CN109759755A - AI intelligent process anomalous identification processing system and solar cell chip bonding machine - Google Patents
AI intelligent process anomalous identification processing system and solar cell chip bonding machine Download PDFInfo
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- CN109759755A CN109759755A CN201910153769.XA CN201910153769A CN109759755A CN 109759755 A CN109759755 A CN 109759755A CN 201910153769 A CN201910153769 A CN 201910153769A CN 109759755 A CN109759755 A CN 109759755A
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Abstract
The invention discloses a kind of AI intelligent process anomalous identification processing system and solar cell chip bonding machines, AI intelligent process anomalous identification processing system includes multiple identification devices, control device and processing unit, wherein, multiple identification devices are for installing to the base, it is respectively used to the condition relevant data of solar battery sheet of the acquisition at multiple stations, control device obtains the condition relevant data of the solar battery sheet of identification device acquisition, and condition relevant data and normal condition data are compared, judge the abnormality of solar battery sheet, corresponding processing information is generated according to abnormality, processing unit is to receive processing information, and carry out relevant treatment, reduce artificial participation, improve the production efficiency of solar cell module production line, also improve the yields of product, with preferable Effect.
Description
Technical field
The present invention relates to solar battery sheet production technical fields, and in particular to a kind of AI intelligent process anomalous identification processing
System and solar cell chip bonding machine.
Background technique
Solar energy is to be generated electricity one is reproducible clean energy resource using solar energy, has been increasingly subject to the weight of people
Depending on favor, although now solar battery sheet can use string welding machine automatic welding, in existing production process, the sun
There are a large amount of bad risks in energy battery modules, generally by artificial detection, but artificial detection cannot detect defective products completely,
Identifying processing preferably can not be distinguished quickly to the defective products detected, cause production that can not continue high efficiency progress,
Cause production efficiency low, especially to bad products to reprocess efficiency also low, be easy to appear error of doing over again, reprocessing yield also has shadow
It rings.
Summary of the invention
In order to solve the above-mentioned technical problem, the main purpose of the present invention is to provide a kind of AI (artificial intelligence,
Artificial Intelligence) intelligent process anomalous identification processing system and solar cell chip bonding machine, it is intended to it solves
In the prior art during manual operation not in time, be difficult to quickly distinguish and cause yields low and production effect with mark processing
The low problem of rate, the especially influences such as Rework Technics efficiency yield are big.
To achieve the goals above, a kind of AI intelligent process anomalous identification processing system proposed by the present invention is used for the sun
Energy cell chip bonding machine, the solar cell chip bonding machine includes base, and multiple stations are formed on the base, and feature exists
In the AI intelligent process anomalous identification processing system includes:
Multiple identification devices, for installing to the base, multiple identification devices are respectively used to acquisition in multiple
The condition relevant data of solar battery sheet at the station；
Control device is electrically connected with multiple identification devices, and the control device obtains the identification device acquisition
Condition relevant data, and the condition relevant data and normal condition data are compared, judge the solar battery
The abnormality of piece generates corresponding processing information according to the abnormality；And
Processing unit is electrically connected with the control device, to receive the processing information, and carries out relevant treatment.
Optionally, multiple stations include along left and right to be sequentially distributed feeding station, positional stations, series welding station,
Cut station and confluence welding post；
Multiple identification devices are respectively arranged on feeding station, positional stations, series welding station, cut station and confluence weldering
Connect one or more in station.
Optionally, multiple identification devices be respectively arranged on feeding station, positional stations, series welding station, cut station with
And confluence welding post, the condition relevant data includes image data, and multiple identification devices include multiple images identification
Component, multiple described image recognizer components are respectively used to install to the base, and respectively correspond in the feeding station, determine
At position station and confluence welding post, for being obtained at the feeding station, positional stations and confluence welding post respectively
Solar battery sheet image data；And/or
The condition relevant data includes temperature data and welding quality data, and multiple identification devices include temperature
Detection components and Welding quality test component, the temperature sensing assembly and Welding quality test component are for installing to institute
Base is stated, and corresponding at the series welding station, for obtaining the temperature of the solar battery sheet at the series welding station respectively
Degree is accordingly and welding quality data；And/or
The condition relevant data includes type quality data, and multiple identification devices include shape quality inspection group
Part, the shape quality inspection component is corresponded to and is cut at station in described for installing to the base, for obtaining
State the type quality data for cutting the solar battery sheet at station.
