CN209406882U - A kind of excellent product screening plant of accumulator plate - Google Patents
A kind of excellent product screening plant of accumulator plate Download PDFInfo
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- CN209406882U CN209406882U CN201821948692.2U CN201821948692U CN209406882U CN 209406882 U CN209406882 U CN 209406882U CN 201821948692 U CN201821948692 U CN 201821948692U CN 209406882 U CN209406882 U CN 209406882U
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Abstract
The utility model discloses a kind of excellent product screening plants of accumulator plate, include at least a bar grizzl(e)y route selection, and the screening line includes input unit, lead flat unit, transfer transition unit, sorting unit and output unit for be laid flat the electrode plate for erectting placement.When screening, electrode plate setting is placed in input unit to import, it leads by leading flat unit for the electrode plate placed vertically flat, electrode plate is laid on the conveyer belt of transfer transition unit, further sorting unit carries out Image Acquisition and analysis to excellent plate and substandard products plate, excellent plate is obtained after rejecting substandard products plate, is exported by output unit.In this way, the screening plant of the utility model realizes full-automatic sort operation, high degree of automation, operating efficiency is high, compared with traditional artificial sorting, avoids human body and directly contacting containing lead electrode plate, safe operation.
Description
Technical field
The utility model relates to a kind of electrode plate manufacturing fields, more particularly to a kind of excellent product screening dress of accumulator plate
It sets.
Background technique
It include accumulator anode board and accumulator negative plate (being hereafter referred to as electrode plate) in lead-acid accumulator.Contain in electrode plate
Have to the great heavy metal lead of human injury's property, in traditional electrode board manufacturing process, the screening of the excellent product of electrode plate is usually required
Manual operation is carried out, when human body is directly contacted with electrode plate, facial pallor easily causes damages to operator, especially damages
Medulla hematopoietic system and nervous system.In addition, artificial screening operates, low efficiency is at high cost.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of high degree of automation, it is high-efficient, and safe operation
The excellent product screening plant of accumulator plate.
In order to achieve the above objectives, the technical solution of the utility model is:
A kind of excellent product screening plant of accumulator plate, includes at least a bar grizzl(e)y route selection, and screening line is equipped with control cabinet, control
Case is built-in with automatic control system, and the screening line includes the input list for iontophoresis electrode plate for being successively mutually connected setting
Member leads flat unit for be laid flat the electrode plate for erectting placement, is used for transmission the transfer transition unit for leading flat rear electrode, rejects
The sorting unit of substandard products plate, and the output unit of the excellent plate of export;
Described to lead flat unit including leading flattening mechanism, it includes mounting base, driving device, vacuum cups, induction that this, which leads flattening mechanism,
Vacuum cups change in location is to promote the first position of control valve between control system opening and closing vacuum cups and vacuum generator to pass
Sensor and the second position sensor of induction electrode Board position variation, the mounting base are set up in the transfer transition unit
Top, the vacuum cups is installed in the mounting base in a manner of mobilizable, and the driving device transmission connection is in institute
Vacuum cups is stated, the first position sensor is fixed in the mounting base, and the vacuum cups and electrode plate contraposition are arranged,
The second position sensor is set to the surface of the output end of the input unit, the first position sensor and described
Second position sensor is electrically connected with the control system respectively;
The sorting unit includes the slideway being obliquely installed, and is set to above the slideway and carries out image to electrode plate
Acquisition and analyze to distinguish the computer vision means of excellent substandard products, the slideway pushed up after there is stress so that substandard products from
The gap pushed open falls on the movable block below the slideway automatically, the computer vision means and the movable block successively edge
Transmission direction setting.
Further, the first position sensor is the first magnetic approach switch, and the second position sensor is the
Two magnetic approach switch.
Further, the driving device uses servo motor, and the flattening mechanism of leading further includes the first transmission shaft, the second biography
Moving axis and driving belt, first transmission shaft and the second driving shaft pass through bearing block respectively and are installed on the mounting base
On, first transmission shaft is connected to the output shaft of the servo motor by joint control, and the driving belt is sheathed on described
On first transmission shaft and the second driving shaft;
The axial ends of the second driving shaft is connected separately with motion bar group, positioned at axial the two of the second driving shaft
The motion bar group at end is respectively the first motion bar group and the second motion bar group, the first motion bar group and second motion bar
Group keeps being staggered 180 ° in motion state one in front and one in back.
Further, the mounting base has mounting plate, and the lower surface of the mounting plate is equipped with sliding rail, living on the sliding rail
Dynamic to be equipped with sliding block, first magnetic approach switch is equipped with induction region, is fixed with the first magnetic conductor part on the sliding block;
Second magnetic approach switch includes the second magnetic conductor part and switch main body, and the switch main body is equipped with induction region,
The second magnetic conductor part is articulated on the switch main body.
Further, the transfer transition unit includes first conveyer belt, and the mounting base is set up in first conveying
The top of band, the transfer transition unit are divided into transition region and integrate area, and the transition region is at least separated into two by baffle and leads to
Road, the two sides for integrating area are respectively equipped with integration plate, and the distance between two integration plates are gradually reduced along conveying direction.
Further, the output unit includes the second conveyer belt, and the two sides of second conveyer belt are correspondingly provided with respectively
The correcting piece that discontinuity is moved into the stop tab after stop tab and stress, the correcting piece includes setting gradually along transmission direction
Hang plate and straight panel, the distance between the hang plate and the stop tab be gradually reduced along transmission direction, the straight panel with
The channel that power supply pole plate neatly passes through is formed between the stop tab.
Further, the side of the slideway is equipped with partition, and the partition includes stacking for level point
The accommodating groove of spacing body and push plate for releasing separator, the accommodating groove, which offers, to be exported convenient for separator to the slideway
Strip-shaped hole.
Further, the computer vision means include braced frame, and bottom plate, video sensor and computer control mould
Block, the braced frame are set up in the top of the slideway, and the bottom plate and the output end of the first conveyer belt are mutually held in the mouth, and
The bottom plate is located at the bottom of the braced frame, and the bottom plate forms a part of the slideway, the video sensor and
Computer control module is respectively arranged in the braced frame, and is located at the top of the bottom plate;
The video sensor is electrically connected with the computer control module, the computer control module and the control
System processed is electrically connected.
