the raw materials.
5. According to the invention, the material is conveniently and rapidly filled in the material cooling device through the lifting device, the powder material is stored through the material cooling device, the material is cooled in a countercurrent mode during storage, and meanwhile, the material in the material cooling device is conveniently discharged.
6. According to the invention, the materials discharged by the material cooling device can be screened through the screening device, so that the quality and uniformity of alloy powder are improved.
7. The automatic alloy powder packaging device automatically performs the alloy powder packaging operation, and the automatic alloy powder casting and packaging operation is completed through the mutual cooperation among the devices.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 shows a perspective view of the alloy tapping, casting, crushing, cooling and packing system.
Fig. 2 shows a plan view of the alloy tapping, casting, crushing, cooling and baling system.
Fig. 3 shows a perspective view of the tapping mechanism.
Fig. 4 shows a perspective view of the feeder device.
Fig. 5 shows a front view of the casting mechanism.
Fig. 6 shows a perspective view of the casting mechanism.
Fig. 7 shows a second perspective view of the casting mechanism.
Fig. 8 shows a perspective view of the alloy ingot casting cooling mechanism.
Fig. 9 shows an elevation view of an alloy ingot casting cooling mechanism.
Fig. 10 shows a cross-sectional view of an alloy ingot casting cooling mechanism.
Fig. 11 shows a rear view of the ingot casting cooling mechanism.
Fig. 12 shows a front view of the slag raking mechanism.
Fig. 13 shows a partial view of the slag raking mechanism.
Fig. 14 shows a perspective view of the lifting device.
Fig. 15 shows a front view of the lifting device.
Fig. 16 shows a front view of the material cooling device.
Figure 17 shows a front view of the screening device.
Fig. 18 shows a top view of the screening arrangement.
Fig. 19 shows a perspective view of the packaging unit.
Detailed Description
As shown in fig. 1 to 19, an alloy tapping, casting, crushing, cooling and packing system is characterized by comprising:
the alloy melting and transferring device 1 comprises a melting furnace 10, wherein open-hole tapping mechanisms 11 are respectively arranged at two sides of the melting furnace 10, transferring devices 12 are respectively arranged at two sides of the melting furnace 10, a casting ladle 13 is arranged on the transferring devices 12, the melting furnace 10 is used for melting alloy, and the open-hole tapping mechanisms 11 are used for opening a discharge hole of the melting furnace 10 so as to enable alloy melt in the melting furnace 10 to enter the casting ladle 13;
a feeder 2 located at one side of the moving line of the transfer device 12 for injecting raw materials into the ladle 13;
the alloy ingot casting device 3 comprises a casting mechanism 30, one side of the casting mechanism 30 is provided with an alloy ingot casting cooling mechanism 31, one end of the alloy ingot casting cooling mechanism 31 is provided with a slag raking mechanism 32, the casting mechanism 30 is used for receiving a casting ladle 13 and casting molten liquid into the alloy ingot casting cooling mechanism 31, the slag raking mechanism 32 is used for raking slag on the inner wall of the casting ladle 13, the upper end of the alloy ingot casting device 3 is covered with a dust hood 59, the alloy ingot casting cooling mechanism 31 is connected with an ingot mold cooling fan 56, the ingot mold cooling fan 56 is used for cooling and cooling an alloy ingot, the ingot mold cooling fan 56 is connected with a dust removing fan 58 through a first pipe, and the dust removing fan 58 is connected with a cloth bag dust remover 57 through a second pipe.
A crushing device 4 provided below the alloy ingot casting cooling mechanism 31 for crushing the cooled alloy ingot;
a transfer vehicle 5, which is arranged below the crushing device 4 and is used for transferring crushed materials;
the lifting device 6 is arranged at the other end of the alloy ingot casting device 3 and is used for lifting and overturning materials;
the material cooling device 7 is arranged on one side of the lifting device 6 and is used for receiving the material poured out of the lifting device 6 and cooling the material;
the screening device 8 is arranged at the lower end of the material cooling device 7 and is used for screening operation during material blanking;
and the packaging device 9 is arranged below the screening device 8 and is used for packaging materials.
Briefly, this example operates as follows:
step 1, alloy raw materials are put into a smelting furnace 10 to be melted until the alloy is melted into a liquid state;
step 2, transferring the ladle 13 to one side of the melting furnace 10 by the transfer device 12;
step 3, drilling and drawing the furnace hole of the melting furnace through the hole opening and tapping mechanism 11, and after the furnace hole drawing is completed, introducing molten liquid metal into the ladle 13;
step 4, transferring the ladle 13 to the feeding device 2 by the transferring device 12, injecting materials into the ladle 13 by the feeding device 2, and refining liquid metal liquid by oxygen blowing;
Step 5, the refined molten metal is driven by the transfer device 12 to move onto the casting mechanism 30;
step 6, the casting mechanism 30 injects the molten metal in the ladle 13 into the alloy ingot casting cooling mechanism 31 one by one and quantitatively;
step 7, after the molten metal in the ladle 13 is poured, carrying out slag raking treatment in the ladle through a slag raking mechanism 32, transferring the emptied ladle 13 to a smelting furnace through a transfer device 12 again, and carrying out transportation transfer operation of the molten metal again;
in step 8, the liquid metal cast in the ingot casting cooling mechanism 31 is rapidly cooled by the blowing of the ingot mold cooling fan 56 until the liquid metal is cooled to a certain temperature. During the cooling process, air for cooling is delivered to each alloy ingot casting cooling mechanism 31 by the ingot mold cooling fan 56, and the ingot is cooled by the air flowing rapidly;
step 9, when the cast ingot is cooled to a certain temperature, the alloy ingot casting and cooling mechanism 31 rotates, the cast ingot in the alloy ingot casting and cooling mechanism is poured into the crushing device 4, and the crushing device 4 is used for crushing the cast ingot;
step 10, the crushed materials fall into a transfer vehicle 5 positioned at the lower end;
Step 11, the transfer vehicle 5 transfers the materials in the transfer vehicle to the lifting device 6, and transfers the materials to the upper end of the material cooling device 7 through the lifting device 6, and pours the materials in the transfer vehicle into the material cooling device 7;
step 12, the material cooling device 7 carries out countercurrent cooling on the material in the material cooling device, and the cooled material moves downwards into the screening device 8 and is screened by the screening device 8;
the screened material will be filled in the package by the packaging means 9, step 13.
