CN209379275U - Concrete bearing block number control glue spraying equipment - Google Patents
Concrete bearing block number control glue spraying equipment Download PDFInfo
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- CN209379275U CN209379275U CN201821994669.7U CN201821994669U CN209379275U CN 209379275 U CN209379275 U CN 209379275U CN 201821994669 U CN201821994669 U CN 201821994669U CN 209379275 U CN209379275 U CN 209379275U
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Abstract
The utility model discloses concrete bearing block number control glue spraying equipments, including three traveling units and spray gun rotary unit；Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；X traveling unit includes X-axis slide unit installation seat plate, X-axis traveling slide unit and X-axis slide unit motor；Y traveling unit includes Y-axis slide unit installation seat plate, Y-axis slide unit motor and Y-axis traveling slide unit；Z traveling unit includes Z axis slide unit installation seat plate, Z axis traveling slide unit and Z axis slide unit motor；X-axis slide unit installation seat plate connect with X-axis slide unit motor and can slide on X-axis traveling slide unit；Y-axis slide unit installation seat plate connect with Y-axis slide unit motor and can slide on Y-axis traveling slide unit；Z axis slide unit installation seat plate connect with Z axis slide unit motor and can slide on Z axis traveling slide unit.The utility model it is fabulous solve the problems, such as that artificial gluing bring is various, greatly improve glue spraying efficiency and glue spraying quality.
Description
Technical field
The utility model relates to numerical control glue spraying equipments.
Background technique
In recent years, in order to adapt to railway transportation high speed, heavy duty two develop on a large scale direction requirement, overshoes-type bearing block entirety road
Bed China it is newly-built and in the Large Railway Tunnel built, yard, subway, have obtained relatively broad application in urban light rail.
Boots set rest pad solid concrete roabed is to set rubber pad inside by the embedded iron A seating armored concrete prefabricated section set of factory
The rubber dress boots of plate form rest pad, the entirety formed after the requirement casting concrete after being improved with the interim section of track by line standard
Railway roadbed, elasticity are equivalent to the elasticity of ballasted track railway roadbed, can be laid with the gapless track that superlong steel rail forms high quality on it,
Line tower foundation is provided for the operation of bullet train.Static stiffness coefficient is about compared with old-fashioned solid concrete roabed, under rail provided by it
400kN/cm, Static stiffness have dropped 1~1.5 times, and track dynamic stress largely reduces, anti-train impact and antifatigue effect ability
By force, long service life, the features such as train operation is steady, speed is high, freedom from repairs.
Key member of the rest pad as overshoes-type bearing block solid concrete roabed structure, is made of: first part two large divisions
For concrete bearing block, second part is rubber dress boots (including microporous rubber backing board, hereinafter referred to as rubber dress boots).Concrete branch
Supporting block part provides rigidity for track, and rubber dress boots part then provides stress rebound.Therefore the assembling matter of rest pad rubber dress boots
Amount determines that the anti-train impact of overshoes-type bearing block solid concrete roabed, damping and antifatigue effect ability are strong and weak, and assembling quality is straight
Connect the construction quality for affecting ballast bed structure entirety.The mode that boots set mostly uses greatly artificial gluing is added at present, by adhesion glue
It is applied to outside rest pad and boots covers inner surface, boots set is then inserted in rest pad, is bonded glue, but such add mode
It is time-consuming and laborious, need to put into huge artificial carry out gluing operation, brushing quality is unstable, and operating personnel's long-time and bonding
Being glued touching influences human health.Therefore, if a kind of equipment that can replace artificial gluing can be designed, bearing can effectively be saved
Block built-up time and cost.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of pair of rest pad lower part is provided and periphery adds
Rubber boot set and the special equipment designed, solve that traditional manually to add gluing time-consuming, labour-consuming, glue brushing quality unstable
Problem.
The purpose of this utility model is achieved through the following technical solutions: concrete bearing block number control glue spraying equipment,
Including three traveling units and spray gun rotary unit；
Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；
X traveling unit includes X-axis slide unit installation seat plate, X-axis traveling slide unit and X-axis slide unit motor；Y traveling unit includes Y
Axis slide unit installation seat plate, Y-axis slide unit motor and Y-axis traveling slide unit；Z traveling unit includes Z axis slide unit installation seat plate, Z axis traveling
Slide unit and Z axis slide unit motor；
X-axis slide unit installation seat plate connect with X-axis slide unit motor and can slide on X-axis traveling slide unit；Y-axis slide unit mounting base
Plate connect with Y-axis slide unit motor and can slide on Y-axis traveling slide unit；Z axis slide unit installation seat plate is connect simultaneously with Z axis slide unit motor
It can be slided on Z axis traveling slide unit；
Spray gun rotary unit includes rotating electric machine and spray gun, and rotating electric machine is mounted on Z axis by Z axis slide unit installation seat plate and walks
On row slide unit.