Further, the sorting unit further includes dedusting mechanism, and the dedusting mechanism includes the first dedusting scraper and drive
The driving device that the first dedusting scraper removes chalk dust removing in activity on the bottom plate is moved, the first dedusting scraper is vertically pacified
Top loaded on the bottom plate, and the effect end of the dedusting scraper is in contact with the bottom plate, and which is installed on
In the braced frame, which is sequentially connected by connector in the first dedusting scraper.
A kind of excellent product screening plant of accumulator plate, includes at least a bar grizzl(e)y route selection, and screening line is equipped with control cabinet, control
Case is built-in with automatic control system, and the screening line includes the input list for iontophoresis electrode plate for being successively mutually connected setting
Member, leads flat unit for be laid flat the electrode plate for erectting placement, the arrangement transmission unit for being stacked phenomenon for eliminating electrode plate,
Reject the sorting unit of substandard products plate, and the output unit of the excellent plate of export;
It is described lead flat unit include lead flattening mechanism, it includes push rod that this, which leads flattening mechanism, power supply pole plate erect against top plate, peace
Mounting base and the first groove type photoelectric switch loaded on setting position, and pull the top plate activity to making electricity by pull of vacuum
Pole plate is laid in the suction set on the arrangement transmission unit from falling between the output end and the top plate of the input unit
Cylinder, the suction sleeve seal are connected between the top plate and the mounting base, and one end of the push rod is fixedly connected on described
Top plate, the other end of the push rod are movably connected on the mounting base, the first groove profile photoelectricity in a manner of reciprocally translating
The other end that switch corresponds to the push rod is arranged, and first groove type photoelectric switch has the other end for the push rod
Across the slot channel to block light beam;
The sorting unit includes the slideway being obliquely installed, and is set to above the slideway and carries out image to electrode plate
Acquisition and analyze to distinguish the computer vision means of excellent substandard products, the slideway pushed up after there is stress so that substandard products from
The gap pushed open falls on the movable block below the slideway automatically, the computer vision means and the movable block successively edge
Transmission direction setting.
After adopting the above technical scheme, a kind of excellent product screening plant of accumulator plate of the utility model, has with following
Beneficial effect: when screening, electrode plate setting is placed in input unit and is imported, leads the electrode plate placed vertically by leading flat unit
Flat, electrode plate is laid on the conveyer belt of transfer transition unit, and further sorting unit carries out figure to excellent plate and substandard products plate
As acquisition and analysis, excellent plate is obtained after rejecting substandard products plate, is exported by output unit.In this way, the screening plant of the utility model
Realize full-automatic sort operation, high degree of automation, operating efficiency is high, compared with traditional artificial sorting, avoids human body and contains
The direct contact of lead electrode plate, safe operation.
Detailed description of the invention
Fig. 1 is the first structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of another angle of the first structure of the utility model;
Fig. 3 is the partial enlarged view at the position A in Fig. 1;
Fig. 4 is the partial enlarged view at the position B in Fig. 1;
Fig. 5 is second of structural schematic diagram of the utility model;
Fig. 6 is the structural schematic diagram of another angle of second of structure of the utility model.
In figure:
Input unit -01;Lead flattening mechanism -02;
Transfer transition unit -03;Sorting unit -04;
Output unit -05;Push rod -06;
Top plate -07;Mounting base -08;
First groove type photoelectric switch -09;Inhale sleeve -10;
Slot channel -12;Sliding block -13;
Sliding rail -14;Conveyor chain -15;
Support plate -16;Buffer strip -17;
First conveyer belt -18;Plumbing bar component -19;
Vacuum cups -20;Plumbing bar -21;
Second groove type photoelectric switch -22;Slot channel -23;
Mounting base -24;Slideway -25;
Computer vision means -26;Braced frame -27;
Bottom plate -28;Substandard products storage tray -29;
First dedusting scraper -30;Piston rod -31;
Connector -32;Partition -33;
Accommodating groove -34;Push plate -35;
Limit plate -36;Stop tab -37;
Correcting piece -38;Excellent product storage tray -39;
Video display screen -40;Control cabinet -41;
Human-computer interaction screen -42;Mounting base -43;
Servo motor -44;First transmission shaft -45;
Vacuum cups -46;Mounting plate -47;
Second driving shaft -48;Driving belt -49;
First motion bar -50;Second motion bar -51;
Sliding rail -53;Sliding block -54;
Switch main body -55;Iron -56;
Second dedusting scraper -57;Intermediate bulkhead -58;
Lead flat unit -59;Connecting rod -60;
Joint control -52;Movable block -61.
Specific embodiment
In order to which the technical solution of the utility model is explained further, below by specific embodiment come to the utility model into
Row elaborates.
Embodiment one
A kind of excellent product screening plant of accumulator plate of the utility model, as Figure 1-Figure 4, including two are arranged side by side
Screening line on same assembly line rack.Screening line includes the input unit 01 being successively mutually connected along the length direction of rack,
Lead flat unit 59, transfer transition unit 03, sorting unit 04 and output unit 05.Input unit 01 is for importing accumulator plate
(referred to hereinafter as electrode plate), electrode plate are in piece plate, and electrode plate setting is placed on input unit 01.Flat unit 59 is led to lead for sheet
Flat unit is put down for leading the electrode plate for erectting placement to be laid in transfer transition unit 03, it should be noted that process
Electrode plate be normally stacked in together, in order to realize automated production, the electrode plate that the utility model design will be stacked is whole folded flat
It is put on input unit 01, i.e., each electrode plate setting is placed on supply unit 01.Transfer transition unit 03 is flat for that will lead
Electrode plate is delivered to sorting unit 04.Sorting unit 04 is for rejecting substandard products plate.Output unit 05 is for exporting excellent plate.This
Outside, the screening line of the utility model is equipped with control cabinet 41 and human-computer interaction screen 42, and control cabinet 41 is set to the lower section of rack, controls
The tank shell of case 41 is corresponded to the side setting sealing boxboard of 03 position of transfer transition unit by rack and is formed, therefore control cabinet
41 are an integral structure with rack.Human-computer interaction screen 42 is set to any position operated with convenient for staff, this
In embodiment, human-computer interaction screen 42 is erected on rack, and is located at transfer transition unit 03.Control cabinet 41 is built-in with automation
Control system.The automatic control system, which is equipped with, is incorporated into formula program according to what practical condition designed, is strong hand in industry
Section is not described in detail herein.Human-computer interaction screen 42 is electrically connected with control system.