In some embodiments, two sides of the melting furnace 10 are respectively provided with a discharge hole, a concave discharge piece 100 is arranged at the discharge hole, and the lower end of the concave discharge piece 100 extends downwards in a tilting manner;
in some embodiments, the tapping mechanism 11 includes a moving rail 101, and a moving frame 102 is slidably disposed on the moving rail 101, where the moving frame 102 may be a travelling crane in the prior art. The mounting bracket 103 is installed to movable frame 102 upper end, push-forward cylinder 104 is installed to the outside end of mounting bracket 103, first motor 106 is installed to the expansion end of push-forward cylinder 104, slide seat 107 is installed to the lower extreme of first motor 106, the front end of mounting bracket 103 is located in the slide seat 107 slip, the output shaft of first motor 106 has dwang 108, the other end of dwang 108 is equipped with high temperature resistant open eye head 110, high temperature resistant open eye head 110's tip is equipped with a plurality of open eye teeth, install end shield 105 on the mounting bracket 103, the other end of mounting bracket 103 is equipped with outer shield 109, dwang 108 wears on outer shield 109.
When drilling and furnace hole pulling are carried out at the discharge hole of the smelting furnace, the high-temperature resistant hole opening head 110 is moved to the discharge hole through the moving frame 102, then the high-temperature resistant hole opening head 110 is driven by the forward pushing cylinder 104 to move until the high-temperature resistant hole opening head 110 contacts with the metal wall at the discharge hole, then the first motor 106 is started, the high-temperature resistant Wen Kaiyan head 110 is driven by the first motor 106 to rotate, in the rotating process, hole opening teeth act on the metal wall, thus the metal wall drilling operation is completed under the operation of rotation and inner roof, after the drilling is completed, the furnace hole can be enlarged through rotation and forward and backward movement, then the high-temperature resistant hole opening head 110 is moved from the furnace hole, then molten liquid is injected into the casting ladle 13, and after the drilling operation is completed, the furnace hole can be blocked through the high-temperature resistant hole opening head 110.
Wherein the end shield 105 and the outer shield 109 limit the movable range of the high temperature resistant open eye 110.
Wherein, the open eye tooth can improve the efficiency of open eye.
In some embodiments, the transfer device 12 includes a pair of transfer rails 111, and a crane 112 is movably disposed on the transfer rails 111. The ladle 13 can be driven to transfer and transport through travelling crane, so that the degree of automation in the process of casting the molten metal is conveniently realized.
The casting ladle 13 is arranged on the travelling crane 112, the upper end of the casting ladle 13 is provided with a pouring tongue 114, the outer side end of the pouring tongue 114 extends upwards in an inclined manner, and two sides of the casting ladle 13 are symmetrically provided with a pair of connecting pins 113 respectively. The tapping tongue 114 serves for guiding the melt during tapping.
In some embodiments, the feeding device 2 includes a bin body 200, an upper hopper 201 is disposed at an upper end of the bin body 200, a plurality of mounting feet 202 are disposed on an outer periphery of a lower end of the bin body 200, a gravity sensor 203 is disposed at a lower end of the mounting feet 202, a carriage 204 is disposed at a lower end of the gravity sensor 203, a discharging pipe 206 is communicated with a lower end of the bin body 200, a pneumatic butterfly valve 205 is disposed on the discharging pipe 206, a lower plate 207 is disposed under the bin body 200, a lower extension strut 208 is disposed in a downward extending manner on the lower plate 207, a lower hopper 209 is disposed on the lower plate 207, a vibrating conveying pipe 210 is disposed under the lower hopper 209, an electromagnetic vibrator 211 is connected to a tail end of the vibrating conveying pipe 210, the electromagnetic vibrator 211 and the vibrating conveying pipe 210 are both connected to the lower plate 207 through an elastic member 212, a rotating device 213 is disposed at an outer end of the vibrating conveying pipe 210, a connecting rod 214 is disposed on the rotating device 213, the elastic member 212 includes a connecting rod disposed on the lower plate 207, a spring is disposed at a lower end of the connecting rod, and the lower end of the spring is connected to the electromagnetic vibrator 211 and the vibrating conveying pipe 210 through a connecting hook, and the rotating device 213 is used for driving the rotating the connecting rod 214. The optional rotation device 213 may be an activated rotation device, or a worm and gear engaged rotation and gear drive.
