CN108907536A - A kind of Intelligent welding system and its working method - Google Patents
A kind of Intelligent welding system and its working method Download PDFInfo
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- CN108907536A CN108907536A CN201811024485.2A CN201811024485A CN108907536A CN 108907536 A CN108907536 A CN 108907536A CN 201811024485 A CN201811024485 A CN 201811024485A CN 108907536 A CN108907536 A CN 108907536A
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- control module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
The invention belongs to intelligent automation fields, and in particular to a kind of Intelligent welding system and its working method.Wherein this Intelligent welding system includes：Cloud Server, automatic welding machine, the wireless communication module for carrying out information transmission therebetween driven by control module control；The control module is suitable for the weld information that module by wireless communication obtains workpiece from Cloud Server, it is welded with controlling automatic welding machine, welding process is reduced to the dependency degree of people, the influence of human factor welding quality is also reduced, improves the degree of automation and production efficiency.
Description
Technical field
The present invention relates to intelligent automation fields, and in particular to a kind of Intelligent welding system and its working method.
Background technique
Intellectualized technology pushes the every field development of industry, no exception for field of welding devices.Automatic welding
Machine is the main trend that the following welding profession improves the degree of automation and production efficiency.But current automatic welding machine is also in rudimentary
Stage needs worker to set corresponding weld information according to workpiece type, very big to the dependency degree of people, both waste manpower at
This, is also easy because carelessness causes production accident.
Summary of the invention
The object of the present invention is to provide a kind of Intelligent welding system and its working methods, by control module by taking from cloud
Business device obtains the weld information of workpiece, and controls automatic welding machine and welded, and improves the degree of automation and production efficiency.
In order to solve the above-mentioned technical problems, the present invention provides a kind of Intelligent welding systems, including：Cloud Server, by controlling
Automatic welding machine, the wireless communication module for carrying out information transmission therebetween of molding block control driving；The control mould
Block is suitable for the weld information that module by wireless communication obtains workpiece from Cloud Server, is welded with controlling automatic welding machine.
Further, the automatic welding machine includes：The control module is connected to the control module camera, weldering respectively
Connection mechanism and mobile mechanism；Wherein the camera is suitable for shooting workpiece photo, and is sent to Cloud Server by control module；Institute
The welding position that Cloud Server is suitable for judging by workpiece photo workpiece is stated, to send corresponding weld information to control module；
And the control module is suitable for obtaining the weld information, and controls mobile mechanism and welding mechanism is driven to move to welding position
It is welded.
Further, the wireless communication module includes：Flexible dielectric substrate, several radiating elements and feed line；The spoke
Penetrating unit includes a pair of of radiation patch, and the pair of radiation patch is suitable for being embedded to side by side in the flexible dielectric substrate；It is described
An at least edge for radiation patch leaks out the one side of the flexible dielectric substrate；And the feed line is arranged in flexible media base
Plate leaks out in the one side of radiation patch, to feed to each radiating element.
Further, the angular range that the bottom surface or top surface of the radiation patch and flexible dielectric substrate are formed is 0~90 °.
Further, there are gaps between two radiation patch in same radiating element；The feed line is adapted to pass through institute
Gap is stated, and each radiation patch is electrically connected to carry out feed excitation by the electric contact of two sides；And the width in the gap
For d, and λ/2 d >.
Further, the radiating element is 7, which organizes in a row in the direction of the x axis.
Further, the length in the y-axis direction of each radiation fin of the radiating element is hp, the exciting current of every a pair sets
For Ip, the equivalent point coordinate in x-axis of each unit of 7 radiating elements is xp, then after simplified conversion, obtain described
Radiation vector of the wireless communication module in far field be：
Wherein, θ, ψ are that rectangular co-ordinate is converted in spherical coordinates, and the wireless communication module electromagnetic wave is in the pole of radiation space
Change and horizontal coordinate angle, k are electromagnetic wave phase bit constant.
Another aspect, the present invention also provides a kind of working methods of Intelligent welding system, including：Cloud Server and automatic
Bonding machine；Wherein the control module of the automatic welding machine is suitable for the weldering that module by wireless communication obtains workpiece from Cloud Server
Information is connect, is welded with controlling automatic welding machine.