Before conveying direction in the utility model with electrode plate is, after the direction opposite with conveying direction is, input unit
01 includes the conveyor chain 15 that several width directions along rack are arranged side by side and transmission connection in the motor of conveyor chain 15.
Each conveyor chain 15 is arranged along the length direction of rack.Each conveyor chain 15 is sheathed on respectively positioned at input unit 01 forward and backward two
In two first gears at end, conveyor chain 15 is meshed with first gear.Several first gears difference positioned at front end is fixed
In in first rotating shaft, several first gears positioned at rear end are tightly placed in respectively in the second shaft.First rotating shaft and the second shaft
It is set up on rack along the width direction of rack respectively, and the mounting height of first rotating shaft is higher than the installation height of the second shaft
Degree, the setting in this way, the inclined formula of conveyor chain 15 is climbed forward.Tilt angle is preferably 10 °.The input terminal of first rotating shaft is arranged
There is second gear, the output end of motor is arranged with third gear, and a driving chain is sheathed between second gear and third gear,
Driving chain is meshed with second gear and third gear respectively.The rotation of motor driven third gear, third gear pass through transmission
The transmission of chain and drive second gear to realize and rotate synchronously, second gear drives first rotating shaft rotation, and then first rotating shaft band
Dynamic set is fixed in the rotation of first gear thereon, and final first gear drives conveyor chain 15 to rotate, is fed forward electrode plate.Electrode
Plate is erected on conveyor chain 15, length direction proper alignment of several plate electrode plates along rack.It is equipped on conveyor chain 15
Magnet block (not shown), electrode plate are arranged in several columns, and magnet block is set to the electrode plate of rearmost end in each column.
The output end of input unit 01 has the support plate 16 that the width direction along rack is arranged, support plate 16 and each conveying
The output end difference phase smooth excessiveness linking of chain 15.The height of the supporting surface of support plate 16 is higher than the defeated of transfer transition unit 03
The height of band is sent, difference in height is formed, the movement of falling object occurs convenient for electrode plate postorder.
Lead flat unit 59 include lead flattening mechanism, this lead flattening mechanism include mounting base 43, driving device, the first transmission shaft 45,
Second driving shaft 48, driving belt 49, vacuum cups 46, first position sensor and second position sensor.Driving device is excellent
It is selected as servo motor 44.Mounting base 43 is set up on transfer transition unit 03, and the output of mounting base 43 and input unit 01
End is mutually connected.In the present embodiment, two bar grizzl(e)y route selections share same mounting base 43.Mounting base 43 has mounting plate 47.Servo electricity
Machine 44 is set up on mounting plate 47, and servo motor 44 is located relatively between two bar grizzl(e)y route selections.The output shaft of servo motor 44
Along the width direction installation settings of rack, the axial ends of the output shaft of servo motor 44 is respectively accordingly towards two bar grizzl(e)y route selections.
Two bar grizzl(e)y route selections are respectively corresponded equipped with the first transmission shaft 45.Two first transmission shafts 45 are correspondingly connected to watch by joint control 52 respectively
Take the axial ends of the output shaft of motor 44.The output shaft of first transmission shaft 45 and servo motor 44 is mutually from setting.Joint control 52
For ring set, joint control 52 can be placed on output shaft and/or the first transmission shaft 45, in use, joint control 52 is passed through bolt and nut
Set is fixed on output shaft and the first transmission shaft 45, plays synergy.When not in use, servo motor 44 can be fixed in by 52 sets of joint control
Output shaft or the first transmission shaft 45 on, the output shaft of servo motor 44 and the first transmission shaft 45 are in mutually from state.In this way, can
So that two bar grizzl(e)y route selections are synchronous or work independently.
The setting parallel with second driving shaft 48 of first transmission shaft 45.First transmission shaft 45 is installed on installation by bearing block
The top of plate 47, second driving shaft 48 are installed on the lower section of mounting plate 47 by other bearing block.In the present embodiment, two first
Transmission shaft 45 is correspondingly provided with two second driving shafts 48.Driving belt 49 is sheathed on the first transmission shaft 45 positioned at same screening line
On second driving shaft 48.The axial ends that the lower surface of mounting plate 47 corresponds to second driving shaft 48 is respectively equipped with sliding rail 53,
Sliding rail 53 is arranged along the length direction of rack, i.e. sliding rail 53 and the perpendicular setting of second driving shaft 48, and two sliding rails 53 are parallel to be set
It sets.Activity is equipped with sliding block 54 on sliding rail 53, and the axial ends of second driving shaft 48 passes through motion bar group respectively and is accordingly connected to
One group of sliding block 54 being oppositely arranged.Vacuum cups 46 is installed in fixed plate, which passes through connecting rod 60 and 54 phase of sliding block
Connection, therefore, vacuum cups 46 is installed on mounting plate 47 by the cooperation of sliding rail 53 and sliding block 54 in a manner of mobilizable.Even
Extension bar 60 and the perpendicular setting of sliding rail 53.Vacuum cups 46 and the electrode plate for erectting placement, which align, to be arranged, it is preferable that vacuum cups
46 correspond to the middle part or middle bottom of electrode plate.
In the present embodiment, fixed plate is equipped with 4 vacuum cups 46.Vacuum cups 46 is for drawing electrode plate.Setting 4
Vacuum cups 46 forms 4 suction points, and increase part has the gap while increasing suction force or the substandard products plate of small through hole is normal
Flat probability is led in absorption.Vacuum cups 46 is connected with vacuum generator to be connect.
Motion bar group includes the first motion bar 50 and the second motion bar 51, and one end of the first motion bar 50 is articulated with the second biography
Moving axis 48, the other end of the first motion bar 50 and the second motion bar 51 are hinged together.The other end of second motion bar 51 is cut with scissors
It is connected on sliding block 54.Therefore, the transmission connection of servo motor 44 is in sliding block 54, i.e., servo motor 44 drives the first transmission shaft 45 and the
Two transmission shafts 48 rotate synchronously, and then drive the rotation of motion bar group, and then slide with movable slider 54 on sliding rail 53, last vacuum
Suction nozzle 46 can be displaced with the sliding of sliding block 54.