When material is injected into the ladle 13, the material enters the lower hopper 209 from the lower end of the bin body 200, and when the material moves downwards, the gravity sensor 203 measures the amount of the material left in the bin body 200, the material entering the lower hopper 209 is conveyed into the chute 214 through the vibration conveying pipe 210, the vibration of the vibration conveying pipe 210 is driven by the electromagnetic vibrator 211 to vibrate, when the material is added, the chute 214 is driven by the rotating device 213 to rotate right above the ladle 13, and finally, the quantitative material is injected into the ladle 13 through the chute 214, and when the gravity sensor 203 knows that the material in the bin body 200 is reduced to a certain amount, the pneumatic butterfly valve 205 is controlled, and the pneumatic butterfly valve 205 is stopped for discharging. And meanwhile, after the material injection is completed, the rotary device 213 drives the chute 214 to rotate to one side.
Wherein, the automatic control of material injection is conveniently carried out through the gravity sensor 203 and the starting butterfly valve 205.
Wherein, the electromagnetic vibrator 211 is used for conveniently conveying materials, and the materials are all conveyed in the pipeline, thereby avoiding polluting the environment.
In some embodiments, the casting mechanism 30 includes a third rack 332, a second gravity sensor 331 is mounted on an upper end of the third rack 332, a second guide rail 300 is disposed on an upper end of the second gravity sensor 331, the second guide rail 300 is disposed at a tail end of the moving guide rail 101, a length direction of the second guide rail 300 is perpendicular to a length direction of the moving guide rail 101, a second crane 301 is disposed on the second guide rail 300, a base 302 is mounted on the second crane 301, a pair of third guide rails 317 is mounted on the base 302, a length direction of the third guide rails 317 is perpendicular to a length direction of the second guide rail 300, when the third guide rails 317 are aligned with the tail end of the moving guide rail 111, the crane 112 moves onto the third guide rails 317, and the ladle 13 is placed on the crane 112. The rotating frame 303 is installed to the front end of base 302, the upper end of rotating frame 303 is equipped with pivot 304, the both ends of pivot 304 are equipped with respectively and connect rotating plate 305, front end clamping plate 306 is installed to the lower extreme of connecting rotating plate 305, when driving 112 moves to base 302, the front end clamping plate 306 card is located the front end of driving 112, interior post 316 of stretching is installed respectively to the upper end both sides of connecting rotating plate 305, the inboard end of interior post 316 articulates has the second hydro-cylinder 309, the other end of second hydro-cylinder 309 articulates has articulated seat 308, articulated seat 308 all installs on base 302, the periphery of ladle 13 is equipped with a pair of linking board 115, the rotary groove has been seted up to the front end of linking board 115, pivot 304 wears in the rotary groove, the card is established curb plate 307 is installed to the lower wall of interior post 316, the U-shaped groove has been seted up on the card establishes curb plate 307, connecting pin 113 wears in the U-shaped inslot. A second hinging seat 310 is arranged on the front wall of the rotating frame 303, a hinging connecting plate 311 is hinged on the second hinging seat 310, a guide chute 312 is arranged at the other end of the hinging connecting plate 311, a discharge hole 313 is arranged at the outer side end of the guide chute 312, a hinging convex plate 314 is arranged on the side wall of the root of the guide chute 312, a deflection oil cylinder 315 is hinged on the hinging convex plate 314, and the other end of the deflection oil cylinder 315 is hinged on the rotating frame 303.
When casting, the ladle enters the third guide rail 317 along the moving guide rail 101 in the travelling crane 112, meanwhile, the connecting pin 113 needs to be ensured to penetrate into the U-shaped groove, the rotating shaft 304 penetrates into the rotating groove, and the front end clamping plate 306 is clamped at the front end of the travelling crane 112. Then the second crane 301 drives the ladle 13 to move along the second guide rail 300 to one of the alloy ingot casting cooling mechanisms 31, when moving to the position of the alloy ingot casting cooling mechanism 31, the deflection oil cylinder 315 drives the guide chute 312 to rotate, so that the guide chute 312 positioned at the deflection side rotates to the front wall of the rotating frame 303 and is in a supporting state, then the second oil cylinder 309 is started, under the lifting of the second oil cylinder 309, the connecting rotating plate 305 and the ladle 13 rotate around the rotating shaft 304, and in the rotating process, the molten liquid positioned in the ladle 13 is poured into the guide chute 312 through the pouring tongue 114, and finally the molten liquid entering the guide chute 312 is poured into the alloy ingot casting cooling mechanism 31 through the discharge opening 313, and in the casting process, the second gravity sensor 331 monitors the reduced amount in the ladle 13 at any time until the quantitative molten liquid casting is completed, and after the casting is completed, the second crane 301 drives the ladle 13 to move to the position of the other alloy ingot casting cooling mechanism 31, and simultaneously in the transferring process, the guide chute 312 needs to be folded through the deflection oil cylinder 315.
The arrangement of the connecting pin 113 and the U-shaped groove ensures the safety of the ladle 13 during rotation, further limits the ladle 13 through the rotating groove, and simultaneously fixes and limits the second crane 301 through the front end clamping plate 306.