It is preferred that three traveling units and spray gun rotary unit are mounted in integral frame-type structure.
It is preferred that integral frame-type structure includes column, crossbeam and stringer, crossbeam and column weld or pass through company
Steel part connection is connect, stringer and column weld or by connection steel part connections.
It is preferred that crossbeam and column weld, stringer and column pass through connection steel part connection.
It is preferred that connection steel part is L shape or U-shaped steel part with mounting hole.
It is preferred that X-axis traveling slide unit is mounted on column, X-axis traveling slide unit is arranged in parallel including at least two
Slide unit；X-axis slide unit installation seat plate is at least arranged two；Different X-axis slide unit installation seat plates is separately mounted to different X-axis and walks
On row slide unit.
It is preferred that X-axis slide unit motor is at least arranged two, and X-axis slide unit motor is mounted on X-axis traveling slide unit
End；Y-axis slide unit motor is mounted on the end of Y-axis traveling slide unit；
Z axis slide unit motor is mounted on the end of Z axis traveling slide unit.
It is preferred that rotating electric machine is connected with spray gun by swingle or shaft coupling.
The method that numerical control glue spraying equipment is used for as rest pad glue spraying is rest pad glue spraying by numerical control glue spraying equipment, so as to
Rubber boot set is added for rest pad；
General frame is in a fixed position, and X-axis traveling slide unit is placed in parallel in the both ends of rest pad long side surface, Zhi Houyi
Secondary installation Y traveling unit and Z traveling unit；
It is mounted on drive lead screw inside X-axis traveling slide unit, Y-axis traveling slide unit and Z axis traveling slide unit, drive lead screw includes
First drive lead screw, the second drive lead screw and third drive lead screw, the first drive lead screw be separately connected X-axis slide unit installation seat plate and
X-axis slide unit motor；Second drive lead screw is separately connected Y-axis slide unit installation seat plate and Y-axis slide unit motor；Third drive lead screw difference
Connect Z axis slide unit installation seat plate and Z axis slide unit motor；
By X, Y, Z-direction completion X, Y, Z glue spraying out of shape, the position of spray tip must assure that same jet face is in always
Vertical state；When a upper direction is out of shape, after the completion of glue spraying, when needing to carry out the out of shape of next direction, glue spraying, if spray
Mouth is not orthogonal to jet face, needs to realize that the rotation of nozzle is out of shape in such a way that rotating electric machine rotates driving, and nozzle is vertical
In jet face, then carry out out of shape, glue spraying.
It is preferred that numerical control glue spraying equipment is across on roller bed frame, rest pad works as branch by the transport of roller bed frame
When supporting block reaches slide unit frame lower part, infrared opposite-radiation switch is triggered at this time, and roller transport frame shuts down, and is maintained at rest pad
Immediately below slide unit frame, the operating of Z axis slide unit motor controls spray gun vertical downward movement, reaches injection floor height position, sprays at this time
Rifle height and position is motionless, does not also rotate, and X-axis slide unit electric motor starting realizes the out of shape of X-direction, while spray gun carries out injection glue,
Complete the injection of first adhesive tape in bottom surface；
Spray gun stops injection, and Y-axis slide unit electric motor starting drives spray gun to realize the out of shape of Y-direction, arrives Article 2 glue when out of shape
When the eject position of band, Y-axis slide unit motor stops, X-axis slide unit electric motor starting, and spray gun starts to spray glue, completes second to this
The injection of bar adhesive tape repeats the above movement, completes the injection of Article 3 adhesive tape；
After the completion of the injection of bottom surface adhesive tape, all slide units return to initial operating position, and rest pad side adhesive tape is equally
Injection 3, Z axis slide unit motor and X-axis slide unit motor start simultaneously, so that spray gun is reached the eject position of minimum adhesive tape, at this moment Z axis
Slide unit motor and X-axis slide unit motor shut down, and the starting of spray gun rotating electric machine adjusts nozzle perpendicular to rest pad side, works as spray
After rifle reaches designated position, X-axis slide unit electric motor starting realizes the out of shape of X-direction, and the same time starting of spray gun is completed single
The adhesive tape of side sprays, and after the completion of long side surface injection, spray gun stops injection, and X-axis slide unit motor continues to run, when spray gun arrival is short
When the spray distance of side, X-axis slide unit motor automatic stop operating, rotating electric machine starting, make Spray gun nozzle perpendicular to after short sides from
Dynamic to shut down, Y-axis slide unit motor and spray gun start simultaneously at this time, complete the adhesive tape injection of short sides, spray gun after the completion of injection
It is automatically stopped operating, Y-axis slide unit motor remains in operation, and spray gun is automatically stopped operating when reaching long side surface eject position, at this moment X-axis
Slide unit motor and spray gun start simultaneously, at the uniform velocity complete the injection of another long side surface adhesive tape, then repeatedly first short sides
Injection action, the adhesive tape for so far completing rest pad bottom surface and side spray overall process, and each slide unit retracts initial work automatically
Position.
