CN109513632A - A kind of commutator detecting device - Google Patents
A kind of commutator detecting device Download PDFInfo
- Publication number
- CN109513632A CN109513632A CN201811402862.1A CN201811402862A CN109513632A CN 109513632 A CN109513632 A CN 109513632A CN 201811402862 A CN201811402862 A CN 201811402862A CN 109513632 A CN109513632 A CN 109513632A
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- China
- Prior art keywords
- commutator
- turntable
- outlet
- detecting device
- mainframe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009434 installation Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims description 19
- 230000004888 barrier function Effects 0.000 claims description 10
- 238000009792 diffusion process Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 2
- 239000004753 textile Substances 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 description 13
- 238000012546 transfer Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Motor Or Generator Current Collectors (AREA)
Abstract
The present invention relates to field of textile equipment, and in particular to a kind of commutator detecting device.Above-mentioned technical purpose of the invention has the technical scheme that a kind of commutator detecting device, including mainframe, comprising being used for transmission the turntable of commutator, the guiding device being oriented in the position of the turntable for commutator, being respectively used to shoot the bottom photographic device and side photographic device of the commutator bottom field and side picture, first outlet collection device, second outlet collection device and the blowning installation for the commutator to be blown into the first outlet collection device or second outlet collection device from the turntable.The object of the present invention is to provide a kind of commutator detecting devices, can be quickly to detecting in large number of commutator set, to judge whether all directions superior pole piece is installed correctly.
Description
Technical field
The present invention relates to field of textile equipment, and in particular to a kind of commutator detecting device.
Background technique
With the promotion of living standards of the people and the raising of technical level, the application scenarios of automation equipment are more and more.
Driving device is an indispensable ring in automatic industrial, and wherein motor is exactly a common driving equipment.
In the production of motor and in use, will use this component of commutator.Commutator be direct current generator with exchange it is whole
Flow an important component of sub- motor armature.Motor plays the role of changing when rotating.It is direct current generator, on A.C. series motor
It commutates as electric current, in order to a component for allowing motor persistently to rotate down, is commonly called as commutator.
In the production process of commutator, need for multiple pole pieces to be mounted on commutator ontology, pole piece is installed in place
It is most important.In the prior art, it requires Quality Inspector manually to check the installation of pole piece, checks low efficiency, and artificial
Error rate is high.
Summary of the invention
It, can be quickly to being carried out in large number of commutator set the object of the present invention is to provide a kind of commutator detecting device
Detection, to judge whether all directions superior pole piece is installed correctly.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of commutator detecting device,
Including mainframe, comprising being used for transmission the turntable of commutator, the guiding dress being oriented to for commutator in the position of the turntable
It sets, be respectively used to shoot the bottom photographic device and side photographic device of the commutator bottom field and side picture, first
It exports collection device, second outlet collection device and is collected for the commutator to be blown into the first outlet from the turntable
The blowning installation of device or second outlet collection device.
As a preference of the present invention, the guiding device includes the guide plate being positioned above the turntable, the guide plate
Comprising arc-shaped curved guiding surface, position of the curved guiding surface towards the turntable far from core.
As a preference of the present invention, also comprising for detecting commutator in the detection device of the position of the turntable;It is described
Detection device includes fibre optical sensor.
As a preference of the present invention, the bottom photographic device and the side photographic device include camera and aperture
Equipment, the camera and diaphragm apparatus of the bottom photographic device are located at below the turntable.
As a preference of the present invention, the adapter frame includes for installing also comprising the adapter frame for being located at the mainframe
The sidelight circle fixed block of the aperture of the side photographic device, the solenoid valve fixed block for installing solenoid valve and for install back
The backlight fixed block of tabula rasa.
As a preference of the present invention, the direction of transfer for pressing the turntable is forward, gone back in front of the second outlet collection device
Equipped with counting sorter.