Wherein the guide chute 312 is provided in a folded state to avoid an influence on the transfer of the ladle 13 when moving in the ladle 13.
Wherein the amount of single melt casting can be ensured by the second gravity sensor 331.
In some embodiments, the alloy ingot casting cooling mechanism 31 includes a third mounting frame 318, a pair of first rotating seats 319 are mounted at the upper end of the third mounting frame 318, an ingot mold 320 is rotatably disposed between the first rotating seats 319, a mold cavity 321 is formed in the upper wall of the ingot mold 320, one end of the mold cavity 321 is an inclined plane, a diversion block 330 is disposed at the other end of the mold cavity 321, a plurality of cooling air channels 322 are formed in the ingot mold 320, the cooling air channels 322 are disposed at the lower side of the mold cavity 321, a plurality of fins 327 are disposed at the lower wall of the ingot mold 320, a lower mounting plate 328 is disposed at the lower wall of the ingot mold 320, a seventh hinging seat 323 is mounted on the lower mounting plate 328, a movable rod 324 is hinged on the seventh hinging seat 323, a jacking rotating seat 325 is sleeved at the other end of the movable rod 324, a downward extending seat 329 is hinged on the jacking rotating seat 325, the downward extending seat 329 is mounted on the third mounting frame 318, a jacking motor 326 is mounted at one side of the jacking rotating seat 326, a gear is connected to an output shaft of the jacking motor 326, and the gear is meshed with a rack on the movable rod 324. Optionally, the movable rod 324 is a screw rod, and the output shaft of the jacking motor 326 is connected with a driving bevel gear, the driving bevel gear is engaged with a driven bevel gear, the driven bevel gear is provided with a screw sleeve, and the screw sleeve is rotationally arranged on the jacking rotating seat 325. When the ingot mould 320 is turned over by adopting the former, the lifting motor 326 drives the gear to rotate, the rotation of the gear drives the rack to move, the movement of the rack drives the movable rod 324 to move, and when the movable rod 324 moves, the ingot mould 320 rotates around the first rotating seat 319, and the ingot therein is poured out along the inclined plane by the rotation of the ingot mould 320. When the ingot mould 320 is rotated by adopting the latter, the jacking motor 326 drives the silk sleeve to rotate through the driving bevel gear and the driven bevel gear, and the rotation of the silk sleeve drives the rotating rod to move.
When the ladle 13 rotates and the molten metal is cast, the falling point of the molten metal is the guide block 330, and the guide block 320 prevents the bottom of the die slot 321 from being severely washed out due to long-term use.
When the ingot is cooled, cooling air passes through the lower end of the die cavity 321 through the cooling air duct 322, and when the cooling air flows, a large amount of heat in the die cavity 321 is taken away, and meanwhile, the heat can be dissipated through the fins 327, so that the ingot can be quickly dissipated.
The provision of the inclined surfaces facilitates pouring out the ingot therein while the ingot mold 320 is being rotated.
In some embodiments, the slag raking mechanism 32 includes a fourth frame 333, a first hinge protrusion 334 is disposed at an upper end of the fourth frame 333, a steering cylinder 335 is hinged at an outer side end of the first hinge protrusion 334, a steering plate 336 is hinged at a cylinder body portion of the steering cylinder 335, the steering plate 336 is rotatably disposed at an upper end of the fourth frame 333, an upper extension base 337 is mounted at an upper end of the steering plate 336, a fifth hinge base 342 is mounted at an upper end of the upper extension base 337, a second hinge base 344 is hinged at an upper end of the fifth hinge base 342, a guiding inclined plate 343 is disposed at a downward inclined extension of one side of the second hinge base 344, a lifting mechanism 346 is mounted at an outer wall of the upper extension base 337, and the lifting mechanism 346 may be a cylinder or a telescopic screw. The upper end of lifting mechanism 346 is equipped with the jacking ball, and the week side of jacking ball is tangent with the lower wall of direction swash plate 343, installs flexible cylinder 338 on the second rotation seat 344, and flexible fly leaf 345 is installed to flexible cylinder 338's active end, installs telescopic link 340 on the flexible fly leaf 345, and the other end of telescopic link 340 is equipped with scraper blade 341, is equipped with flexible loop bar 339 on the flexible fly leaf 345, and flexible loop bar 339 is installed on flexible cylinder 338.
When the ladle 13 is subjected to slag raking, the upper end of the lifting mechanism 346 acts on the guide inclined plate 343, so that the axial direction of the telescopic rod 340 deflects upwards, the telescopic cylinder 338 drives the scraping plate 341 to move inwards of the ladle 13, when the scraping plate 341 moves into the ladle 13, the lifting mechanism 346 removes the upward acting force on the guide inclined plate 343, the lower wall of the scraping plate 341 is contacted with the inner wall of the ladle 13, the telescopic cylinder 338 drives the scraping plate 345 to move outwards, slag in the ladle 13 is scraped out by the scraping plate 341 in the moving process, the scraping plate 341 rotates through the steering cylinder 335, and slag scraping operation is performed at different positions in the ladle 13 through the steps.
The blade 341 is made of a high temperature resistant material.