Optionally, described image recognizer component includes for installing to the camera of the base, and the camera is used for
Solar battery sheet at the feeding station, positional stations and confluence welding post is shot described in acquisition
Image data；And/or
The temperature sensing assembly includes for installing to the temperature sensor of the base, and the temperature sensor is used for
Obtain the temperature data of the solar battery sheet at the series welding station；And/or
The shape quality inspection component include for installing to the photoemitter of the base and photelectric receiver,
The photoemitter and photelectric receiver to being oppositely arranged, and form a size detection space along front and back therebetween,
For judging whether exceed the size detection space in the shape for cutting the solar battery sheet at station, to obtain
The type quality data.
Optionally, the Welding quality test component includes EL detection components, and the EL detection components include two detections
Arc-spark stand and infrared detection phase unit, wherein two detecting electrode framves are arranged along left and right to interval, each detection electricity
To multiple electrodes column is equipped at intervals with before and after the lower end edge of pole frame, the multiple electrodes column on two detecting electrode framves is set in correspondence
It sets, forms one for being powered to solar battery sheet, and between two detecting electrode framves for solar battery sheet
By detection space, the infrared detection phase units' installation to the base, and be located at the detection space in, be used for place
In the solar battery sheet progress infrared detection in the detection space and under energized state, to obtain the welding quality
Data；Alternatively,
The base forms a detection space passed through for solar battery sheet, the welding at the series welding station
Quality testing component includes PL detection components, and the PL detection components include installation to the base and are located at the detection space
The laser scanning light source assembly and infrared camera detection components of top, wherein the laser scanning light source assembly includes that laser is swept
Retouch light source, the upper table of solar battery sheet of the scanning area of the laser scanning light source in covering in the detection interval
Face setting, the infrared camera detection components include infrared detection camera, and the imaging region of taking pictures of the infrared detection camera is in
The upper surface setting of solar battery sheet of the covering in the detection interval, the laser scanning light source and the infrared inspection
Camera synchronous working is surveyed, obtains the weldering by way of synchronous scanning and the infrared shooting solar battery sheet to be detected
Connect qualitative data.
Optionally, described image recognizer component obtains the image data of solar battery sheet at the feeding station, described
After control device judges described image data for abnormality, generates and pick up removal information, the processing unit includes for pacifying
The pickup for being filled to the base removes device, and the pickup removes device and is electrically connected to the control device, receiving
After stating pickup removal information, for removing the abnormal solar battery sheet；And/or
Described image recognizer component obtains the image data of solar battery sheet at the positional stations, the control device
After judging described image data for abnormality, positioning adjustment information is generated, the processing unit includes for installing to described
The positioning adjustment device of base, the positioning adjustment device are electrically connected to the control device, adjust receiving the positioning
After whole information, the solar battery sheet is adjusted for positioning.
Optionally, described image recognizer component obtains the image data of solar battery sheet at the confluence welding post,
After the control device judges described image data for abnormality, the first processing information is generated；And/or
The temperature sensing assembly obtains the temperature data of solar battery sheet at the series welding station, the control device
After judging the temperature data for abnormality, second processing information is generated；And/or
The Welding quality test component obtains the welding quality data of solar battery sheet at the series welding station, described
After control device judges the welding quality data for abnormality, generates third and handle information；And/or
The type quality data of solar battery sheet at station are cut described in the shape quality inspection component acquisition, it is described
After control device judges the type quality data for abnormality, fourth process information is generated.
Optionally, the first processing information, second processing information, third processing information and fourth process information are wrapped
Include mark information；
The processing unit includes for installing to the labelling apparatus of the base, and the labelling apparatus is electrically connected to institute
Control device is stated, after receiving the mark information, for the abnormal solar battery sheet to be marked.
Optionally, the mark information includes label coding；
The labelling apparatus includes laser code spraying device, and the laser code spraying device is used to install to the base, and will be described
Label coding coding is in the abnormal solar battery on piece.
The present invention also proposes that a kind of solar cell chip bonding machine, the solar cell chip bonding machine include AI intelligence mistake
Journey anomalous identification processing system, the AI intelligent process anomalous identification processing system include:
Multiple identification devices, for installing to the base, multiple identification devices are respectively used to acquisition in multiple
The condition relevant data of solar battery sheet at the station；
Control device is electrically connected with multiple identification devices, and the control device obtains the identification device acquisition
Condition relevant data, and the condition relevant data and normal condition data are compared, judge the solar battery
The abnormality of piece generates corresponding processing information according to the abnormality；And
Processing unit is electrically connected with the control device, to receive the processing information, and carries out relevant treatment.
