CN209567395U - The back box outbound supply unit of intelligent plant training system - Google Patents
The back box outbound supply unit of intelligent plant training system Download PDFInfo
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- CN209567395U CN209567395U CN201822212913.6U CN201822212913U CN209567395U CN 209567395 U CN209567395 U CN 209567395U CN 201822212913 U CN201822212913 U CN 201822212913U CN 209567395 U CN209567395 U CN 209567395U
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- back box
- supply unit
- module
- transverse onveyer
- feeding
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Abstract
The utility model belongs to actual training device field, more particularly to a kind of back box outbound supply unit of intelligent plant training system, it is characterized in that, including chassis, three-dimensional lifting feeding module, gantry manipulator and back box outbound supply unit transverse onveyer module are installed on chassis, three-dimensional lifting feeding module and back box outbound supply unit transverse onveyer module are separately mounted to gantry manipulator both ends, and the utility model has structurally reasonable, the good advantage of teaching, teaching result.
Description
Technical field
The utility model belongs to actual training device field, and in particular to a kind of back box outbound conveying of intelligent plant training system
Unit.
Background technique
With the continuous improvement of China's industrial level and industrial automation level, the skill of electromechanical integration and automation control
Can talent shortage it is increasing, the demand of every profession and trade, enterprise to this kind of talent is very urgent, traditional electromechanical integration and automatic
Change control skilled personnel's training and have the defects that weight is theoretical, light practical operation, student when training, after theories of learning knowledge can not and
When carry out real training, teaching efficiency is poor；Although student's also chance of available some real trainings sometimes, current real training is all
It is the electromechanical integration and automatic control device or simple and crude indicator light simulation system of direct operative employee's station-service, and is not suitable for
In teaching, teaching efficiency is very limited, when this results in current electromechanical integration and automation control skilled personnel in the presence of training
Between long, defect that effect is poor.
Utility model content
Utility model aims to solve the prior arts not to have specialized electromechanical integration and automation control real
Training apparatus causes electromechanical integration and automation control skilled personnel to have the defects that the training time is long, effect is poor, provides one kind
The back box outbound supply unit of intelligent plant training system selects temperature and humidity digital display to be counted as carrier, by program controller PLC
Device technology, field bus technique, servomechanism control technology, pneumatic real training technology, sensor technology, radio-frequency technique, electric operation
Technology, human machine interface technologies, robot training operation technology, linear drive technique are effectively combined the outbound in back box and conveyed
Cheng Zhong, teaching, teaching result are good.
The utility model is achieved by the following technical solution:
The back box outbound supply unit of i.e. a kind of intelligent plant training system, it is special for simulating industrial 4.0 production processes
Sign is, including chassis, and three-dimensional lifting feeding module, gantry manipulator and back box outbound supply unit are equipped on chassis
Transverse onveyer module, three-dimensional lifting feeding module and back box outbound supply unit transverse onveyer module are separately mounted to gantry
Manipulator both ends, three-dimensional lifting feeding module include feeding frame, material plate, DC speed-reducing, ball-screw, straight line
Bearing, feed rod, microswitch and feeding module trough type photoelectric sensor, material plate by linear bearing be mounted on ball-screw and
On feed rod, one end of ball-screw is connect with DC speed-reducing, and the upper and lower part of feeding frame is respectively equipped with two fine motions
It switchs and is limited as the high-low limit of ball-screw, feeding frame is vertically arranged, is inlaid on chassis, and the upper end is equipped with feeding groove
Type photoelectric sensor；Gantry manipulator includes gantry manipulator support, long stroke rodless cylinder, compact cylinder and ellipse
Vacuum chuck, horizontal long stroke rodless cylinder are mounted on the manipulator support of gantry, and vertical compact cylinder is mounted on length
On the sliding block of stroke rodless cylinder, oval vacuum chuck is mounted on the mandril of compact cylinder；Back box outbound supply unit
Transverse onveyer module includes lateral transfer tape frame, transverse onveyer；Inductance sensor；Radio frequency sensor and conveyor module slot
Type photoelectric sensor；Lateral transfer tape frame is equipped with transverse onveyer, and the side of transverse onveyer is laterally defeated equipped with being fixed on
The inductance sensor and radio frequency sensor on tape frame are sent, the front end of transverse onveyer is equipped with conveyor module groove profile photoelectric sensing
Device.