The provision of the telescopic sleeve 339 guides the inward and outward movement of the blade 341, thereby securing the effect of the scraping operation.
In some embodiments, the crushing device 4 is a cone-shaped piercing crusher, which can adopt the technical content disclosed in a ferroalloy plate crusher with the patent application number of CN2022208659695, and can be used for crushing and crushing cast ingots by using a conventional alloy inner crusher.
The transfer car 5 comprises a seventh guide rail 50, on which seventh guide rail 50 a third row bar 51 is arranged, which third row bar 51 moves under the crushing device 4. The third travelling crane is mainly used for conveniently transferring and conveying the crushed alloy materials.
In some embodiments, the lifting device 6 includes a fifth frame 600, where the fifth frame 600 is disposed at the tail end of the seventh guide rail 50, and when the material is lifted, the third crane 51 is located at the lower end of the fifth frame 600, and a lifter 601 is mounted at the upper end of the fifth frame 600, where the lifter 601 is optionally a winch. The lower extreme of lifting machine 601 is connected with upper connecting plate 607, upper connecting plate 607 is the concave structure, the both ends of upper connecting plate 607 are equipped with L shape limiting plate 608 respectively, the activity is equipped with thing hopper 610 between the L shape limiting plate 608, the outside end of L shape limiting plate 608 is equipped with the end limiting piece, the outside end that the end limiting piece acted on thing hopper 610, the one end opening of thing hopper 610, and the lower extreme of the open end of thing hopper 610 is equipped with ejection of compact swash plate 611, the outside end of ejection of compact swash plate 611 upwards inclines to extend, first concave guide 602 is installed to the inboard of fifth frame 600, the upper end of first concave guide 602 takes shape and is equipped with slant concave part 603, the upper end of slant concave part 603 outwards inclines to extend, the inboard of fifth frame 600 still installs second concave guide 604, the outside vertical extension of upper end of second concave guide 604 is equipped with horizontal concave guide 605, horizontal concave guide 605 extends in fifth frame 600, one side of fifth frame 600 installs concave guide 606, the outside end downward sloping of concave guide 606 is located horizontal concave guide 605 below, the first concave guide 608 is located the inside and the inside recess 602 is located the recess gyro wheel 605 of the inside of recess of second concave guide 602, the inside and the recess is located the recess of the recess 602 respectively.
The crushed material is discharged into the material hopper 610, then the material hopper 610 moves to the L-shaped limiting plate 608 under the drive of the third travelling crane, the opening end of the material hopper 610 is limited by the end limiting piece, then the traction rope on the lifting machine 601 pulls the material hopper 610 to move upwards along the first concave guide piece 602 and the inclined concave piece 603, when the material hopper 610 moves upwards to the inclined concave piece 603, and then the material hopper 610 moves upwards in an inclined way under the guide of the inclined concave piece 603, the material hopper 610 moves forwards in the horizontal concave guide piece 605, and when the opening end of the material hopper 610 faces downwards, the material in the material hopper is poured out. The elevator 601 then moves the material 610 downward and places the material hopper 610 on the third row cart and then performs a transfer operation of the material. While the poured material will move down the concave guide 606 into the material cooling device 7.
Further, the material cooling device 7 comprises a material bin 700, the material bin 700 is located under the concave material guiding piece 606, a sixth frame 701 is installed on the periphery of the material bin 700, a conical hopper 702 is arranged at the lower end of the material bin 700, a material discharging pipe is arranged at the lower end of the conical hopper 702, an air inlet channel 703 is arranged at the periphery of the conical hopper 702, a conical piece 704 is arranged at the lower end of the conical hopper 702 through a connecting and mounting rod, the upper end of the conical piece 704 is a small end, a cover body 705 is arranged at the upper end of the material bin 700, and the cover body 705 is communicated with an exhaust fan 707 through a pipeline 706. When operating, the air extractor is to the material storehouse 700 to cool air gets into the inside lower extreme of material storehouse 700 through air inlet channel 703 in the in-process of bleeding, and when the cold air passes through the material, cool air will take away a large amount of heats in the material, thereby reaches quick radiating purpose, and the setting of toper piece 704 can avoid the material of material storehouse 700 lower extreme to extrude each other and lead to the unsmooth phenomenon of material row.
Screening plant 8 is including being connected in the screening fill 800 of toper fill 702 lower extreme through the second elastic component, a plurality of screening holes 806 have been seted up to the bottom of screening fill 800, the one end opening of screening fill 800, the open end of screening fill 800 is connected with breast board 803 through hinge 802, the one end of breast board 803 is equipped with the link board 805 that opens and shuts, it has breast board drive arrangement 804 to articulate on the link board 805 that opens and shuts, the other end of breast board drive arrangement 804 articulates in the lateral wall of screening fill 800, the closed end of screening fill 800 is connected with second electromagnetic vibrator 801, second electromagnetic vibrator 801 is located on the sixth frame 701. When the material is being sieved, the second electromagnetic vibrator 801 drives the sieving hopper 800 to vibrate, and along with the vibration of the sieving hopper 800, the material discharged from the material bin 700 enters the sieving hopper 800, so that the material is sieved under the vibration of the sieving hopper 800, and the block in the sieving hopper 800 is blocked, after a period of sieving, the block is rotated by the block driving device 804 such as a cylinder, so that the block 803 is discharged.