As a preference of the present invention, the counting sorter includes counter and blowning installation;Also comprising outlet three and out
Mouth four, also comprising the barrier plate for commutator to be oriented to the outlet four.
As a preference of the present invention, pressing the transmission direction of the turntable, the outlet four is located at the front of the outlet three,
Barrier plate adjusting bracket is installed on the mainframe, the barrier plate is obliquely installed, by the turntable transmission forward direction by
Gradually to four inclination of outlet.
As a preference of the present invention, the mainframe is equipped with controller placement platform, feed rail places block and charging basket peace
Set plate
As a preference of the present invention, the guide plate includes gathering portion and diffusion part, the diffusion part is close to the detection device.
In conclusion the invention has the following beneficial effects:
1, multiple commutators are moved from turn by turntable.
2, arrangement position rule of commutator under the action of guide plate on turntable, is convenient for subsequent detection.
3, it before the pole piece installation situation of vision-based detection commutator, whether correctly pre- is positioned using detection device
Sentence.
4, side and bottom surface pole piece install underproof commutator and are blown off turntable by blowing device.
5, it after commutator detection, is collected respectively from different outlets according to preset rules.
Detailed description of the invention
Fig. 1 is the schematic diagram of embodiment 1;
Fig. 2 is the schematic diagram of guiding device;
Fig. 3 is the schematic diagram of detection device;
Fig. 4 is the schematic diagram of adapter frame;
Fig. 5 is the schematic diagram for counting sorter.
In figure:
1, turntable, 2, guiding device, 21, pedestal, 22, height extending column, 23, transfer block, 24, horizontal extension column, 25, transfer block
Two, 26, adjustable column, 27, link block, 28, guide plate, curved guiding surface, 3, detection device, 31, substrate, 32, adjustment bar, 321, length
Slot, 33, slide post, 34, right angle installation sheet, 4, counting sorter, 41, counter frame, 42, air blowing mounting rack, 43, outlet three,
44, outlet four, 45, barrier plate, 46, barrier plate adjusting bracket, 47, collection box mounting rack, 5, bottom photographic device, 6, side camera shooting
Device, camera, light filling aperture, 7, first outlet collection device, 8, second outlet collection device, 9, adapter frame, 91, sidelight circle
Fixed block, 92, solenoid valve fixed block, 93, backlight fixed block, 10, mainframe, 101, controller placement platform, 102, feed rail
Place block, 103, charging basket setter plate in road.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Embodiment 1, includes mainframe 10 as shown in Figure 1:, and mainframe 10 is equipped with controller placement platform 101, can place
Electronic control system, convenient for the user to operate and observation.Mainframe 10 is equipped with charging basket setter plate 103, for placing charging basket.Largely
Commutator be placed in charging basket, listed by linear shape into special feed rail.Mainframe 10 is equipped with feed rail
Placement plate 102, feed rail are placed in feed rail placement plate 102, and commutator has been sent to turntable 1 with regard to linear special train
On.
Product in the prior art can be directly used in the structure of charging basket and feed rail, without doing special change, herein
It repeats no more.
After commutator has arrived on turntable 1, turntable 1 is followed to be rotated.Turntable in Fig. 1 is revolved in mode counterclockwise
Turn, the step of commutator initially enters is guiding step:
As depicted in figs. 1 and 2, as turntable 1 rotates after commutator is put on turntable 1, pass through guiding device 2, guiding dress at this time
The effect for setting 2 is that commutator is moved to the designated position on turntable 1 according to scheduled rule.Specific pedestal 21 is mounted on master
In rack, height extending column 22 is attached thereto, and is extended in vertical direction.Transfer block is connected on height extending column 22
23, transfer block 23 is equipped with the horizontal extension column 24 that horizontal direction extends, and sets a transfer block two again on horizontal extension column 24
25, transfer block 2 25 is equipped with the adjustable column 26 that vertical direction extends, and last connecting component is link block 27, is connected to tune
On segmented column 26.Specific location of the adjusting link block 27 that can be convenient by above component in tri- axis direction of XYZ, and be oriented to
Plate 28 is just connected on adjustable column 26.