The beneficial effects of the utility model are:
Numerical control numerical control glue spraying equipment design and produce it is fabulous solve the problems, such as that artificial gluing bring is various, greatly mention
High glue spraying efficiency and glue spraying quality, constitute boots set packaging production line with roller bed frame.
Detailed description of the invention
One of FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the two of the utility model structure diagram；
Fig. 3 is the three of the utility model structure diagram；
Fig. 4 is the four of the utility model structure diagram；
In figure, 1-X axis traveling slide unit, 2-X axis slide unit installation seat plate, 3-Y axis slide unit motor, 4-Y axis traveling slide unit, 5-Z
Axis traveling slide unit, 6-Z axis slide unit motor, 7- rotating electric machine, 8-Z axis slide unit installation seat plate, 9- swingle, 10- spray gun, 11-X axis
Slide unit motor, 12- connection steel part.
Specific embodiment
The technical solution of the utility model, but the protection scope of the utility model are described in further detail with reference to the accompanying drawing
It is not limited to as described below.
When rest pad progress railway roadbed pours, rubber boot set need to be added to surrounding and bottom, when being operated using mechanical equipment, branch
Supporting block removes pre-buried steel part face, and other faces are required to carry out injection glue, guarantees that adhesion is firm, brushing quality is uniform, how to realize
The movement in tri- directions numerical control glue spraying equipment X, Y, Z is key technical problem.The utility model uses mechanization glue spraying, spraying
It is high-quality.
As Figure 1-Figure 4, numerical control glue spraying equipment, including 10 rotary unit of three traveling units and spray gun；
Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；
X traveling unit includes X-axis slide unit installation seat plate 2, X-axis traveling slide unit 1 and X-axis slide unit motor 11；Y traveling unit packet
Include Y-axis slide unit installation seat plate, Y-axis slide unit motor 3 and Y-axis traveling slide unit 4；Z traveling unit includes Z axis slide unit installation seat plate 8, Z
Axis traveling slide unit 5 and Z axis slide unit motor 6；
X-axis slide unit installation seat plate 2 connect with X-axis slide unit motor 11 and can slide on X-axis traveling slide unit 1；Y-axis slide unit peace
Dress seat board connect with Y-axis slide unit motor 3 and can slide on Y-axis traveling slide unit 4；Z axis slide unit installation seat plate 8 and Z axis slide unit electricity
Machine 6 is connected and can be slided on Z axis traveling slide unit 5；
10 rotary unit of spray gun includes rotating electric machine 7 and spray gun 10, and rotating electric machine 7 is installed by Z axis slide unit installation seat plate 8
On Z axis traveling slide unit 5.
In a preferred embodiment, three traveling units and 10 rotary unit of spray gun are mounted on integral frame-type structure
On.
In a preferred embodiment, integral frame-type structure includes column, crossbeam and stringer, crossbeam and column weld or
It is connected by connection steel part 12, stringer and column are welded or connected by connection steel part 12.
In a preferred embodiment, crossbeam and column weld, and stringer and column are connected by connection steel part 12.
In a preferred embodiment, connection steel part 12 is L shape or U-shaped steel part with mounting hole.
In a preferred embodiment, X-axis traveling slide unit 1 is mounted on column, and X-axis traveling slide unit 1 includes at least two
Slide unit disposed in parallel；X-axis slide unit installation seat plate 2 is at least arranged two；Different X-axis slide unit installation seat plates 2 are separately mounted to
On different X-axis traveling slide units 1.