The packing device 9 comprises a frame 901 arranged at the lower end of the sixth frame 701, a plurality of air cylinders 902 are arranged on the frame 901, a lower frame 903 is arranged at the lower end of each air cylinder 902, a barrel cover 904 is arranged in each lower frame 903, a conical containing hopper 905 is connected to the upper end of each barrel cover 904 through a feeding pipe, the conical containing hopper 905 is arranged on the frame 901, a placing bottom plate 900 is arranged under each lower frame 903, a packing 906 is placed on the placing bottom plate 900, and the barrel cover 904 is arranged at the upper end of each packing barrel 906.
When packaging is performed, the package is placed on the placement base 900, and then the cylinder 902 drives the barrel cover 904 to move downward, so that the barrel cover 904 covers the upper end of the packaging barrel 906, and then the material is thrown into the package through the valve arranged on the feeding pipe. This design avoids dust emissions during packaging, although a floor scale may be provided on the placement base 900 to monitor the amount of package injected.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (10)

1. An alloy tapping, casting, crushing, cooling and packaging system comprising:
the alloy melting transfer device (1) comprises a melting furnace (10), wherein open-eye tapping mechanisms (11) are respectively arranged at two sides of the melting furnace (10), transfer devices (12) are respectively arranged at two sides of the melting furnace (10), a casting ladle (13) is arranged on the transfer devices (12), the melting furnace (10) is used for melting alloy, and the open-eye tapping mechanisms (11) are used for opening the discharge hole of the melting furnace (10) so that alloy melt in the melting furnace (10) enters the casting ladle (13);
A feeding device (2) positioned on one side of the moving line of the transfer device (12) for injecting raw material into the ladle (13);
an alloy ingot casting device (3) comprises a casting mechanism (30), one side of the casting mechanism (30) is provided with an alloy ingot casting cooling mechanism (31), one end of the alloy ingot casting cooling mechanism (31) is provided with a slag raking mechanism (32), the casting mechanism (30) is used for receiving a casting ladle (13) and casting melt into the alloy ingot casting cooling mechanism (31), and the slag raking mechanism (32) is used for raking slag on the inner wall of the casting ladle (13);
the crushing device (4) is arranged below the alloy ingot casting and cooling mechanism (31) and is used for crushing the cooled alloy ingot;
the transfer vehicle (5) is arranged below the crushing device (4) and is used for transferring crushed materials;
the lifting device (6) is arranged at the other end of the alloy ingot casting device (3) and is used for lifting and overturning materials;
the material cooling device (7) is arranged on one side of the lifting device (6) and is used for receiving the materials poured out of the lifting device (6) and cooling the materials;
the screening device (8) is arranged at the lower end of the material cooling device (7) and is used for screening operation during material blanking;
And the packaging device (9) is arranged below the screening device (8) and is used for packaging materials.
2. Alloy tapping, casting, crushing, cooling and packaging system according to claim 1, characterized in that the two sides of the melting furnace (10) are respectively provided with a discharge port, and the discharge port is provided with a concave discharge piece (100);
the open-eye tapping mechanism (11) comprises a moving guide rail (101), a moving frame (102) is arranged on the moving guide rail (101) in a sliding mode, a mounting frame (103) is arranged at the upper end of the moving frame (102), a forward pushing air cylinder (104) is arranged at the outer side end of the mounting frame (103), a first motor (106) is arranged at the movable end of the forward pushing air cylinder (104), a sliding seat (107) is arranged at the lower end of the first motor (106), the sliding seat (107) is arranged at the front end of the mounting frame (103) in a sliding mode, a rotating rod (108) is connected with an output shaft of the first motor (106), a high-temperature-resistant open-eye head (110) is arranged at the other end of the rotating rod (108), a plurality of open-eye teeth are arranged at the end of the high-temperature-resistant open-eye head (110), an end baffle (105) is arranged on the mounting frame (103), an outer baffle (109) is arranged at the other end of the mounting frame (103), and the rotating rod (108) is penetrated on the outer baffle (109).
The transfer device (12) comprises a pair of transfer guide rails (111), and a travelling crane (112) is movably arranged on the transfer guide rails (111);
the casting ladle (13) is arranged on the travelling crane (112);
the upper end of the casting ladle (13) is provided with a pouring tongue (114), the outer side end of the pouring tongue (114) extends upwards in an inclined mode, and two sides of the casting ladle (13) are symmetrically provided with a pair of connecting pins (113) respectively.
3. The alloy tapping, casting, crushing, cooling and packing system according to claim 1, wherein the feeding device (2) comprises a bin body (200), an upper hopper (201) is arranged at the upper end of the bin body (200), a plurality of mounting feet (202) are arranged at the periphery of the lower end of the bin body (200), a gravity sensor (203) is arranged at the lower end of the mounting feet (202), the lower end of the gravity sensor (203) is arranged on a supporting frame (204), a discharging pipe (206) is communicated with the lower end of the bin body (200), a pneumatic butterfly valve (205) is arranged on the discharging pipe (206), a lower plate (207) is arranged under the bin body (200), a lower extension supporting rod (208) is arranged under the lower plate (207) in a downward extending manner, a lower hopper (209) is arranged under the lower hopper (209), an electromagnetic vibrator (211) is connected to the tail end of the vibration conveying pipe (210), the electromagnetic vibrator (211) and the vibration conveying pipe (210) are connected to the lower plate (207) through an elastic piece (212), and a rotary device (213) is arranged at the outer side of the conveying pipe (210);
The elastic piece (212) comprises a connecting rod arranged on the lower plate (207), the lower end of the connecting rod is provided with a spring, and the lower end of the spring is connected to the electromagnetic vibrator (211) and the vibration conveying pipe (210) through a connecting hook;
the rotating device (213) is used for driving the chute (214) to rotate.