The chassis of the utility model back box outbound supply unit uses carbon steel sheet bending structure, surface plastic spraying processing, pedestal
Using carbon steel sheet bending welding structure, bottom installation is taken turns with the good fortune horse of fixed feet, convenient transportation and fixation；
Electrical control panel is additionally provided on the chassis of the utility model back box outbound supply unit, electrical control panel uses carbon steel
Plate bending structure, panel use aluminum alloy surface wire drawing panel, and electrical component mounting plate is mounted in main frame, using carbon steel sheet
Bending Processing.
1 scram button is equipped on the back box outbound supply unit electrical component mounting plate of the utility model, for urgent
In the case of arrestment cutting control power supply；1 green band lamp the Start Button, 1 red zone lamp " Stop " button, 1 indigo plant
Colour band lamp " Qiut " button；1 yellow band lamp " Reset " button；1 " Auto/Hand " two knobs；1 " ID-LEVEL "
Permission select button；Operation of 8 whites with button for each component under manual mode；7 inches of 1 piece of Siemens's tunable optical
TFT display screen, parameter setting and status display for module；1 RJ45 network communication mouth is logical for the network between multimode
Interrogate agreement.
The chassis top of the utility model back box outbound supply unit is equipped with mounting plate, and mounting plate uses Europe superscript industry aluminium profiles
Material frame structure facilitates the installation and adjustment of any position of various components.
The material back box of the utility model back box outbound supply unit is stored on the material plate of three-dimensional lifting feeding module,
It is oriented to using 24v DC speed-reducing and ball-screw-transmission, and using two groups of linear bearings and feed rod, is examined using microswitch
Ball-screw lifting limit is surveyed, material back box position is detected using feeding module trough type photoelectric sensor, is subtracted by RS24v direct current
The guiding of the transmission of speed motor and ball-screw and linear bearing and feed rod successively send material to feeding position, by upper
Expect module trough type photoelectric sensor detectable substance discharge position, and feeds back to back box outbound supply unit PLC module.
Gantry manipulator of the utility model back box outbound supply unit is by material from three-dimensional lifting feeding module
Material position is drawn and is placed in transverse onveyer module, mainly by Germany expense this protract stroke rodless cylinder, compact cylinder and
Oval vacuum chuck composition realizes material by the movement of German Fei Situo 3 position-5 way solenoid valve control long stroke rodless cylinder
Lateral displacement and by magnetic approach switch sensor detect cylinder running position, pass through two five energization magnetic of German Fei Situo
The crawl of the vertically-acting and vacuum chuck of compact cylinder is realized in the movement of reversal valve, and is examined by proximity magnetic sensor
The running position for surveying cylinder realizes that the crawl of material is mobile, and it is single that the action signal of all components feeds back to back box outbound conveying
First PLC module.
The transverse onveyer module main frame of the utility model back box outbound supply unit uses aluminium profile structure, using moral
The driving of state's SEW decelerating motor is used to transferring raw material back box using industrial PVC flat-belt drive, and belt side installs inductance sensing
Device and radio frequency sensor, for detecting position and the read write tag data of material back box, lateral belt feeder module installs groove profile light
Electric transducer, detectable substance discharge position, and by all data feedbacks to back box outbound supply unit PLC module.
Each electric device in the above-mentioned all units of the utility model, except special instruction is made, other are existing skill
Art maturation commercial product.
The utility model has the advantages that:
1) all machinery part surfaces have carried out multilayer oxidation processes, enhance surface anticorrosion and aesthetic effect, main body knot
Component uses high-quality aluminium alloy structure, main structure beauty atmosphere；Dismounting, which can be repeated several times, will not influence its appearance.
