CN209393587U - A kind of commutator detecting device - Google Patents
A kind of commutator detecting device Download PDFInfo
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- CN209393587U CN209393587U CN201821936134.4U CN201821936134U CN209393587U CN 209393587 U CN209393587 U CN 209393587U CN 201821936134 U CN201821936134 U CN 201821936134U CN 209393587 U CN209393587 U CN 209393587U
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- commutator
- turntable
- outlet
- detecting device
- mainframe
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Abstract
The utility model relates to field of textile equipment, and in particular to a kind of commutator detecting device.The above-mentioned technical purpose of the utility model has the technical scheme that a kind of commutator detecting device, including mainframe, comprising being used for transmission the turntable of commutator, the guiding device being oriented in the position of the turntable for commutator, being respectively used to shoot the bottom photographic device and side photographic device of the commutator bottom field and side picture, first outlet collection device, second outlet collection device and the blowning installation for the commutator to be blown into the first outlet collection device or second outlet collection device from the turntable.The purpose of the utility model is to provide a kind of commutator detecting devices, can be quickly to detecting in large number of commutator set, to judge whether all directions superior pole piece is installed correctly.
Description
Technical field
The utility model relates to field of textile equipment, and in particular to a kind of commutator detecting device.
Background technique
With the promotion of living standards of the people and the raising of technical level, the application scenarios of automation equipment are more and more.
Driving device is an indispensable ring in automatic industrial, and wherein motor is exactly a common driving equipment.
In the production of motor and in use, will use this component of commutator.Commutator be direct current generator with exchange it is whole
Flow an important component of sub- motor armature.Motor plays the role of changing when rotating.It is direct current generator, on A.C. series motor
It commutates as electric current, in order to a component for allowing motor persistently to rotate down, is commonly called as commutator.
In the production process of commutator, need for multiple pole pieces to be mounted on commutator ontology, pole piece is installed in place
It is most important.In the prior art, it requires Quality Inspector manually to check the installation of pole piece, checks low efficiency, and artificial
Error rate is high.
Utility model content
The purpose of the utility model is to provide a kind of commutator detecting devices, can be quickly in large number of commutator set
It is detected, to judge whether all directions superior pole piece is installed correctly.
The above-mentioned technical purpose of the utility model has the technical scheme that a kind of commutator detection dress
It sets, including mainframe, comprising being used for transmission the turntable of commutator, the guiding being oriented to for commutator in the position of the turntable
Device is respectively used to shoot the bottom photographic device and side photographic device of the commutator bottom field and side picture, the
One exports collection device, second outlet collection device and receives for the commutator to be blown into the first outlet from the turntable
The blowning installation of acquisition means or second outlet collection device.
As the preferred of the utility model, the guiding device includes the guide plate being positioned above the turntable, described to lead
It include arc-shaped curved guiding surface, position of the curved guiding surface towards the turntable far from core to plate.
As the preferred of the utility model, also comprising for detecting commutator in the detection device of the position of the turntable；
The detection device includes fibre optical sensor.
As the preferred of the utility model, the bottom photographic device and the side photographic device include camera and
Diaphragm apparatus, the camera and diaphragm apparatus of the bottom photographic device are located at below the turntable.
As the preferred of the utility model, also comprising the adapter frame for being located at the mainframe, the adapter frame includes to be used for
The sidelight circle fixed block of the aperture of the side photographic device, the solenoid valve fixed block for installing solenoid valve are installed and for pacifying
Fill the backlight fixed block of backlight.
As the preferred of the utility model, by the turntable direction of transfer forward, before the second outlet collection device
Side is additionally provided with counting sorter.
As the preferred of the utility model, the counting sorter includes counter and blowning installation；Also comprising outlet three
It also include the barrier plate for commutator to be oriented to the outlet four with outlet four.
As the preferred of the utility model, by the transmission direction of the turntable, the outlet four is located at the outlet three
Front is equipped with barrier plate adjusting bracket on the mainframe, and the barrier plate is obliquely installed, by the turntable transmission forwards
To gradually to four inclination of outlet.
As the preferred of the utility model, the mainframe is equipped with controller placement platform, feed rail places block and material
Bucket setter plate
As the preferred of the utility model, the guide plate includes gathering portion and diffusion part, and the diffusion part is close to described
Detection device.