4. The alloy tapping, casting, crushing, cooling and packaging system according to claim 2, wherein the casting mechanism (30) comprises a third rack (332), a second gravity sensor (331) is installed at the upper end of the third rack (332), a second guide rail (300) is arranged at the upper end of the second gravity sensor (331), the second guide rail (300) is arranged at the tail end of the movable guide rail (101), the second guide rail (300) is mutually perpendicular to the movable guide rail (101) in length direction, a second crane (301) is arranged on the second guide rail (300), a base (302) is installed on the second crane (301), a pair of third guide rails (317) are installed on the base (302), the length direction of the third guide rails (317) is mutually perpendicular to the length direction of the second guide rail (300), when the third guide rails (317) are aligned with the tail end of the movable guide rail (111), the crane (112) moves onto the third guide rail (317), and the ladle (13) is placed on the crane (112);
The front end of the base (302) is provided with a rotating frame (303), the upper end of the rotating frame (303) is provided with a rotating shaft (304), two ends of the rotating shaft (304) are respectively provided with a connecting rotating plate (305), the lower end of the connecting rotating plate (305) is provided with a rotating clamping plate (306), two sides of the upper end of the rotating frame (303) are respectively provided with an inner extending column (316), the inner side end of the inner extending column (316) is hinged with a second oil cylinder (309), the other end of the second oil cylinder (309) is hinged with a hinging seat (308), the hinging seats (308) are all arranged on the base (302), the periphery of the casting ladle (13) is provided with a pair of connecting plates (115), the front ends of the connecting plates (115) are provided with rotating grooves, the rotating shaft (304) penetrates into the rotating grooves, the lower wall of the inner extending column (316) is provided with a clamping side plate (307), the clamping side plate (307) is provided with a U-shaped groove, and the connecting pin (113) penetrates into the U-shaped groove;
the front wall of the rotating frame (303) is provided with a second hinging seat (310), the second hinging seat (310) is hinged with a hinging connecting plate (311), the other end of the hinging connecting plate (311) is provided with a guide groove (312), the outer side end of the guide groove (312) is provided with a discharge opening (313), the root side wall of the guide groove (312) is provided with a hinging convex plate (314), the hinging convex plate (314) is hinged with a deflection oil cylinder (315), and the other end of the deflection oil cylinder (315) is hinged on the rotating frame (303).
5. The alloy tapping, casting, crushing, cooling and packaging system according to claim 1, wherein the alloy ingot casting cooling mechanism (31) comprises a third mounting frame (318), a pair of first rotating seats (319) are mounted at the upper end of the third mounting frame (318), an ingot mould (320) is rotatably mounted between the first rotating seats (319), a mould groove (321) is formed in the upper wall of the ingot mould (320), one end of the mould groove (321) is an inclined surface, a flow guide block (330) is arranged at the other end of the mould groove (321), a plurality of cooling air channels (322) are formed in the upper side of the ingot mould (320), the cooling air channels (322) are located at the lower side of the mould groove (321), a plurality of fins (327) are arranged on the lower wall of the ingot mould (320), a lower mounting plate (328) is mounted on the lower mounting plate (328), a seventh hinging seat (323) is hinged, a movable rod (324) is hinged on the seventh hinging seat, a jacking rotating seat (325) is sleeved at the other end of the movable rod (324), a downward extending seat (318) is hinged with a downward extending motor (326), and the downward extending motor (326) is mounted on the third lifting seat (329), and the jacking seat (325) is rotatably mounted on one side of the lifting seat (329).
6. The alloy tapping, casting, crushing, cooling and packing system according to claim 1, wherein the slag raking mechanism (32) comprises a fourth frame (333), a first hinging protrusion (334) is arranged at the upper end of the fourth frame (333), a steering cylinder (335) is hinged at the outer side end of the first hinging protrusion (334), a steering plate (336) is hinged at the cylinder body part of the steering cylinder (335), the steering plate (336) is rotatably arranged at the upper end of the fourth frame (333), an upper extension seat (337) is arranged at the upper end of the steering plate (336), a fifth hinging seat (342) is arranged at the upper end of the upper extension seat (337), a second hinging seat (344) is hinged at the upper end of the fifth hinging seat (342), a guiding sloping plate (343) is arranged at one side of the second hinging seat (344) and extends downwards, a lifting mechanism (346) is arranged at the outer wall of the upper extension seat (337), a jacking ball is arranged at the upper end of the lifting mechanism (346), the circumference side of the jacking ball is tangential to the lower wall of the guiding sloping plate (344), a telescopic rod (340) is arranged at the upper extension rod (345), a telescopic rod (345) is arranged at the telescopic rod (340) is arranged at the telescopic rod (338), the telescopic loop rod (339) is arranged on the telescopic cylinder (338).