In technical solution provided by the invention, multiple identification devices are respectively used to acquisition at multiple stations
Solar battery sheet condition relevant data, judge that the abnormality of the solar battery sheet, the processing unit are directed to
Relevant abnormality carries out relevant processing, and according to the different conditions of cell piece, automatic guidance controls the solar battery
The operating of subassembly line reduces artificial participation, reduces the pause interference time of equipment, improves the solar-electricity
The production efficiency of pond subassembly line also improves the yields of product, has preferable effect, also improves what product was reprocessed
The yield etc. that efficiency and promotion product are reprocessed.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
The structure shown according to these attached drawings obtains other attached drawings.
Fig. 1 is a kind of structural representation of an embodiment of AI intelligent process anomalous identification processing system provided by the invention
Figure；
Fig. 2 is the stereochemical structure of one embodiment of image recognition component of AI intelligent process anomalous identification processing system in Fig. 1
Schematic diagram；
Fig. 3 is that the stereochemical structure of one embodiment of EL detection components of AI intelligent process anomalous identification processing system in Fig. 1 is shown
It is intended to；
Fig. 4 is that the stereochemical structure of one embodiment of PL detection components of AI intelligent process anomalous identification processing system in Fig. 1 is shown
It is intended to；
Fig. 5 is the solid of one embodiment of shape quality inspection component of AI intelligent process anomalous identification processing system in Fig. 1
Structural schematic diagram；
Fig. 6 is that the pickup of AI intelligent process anomalous identification processing system in Fig. 1 removes the stereochemical structure of one embodiment of device
Schematic diagram；
Fig. 7 is the stereochemical structure of one embodiment of positioning adjustment device of AI intelligent process anomalous identification processing system in Fig. 1
Schematic diagram；
Fig. 8 is the stereochemical structure signal of one embodiment of labelling apparatus of AI intelligent process anomalous identification processing system in Fig. 1
Figure；
Fig. 9 is a kind of schematic perspective view of solar cell chip bonding machine (part-structure) provided by the invention.
Drawing reference numeral explanation:
The realization, functional characteristics and excellent effect of the object of the invention, below in conjunction with specific embodiment and attached drawing do into
The explanation of one step.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that if relating to directionality instruction (such as up, down, left, right, before and after ...) in the embodiment of the present invention,
Then directionality instruction be only used for explain under a certain particular pose (as shown in the picture) between each component relative positional relationship,
Motion conditions etc., if the particular pose changes, directionality instruction is also correspondingly changed correspondingly.
In addition, being somebody's turn to do " first ", " second " etc. if relating to the description of " first ", " second " etc. in the embodiment of the present invention
Description be used for description purposes only, be not understood to indicate or imply its relative importance or implicitly indicate indicated skill
The quantity of art feature." first " is defined as a result, the feature of " second " can explicitly or implicitly include at least one spy
Sign.In addition, the meaning of the "and/or" occurred in full text, including three schemes arranged side by side, by taking " A and/or B " as an example, including the side A
The scheme that case or B scheme or A and B meet simultaneously.In addition, the technical solution between each embodiment can be combined with each other, but
To be based on can be realized by those of ordinary skill in the art, when the combination of technical solution occur it is conflicting or can not
Will be understood that the combination of this technical solution is not present when realization, also not the present invention claims protection scope within.
Solar energy is to be generated electricity one is reproducible clean energy resource using solar energy, has been increasingly subject to the weight of people
Depending on favor, traditional solar cell module is integrally the cascaded structure of multi-disc cell piece composition, the hair of entire component mostly
Light efficiency is lower, in the prior art, the solar cell module of ultra dense arrangement has occurred, increases interconnection between multiple battery strings
Item realizes the parallel connection of multiple battery strings, preferably improves the luminous efficiency of battery component.
It in the production of the solar battery group of ultra dense arrangement, needs to realize the welding of multi-string battery piece, while also needing reality
Interconnection between existing multiple battery strings, conventional solar cell string welding machine are only able to achieve single series welding and connect, and production efficiency is low, Bu Nengman
The production of the solar battery group of the ultra dense arrangement of foot.
For the defect of traditional solar battery string welding machine, inventors herein propose one kind can be achieved at the same time solar energy of going here and there more
The solar cell chip bonding machine of welding of battery film, during the solar battery group efficiently produces, it is necessary to can be fast
Detection of the speed to defective products, and rapidly Classification and Identification is handled.