The invention has the advantages that Intelligent welding system of the invention is by control module by obtaining from Cloud Server
The weld information of workpiece, and control automatic welding machine and welded, welding process is reduced to the dependency degree of people, also reduces people
For the influence of factor welding quality, the degree of automation and production efficiency are improved.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the functional block diagram of Intelligent welding system of the invention；
Fig. 2 is the front perspective view of wireless communication module of the invention；
Fig. 3 is the partial enlarged view of wireless communication module of the invention；
Fig. 4 is the face the xoz schematic diagram of wireless communication module of the invention；
Fig. 5 is the face the xoy schematic diagram of wireless communication module of the invention；
Fig. 6 is the minor lobe response map of wireless communication module of the invention；
In figure：Flexible dielectric substrate 1, radiation patch 2, gap 21, feed line 3.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
Embodiment 1
Fig. 1 is the functional block diagram of Intelligent welding system of the invention.
As shown in Figure 1, the present embodiment 1 provides a kind of Intelligent welding system, including：Cloud Server, by control module control
Automatic welding machine, the wireless communication module for carrying out information transmission therebetween for making driving；The control module is suitable for logical
The weld information that wireless communication module obtains workpiece from Cloud Server is crossed, is welded with controlling automatic welding machine.
The Intelligent welding system of the present embodiment 1 by control module by from Cloud Server obtain workpiece weld information,
And control automatic welding machine and welded, welding process is reduced to the dependency degree of people, also reduces human factor to welding matter
The influence of amount, improves the degree of automation and production efficiency.
A kind of optional embodiment as automatic welding machine.
See that Fig. 1, the automatic welding machine include：The control module is connected to the control module camera, welding respectively
Mechanism and mobile mechanism；Wherein the camera is suitable for shooting workpiece photo, and is sent to Cloud Server by control module；It is described
Cloud Server is suitable for obtaining the welding position of workpiece by workpiece photo, to send corresponding weld information to control module；With
And the control module is suitable for obtaining the weld information, and control mobile mechanism drive welding mechanism move to welding position into
Row welding.
Optionally, the control module is such as, but not limited to industrial control board or PLC module, is suitable for passing through corresponding driving circuit
Control welding mechanism respectively, mobile mechanism works.
Specifically, the Cloud Server is suitable for being controlled by a remote computer, workpiece photo and standard photographs are compared,
To select corresponding weld information, and it is sent to control module.
The weld information includes but is not limited to：Workpiece model, welding position, weld length, welding current, weldingvoltage
Deng.
Fig. 2 is the front perspective view of wireless communication module of the invention.
Fig. 3 is the partial enlarged view of wireless communication module of the invention.
A kind of optional embodiment as wireless communication module.
See that Fig. 2 and Fig. 3, the wireless communication module include：Flexible dielectric substrate 1, several radiating elements and feed line 3；
The radiating element includes a pair of of radiation patch 2, and the pair of radiation patch 2 is suitable for being embedded to the flexible dielectric substrate side by side
In 1；An at least edge for the radiation patch 2 leaks out the one side of the flexible dielectric substrate 1；And the feed line 3 is arranged
In the one side that flexible dielectric substrate 1 leaks out radiation patch 2, to be fed to each radiating element.
The wireless communication module of present embodiment enable radiation patch with feed line carry out electrical contact be activated, together
When can be more preferable through the leakage partial radiation effect in gap, radiated closer to carrying out directly propagating in air, improve work
The quality of part photo and the transmission speed of weld information.
It is the partial enlarged view of wireless communication module of the invention referring to Fig. 3, Fig. 3, i.e. amplification in Fig. 1 in dotted line frame
View, the feed line are arranged in the one side of medium substrate, this one side is also the side that radiation patch 2 leaks out, by this
Two sides electric contact on feed line is powered simultaneously to the multipair radiation patch 2, according to the distance difference of power supply, will form several
The difference of phase, to form different directional diagram Overlays in far field.
See Fig. 3, the radiation patch 2 is at an angle with 1 bottom surface of flexible dielectric substrate or top surface when being embedded to medium substrate 1
The angular range of α, α are 0 to 90 degree.Being adjusted flexibly for angle is of great advantage in a particular application, in different scenes, needs
Gain performance and external appearance characteristic it is all different, have high requirement to the compatibility of wireless communication module in this way, tradition is set
It is difficult to tame for often will appear, and if improvement angle can be replaced cleverly, the available solution of this problem.