First position sensor is preferably the first magnetic approach switch.First magnetic approach switch is set to mounting plate 47
Lower surface, the first magnetic approach switch are used to incude the change in location of vacuum cups 46.First magnetic approach switch is close to sliding rail
53 settings.The first magnetic conductor part is fixed on sliding block 54, which is preferably iron plate, and iron plate is sent out with sliding block 54
Raw movement.First magnetic approach switch is equipped with induction region.First magnetic approach switch can be by iron plate relative induction region
Positional relationship variation is converted into electric signal.First magnetic approach switch is electrically connected with control system.
Second position sensor is preferably the second magnetic approach switch.Second magnetic approach switch is fixed on support plate 16
Surface.Second magnetic approach switch changes for induction electrode Board position.Second magnetic approach switch includes that the second magnetism is led
Body part and switch main body 55, switch main body 55 are equipped with induction region.Second magnetic conductor part is preferably iron 56.Iron 56 is logical
Pin-hinges are crossed on switch main body 55, and the bottom end of iron 56 and the contraposition of the top of electrode plate are arranged.Pin is located at iron
Between 56 top and bottom end.When swinging iron 56, the top of iron 56 can be located relatively in the induction region of switch main body 55
Or it is located relatively at outside the induction region of switch main body 55.In this way, the second magnetic approach switch can by iron 56 and electrode plate it
Between positional relationship variation be converted into electric signal.Switch main body 55 is electrically connected with control system.
Motion bar group positioned at the axial ends of second driving shaft 48 is respectively the first motion bar group and the second motion bar group.
Servo motor 44 drives second driving shaft 48 to rotate, and then the first motion bar group is synchronous with the second motion bar group moves.And
And in original state, (i.e. the first motion bar 50 and the second motion bar 51 are fully deployed and are in first motion bar group of the drive of servo motor 44
Straight line) under rotation 180 ° after motion state and the second motion bar group original state (i.e. the first motion bar 50 completely with
Second motion bar 51 overlaps) it is consistent, and the two remains and is staggered 180 ° in motion state one in front and one in back.This
Sample, the vacuum cups 46 of the axial ends corresponding to second driving shaft 48 remain motion state " one in front and one in back ", are convenient for
It is staggered in time when drawing electrode plate, electrode plate is laid in one by one on transfer transition unit 03 with realizing, prevents electrode
Phenomena such as plate is stacked.
Embodiment as one preferred, using iron 56 not by the state of external force as original state, in the initial state, iron
The top of bar 56 is located in the induction region of the second magnetic approach switch, at this point, electrode plate is constantly fed forward.Further,
When extruding force of the iron 56 by the electrode plate being fed forward, the bottom end of iron 56 is advanced mobile (i.e. behind the top of iron 56
Retire dynamic), when the top of iron 56 is moved in the induction region for leaving switch main body 55, control system receives corresponding electricity
Automatic control motor break-off after signal, i.e. conveyor chain 15 stop movement, and iron 56 and electrode plate are in stationary state,
For the convenience of description, being below No. 1 plate with the electrode plate number being in contact with iron 56, to be close to the electrode plate number of No. 1 plate
For No. 2 plates, when conveyor chain 15 stops mobile, servo motor 44 is slided through power transmission belt movable slider 54 on sliding rail 53,
When the iron plate being fixed on sliding block 54 is rearward moved past the induction region of the first magnetic approach switch, control system control
Control valve between vacuum cups 46 and vacuum generator processed automatically opens, and is in contact when vacuum cups 46 is moved to No. 1 plate
When, pull of vacuum drives No. 1 plate to move forwards with vacuum cups 46, when the iron plate being fixed on sliding block 54 is moved to forwards
When again passing by the induction region of the first magnetic approach switch, control system is controlled between vacuum cups 46 and vacuum generator
Control valve is automatically closed, and pull of vacuum disappears at this time, and due to gravity, No. 1 plate utilizes difference in height free-falling, then tiles
In on the conveyer belt of transfer transition unit 03, No. 2 plates are still supported in support plate 16.It should be noted that the shifting of sliding block 54
Dynamic distance is influenced by the superposition overall length of the first motion bar 50 and the second motion bar 51, and moving distance can be according to electrode plate and vacuum
The distance etc. of suction nozzle 46 is adaptively adjusted.In addition, the induction zone of the first magnetic approach switch and the second magnetic approach switch
Domain range can be selected according to actual needs.
After vacuum cups 46 draws No. 1 plate, iron 56 is reset to initial position at once, and (i.e. the top of iron 56 is located at
In the induction region of second magnetic approach switch), control system is again started up motor, electrode plate be fed forward again (every time to
The distance of preceding movement is the thickness of monolithic electrode plate), it repeats the above steps, No. 2 plates are led flat.It should be noted that conveyor chain
15 inclined formulas are climbed forward setting, so that electrode plate has component backward, after preventing No. 1 plate from being drawn by vacuum cups 46,2
Number plate topples over forward etc. and interferes subsequent operation, leads flat operation convenient for lead flattening mechanism.
Transfer transition unit 03 includes first conveyer belt 18, and mounting base 43 is set up in the top of first conveyer belt 18, electrode
Plate lead it is flat after be laid in first conveyer belt 18.Transfer transition unit 03 is successively divided into transition region along conveying direction and integrates area,
Transition region is by barrier partitions at two channels.Two groups of vacuum cups 46 in same screening line are arranged corresponding to two channels.Integration
The two sides in area are respectively equipped with integration plate, and the distance between two integration plates are gradually reduced along conveying direction, in this way, convenient for that will come from two
The electrode plate (electrode plate that i.e. two column are laid) in channel is integrated into the electrode plate of single-row laying.First conveyer belt 18 passes through common
Driving and transmission device carry out driving work, such as motor and sprocket wheel chain, first conveyer belt 18 can be driven mobile.