28 side of guide plate is collapsed, side extension, by direction of rotation, that is, commutator direction of advance of turntable 1, commutator
What is first touched is gathering portion, then just proceeds to diffusion part, and according to the example of Fig. 1, the direction of rotation of the turntable in Fig. 2 is inverse
Clockwise.Gathering portion is narrow, and diffusion part is wide, is between the two curved guiding surface, i.e., with the face transition of circular shape.
Such setting is so that the commutator being scattered at the beginning touches 28 outside of guide plate with the rotation of steering wheel 1
Curved guiding surface, is moved to designated position, after guiding, the distance of core of each commutator apart from turntable 1 be it is equal, this is just
It is provided convenience for the detection and localization in later period.
Subsequent commutator enters second step, i.e. positioning confirmation step:
Have some exceptions, for example, commutator mutually collide or commutator position at the beginning too in the outer part, and nothing
Method touches guide plate 28, it that case, just without correct guidance to reservation position.And in subsequent steps, meeting
To commutator, correctly whether installation pole piece is detected, and detection mode such as relies on camera shooting picture, is transferred to back-stage management
System, background management system differentiated by visual identity and inspection software, if inconsistent being judged as peace with preset
Fill incorrect, just will use other equipment such as blowing device will blow off turntable 1 without the commutator for correctly installing pole piece.If
It is not oriented in place, then camera does not capture the picture of commutator, and system will also tend to be defined as not to be consistent, starting blowing
Device, this has just carried out false judgment to normal commutator originally.
In the technical scheme, it before carrying out vision-based detection operation, has used and whether has reached pre- booking for commutator
The detection device 3 set.Specifically, as shown in Figures 2 and 3, substrate 31 is mounted on mainframe, it is provided with adjustment bar 32,
Cutting elongated groove 321 in adjustment bar 32, slide post 33 can slide in elongated slot 321 and by the fixing piece fixed bits of such as bolt etc
It sets.Right angle installation sheet 34 there are two being set in the lower section of slide post 33.Optical fiber biography is installed at least one right angle installation sheet 34
Sensor, whether fibre optical sensor is dependent on such as infrared technology to having commutator to detect herein.If the step of front, leads
To in place, fibre optical sensor can normally detect commutator herein, then subsequent visual detection equipment operates normally;If front
This step guiding it is not in place, fibre optical sensor just can not normally detect commutator herein, then subsequent visual detection equipment
Even if identifying inconsistent as a result, device as such as blowing device does not start, corresponding commutator is still stopped
On the turntable 1.
After positioning confirmation, third step is entered.That is bottom image pickup step.
Commutator continues to transmit, and bottom photographic device 5 is provided with below turntable 1, and bottom photographic device 5 includes camera
With corresponding light filling aperture, the picture of commutator bottom is taken from bottom to top, and picture passes through wired or wireless transmission side
Formula is compared after being transferred to electronic control system.It is equipped with blowing device mentioned above herein, blowing device includes blowing head,
If the picture taken and default qualified picture are not met, that is, judges that commutator does not assemble correctly, commutator is blown off and is turned
Disk 1 enters first outlet collection device 7.If the picture taken and default qualified picture meet, blowing device is not opened
Dynamic, commutator moves on.
Subsequently enter four steps, i.e. side image pickup step.
Similar as above, only the installation site of side photographic device 6 is shot not in the bottom of turntable 1, but in side
Picture be also commutator side image.If picture is not met with predetermined condition, corresponding blowing device blows the commutator
From turntable 1, second outlet collection device 8 is entered, if meeting, is then passed through, continues to transmit.