7. Alloy tapping, casting, crushing, cooling and packaging system according to claim 1, characterized in that the crushing device (4) is a cone-shaped piercing crusher;
the transfer vehicle (5) comprises a seventh guide rail (50), a third traveling vehicle (51) is arranged on the seventh guide rail (50), and the third traveling vehicle (51) moves below the crushing device (4).
8. The alloy tapping, casting, crushing, cooling and packing system according to claim 7, wherein the lifting device (6) comprises a fifth frame (600), the fifth frame (600) is arranged at the tail end of the seventh guide rail (50), and when the material is lifted, the third travelling crane (51) is positioned at the lower end of the fifth frame (600), the lifting machine (601) is mounted at the upper end of the fifth frame (600), the lower end of the lifting machine (601) is connected with an upper connecting plate (607), the upper connecting plate (607) is in a concave structure, two ends of the upper connecting plate (607) are respectively provided with L-shaped limiting plates (608), an object hopper (610) is movably arranged between the L-shaped limiting plates (608), the outer end of the L-shaped limiting plates (608) is provided with an end limiting piece, the end limiting piece acts on the outer end of the object hopper (610), one end of the object hopper (610) is opened, the lower bottom of the opening end of the object hopper (610) is provided with a discharging piece (611), the outer end of the sloping plate (611) extends upwards, the inner side of the fifth frame (600) is provided with a first concave guide piece (602), the concave guide piece (602) is mounted at the inner side of the concave guide piece (602), the concave piece (603) extends outwards, and the concave piece (603) is obliquely formed at the outer end of the concave guide piece (603), the upper end of the second concave guide piece (604) is provided with a horizontal concave guide piece (605) which extends outwards and vertically, the horizontal concave guide piece (605) extends out of the fifth frame (600), one side of the fifth frame (600) is provided with a concave guide piece (606), the outer side end of the concave guide piece (606) extends downwards in a tilting way, the concave guide piece (606) is positioned below the horizontal concave guide piece (605), two sides of the L-shaped limiting plate (608) are respectively provided with a pair of rollers, the rollers positioned on the inner side move in the first concave guide piece (602) and the inclined concave guide piece (603), and the rollers positioned on the outer side move in the second concave guide piece (604) and the horizontal concave guide piece (605);
The hoisting machine (601) is a hoist.
9. The alloy tapping, casting, crushing, cooling and packing system according to claim 8, wherein the material cooling device (7) comprises a material bin (700), the material bin (700) is located under the concave material guiding piece (606), a sixth frame (701) is installed on the periphery of the material bin (700), a conical hopper (702) is arranged at the lower end of the material bin (700), a material discharging pipe is arranged at the lower end of the conical hopper (702), an air inlet channel (703) is arranged at the periphery of the conical hopper (702), a conical piece (704) is arranged at the lower end of the conical hopper (702) through a connecting and mounting rod, the upper end of the conical piece (704) is a small end, a cover body (705) is arranged at the upper end of the material bin (700), and the cover body (705) is communicated with an exhaust fan (707) through a pipeline (706);
screening plant (8) is including being connected in screening fill (800) of toper fill (702) lower extreme through the second elastic component, a plurality of screening holes (806) have been seted up to the bottom of screening fill (800), the one end opening of screening fill (800), the open end of screening fill (800) is connected with breast board (803) through hinge (802), the one end of breast board (803) is equipped with and opens and shuts link board (805), it has breast board drive arrangement (804) to open and shut on link board (805), the other end of breast board drive arrangement (804) articulates in the lateral wall of screening fill (800), the closed end of screening fill (800) is connected with second electromagnetic vibrator (801), second electromagnetic vibrator (801) are located on sixth frame (701).
10. The alloy tapping, casting, crushing, cooling and packing system according to claim 9, wherein the packing device (9) comprises a frame (901) arranged at the lower end of the sixth stand (701), a plurality of air cylinders (902) are arranged on the frame (901), a lower frame (903) is arranged at the lower end of each air cylinder (902), a barrel cover (904) is arranged in each lower frame (903), a conical containing hopper (905) is connected to the upper end of each barrel cover (904) through a feeding pipe, the conical containing hopper (905) is arranged on the frame (901), a placing bottom plate (900) is arranged under each lower frame (903), the packing barrels (906) are placed on the placing bottom plate (900), and the barrel covers (904) are arranged at the upper ends of the packing barrels (906).
CN202310057114.9A 2023-01-19 2023-01-19 Alloy tapping, casting, crushing, cooling and packing system Pending CN116213657A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310057114.9A CN116213657A (en) 2023-01-19 2023-01-19 Alloy tapping, casting, crushing, cooling and packing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310057114.9A CN116213657A (en) 2023-01-19 2023-01-19 Alloy tapping, casting, crushing, cooling and packing system

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CN116213657A true CN116213657A (en) 2023-06-06

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116786803A (en) * 2023-08-28 2023-09-22 河北蒙电电气科技有限公司 Manufacturing tool for iron component

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116786803A (en) * 2023-08-28 2023-09-22 河北蒙电电气科技有限公司 Manufacturing tool for iron component
CN116786803B (en) * 2023-08-28 2023-10-24 河北蒙电电气科技有限公司 Manufacturing tool for iron component

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