2) all electrical components, route all standardization, modularization, the utility model overcome traditional substation teaching mould
Formula, by programmable controller technology, field bus technique, servomechanism control technology, pneumatic real training technology, sensor technology,
Radio-frequency technique, electric operation technology, human machine interface technologies, robot training operation technology, linear drive technique are effectively combined,
It selects actual Industry Control element (temperature and humidity digital display meter) as carrier, substitutes original indicator light simulation system, it is closer
Application in actual production, teaching, teaching result are good.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model three-dimensional lifting feeding module；
Fig. 3 is the structural schematic diagram of the utility model gantry manipulator；
It is as shown in the figure: 1-1. chassis；1-2.24v DC speed-reducing；1-3. ball-screw；1-4. linear bearing；1-
5. feed rod；1-6. microswitch；1-7. feeding module trough type photoelectric sensor；1-8. long stroke rodless cylinder；1-9. compact
Cylinder；1-10. oval vacuum chuck；1-11. transverse onveyer；1-12. inductance sensor；1-13. radio frequency sensor；1-14.
Conveyor module trough type photoelectric sensor；1-15. feeding frame；1-16. material plate；1-17. gantry manipulator support；1-18. bottom
Box outbound supply unit PLC module；1-19. magnetic approach switch sensor.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solutions of the utility model.Following embodiment is only
For clearly illustrating the technical solution of the utility model, therefore it is only used as example, and it is originally practical to cannot be used as a limitation limitation
Novel protection scope.It should be noted that unless otherwise indicated, technical term or scientific term used in this application should
The ordinary meaning understood by the utility model one of ordinary skill in the art.
As shown in Figure 1, Figure 2, Figure 3 shows: all components of the utility model are mounted on chassis 1-1, and 1-1 is equipped on chassis
Three-dimensional lifting feeding module, gantry manipulator and back box outbound supply unit transverse onveyer module, three-dimensional lifting feeding
Module and back box outbound supply unit transverse onveyer module are separately mounted to gantry manipulator both ends, three-dimensional lifting feeding
The material plate 1-16 of module is located in feeding frame 1-15, is mounted on ball-screw 1-3 and feed rod 1- by linear bearing 1-4
On 5, one end of ball-screw 1-3 is connect with DC speed-reducing 1-2, and the upper and lower part of feeding frame 1-15 is respectively equipped with two
A microswitch 1-6 is limited as the high-low limit of ball-screw 1-3, and feeding frame 1-15 is vertically arranged, is inlaid in chassis 1-
On 1, the upper end is equipped with feeding trough type photoelectric sensor 1-7；The horizontal long stroke rodless cylinder 1-8 of gantry manipulator
It is mounted on the manipulator support 1-17 of gantry, vertical compact cylinder 1-9 is mounted on the sliding block of long stroke rodless cylinder 1-8
On, oval vacuum chuck 1-10 is mounted on the mandril of compact cylinder 1-9；Back box outbound supply unit transverse onveyer mould
The lateral transfer tape frame of block is equipped with transverse onveyer 1-11, and the side of transverse onveyer 1-11, which is equipped with, is fixed on lateral transfer
The front end of inductance sensor 1-12 and radio frequency sensor 1-13 on tape frame, transverse onveyer 1-11 are equipped with conveyor module groove profile
Photoelectric sensor 1-14.
When the utility model is used, material back box is stored on the material plate 1-16 in feeding frame 1-15, straight by 24V
Decelerating motor 1-2 and ball-screw 1-3 transmission is flowed, linear bearing 1-4 and feed rod 1-5 guiding realize the feeding of material back box, micro-
The extreme position of dynamic switch 1-6 detection charging tray, feeding trough type photoelectric sensor 1-7 detect the position of material back box；Long stroke without
Bar cylinder 1-8 and compact cylinder 1-9 drives the movement of oval vacuum chuck 1-10, and material back box is transported to from lifting feed bin
Transverse onveyer 1-11, material back box pass sequentially through the write-in that inductance sensor 1-12, radio frequency sensor 1-13 complete data, warp
The detection for crossing conveyor module trough type photoelectric sensor 1-14 enters next robotic asssembly unit.