As shown in Figure 1 and Figure 4, mainframe 10 is equipped with adapter frame 9, and adapter frame is equipped with sidelight circle fixed block, for connecting
Sidelight circle is connect, sidelight circle is used for the camera light filling of side photographic device 6.It is additionally provided with solenoid valve fixed block 92 and backlight is solid
Determine block 93, the former is used to control the unlatching closure of each blowing device for installing solenoid valve, solenoid valve, and the latter is for installing back
Tabula rasa, light intensity when optimization is shot.
It experienced step 3 and step 4, the commutator of all qualifications still stays on the turntable 1, and underproof commutator is
It has been blown to first outlet collection device 7 and second outlet collection device 8.Into next step, i.e. collection step.
In the technical scheme, collection step optimizes, and not instead of as common production line directly carries, makes
The design concept counted with subregion.
Specifically, as shown in Figure 1 and Figure 5, counter frame 41 and air blowing mounting rack 42 are equipped on mainframe.Firstly, more
A commutator passes through counter under the drive of turntable 1, is counted by counter.Counter can be using in the prior art normal
Rule, mature counter product, before reaching preset threshold value, such as 100, then the 1st to the 100th commutator all successfully passes
Before being sent to, it is blocked the blocking of plate 45, enters outlet 4 44.Barrier plate adjusting bracket 46 is installed on mainframe, multistage can be used
Hinged mode easily carries out angular adjustment.
When then the 101st to the 102nd commutator passes through after reaching preset threshold value, commutator is not connect also
When contacting barrier plate 45, it is just insufflated the hair-dryer blowing installed on mounting rack 42.Hair-dryer includes gas nozzle, and blowout wind-force is suitable
When wind, the commutator passed through is blown off turntable 1, outlet 3 43 is fallen into.
And collection box mounting rack 47 is additionally provided on mainframe, convenient for placing corresponding collection box, for matching outlet three
43 and outlet 4 44.
Such structure design, so that the mode that entire collection device has subregion to collect.Multiple commutators are detecting
Bi Houneng is collected from different outlets according to scheduled preset quantity rule, and collection mode is flexibly adjustable.Such as in this implementation
It is 100 100 from different exits in example, it in actual use, can be with 50,50;200,200;It can even intersect one by one
Into.
Claims (10)
1. a kind of commutator detecting device, including mainframe (10), it is characterised in that: the turntable comprising being used for transmission commutator
(1), the guiding device (2) that is oriented in the position of the turntable (1) for commutator is respectively used to shoot the commutator bottom
The bottom photographic device (5) and side photographic device (6) of portion's picture and side picture, first outlet collection device (7), second go out
Mouthful collection device (8) and for the commutator to be blown into the first outlet collection device (7) or second from the turntable (1)
Export the blowning installation of collection device (8).
2. a kind of commutator detecting device according to claim 1, it is characterised in that: the guiding device (2) includes position
Guide plate (28) above the turntable (1), the guide plate (28) include arc-shaped curved guiding surface, the curved guiding surface
Position towards the turntable (1) far from core.
3. a kind of commutator detecting device according to claim 2, it is characterised in that: also comprising existing for detecting commutator
The detection device (3) of the position of the turntable (1);The detection device (3) includes fibre optical sensor.
4. a kind of commutator detecting device according to claim 1, it is characterised in that: the bottom photographic device (5) and
The side photographic device (6) includes camera and diaphragm apparatus, the camera and light of the bottom photographic device (5)
Circle equipment is located at below the turntable (1).
5. a kind of commutator detecting device according to claim 4, it is characterised in that: also comprising being located at the mainframe
(10) adapter frame (9), the adapter frame (9) include that the sidelight circle for installing the aperture of the side photographic device (6) is solid
Determine block (91), the solenoid valve fixed block (92) for installing solenoid valve and the backlight fixed block (93) for installing backlight.
6. a kind of commutator detecting device according to claim 1, it is characterised in that: press the sender of the turntable (1)
To forward, it is additionally provided in front of the second outlet collection device (8) and counts sorter (4).