In conclusion the utility model has the following beneficial effects:
1, multiple commutators are moved from turn by turntable.
2, arrangement position rule of commutator under the action of guide plate on turntable, is convenient for subsequent detection.
3, it before the pole piece installation situation of vision-based detection commutator, whether correctly pre- is positioned using detection device
Sentence.
4, side and bottom surface pole piece install underproof commutator and are blown off turntable by blowing device.
5, it after commutator detection, is collected respectively from different outlets according to preset rules.
Detailed description of the invention
Fig. 1 is the schematic diagram of embodiment 1；
Fig. 2 is the schematic diagram of guiding device；
Fig. 3 is the schematic diagram of detection device；
Fig. 4 is the schematic diagram of adapter frame；
Fig. 5 is the schematic diagram for counting sorter.
In figure:
1, turntable, 2, guiding device, 21, pedestal, 22, height extending column, 23, transfer block, 24, horizontal extension column, 25, turn
Connect block two, 26, adjustable column, 27, link block, 28, guide plate, curved guiding surface, 3, detection device, 31, substrate, 32, adjustment bar,
321, elongated slot, 33, slide post, 34, right angle installation sheet, 4, count sorter, 41, counter frame, 42, air blowing mounting rack, 43, go out
Mouth three, 44, outlet four, 45, barrier plate, 46, barrier plate adjusting bracket, 47, collection box mounting rack, 5, bottom photographic device, 6, side
Face photographic device, camera, light filling aperture, 7, first outlet collection device, 8, second outlet collection device, 9, adapter frame, 91,
Sidelight circle fixed block, 92, solenoid valve fixed block, 93, backlight fixed block, 10, mainframe, 101, controller placement platform, 102,
Feed rail places block, 103, charging basket setter plate.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but
As long as all by the protection of Patent Law in the scope of the claims of the utility model.
Embodiment 1, includes mainframe 10 as shown in Figure 1:, and mainframe 10 is equipped with controller placement platform 101, can place
Electronic control system, convenient for the user to operate and observation.Mainframe 10 is equipped with charging basket setter plate 103, for placing charging basket.Largely
Commutator be placed in charging basket, listed by linear shape into special feed rail.Mainframe 10 is equipped with feed rail
Placement plate 102, feed rail are placed in feed rail placement plate 102, and commutator has been sent to turntable 1 with regard to linear special train
On.
Product in the prior art can be directly used in the structure of charging basket and feed rail, without doing special change, herein
It repeats no more.
After commutator has arrived on turntable 1, turntable 1 is followed to be rotated.Turntable in Fig. 1 is revolved in mode counterclockwise
Turn, the step of commutator initially enters is guiding step:
As depicted in figs. 1 and 2, as turntable 1 rotates after commutator is put on turntable 1, passes through guiding device 2 at this time, lead
Effect to device 2 is that commutator is moved to the designated position on turntable 1 according to scheduled rule.Specific pedestal 21 is installed
On mainframe, height extending column 22 is attached thereto, and is extended in vertical direction.It is connected with and turns on height extending column 22
Block 23 is connect, transfer block 23 is equipped with the horizontal extension column 24 that horizontal direction extends, sets a switching again on horizontal extension column 24
Block 2 25, transfer block 2 25 is equipped with the adjustable column 26 that vertical direction extends, and last connecting component is link block 27, connection
On adjustable column 26.Specific location of the adjusting link block 27 that can be convenient by above component in tri- axis direction of XYZ, and
Guide plate 28 is just connected on adjustable column 26.
28 side of guide plate is collapsed, side extension, by direction of rotation, that is, commutator direction of advance of turntable 1, commutator
What is first touched is gathering portion, then just proceeds to diffusion part, and according to the example of Fig. 1, the direction of rotation of the turntable in Fig. 2 is inverse
Clockwise.Gathering portion is narrow, and diffusion part is wide, is between the two curved guiding surface, i.e., with the face transition of circular shape.
Such setting is so that the commutator being scattered at the beginning touches 28 outside of guide plate with the rotation of steering wheel 1
Curved guiding surface, is moved to designated position, after guiding, the distance of core of each commutator apart from turntable 1 be it is equal, this is just
It is provided convenience for the detection and localization in later period.