Further, there are gaps between two radiation patch in the same radiating element；The feed line is suitable for wearing
The gap is crossed, and each radiation patch is electrically connected to carry out feed excitation by the electric contact of two sides；And the gap
Width is d, and λ/2 d >.Substantially, since flexible dielectric substrate is softer, the deformation of radiation fin is generally caused, this is tradition
What radiation fin was difficult to receive, deformation will cause the uncontrollable of radiation effect, but in the present case, to the deformation tolerance of radiation patch
There is very big promotion, due to the cut-in angle of radiation patch, so that the deformation of radiation patch typically occurs in x or y
Direction, this causes to be unaffected substantially in the radiation effect in z-axis direction, also just largely overcomes since radiation fin deformation is dropped
Low emissivity effect.Specifically, the width d in the gap is equal to the width of feed line, it is preferred that λ/2 d >, it is preferable to obtain
Lateral coupling isolation between radiation patch, wherein λ is radiated electromagnetic wave wavelength.
Fig. 4 is the face the xoz schematic diagram of wireless communication module of the invention.
Fig. 5 is the face the xoy schematic diagram of wireless communication module of the invention.
See Fig. 4 and Fig. 5, radiating element beveling is embedded in medium substrate 1, in embodiment 1, although be shown in (x, y,
Z) in rectangular coordinate system, but ultimate analysis result can be promoted and be transformed in spherical coordinate system (r, θ, ψ), so that visual result, just
In calculating.Horizontal positioned radiation cell array row sets, and the coupling effect between radiating element cannot be ignored.If in detail
Research, the induced electromotive force method that can be used solves, since each radiating element carries out feed excitation, if necessary
Independent power feeding can also be carried out, so intercoupling between radiating element can be by that can obtain the solution of mutual impedance
It arrives, individual near field can also be acquired respectively, and the present embodiment does not make improvement to it, and details are not described herein.
See Fig. 5, is equivalent to lesser radiant by what radiating element simplified in the present embodiment 1 and accelerates to design radiating element
Each radiation fin y-axis direction length be hp(p=1,2,3 ... 7), the radiating element in the present embodiment 1 is in x-axis direction
Upper in a row for 7 groups, the exciting current of each is set as Ip(p=1,2,3 ... 7), each list of this row's radiating element
The equivalent point coordinate in x-axis of member is xp(p=1,2,3 ... 7) obtain the wireless communication module then after simplified conversion
Radiation vector in far field is：
Wherein, θ, ψ are that rectangular co-ordinate is converted in spherical coordinates, and the electromagnetic wave of the wireless communication module is in radiation space
Polarization and horizontal coordinate angle, k are electromagnetic wave phase bit constant.
Fig. 6 is the minor lobe response map of wireless communication module of the invention.
See Fig. 6, after impedance, when the quantity of radiating element is preferably 7, minor level is effectively suppressed to -8dB
Left and right.In conclusion the wireless communication module in the present embodiment has, structure is simple, minor lobe effect is good, adjusts convenient, radiation increases
Benefit improves obvious and broad application prospect.
In conclusion the Intelligent welding system of the present embodiment passes through the weldering from Cloud Server acquisition workpiece by control module
Information is connect, and controls automatic welding machine and is welded, welding process is reduced to the dependency degree of people, also reduces human factor pair
The influence of welding quality, improves the degree of automation and production efficiency；By the way that radiation patch is embedded in flexible dielectric substrate, and
Electrical contact is carried out with feed line to be activated, can be more preferable through the leakage partial radiation effect in gap, closer in air
It carries out directly propagating radiation, largely overcome since radiation fin deformation reduces radiation effect, radiation gain improvement is obvious, improves
The quality of workpiece photo and the transmission speed of weld information, ensure that going on smoothly for welding process, improve production efficiency and
Welding quality.
Embodiment 2
On the basis of embodiment 1, the present embodiment 2 provides a kind of working method of Intelligent welding system, including：Cloud clothes
Business device and automatic welding machine；Wherein the control module of the automatic welding machine is obtained suitable for module by wireless communication from Cloud Server
The weld information of workpiece is taken, is welded with controlling automatic welding machine.