7. a kind of commutator detecting device according to claim 6, it is characterised in that: the counting sorter (4) includes
Counter and blowning installation;Also comprising four (44) of three (43) of outlet and outlet, also comprising for commutator to be oriented to the outlet
The barrier plate (45) of four (44).
8. a kind of commutator detecting device according to claim 7, it is characterised in that: press the transmission side of the turntable (1)
To four (44) of the outlet are located at the front of three (43) of the outlet, are equipped with barrier plate adjusting bracket on the mainframe (10)
(46), the barrier plate (45) is obliquely installed, and gradually inclines to four (44) of the outlet by the transmission forward direction of the turntable (1)
Tiltedly.
9. a kind of commutator detecting device according to claim 1, it is characterised in that: the mainframe (10) is equipped with control
Device placement platform (101), feed rail placement block (102) and charging basket setter plate (103) processed.
10. a kind of commutator detecting device according to claim 2, it is characterised in that: the guide plate (28) includes receiving
Hold together portion and diffusion part, the diffusion part is close to the detection device (3).
Priority Applications (1)
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CN201811402862.1A CN109513632A (en) | 2018-11-23 | 2018-11-23 | A kind of commutator detecting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811402862.1A CN109513632A (en) | 2018-11-23 | 2018-11-23 | A kind of commutator detecting device |
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CN109513632A true CN109513632A (en) | 2019-03-26 |
Family
ID=65777633
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CN201811402862.1A Pending CN109513632A (en) | 2018-11-23 | 2018-11-23 | A kind of commutator detecting device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111495777A (en) * | 2020-04-28 | 2020-08-07 | 龙云泷 | Automatic change machined part height detection sieving mechanism |
CN112498863A (en) * | 2020-11-19 | 2021-03-16 | 苏州康鸿智能装备股份有限公司 | Visual identification counting system applied to screening type rubber ring packaging machine |
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JP3153304U (en) * | 2009-05-08 | 2009-09-03 | 楊 雅屹 | Automatic discriminator for fastening elements |
CN204453733U (en) * | 2014-12-31 | 2015-07-08 | 杭州智感科技有限公司 | The work piece turnover mechanism of feedway |
CN105059805A (en) * | 2015-07-29 | 2015-11-18 | 国网山东省电力公司济南供电公司 | Cable coil warehouse-out and delivery device |
CN106595487A (en) * | 2017-01-24 | 2017-04-26 | 宁波雪波特紧固件有限公司 | Fastener detection device |
CN106872474A (en) * | 2017-03-08 | 2017-06-20 | 苏州易瑞得电子科技有限公司 | Exploded perspective vision testing machine and its detection method |
CN108057640A (en) * | 2017-12-27 | 2018-05-22 | 宁波高新区布瑞恩科技有限公司 | A kind of part monitoring device |
CN108745924A (en) * | 2018-05-22 | 2018-11-06 | 杭州电子科技大学 | A kind of Lamp cup Non-contact automatic detection device |
CN209393587U (en) * | 2018-11-23 | 2019-09-17 | 乐清市五星电机科技有限公司 | A kind of commutator detecting device |
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2018
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JP3153304U (en) * | 2009-05-08 | 2009-09-03 | 楊 雅屹 | Automatic discriminator for fastening elements |
CN204453733U (en) * | 2014-12-31 | 2015-07-08 | 杭州智感科技有限公司 | The work piece turnover mechanism of feedway |
CN105059805A (en) * | 2015-07-29 | 2015-11-18 | 国网山东省电力公司济南供电公司 | Cable coil warehouse-out and delivery device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111495777A (en) * | 2020-04-28 | 2020-08-07 | 龙云泷 | Automatic change machined part height detection sieving mechanism |
CN112498863A (en) * | 2020-11-19 | 2021-03-16 | 苏州康鸿智能装备股份有限公司 | Visual identification counting system applied to screening type rubber ring packaging machine |
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