Subsequent commutator enters second step, i.e. positioning confirmation step:
Have some exceptions, for example, commutator mutually collide or commutator position at the beginning too in the outer part,
And guide plate 28 can not be touched, it that case, just without correct guidance to reservation position.And in subsequent step
In, whether pole piece can be correctly installed to commutator and detect, detection mode such as relies on camera shooting picture, is transferred to backstage
Management system, background management system are differentiated by visual identity and inspection software, if with preset inconsistent i.e. judgement
It is incorrect to install, it just will use other equipment such as blowing device and the commutator of correctly installation pole piece blow off turntable 1.
If not being oriented in place, then camera does not capture the picture of commutator, and system will also tend to be defined as not to be consistent, starting
Blowing device, this has just carried out false judgment to normal commutator originally.
In the technical scheme, it before carrying out vision-based detection operation, has used and whether has reached pre- booking for commutator
The detection device 3 set.Specifically, as shown in Figures 2 and 3, substrate 31 is mounted on mainframe, it is provided with adjustment bar 32,
Cutting elongated groove 321 in adjustment bar 32, slide post 33 can slide in elongated slot 321 and by the fixing piece fixed bits of such as bolt etc
It sets.Right angle installation sheet 34 there are two being set in the lower section of slide post 33.Optical fiber biography is installed at least one right angle installation sheet 34
Sensor, whether fibre optical sensor is dependent on such as infrared technology to having commutator to detect herein.If the step of front, leads
To in place, fibre optical sensor can normally detect commutator herein, then subsequent visual detection equipment operates normally；If front
This step guiding it is not in place, fibre optical sensor just can not normally detect commutator herein, then subsequent visual detection equipment
Even if identifying inconsistent as a result, device as such as blowing device does not start, corresponding commutator is still stopped
On the turntable 1.
After positioning confirmation, third step is entered.That is bottom image pickup step.
Commutator continues to transmit, and bottom photographic device 5 is provided with below turntable 1, and bottom photographic device 5 includes camera
With corresponding light filling aperture, the picture of commutator bottom is taken from bottom to top, and picture passes through wired or wireless transmission side
Formula is compared after being transferred to electronic control system.It is equipped with blowing device mentioned above herein, blowing device includes blowing head,
If the picture taken and default qualified picture are not met, that is, judges that commutator does not assemble correctly, commutator is blown off and is turned
Disk 1 enters first outlet collection device 7.If the picture taken and default qualified picture meet, blowing device is not opened
Dynamic, commutator moves on.
Subsequently enter four steps, i.e. side image pickup step.
Similar as above, only the installation site of side photographic device 6 is shot not in the bottom of turntable 1, but in side
Picture be also commutator side image.If picture is not met with predetermined condition, corresponding blowing device blows the commutator
From turntable 1, second outlet collection device 8 is entered, if meeting, is then passed through, continues to transmit.
As shown in Figure 1 and Figure 4, mainframe 10 is equipped with adapter frame 9, and adapter frame is equipped with sidelight circle fixed block, for connecting
Sidelight circle is connect, sidelight circle is used for the camera light filling of side photographic device 6.It is additionally provided with solenoid valve fixed block 92 and backlight is solid
Determine block 93, the former is used to control the unlatching closure of each blowing device for installing solenoid valve, solenoid valve, and the latter is for installing back
Tabula rasa, light intensity when optimization is shot.
It experienced step 3 and step 4, the commutator of all qualifications still stays on the turntable 1, and underproof commutator is
It has been blown to first outlet collection device 7 and second outlet collection device 8.Into next step, i.e. collection step.
In the technical scheme, collection step optimizes, and not instead of as common production line directly carries, makes
The design concept counted with subregion.
Specifically, as shown in Figure 1 and Figure 5, counter frame 41 and air blowing mounting rack 42 are equipped on mainframe.Firstly, more
A commutator passes through counter under the drive of turntable 1, is counted by counter.Counter can be using in the prior art normal
Rule, mature counter product, before reaching preset threshold value, such as 100, then the 1st to the 100th commutator all successfully passes
Before being sent to, it is blocked the blocking of plate 45, enters outlet 4 44.Barrier plate adjusting bracket 46 is installed on mainframe, multistage can be used
Hinged mode easily carries out angular adjustment.
When then the 101st to the 102nd commutator passes through after reaching preset threshold value, commutator is not connect also
When contacting barrier plate 45, it is just insufflated the hair-dryer blowing installed on mounting rack 42.Hair-dryer includes gas nozzle, and blowout wind-force is suitable
When wind, the commutator passed through is blown off turntable 1, outlet 3 43 is fallen into.