Sorting unit 04 includes that inclined formula comes down forward the slideway 25 of setting, and is set to 25 top of slideway to electrode
Plate carries out Image Acquisition and analysis to distinguish the computer vision means 26 of excellent substandard products.
Computer vision means 26 include braced frame 27, bottom plate 28, video sensor, computer control module and video
Display screen 40.27 tilting rack of braced frame is set to the top of slideway 25, and bottom plate 28 is mutually connected with the output end of first conveyer belt 18.
And bottom plate 28 is located at the bottom of braced frame 27, while bottom plate 28 forms a part of slideway 25, and bottom plate 28 is located at slideway 25
Remove the rear of the outer other parts of bottom plate 28.Braced frame 27 has intermediate bulkhead 58, and video sensor and computer control mould
Block is respectively arranged on intermediate bulkhead 58, and is located at the top of bottom plate 28.Video sensor is used for Image Acquisition.Intermediate bulkhead
58 intermediate position is transparent panel, the corresponding position for being located at transparent panel of the camera of video sensor, to facilitate to by bottom plate
28 electrode plate carries out Image Acquisition etc..Video display screen 40 is installed on the sealing boxboard of control cabinet 41, with show electrode plate
The case where by bottom plate 28.Video sensor is electrically connected with computer control module, computer control module and control system
It is electrically connected, output end and the video display screen 40 of control system are electrically connected.
Bottom plate 28 includes lamp plate and the glass plate being covered on the lamp plate.Electrode plate passes through from glass plate, and lamp plate is preferred
For white light lamp plate, show convenient for understanding for the acquired image contour line of video sensor.
Sorting unit 04 further includes dedusting mechanism, and dedusting mechanism includes the first dedusting scraper 30,57 and of the second dedusting scraper
Driving device.The driving device is cylinder.The output end of control system is connected to the control terminal of the cylinder.First dedusting scraper 30
In activity on the glass plate of bottom plate 28 to remove lead powder dirt etc..Second dedusting scraper 57 is in movable on the transparent panel of intermediate bulkhead 58
To remove lead powder dirt etc..In the utility model, above-mentioned computer control module is well-known technique in industry, to be able to achieve corresponding function
Energy not limits in detail.
First dedusting scraper 30 is glass scraper, and scraping article is adhesive tape.First dedusting scraper 30 is installed vertically on bottom plate 28
The top of glass plate, and the effect end (i.e. adhesive tape) of the first dedusting scraper 30 is in contact with the glass plate.Second dedusting is scraped
Knife 57 is glass scraper, and scraping article is adhesive tape, and the second dedusting scraper 57 is installed vertically on the lower section of the transparent panel of intermediate bulkhead 58, and
And second the effect end (i.e. adhesive tape) of dedusting scraper 57 be in contact with the transparent panel.The cylinder (i.e. driving device) is installed on branch
On the top of support frame frame 27, which has piston rod 31, and motion bar 31 is sequentially connected in connector 32, the first dedusting scraper 30
It is individually fixed on connector 32 with the second dedusting scraper 57 in upper and lower position, the two synchronizing moving.Connector 32 is in portal frame shape
Shape, top are cross bar, and piston rod 31 is vertically connected at the middle part of cross bar, in order to enable the first dedusting scraper 30 and the second dedusting
The movement of scraper 57 is more stable, and the top of braced frame 27 is equipped with two line slide rails for having sliding block, and phase is distinguished at the both ends of cross bar
Two sliding blocks of two line slide rails should be connected to, (piston rod and two is slided in this way, connector 32 forms three fulcrums when mobile
Block), fast and stable.When dedusting, the mobile band follower link 32 of piston rod 31 is mobile, and then drives and be fixed on the first of connector 32
Dedusting scraper 30 moves relative to the glass sheet and 57 relative transparent plate of the second dedusting scraper is mobile, on synchronous removal glass plate
With the lead powder dirt etc. on transparent panel.
Slideway 25 pushes up after having stress so that substandard products fall on the work of 25 lower section of slideway from the gap pushed open automatically
Motion block 61, it is preferable that movable block 61 is a part that separation is cut on slideway 25, forms open slot, movable block 61 on slideway 25
It is installed on open slot position.Movable block 61 is set to the front of computer vision means 26, i.e. computer vision means 26 and work
Motion block 61 is successively arranged along transmission direction.The lower section of movable block 61 is equipped with substandard products storage tray 29.Substandard products storage tray 29 is for accepting
Substandard products plate.In this way, substandard products plate is separated with the realization of excellent plate.Preferably, movable block 61 is driven by cylinder, the piston of the cylinder
Bar is sequentially connected in movable block 61.The output end of control system is connected to the control terminal of the cylinder.
Slideway 25 is equipped with partition 33 along the side of rack width direction, and partition 33 is located at the output of bottom plate 28
Hold side (front for being located at bottom plate 28).Partition 33 includes stacking the accommodating groove 34 of separator and for pushing away for level
The push plate 35 of separator out, push plate 35 are installed on the bottom of accommodating groove 34 in a manner of mobilizable, and the bottom of accommodating groove 34 opens up
Have and exports convenient for separator to the strip-shaped hole on slideway 25.Push plate 35 is correspondingly arranged with strip-shaped hole.Separator is preferably demarcation plate,
The shapes and sizes of strip-shaped hole match with demarcation plate, and the effect end of push plate 35 can push demarcation plate to skid off from strip-shaped hole.
The bottom of push plate 35 is equipped with limited block, and accommodating groove 34 is installed on rack, and pad is equipped between rack and accommodating groove 34
Limit plate 36, limit plate 36 offer limit hole, and limited block is slided in the length direction of limit hole.Push plate 35 is carried out by cylinder
It pushes, cylinder has piston rod, which is sequentially connected in push plate 35.The output end of control system and the control terminal of the cylinder
Electrical connection.Control system drives cylinder operation automatically and moves push plate 35, and then push according to the counting situation of system
Separator is pushed out on slideway 25 by push plate 35 from strip-shaped hole, so that separator is between two electrode plates.