In view of the above-mentioned problems, the present invention provides a kind of solar cell chip bonding machine, the solar cell chip bonding machine
Including AI intelligent process anomalous identification processing system, as long as including the solar battery sheet of the solar cell chip bonding machine
Bonding machine is all contained in the contents of the present invention, and Fig. 1 to Fig. 8 is AI intelligent process anomalous identification processing system provided by the invention
Embodiment schematic diagram, Fig. 9 be solar cell chip bonding machine provided by the invention an embodiment schematic diagram.
It should be noted that the solar cell chip bonding machine 1000 is asked mainly for the production of solar battery mould group
Refering to Fig. 9, the solar cell module production line includes base 10, and multiple stations are formed on the base 10, multiple described
Station include along left and right to be sequentially distributed feeding station 101, positional stations 102, series welding station 103, cut station 104 and
Converge welding post 105, and solar battery sheet forms the interconnection plate of semi-finished product, processing interconnection after above several stations
Plate ultimately forms solar cell module, wherein in the feeding station 101, it may appear that feeding device whether inhale material grasping piece,
Whether suction grabs multiple tablets, whether has the problem of fragmentation, whether has scratch etc. relevant abnormalities problem；In the positional stations
At 102, it may appear that solar battery sheet whether accurate positioning, if having deviation, if having along its plane rotation etc. correlation
Abnormal problem；It is general to have three warm areas, i.e. preheating warm area, welding warm area and cooling at the series welding station 103
Warm area, the solar battery sheet in each warm area needs to control corresponding temperature, to guarantee welding quality, this station most
What is be easy to appear is exactly problems of welded quality；It is cut at station 104 described, before cutting, needs to detect solar battery
Whether the shape of piece will appear that tilting etc. is abnormal, so that solar battery sheet can be passed through well and be formed by cut-off knife and base
Space is cut, guarantees that cutting quality needs to have detected whether type quality problem before this station is cut；In the confluence
After welding post 105 completes confluence welding, it is formed the interconnection plate of semi-finished product, before carrying out typesetting composition finished product, is needed
It is detected, at this point, whether also will appear has fragmentation, if having scratch etc. abnormal problem, therefore, in the present invention mainly
Multiple identification devices 1 of the AI intelligent process anomalous identification processing system 100 are laid in the entire solar battery
Feeding station 101, positional stations 102, series welding station 103 on chip bonding machine 1000 cut station 104 and confluence Welder
One or more in position 105 belongs to the solution of the present invention content, however, in order to more fully to the entire solar energy
Cell chip bonding machine 1000 is controlled, and the identification device 1 of the AI intelligent process anomalous identification processing system 100 is laid in
The content of this programme, the more fully sun in grasp the entire production line are also belonged at the above all of station of the entire production line
The state of energy cell piece guarantees the quality of production and improves production efficiency.
Referring to Fig. 1, the AI intelligent process anomalous identification processing system 100 includes multiple identification devices 1, control device
2 and processing unit 3, wherein multiple identification devices 1 are respectively used to acquisition in multiple institutes for installing to the base
The condition relevant data of the solar battery sheet at station is stated, the control device 2 electrically connects with multiple identification devices 1
It connects, the control device 2 obtains the condition relevant data that the identification device 1 acquires, and by the condition relevant data and just
Normal status data compares, and judges the abnormality of the solar battery sheet, is generated according to the abnormality corresponding
Information is handled, the processing unit 3 is electrically connected with the control device 2, to receive the processing information, and carries out correlation
Processing.
In technical solution provided by the invention, multiple identification devices 1 are respectively used to acquisition in multiple stations
The condition relevant data of the solar battery sheet at place judges the abnormality of the solar battery sheet, 3 needle of processing unit
Relevant processing is carried out to relevant abnormality, according to the different conditions of cell piece, automatic guidance controls the solar-electricity
The operating of pond subassembly line reduces artificial participation, improves the production efficiency of the solar cell module production line,
The yields of product is also improved, there is preferable effect.
It should be noted that multiple stations include that edge is controlled to feeding station 101, the positional stations being sequentially distributed
102, series welding station 103, cut station 104 and confluence welding post 105, multiple identification devices are respectively arranged on feeding work
Position 101, positional stations 102, series welding station 103, cut station 104 and converge welding post 105 in one or more,
In order to more fully control the entire solar cell chip bonding machine 1000, by the AI intelligent process anomalous identification
The identification device 1 of processing system 100 is laid in the content that this programme is also belonged at the above all of station of the entire production line, more
The state for comprehensively grasping the solar battery sheet in the entire production line guarantees the quality and raising production efficiency of production,
The different station being laid in below with multiple identification devices 1 on entire 1000 production line of solar cell chip bonding machine
To illustrate.