And collection box mounting rack 47 is additionally provided on mainframe, convenient for placing corresponding collection box, for matching outlet three
43 and outlet 4 44.
Such structure design, so that the mode that entire collection device has subregion to collect.Multiple commutators are detecting
Bi Houneng is collected from different outlets according to scheduled preset quantity rule, and collection mode is flexibly adjustable.Such as in this implementation
It is 100 100 from different exits in example, it in actual use, can be with 50,50；200,200；It can even intersect one by one
Into.
Claims (10)
1. a kind of commutator detecting device, including mainframe (10), it is characterised in that: the turntable comprising being used for transmission commutator
(1), the guiding device (2) that is oriented in the position of the turntable (1) for commutator is respectively used to shoot the commutator bottom
The bottom photographic device (5) and side photographic device (6) of portion's picture and side picture, first outlet collection device (7), second go out
Mouthful collection device (8) and for the commutator to be blown into the first outlet collection device (7) or second from the turntable (1)
Export the blowning installation of collection device (8).
2. a kind of commutator detecting device according to claim 1, it is characterised in that: the guiding device (2) includes position
Guide plate (28) above the turntable (1), the guide plate (28) include arc-shaped curved guiding surface, the curved guiding surface
Position towards the turntable (1) far from core.
3. a kind of commutator detecting device according to claim 2, it is characterised in that: also comprising existing for detecting commutator
The detection device (3) of the position of the turntable (1)；The detection device (3) includes fibre optical sensor.
4. a kind of commutator detecting device according to claim 1, it is characterised in that: the bottom photographic device (5) and
The side photographic device (6) includes camera and diaphragm apparatus, the camera and light of the bottom photographic device (5)
Circle equipment is located at below the turntable (1).
5. a kind of commutator detecting device according to claim 4, it is characterised in that: also comprising being located at the mainframe
(10) adapter frame (9), the adapter frame (9) include that the sidelight circle for installing the aperture of the side photographic device (6) is solid
Determine block (91), the solenoid valve fixed block (92) for installing solenoid valve and the backlight fixed block (93) for installing backlight.
6. a kind of commutator detecting device according to claim 1, it is characterised in that: press the sender of the turntable (1)
To forward, it is additionally provided in front of the second outlet collection device (8) and counts sorter (4).
7. a kind of commutator detecting device according to claim 6, it is characterised in that: the counting sorter (4) includes
Counter and blowning installation；Also comprising four (44) of three (43) of outlet and outlet, also comprising for commutator to be oriented to the outlet
The barrier plate (45) of four (44).
8. a kind of commutator detecting device according to claim 7, it is characterised in that: press the transmission side of the turntable (1)
To four (44) of the outlet are located at the front of three (43) of the outlet, are equipped with barrier plate adjusting bracket on the mainframe (10)
(46), the barrier plate (45) is obliquely installed, and gradually inclines to four (44) of the outlet by the transmission forward direction of the turntable (1)
Tiltedly.
9. a kind of commutator detecting device according to claim 1, it is characterised in that: the mainframe (10) is equipped with control
Device placement platform (101), feed rail placement block (102) and charging basket setter plate (103) processed.
10. a kind of commutator detecting device according to claim 2, it is characterised in that: the guide plate (28) includes receiving
Hold together portion and diffusion part, the diffusion part is close to the detection device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821936134.4U CN209393587U (en) | 2018-11-23 | 2018-11-23 | A kind of commutator detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821936134.4U CN209393587U (en) | 2018-11-23 | 2018-11-23 | A kind of commutator detecting device |
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| Publication Number | Publication Date |
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| CN209393587U true CN209393587U (en) | 2019-09-17 |
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ID=67880487
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821936134.4U Active CN209393587U (en) | 2018-11-23 | 2018-11-23 | A kind of commutator detecting device |
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| CN (1) | CN209393587U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109513632A (en) * | 2018-11-23 | 2019-03-26 | 乐清市五星电机科技有限公司 | A kind of commutator detecting device |
-
2018
- 2018-11-23 CN CN201821936134.4U patent/CN209393587U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109513632A (en) * | 2018-11-23 | 2019-03-26 | 乐清市五星电机科技有限公司 | A kind of commutator detecting device |
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