In sorting, the picture signal of acquisition is transferred to computer control module by video sensor, and computer controls mould
Root tuber selects the correct images to be analyzed according to the arranging situation of pixel, analyzes the contour line of correct images, judges whether same
When there are large and small contour line, then issue excellent partitioned signal when large and small contour line is not present, it is normal to count;Otherwise, analysis it is big,
Positional relationship between steamboat profile then issues product when big contour line includes steamboat profile (there are flaw light transmissions for product)
Deleted signal, i.e. substandard products signal, for the electrode plate without counting, the selection result is fed back to control system by computer control module
System, then control system, which automatically controls opening movable block 61, makes substandard products plate automatically fall into substandard products storage tray 29;When big contour line with
Steamboat profile mutually side by side (mutually from) when (part of lead dust accumulation or a upper electrode plate), then calculate little profile perimeter, into
And it issues excellent partitioned signal (part of upper one piece of pole plate) or is simultaneously emitted by excellent partitioned signal and clean signal (lead powder dirt is poly-
Collection), while normally being counted, when count value reaches the target value of client's setting, then respective cylinder is driven to send out push plate 35
Separator is pushed out to slideway 25 from strip-shaped hole in turn by raw movement, and separator is every between two adjacent non-defective unit plates.
Output unit includes the second conveyer belt, and the two sides of second conveyer belt are correspondingly provided with stop tab 37 and stress respectively
The correcting piece 38 that discontinuity is moved into stop tab 37 afterwards, correcting piece 38 include the hang plate that sets gradually along transmission direction and straight
Plate, the distance between hang plate and stop tab 37 are gradually reduced along transmission direction, are formed and are supplied between the straight panel and stop tab 37
The channel that electrode plate neatly passes through.Second conveyer belt carries out driving work by common driving and transmission device, such as motor and
Sprocket wheel chain etc., the second conveyer belt can be driven mobile.The inclined formula of second conveyer belt is climbed forward setting, the second conveying
The output end of band is equipped with excellent product storage tray 39, then centralized collection, since the electrode plate interval of single-row laying is equipped with separator
As mark, the excellent plate after being stacked can save artificial counting.The screening operation of processed electrode plate can be completed in this way.
Embodiment two
The difference between this embodiment and the first embodiment lies in: lead the difference of flat unit 59.
With reference to Fig. 1-Fig. 6, leading flat unit 59 includes leading flattening mechanism 02, Xiao Die mechanism and bolster.The bolster is preferably
The softer buffer strip 17 of quality, the conveyer belt phase with the output end of input unit 01 and transfer transition unit 03 respectively of buffer strip 17
Linking.Buffer strip 17 forms landslide surface, can be flat to lead with the generation steering of auxiliary electrode plate, meanwhile, buffer strip 17 has shockproof work
With preventing electrode plate from being damaged when falling by greater impact.
The screening line includes two and leads flattening mechanism 02, leads flattening mechanism 02 for two and is arranged side by side along the width direction of rack.
Respectively leading flattening mechanism 02 includes push rod 06, top plate 07, mounting base 08, the first groove type photoelectric switch 09 and suction sleeve 10.Inhale sleeve 10
Preferably rubber bush has elasticity, it can be achieved that automatically reseting.Mounting base 08 is vertically arranged to input along the width direction of rack
Between unit 01 and transfer transition unit 03.Sleeve 10 is inhaled to be sealedly attached between top plate 07 and mounting base 08.Top plate 07 and peace
Fill the parallel setting of seat 08.It inhales sleeve 10 and is connected to one side of the mounting base 08 towards input unit 01, mounting base 08 is towards biography
The another side locking of defeated transition element 03 has sliding block 13, and sliding block 13 is equipped with sliding rail 14, the locking of the first groove type photoelectric switch 09
In on sliding rail 14, is formed and be slidably matched between sliding block 13 and sliding rail 14.Sliding rail 14 can opposing slider 13 slide, and then adjust
The relative position of first groove type photoelectric switch 09, meanwhile, the position of 14 opposing slider 13 of sliding rail can be locked by dogbolt.
Top plate 07 is fixed in one end of push rod 06.In this implementation, flattening mechanism 02 is led with two push rods 06 arranged side by side.
Mounting base 08 offers two through hole, and the other end of two push rods 06 accordingly passes through two through hole respectively, so the other end of push rod 06 with
The mode reciprocally translated is movably connected on mounting base 08.First groove type photoelectric switch 09 is set to the other end of corresponding push rod 06
Position, and there is the first groove type photoelectric switch 09 other end for push rod 06 to pass through slot channel 12 to block light beam.It pushes away
Bar 06 is metal material, when the other end of push rod 06 is moved to the light beam that slot channel 12 shelters from the first groove type photoelectric switch 09
When, the circuit loop of the first groove type photoelectric switch 09 disconnects, and signal feeds back to control system.In the utility model, top plate 07 is supplied
Electrode plate erect against.Suction sleeve 10 is connected with vacuum generator to be connect.It inhales sleeve 10 and top plate 07 is pulled by pull of vacuum
Activity is to falling electrode plate to be laid on transfer transition unit 03 between the output end and top plate 07 of input unit 01.
Embodiment as one preferred, using top plate 07 not by the state of external force as original state, in the initial state, top
The supporting surface of disk 07 and the vertical end face of support plate 16 are located at or are located substantially in same vertical plane, when top plate 07 is by defeated forward
When the extruding force of the electrode plate sent, top plate 07, which is advanced, to be moved, and drives push rod 06 to move forward, when the other end of push rod 06 is moved to
When slot channel 12 shelters from light beam, control system automatic control motor break-off, i.e. conveyor chain 15 stop movement, top plate and
Electrode plate is in stationary state, for the convenience of description, being below No. 1 plate with the electrode plate number for being close to top plate 07, to be close to 1
The electrode plate number of number plate is No. 2 plates, and when conveyor chain 15 stops mobile, the supporting surface of top plate 07 is vertical with support plate 16
The distance between end face L is greater than or equal to the thickness δ (freely falling convenient for No. 1 plate) of electrode plate, and L (prevents No. 1 less than 2 δ
Plate and No. 2 plates are freely fallen simultaneously), the bottom of No. 1 plate is detached from support plate 16, and further, sleeve 10 is inhaled in control system control
Control valve between vacuum generator automatically opens, and pull of vacuum quickly pulls top plate 07 to be moved into forward, at this point, due to gravity
Effect, gap of No. 1 plate between the supporting surface of top plate 07 and the vertical end face of support plate 16 fall, are then laid in and are transmitted across
It crosses on the conveyer belt of unit 03, No. 2 plates are still supported in support 16, then 07 Rapid reset of top plate to initial position, are repeated
Above-mentioned steps are led No. 2 plates flat.The setting it should be noted that the inclined formula of conveyor chain 15 is climbed forward, so that electrode plate has
There is component backward, prevent No. 1 plate when falling, No. 2 plates are toppled over forward and interfered, flat convenient for leading leading for flattening mechanism 02
Operation.