The condition relevant data of the solar battery sheet includes image data, location data, temperature data, welding quality
Data etc. related data, above data is all related to the quality of the solar battery sheet, in the present embodiment, do not limit more than
Status data, can also include many status datas.
Referring to Fig. 2, the condition relevant data includes image data in the present embodiment, multiple identification devices 1 are wrapped
Include multiple images recognizer component 11, multiple described image recognizer components 11 are respectively used to installation to the base 10, and right respectively
It should be at the feeding station 101, positional stations 102 and confluence welding post 105, for obtaining the feeding work respectively
The image data of solar battery sheet at position 101, positional stations 102 and confluence welding post 105, specifically, the figure
As recognizer component 11 includes for installing to the camera 111 of the base 10, the camera 111 is used for in described
Solar battery sheet at material station 101, positional stations 102 and confluence welding post 105 is shot to obtain the figure
As data, Image Acquisition is simple, convenient, and the fragmentation and other mass defects for solar battery sheet, which have, preferably to be identified
Effect.
The AI intelligent recognition is mainly that image information carries out further refinement analysis, by a large amount of battery of early period
The failure characterization of flake products image data base, different images carries out matched control to judge, equipment also gradually learns, image data
It is perfect that library itself is that lasting update is enriched, and AI intelligent recognition ability is also that gradually study promotes recognition capability, at present image
Information mainly has the CCD from appearance detection, also has from EL detection components 12a, also has from PL detection components 12b.
Please refer to Fig. 3 and Fig. 4, in the present embodiment, the condition relevant data includes temperature data and welding quality number
Include temperature sensing assembly and Welding quality test component 12 according to, multiple identification devices 1, the temperature sensing assembly with
And Welding quality test component 12 is used to install to the base 10, and corresponding at the series welding station 103, for distinguishing
Obtain the temperature data and welding quality data of the solar battery sheet at the series welding station 103.
Specifically, the temperature sensing assembly includes for installing to the temperature sensor of the base 10, the temperature
Sensor is used to obtain the temperature data of the solar battery sheet at the series welding station 103, the Welding quality test
Component 12 includes EL detection components 12a, and the EL detection components 12a includes two detecting electrode framves 121 and infrared detection camera
Group 122, wherein two detecting electrode framves 121 are arranged along left and right to interval, the lower end of each detecting electrode frame 121
Along front and back to multiple electrodes column 121a is equipped at intervals with, the multiple electrodes column 121a on two detecting electrode framves 121 is in correspondence
Setting forms one for being powered to solar battery sheet, and between two detecting electrode framves 121 for solar-electricity
The detection space that pond piece passes through, the installation of infrared detection phase unit 122 to the base 10, and it is located at the detection space
It is interior, for carrying out infrared detection to the solar battery sheet in the detection space and under energized state, to obtain
The welding quality data, using temperature sensor and the EL detection components 12a to the solar energy at series welding station 103
Cell piece carries out welding detection, can easily obtain preferable welding quality data, abnormal convenient for welding quality problem
Judgement.
Judge that the welding quality of the solar battery sheet at the series welding station 103 can also be by PL detection components 12b
It realizes, specifically, it is empty that the base 10 forms at the series welding station 103 detection that one passes through for solar battery sheet
Between, the Welding quality test component 12 includes PL detection components 12b, and the PL detection components 12b includes installing to the machine
Seat 10 and the laser scanning light source assembly 123 and infrared camera detection components 124 for being located at the detection space above, wherein institute
Stating laser scanning light source assembly 123 includes laser scanning light source 123a, and the scanning area of the laser scanning light source 123a is in cover
The upper surface setting of solar battery sheet of the lid in the detection interval, the infrared camera detection components 124 include red
Outer detection camera, solar battery of the imaging region in covering in the detection interval of taking pictures of the infrared detection camera
The upper surface of piece is arranged, and the laser scanning light source 123a works asynchronously with the infrared detection camera, by synchronous scanning and
The mode of the infrared shooting solar battery sheet to be detected obtains the welding quality data, is not required to using PL detection components
Solar battery sheet to be detected is contacted, the detection mode of opposite contact reduces the risk of secondary damage, has preferable
Detection effect.