Claims (1)
1. a kind of back box outbound supply unit of intelligent plant training system, for simulating industrial 4.0 production processes, feature exists
It is lateral in being equipped with three-dimensional lifting feeding module, gantry manipulator and back box outbound supply unit on, including chassis, chassis
Conveyor modules, three-dimensional lifting feeding module and back box outbound supply unit transverse onveyer module are separately mounted to gantry machinery
Fingerprint block both ends, three-dimensional lifting feeding module include feeding frame, material plate, DC speed-reducing, ball-screw, linear axis
It holds, feed rod, microswitch and feeding module trough type photoelectric sensor, material plate are mounted on ball-screw and light by linear bearing
On thick stick, one end of ball-screw is connect with DC speed-reducing, and the upper and lower part of feeding frame is respectively equipped with two fine motions and opens
It closes and is limited as the high-low limit of ball-screw；Feeding frame is vertically arranged, is inlaid on chassis, and the upper end is equipped with feeding groove profile
Photoelectric sensor；Gantry manipulator includes that gantry manipulator support, long stroke rodless cylinder, compact cylinder and ellipse are true
Suction disk, horizontal long stroke rodless cylinder are mounted on the manipulator support of gantry, and vertical compact cylinder is mounted on long row
On the sliding block of journey rodless cylinder, oval vacuum chuck is mounted on the mandril of compact cylinder；Back box outbound supply unit is horizontal
It include lateral transfer tape frame, transverse onveyer to conveyor modules；Inductance sensor；Radio frequency sensor and conveyor module groove profile
Photoelectric sensor；Lateral transfer tape frame is equipped with transverse onveyer, and the side of transverse onveyer, which is equipped with, is fixed on lateral transfer
The front end of inductance sensor and radio frequency sensor on tape frame, transverse onveyer is equipped with conveyor module trough type photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822212913.6U CN209567395U (en) | 2018-12-26 | 2018-12-26 | The back box outbound supply unit of intelligent plant training system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822212913.6U CN209567395U (en) | 2018-12-26 | 2018-12-26 | The back box outbound supply unit of intelligent plant training system |
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| Publication Number | Publication Date |
|---|---|
| CN209567395U true CN209567395U (en) | 2019-11-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201822212913.6U Active CN209567395U (en) | 2018-12-26 | 2018-12-26 | The back box outbound supply unit of intelligent plant training system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110874967A (en) * | 2019-12-25 | 2020-03-10 | 山东莱茵科斯特智能科技有限公司 | Filling detection electromechanical integration comprehensive practical training system |
| CN111179728A (en) * | 2019-12-25 | 2020-05-19 | 山东莱茵科斯特智能科技有限公司 | Electromechanical integration and robot comprehensive training system |
-
2018
- 2018-12-26 CN CN201822212913.6U patent/CN209567395U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110874967A (en) * | 2019-12-25 | 2020-03-10 | 山东莱茵科斯特智能科技有限公司 | Filling detection electromechanical integration comprehensive practical training system |
| CN111179728A (en) * | 2019-12-25 | 2020-05-19 | 山东莱茵科斯特智能科技有限公司 | Electromechanical integration and robot comprehensive training system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Bottom box warehouse-out conveying unit of intelligent factory training system Effective date of registration: 20200414 Granted publication date: 20191101 Pledgee: Zibo financial letter financing Company limited by guarantee Pledgor: Shandong Rhinecoster Intelligent Technology Co.,Ltd. Registration number: Y2020980001485 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20221231 Granted publication date: 20191101 Pledgee: Zibo financial letter financing Company limited by guarantee Pledgor: Shandong Rhinecoster Intelligent Technology Co.,Ltd. Registration number: Y2020980001485 |