It should be noted that adjusting 14 opposing slider 13 of sliding rail according to thickness of electrode plate etc. in 1, the utility model
Position adjusts the pause opportunity of motor to adjust 09 position of the first groove type photoelectric switch to adjust top plate 07 under corresponding state
Supporting surface at a distance from the vertical end face of support plate 16.2, the flat operation of leading of electrode plate is adjusted according to needed for, such as can
Flat two panels electrode plate etc. is led simultaneously, the present embodiment is only illustrated for leading put down a piece of electrode plate every time.3, lead flattening mechanism 02,
The leading for other sheet structures that transfer transition unit 03 etc. can mutually be applied to remove outside electrode plate puts down or arranges transmission etc..
Xiao Die mechanism includes plumbing bar component 19 and vacuum cups 20, plumbing bar component 19 and vacuum cups 20 along transmission direction according to
The secondary top for being set up in first conveyer belt 18, electrode plate lead it is flat after be laid in first conveyer belt 18, in this implementation, transfer transition
Unit 03 is set there are two Xiao Die mechanism, is led flattening mechanism 02 and Xiao Die mechanism and is arranged in a one-to-one correspondence.
Plumbing bar component 19 includes plumbing bar 21, the second groove type photoelectric switch 22 and mounting base 24.Second groove type photoelectric switch 22
It is penetrated with the top for plumbing bar 21 to block the slot channel 23 of light beam.Mounting base 24 is set up in the top of first conveyer belt 14,
The top of plumbing bar 21 is articulated with mounting base 24, and the top that the second groove type photoelectric switch 22 corresponds to plumbing bar 21 is arranged so that not by
Under external force state, the top of plumbing bar 21 is located in slot channel 23.Block light beam.The bottom face of plumbing bar 21 and first conveyer belt 14 it
Between distance S1Greater than the thickness δ of electrode plate, and S1Less than 2 δ, the distance between vacuum cups 20 and first conveyer belt 18 S2
Greater than 2 δ.
Using plumbing bar 21 not by the state of external force as original state, in the initial state, it is logical that the top of plumbing bar 21 shelters from slot
Light beam in road 23, the second groove type photoelectric switch 22 are in circuit off-state, open when leading the first groove profile photoelectricity in flattening mechanism 02
It closes 09 relative position and the factors such as the thickness of electrode plate mismatches is when causing No. 1 plate and No. 2 plates to fall simultaneously, then No. 1 plate and 2
Number plate may be stacked completely or overlapping portions together, at this point, No. 1 plate and No. 2 plates form stacks, when the bottom of plumbing bar 21
When touching stack, with the Forward of stack, plumbing bar 21 is pushed forward and run-off the straight, and the top of plumbing bar 21 is offset to
Outside slot channel 23, and then 22 circuit of the second groove type photoelectric switch is connected, and signal feeds back to control system, control system control conveying
Chain 15 stops movement, while control system transmits a signal to the control terminal of vacuum cups 20, when stack be fed forward to
When the lower section of vacuum cups 20, simultaneously suction-operated is in the upper surface of stack for the decline of vacuum cups 20, on after No. 1 plate absorption
It moves, and continues to grasp, until No. 2 plates pass through vacuum cups 20 (i.e. No. 1 plate is to No. 2 plates without corresponding overlapping part) completely, at this time
Vacuum cups 20 declines automatically and discharges No. 1 plate, and No. 1 plate is laid in first conveyer belt 18, and further, control system is again
Secondary starting motor, conveyor chain 15 continue normal movement.It should be noted that vacuum cups 20 draws the opportunity of electrode plate, with
And grasping time etc., it is contemplated that the Programmings such as screen of first conveyer belt 18 are to realize automation.
The product form and style of above-described embodiment and attached drawing and non-limiting the utility model, any technical field
The appropriate changes or modifications that those of ordinary skill does it all should be regarded as the patent category for not departing from the utility model.
Claims (10)
1. a kind of excellent product screening plant of accumulator plate, includes at least a bar grizzl(e)y route selection, screening line is equipped with control cabinet, control cabinet
Be built-in with automatic control system, it is characterised in that: the screening line include successively mutually be connected setting for iontophoresis electrode plate
Input unit, for leading flat unit for erect that the electrode plate placed is laid flat, be used for transmission lead it is flat after electrode transfer transition
Unit rejects the sorting unit of substandard products plate, and the output unit of the excellent plate of export;
Described to lead flat unit including leading flattening mechanism, it includes mounting base, driving device, vacuum cups, induction vacuum that this, which leads flattening mechanism,
Suction nozzle change in location with promote control system opening and closing vacuum cups and vacuum generator between control valve first position sensor,
And the second position sensor of induction electrode Board position variation, the mounting base are set up in the upper of the transfer transition unit
Side, the vacuum cups are installed in the mounting base in a manner of mobilizable, and the driving device transmission connection is in described true
Suction head, the first position sensor are fixed in the mounting base, and the vacuum cups and electrode plate contraposition are arranged, described
Second position sensor is set to the surface of the output end of the input unit, the first position sensor and described second
Position sensor is electrically connected with the control system respectively;
The sorting unit includes the slideway being obliquely installed, and is set to above the slideway and carries out Image Acquisition to electrode plate
With analysis to distinguish the computer vision means of excellent substandard products, the slideway pushes up after having stress so that substandard products are from pushing open
Gap fall on the movable block below the slideway automatically, the computer vision means and the movable block are successively along transmission
Direction setting.
2. a kind of excellent product screening plant of accumulator plate as described in claim 1, it is characterised in that: the first position passes
Sensor is the first magnetic approach switch, and the second position sensor is the second magnetic approach switch.