Referring to Fig. 5, the condition relevant data includes type quality data in the present embodiment, multiple identification dresses
Setting 1 includes shape quality inspection component 13, and the shape quality inspection component 13 is for installing to the base 10, and corresponding position
It is cut at station 104 in described, for obtaining the type quality data for cutting the solar battery sheet at station 104, tool
Body, the shape quality inspection component 13 includes for installing to the photoemitter 131 and opto-electronic receiver of the base
Device 132, the photoemitter 131 and photelectric receiver 132 to being oppositely arranged, and form a ruler along front and back therebetween
Very little detection space, for judging whether exceed the size in the shape for cutting the solar battery sheet at station 104
It detects space and judges whether the solar battery sheet occurs by photoelectric sensor to obtain the type quality data
Type quality problem and the optical path for blocking the photoelectric sensor, the sensitivity of detection is higher, can rapidly obtain in described
The type quality data of the solar battery sheet at station 104 are cut, convenient for the judgement to type quality problem exception.
After the condition relevant data for recognizing the solar battery sheet is abnormality, for example, in the feeding work
At position 101, crosses the severely subnormals such as fragmentation occur out, referring to Fig. 6, described image recognizer component 12 obtains the feeding station
The image data of solar battery sheet at 101, after the control device 2 judges described image data for abnormality, generation is picked up
Removal information is taken, the processing unit 3 includes that the pickup for installing to the base 10 removes device 3b, and the pickup removes
Device 3b is electrically connected to the control device 2, after receiving the pickup and removing information, for remove it is abnormal described in too
Positive energy cell piece, i.e., the described control device 2 control the executive device and directly remove the abnormal solar battery sheet, weight
New mend sets the new solar battery sheet, and whole process is participated in without artificial, improves production efficiency.
Specifically, it includes pick-up piece and actuator that the pickup, which removes device 3b, and the pick-up piece is installed extremely for activity
For the base to pick up the abnormal solar battery sheet, the actuator is drivingly connected the pick-up piece, and is electrically connected
To the control device, the actuator drives the pick-up piece activity after receiving the pickup and removing information, will be different
Chang Suoshu solar battery sheet removes, and in the present embodiment, the pick-up piece can be Suction cup assembly etc., pass through the Suction cup assembly
On Pneumatic suction cup can flexibly grab and inhale the solar battery sheet, the actuator for mechanical arm or can have more
The driving assembly of a direction freedom of movement vertically moves structure, upward and downward if the driving component includes transverse displacement arrangement
Moving structure, three moving structure collective effects realize the common solar battery sheet for removing exception, the transverse shifting
Structure, vertically moves structure, and upward and downward moving structure is belonged to largely use in the prior art, not described in detail herein.
In addition, a collection box 32 can be set in the present embodiment, come store the abnormal solar battery sheet or
Plate is interconnected, after a period of work, the abnormal abnormal solar battery sheet or interconnection plate is taken out, makees discarded place
Reason or Repair etc..
At the positional stations 102, when crossing positioning exception out, referring to Fig. 7, described image recognizer component 12 obtains institute
The image data of solar battery sheet at positional stations is stated, after the control device 2 judges described image data for abnormality,
Generate positioning adjustment information, the processing unit 3 include for installing to the positioning adjustment device 3c of the base 10, it is described fixed
Position adjustment device 3c is electrically connected to the control device 2, after receiving the positioning adjustment information, for positioning adjustment institute
Solar battery sheet is stated, whole process is participated in without artificial, improves production efficiency.
Specifically, the positioning adjustment device 3c includes transverse displacement arrangement, longitudinal movement structure, spin rotation structure, and three
A moving structure collective effect realizes the position adjustment of the solar battery sheet, the transverse displacement arrangement, longitudinal movement knot
Structure, spin rotation structure are belonged to largely use in the prior art, not described in detail herein.
In the series welding station 103, cut station 104, at the welding post 105 that converges, described image recognizer component 12 obtains
The image data of solar battery sheet at the confluence welding post 106 is taken, the control device 2 judges that described image data are
After abnormality, the first processing information is generated, the temperature sensing assembly obtains solar battery sheet at the series welding station 103
Temperature data, after the control device 2 judges the temperature data for abnormality, generate second processing information, the weldering
Connect the welding quality data that quality testing component 12 obtains solar battery sheet at the series welding station 103, the control device 2
After judging the welding quality data for abnormality, generates third and handle information, the shape quality inspection component 14 obtains
The type quality data for cutting solar battery sheet at station 104, the control device 2 judge the type quality data
After abnormality, fourth process information is generated, the processing unit 2 carries out relevant treatment according to the processing information respectively,
According to different abnormalities, corresponding exception handling information is generated, so that the control device 2 sufficiently grasps the entire production line
On the solar battery sheet exception information, have preferable effect.
Specifically, referring to Fig. 8, in the present embodiment, the first processing information, second processing information, third processing letter
Breath and fourth process information include mark information, and the processing unit 3 includes for installing to the label of the base 10
Device 3a, the labelling apparatus 3a is electrically connected to the control device 2, after receiving the mark information, for different
The normal solar battery sheet is marked, and convenient for reprocessing the identification and maintenance of operating personnel, has preferable effect.