Specific structure and implementation process about Intelligent welding system are discussed referring to the correlation of embodiment 1, no longer superfluous herein
It states.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (8)
1. a kind of Intelligent welding system, which is characterized in that including：
Cloud Server, automatic welding machine, the channel radio for carrying out information transmission therebetween driven by control module control
Believe module；
The control module is suitable for the weld information that module by wireless communication obtains workpiece from Cloud Server, to control automatic welding
It picks and is welded.
2. Intelligent welding system according to claim 1, which is characterized in that
The automatic welding machine includes：The control module is connected to the control module camera, welding mechanism and movement respectively
Mechanism；Wherein
The camera is suitable for shooting workpiece photo, and is sent to Cloud Server by control module；
The Cloud Server is suitable for obtaining the welding position of workpiece by workpiece photo, to send corresponding weld information to control
Module；And
The control module is suitable for obtaining the weld information, and controls mobile mechanism and welding mechanism is driven to move to welding position
It is welded.
3. Intelligent welding system according to claim 1, which is characterized in that
The wireless communication module includes：Flexible dielectric substrate, several radiating elements and feed line；
The radiating element includes a pair of of radiation patch, and the pair of radiation patch is suitable for being embedded to the flexible media base side by side
In plate；
An at least edge for the radiation patch leaks out the one side of the flexible dielectric substrate；And
The feed line is arranged in flexible dielectric substrate and leaks out in the one side of radiation patch, to feed to each radiating element.
4. Intelligent welding system according to claim 3, which is characterized in that
The angular range that the bottom surface or top surface of the radiation patch and flexible dielectric substrate are formed is 0~90 °.
5. Intelligent welding system according to claim 4, which is characterized in that
There are gaps between two radiation patch in same radiating element；
The feed line is adapted to pass through the gap, and is electrically connected each radiation patch by the electric contact of two sides to be fed
Excitation；And
The width in the gap is d, and λ/2 d >.
6. Intelligent welding system according to claim 5, which is characterized in that
The radiating element is 7, which organizes in a row in the direction of the x axis.
7. Intelligent welding system according to claim 6, which is characterized in that
The length in the y-axis direction of each radiation fin of the radiating element is hp, the exciting current of every a pair is set as Ip, described 7
The equivalent point coordinate in x-axis of each unit of radiating element is xp, then after simplified conversion, the wireless communication module is obtained
Radiation vector in far field is：
Wherein, θ, ψ be rectangular co-ordinate be converted in spherical coordinates, the wireless communication module electromagnetic wave radiation space polarization and
Horizontal coordinate angle, k are electromagnetic wave phase bit constant.
8. a kind of working method of Intelligent welding system, which is characterized in that including：
Cloud Server and automatic welding machine；Wherein
The control module of the automatic welding machine is suitable for the weld information that module by wireless communication obtains workpiece from Cloud Server,
It is welded with controlling automatic welding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811024485.2A CN108907536A (en) | 2018-09-03 | 2018-09-03 | A kind of Intelligent welding system and its working method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811024485.2A CN108907536A (en) | 2018-09-03 | 2018-09-03 | A kind of Intelligent welding system and its working method |
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| CN108907536A true CN108907536A (en) | 2018-11-30 |
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| CN201811024485.2A Pending CN108907536A (en) | 2018-09-03 | 2018-09-03 | A kind of Intelligent welding system and its working method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109759755A (en) * | 2019-02-28 | 2019-05-17 | 武汉三工智能装备制造有限公司 | AI intelligent process anomalous identification processing system and solar cell chip bonding machine |
| CN111085778A (en) * | 2019-12-09 | 2020-05-01 | 常州工业职业技术学院 | Laser welding robot system suitable for intelligent deviation rectification and working method thereof |
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| CN108262580A (en) * | 2017-12-25 | 2018-07-10 | 重庆达德机械制造有限公司 | A kind of Multifunctional tube maker |
| CN207788023U (en) * | 2017-12-27 | 2018-08-31 | 中集车辆（集团）有限公司 | A kind of trailer automatic butt welding system |
| CN108413761A (en) * | 2018-07-10 | 2018-08-17 | 常州普纳电子科技有限公司 | A kind of automatic heating equipment of lacquer painting based on Cloud Server function |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109759755A (en) * | 2019-02-28 | 2019-05-17 | 武汉三工智能装备制造有限公司 | AI intelligent process anomalous identification processing system and solar cell chip bonding machine |
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