3. a kind of excellent product screening plant of accumulator plate as described in claim 1, it is characterised in that: the driving device is adopted
With servo motor, the flattening mechanism of leading further includes the first transmission shaft, second driving shaft and driving belt, first transmission shaft and
The second driving shaft passes through bearing block respectively and is installed in the mounting base, and first transmission shaft is connected to by joint control
The output shaft of the servo motor, the driving belt are sheathed on first transmission shaft and the second driving shaft;
The axial ends of the second driving shaft is connected separately with motion bar group, positioned at the axial ends of the second driving shaft
Motion bar group is respectively the first motion bar group and the second motion bar group, and the first motion bar group and the second motion bar group are protected
It holds and is staggered 180 ° in motion state one in front and one in back.
4. a kind of excellent product screening plant of accumulator plate as claimed in claim 2, it is characterised in that: the mounting base has
The lower surface of mounting plate, the mounting plate is equipped with sliding rail, and activity is equipped with sliding block on the sliding rail, and first magnetic approach is opened
It closes and is equipped with induction region, be fixed with the first magnetic conductor part on the sliding block;Second magnetic approach switch includes the second magnetic
Property conductors and switch main body, the switch main body is equipped with induction region, and the second magnetic conductor part is articulated with described open
It closes in main body.
5. a kind of excellent product screening plant of accumulator plate as described in claim 1, it is characterised in that: the transfer transition list
Member includes first conveyer belt, and the mounting base is set up in the top of the first conveyer belt, and the transfer transition unit was divided into
It crosses area and integrates area, the transition region is at least separated into two channels by baffle, and the two sides for integrating area are respectively equipped with integration plate, and two
The distance between integration plate is gradually reduced along conveying direction.
6. the excellent product screening plant of a kind of accumulator plate as described in any one in claim 1-5, it is characterised in that: described defeated
Unit includes the second conveyer belt out, and the two sides of second conveyer belt are correspondingly provided with after stop tab and stress discontinuity to institute respectively
The correcting piece of stop tab shift-in is stated, the correcting piece includes the hang plate set gradually along transmission direction and straight panel, the inclination
The distance between plate and the stop tab are gradually reduced along transmission direction, form power pole between the straight panel and the stop tab
The channel that plate neatly passes through.
7. the excellent product screening plant of a kind of accumulator plate as described in any one in claim 1-5, it is characterised in that: the cunning
The side in road is equipped with partition, and the partition includes stacking the accommodating groove of separator for level and dividing for releasing
The push plate of spacing body, the accommodating groove, which offers, to be exported convenient for separator to the strip-shaped hole on the slideway.
8. a kind of excellent product screening plant of accumulator plate as claimed in claim 5, it is characterised in that: the computer vision
Device includes braced frame, bottom plate, video sensor and computer control module, and the braced frame is set up in the slideway
Top, the bottom plate and the output end of the first conveyer belt are mutually held in the mouth, and the bottom plate is located at the bottom of the braced frame,
The bottom plate forms a part of the slideway, and the video sensor and computer control module are respectively arranged in the support
On frame, and it is located at the top of the bottom plate;
The video sensor is electrically connected with the computer control module, and the computer control module and the control are
System is electrically connected.
9. a kind of excellent product screening plant of accumulator plate as claimed in claim 8, it is characterised in that: the sorting unit is also
Including dedusting mechanism, the dedusting mechanism includes the first dedusting scraper and drives the first dedusting scraper in living on the bottom plate
The dynamic driving device to remove chalk dust removing, the first dedusting scraper are installed vertically on the top of the bottom plate, and the dedusting
The effect end of scraper is in contact with the bottom plate, which is installed in the braced frame, which passes through company
Fitting is sequentially connected in the first dedusting scraper.
10. a kind of excellent product screening plant of accumulator plate, includes at least a bar grizzl(e)y route selection, screening line is equipped with control cabinet, control
Case is built-in with automatic control system, it is characterised in that: the screening line include successively mutually be connected setting for iontophoresis electrode
The input unit of plate leads flat unit for be laid flat the electrode plate for erectting placement, is stacked the whole of phenomenon for eliminating electrode plate
Transmission unit is managed, the sorting unit of substandard products plate, and the output unit of the excellent plate of export are rejected;
It is described lead flat unit include lead flattening mechanism, it includes push rod that this, which leads flattening mechanism, power supply pole plate erect against top plate, be installed on
The mounting base of setting position and the first groove type photoelectric switch, and pull the top plate activity to making electrode plate by pull of vacuum
Suction sleeve from being fallen between the output end and the top plate of the input unit to be laid on the arrangement transmission unit, institute
Suction sleeve seal to be stated to be connected between the top plate and the mounting base, one end of the push rod is fixedly connected on the top plate,
The other end of the push rod is movably connected on the mounting base, first groove type photoelectric switch pair in a manner of reciprocally translating
The other end of push rod described in Ying Yu is arranged, and first groove type photoelectric switch there is the other end for the push rod to pass through with
Block the slot channel of light beam;
The sorting unit includes the slideway being obliquely installed, and is set to above the slideway and carries out Image Acquisition to electrode plate
With analysis to distinguish the computer vision means of excellent substandard products, the slideway pushes up after having stress so that substandard products are from pushing open
Gap fall on the movable block below the slideway automatically, the computer vision means and the movable block are successively along transmission
Direction setting.
Priority Applications (1)
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CN201821948692.2U CN209406882U (en) | 2018-11-23 | 2018-11-23 | A kind of excellent product screening plant of accumulator plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821948692.2U CN209406882U (en) | 2018-11-23 | 2018-11-23 | A kind of excellent product screening plant of accumulator plate |
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Publication Number | Publication Date |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109499923A (en) * | 2018-11-23 | 2019-03-22 | 泉州百盛通塑胶电子有限公司 | A kind of excellent product screening plant of accumulator plate |
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2018
- 2018-11-23 CN CN201821948692.2U patent/CN209406882U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109499923A (en) * | 2018-11-23 | 2019-03-22 | 泉州百盛通塑胶电子有限公司 | A kind of excellent product screening plant of accumulator plate |
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