In the present embodiment, the mark information includes label coding, and the label coding is by certain rule establishment
One string encoding, the labelling apparatus 3a include laser code spraying device 31, and the laser code spraying device 31 is used to install to the base 10,
And by the label coding coding in the abnormal solar battery on piece, convenient for reprocessing the identification and maintenance of operating personnel,
With preferable effect.
In addition, can realize solar batteries of going here and there simultaneously in solar cell chip bonding machine 1000 provided by the invention more
The efficiency of the production of string, the production relative to traditional single string solar battery string about improves several times or so, above-mentioned AI intelligence
Energy process exception identification processing system 100 can be adapted for the production for the solar battery string singly gone here and there, and be readily applicable to
The production for the solar battery string more gone here and there, in the present embodiment, the solar cell chip bonding machine 1000 further includes transmission
Device, the transmission device between multiple stations to transmit the solar battery sheet, corresponding any one work
At position, multiple laying positions are formed on the transmission device, to lay multiple solar battery sheets simultaneously, improve production
Efficiency.
In the embodiment for forming interconnection plate by confluence for the solar battery string more gone here and there, in order to further
Convenient for reprocessing the operation of reprocessing of operating personnel, the controller also needs to have recorded the exception of the abnormal solar battery sheet
Distributed data information a, at this time, it may be necessary to bar code be arranged to each solar cell module, by spatial abnormal feature data information
It is associated with the bar code on every piece of solar battery module glass substrate.
In addition, the spatial abnormal feature data information and the bar code on every piece of solar battery module glass substrate are closed
Connection, and it is stored in MES system, station is being reprocessed, the identification to component bar code, and spatial abnormal feature number is called by MES system automatically
It is believed that breath is shown by display, reprocessing station operating personnel on the one hand can be by the mark information on abnormal cell piece
It is identified, is on the other hand identified by the spatial abnormal feature data information of display, two diagrams are compared, more
It is intuitive and simple, realize that fool-proof design improves work efficiency convenient for reprocessing for operating personnel.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all utilizations
Equivalent structure made by description of the invention and accompanying drawing content is applied directly or indirectly in other relevant technical fields,
Similarly it is included within the scope of the present invention.
Claims (10)
1. a kind of AI intelligent process anomalous identification processing system is used for solar cell chip bonding machine, the solar battery sheet
Bonding machine includes base, and multiple stations are formed on the base, which is characterized in that the AI intelligent process anomalous identification processing system
System includes:
Multiple identification devices, for installing to the base, multiple identification devices are respectively used to acquisition in multiple described
The condition relevant data of solar battery sheet at station；
Control device is electrically connected with multiple identification devices, and the control device obtains the shape of the identification device acquisition
State related data, and the condition relevant data and normal condition data are compared, judge the solar battery sheet
Abnormality generates corresponding processing information according to the abnormality；And
Processing unit is electrically connected with the control device, to receive the processing information, and carries out relevant treatment.
2. AI intelligent process anomalous identification processing system as described in claim 1, which is characterized in that multiple stations include
Edge controls to the feeding station being sequentially distributed, positional stations, series welding station, cuts station and confluence welding post；
Multiple identification devices are respectively arranged on feeding station, positional stations, series welding station, cut station and confluence Welder
Position in one or more.
3. AI intelligent process anomalous identification processing system as claimed in claim 2, which is characterized in that multiple identification devices
It is respectively arranged on feeding station, positional stations, series welding station, cuts station and confluence welding post, the condition relevant data
Including image data, multiple identification devices include multiple images recognizer component, and multiple described image recognizer components are used respectively
It in installation to the base, and respectively corresponds at the feeding station, positional stations and confluence welding post, for dividing
The image data of the solar battery sheet at the feeding station, positional stations and confluence welding post is not obtained；And/or
The condition relevant data includes temperature data and welding quality data, and multiple identification devices include temperature detection
Component and Welding quality test component, the temperature sensing assembly and Welding quality test component are for installing to the machine
Seat, and it is corresponding at the series welding station, for obtaining the temperature number of the solar battery sheet at the series welding station respectively
Accordingly and welding quality data；And/or
The condition relevant data includes type quality data, and multiple identification devices include shape quality inspection component, institute
State shape quality inspection component for install to the base, and it is corresponding be in described in cut at station, for obtaining the sanction
The type quality data of solar battery sheet at cutting position.
4. AI intelligent process anomalous identification processing system as claimed in claim 3, which is characterized in that described image recognizer component
Including for installing to the camera of the base, the camera be used for in the feeding station, positional stations and
Solar battery sheet at confluence welding post is shot to obtain described image data；And/or
The temperature sensing assembly includes for installing to the temperature sensor of the base, and the temperature sensor is for obtaining
The temperature data of solar battery sheet at the series welding station；And/or
The shape quality inspection component include for installing to the photoemitter of the base and photelectric receiver, it is described
Photoemitter and photelectric receiver to being oppositely arranged, and form a size detection space along front and back therebetween, are used for
Whether judgement exceeds the size detection space in the shape for cutting the solar battery sheet at station, described in obtaining
Type quality data.
5. AI intelligent process anomalous identification processing system as claimed in claim 3, which is characterized in that the Welding quality test
Component includes EL detection components, and the EL detection components include two detecting electrode framves and infrared detection phase unit, wherein two
The detecting electrode frame is arranged along left and right to interval, to being equipped at intervals with multiple electricity before and after the lower end edge of each detecting electrode frame
Pole, the multiple electrodes column on two detecting electrode framves is in being correspondingly arranged, for being powered to solar battery sheet, and
A detection space passed through for solar battery sheet, the infrared detection phase unit are formed between two detecting electrode framves
It installs to the base, and is located in the detection space, for in the detection space and under energized state
Solar battery sheet carry out infrared detection, to obtain the welding quality data；Alternatively,
The base forms a detection space passed through for solar battery sheet, the welding quality at the series welding station
Detection components include PL detection components, and the PL detection components include installation to the base and are located at the detection space above
Laser scanning light source assembly and infrared camera detection components, wherein the laser scanning light source assembly includes laser scanning light
The upper surface in source, solar battery sheet of the scanning area of the laser scanning light source in covering in the detection interval is set
It sets, the infrared camera detection components include infrared detection camera, and the imaging region of taking pictures of the infrared detection camera is in covering
The upper surface of solar battery sheet in the detection interval is arranged, the laser scanning light source and the infrared detection phase
Machine synchronous working, obtains the welding matter by way of synchronous scanning and the infrared shooting solar battery sheet to be detected
Measure data.
6. AI intelligent process anomalous identification processing system as claimed in claim 3, which is characterized in that described image recognizer component
The image data of solar battery sheet at the feeding station is obtained, the control device judges described image data for abnormal shape
It after state, generates and picks up removal information, the processing unit includes that the pickup for installing to the base removes device, described to pick up
Removal device is taken to be electrically connected to the control device, after receiving the pickup and removing information, for removing abnormal institute
State solar battery sheet；And/or
Described image recognizer component obtains the image data of solar battery sheet at the positional stations, the control device judgement
For described image data after abnormality, to generate positioning adjustment information, the processing unit includes for installation to the base
Positioning adjustment device, the positioning adjustment device is electrically connected to the control device, is receiving the positioning adjustment letter
After breath, the solar battery sheet is adjusted for positioning.
7. AI intelligent process anomalous identification processing system as claimed in claim 3, which is characterized in that described image recognizer component
The image data of solar battery sheet at the confluence welding post is obtained, the control device judges described image data to be different
After normal state, the first processing information is generated；And/or
The temperature sensing assembly obtains the temperature data of solar battery sheet at the series welding station, the control device judgement
The temperature data is generation second processing information after abnormality；And/or
The Welding quality test component obtains the welding quality data of solar battery sheet at the series welding station, the control
After device judges the welding quality data for abnormality, generates third and handle information；And/or
The type quality data of solar battery sheet at station, the control are cut described in the shape quality inspection component acquisition
After device judges the type quality data for abnormality, fourth process information is generated.
8. AI intelligent process anomalous identification processing system as claimed in claim 7, which is characterized in that the first processing letter
Breath, second processing information, third processing information and fourth process information include mark information；
The processing unit includes for installing to the labelling apparatus of the base, and the labelling apparatus is electrically connected to the control
Device processed, after receiving the mark information, for the abnormal solar battery sheet to be marked.
9. AI intelligent process anomalous identification processing system as claimed in claim 8, which is characterized in that the mark information includes
Label coding；
The labelling apparatus includes laser code spraying device, and the laser code spraying device is for installing to the base, and by the label
Coding is encoded in the abnormal solar battery on piece.
10. a kind of solar cell chip bonding machine, which is characterized in that including AI as claimed in any of claims 1 to 8 in one of claims
Intelligent process anomalous identification processing system.
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