In a preferred embodiment, X-axis slide unit motor 11 is at least arranged two, and X-axis slide unit motor 11 is mounted on X-axis
The end of traveling slide unit 1；
Y-axis slide unit motor 3 is mounted on the end of Y-axis traveling slide unit 4；
Z axis slide unit motor 6 is mounted on the end of Z axis traveling slide unit 5.
In a preferred embodiment, rotating electric machine 7 is connected with spray gun 10 by swingle 9 or shaft coupling.
The method that numerical control glue spraying equipment is used for as rest pad glue spraying is rest pad glue spraying by numerical control glue spraying equipment, so as to
Rubber boot set is added for rest pad；
Body format using integral frame-type structure as numerical control glue spraying equipment, when carrying out glue spraying operation to supporting block,
Numerical control glue spraying equipment spray gun 10 need to be in surrounding and the side of rest pad, and the structure of frame-type can make numerical control glue spraying equipment whole horizontal
Across the top of rest pad:
General frame is in a fixed position, and X-axis traveling slide unit 1 is placed in parallel in the both ends of rest pad long side surface, later
Y traveling unit and Z traveling unit are successively installed；
Drive lead screw, drive lead screw are mounted on inside X-axis traveling slide unit 1, Y-axis traveling slide unit 4 and Z axis traveling slide unit 5
Including the first drive lead screw, the second drive lead screw and third drive lead screw, the first drive lead screw is separately connected X-axis slide unit mounting base
Plate 2 and X-axis slide unit motor 11；Second drive lead screw is separately connected Y-axis slide unit installation seat plate and Y-axis slide unit motor 3；Third transmission
Screw rod is separately connected Z axis slide unit installation seat plate 8 and Z axis slide unit motor 6；
By X-axis slide unit motor 11 drive X-axis slide unit installation seat plate 2 in X-direction out of shape and glue spraying, pass through Y-axis slide unit electricity
Machine 3 drives Y-axis slide unit installation seat plate out of shape in the Y direction and glue spraying, drives Z axis slide unit installation seat plate 8 by Z axis slide unit motor 6
The out of shape and glue spraying in Z-direction；By X, Y, Z-direction completion X, Y, Z glue spraying out of shape, the position of 10 nozzle of spray gun be must assure that with spray
Penetrate the state that face is in vertical always；When complete X-direction glue spraying after, the Y-axis traveling slide unit 4 of short sides it is out of shape in place after, spray
The case where mouth is in out of plumb with jet face realizes that the rotation of nozzle is out of shape by the way of the rotation driving of rotating electric machine 7 at this time,
Similarly, when a upper direction is out of shape, after the completion of glue spraying, when needing to carry out the out of shape of next direction, glue spraying, if nozzle does not hang down
Directly in jet face, need to realize that the rotation of nozzle is out of shape in such a way that rotating electric machine 7 rotates driving, by nozzle perpendicular to injection
Face, then carry out out of shape, glue spraying.
In a preferred embodiment, numerical control glue spraying equipment is across on roller bed frame, the fortune that rest pad passes through roller bed frame
It is defeated, when rest pad reaches slide unit frame (slide unit plane) lower part, infrared opposite-radiation switch is triggered at this time, and roller transport frame stops fortune
Turn, be maintained at rest pad immediately below slide unit frame, Z axis slide unit motor 6 operates, and controls 10 vertical downward movement of spray gun, reaches spray
Floor height position is penetrated, 10 height and position of spray gun is motionless at this time, does not also rotate, and X-axis slide unit motor 11 starts, and realizes X-direction
It is out of shape, while spray gun 10 carries out injection glue, completes the injection of first adhesive tape in bottom surface；
Under the control of PLC program, spray gun 10 stops injection, and Y-axis slide unit motor 3 starts, and spray gun 10 is driven to realize Y-direction
It is out of shape, when the eject position out of shape to Article 2 adhesive tape, Y-axis slide unit motor 3 stops, and X-axis slide unit motor 11 starts, spray gun
10 start to spray glue, and the injection of Article 2 adhesive tape is completed to this, repeat the above movement, complete the injection of Article 3 adhesive tape；
After the completion of the injection of bottom surface adhesive tape, all slide units return to initial operating position, and rest pad side adhesive tape is equally
Injection 3, Z axis slide unit motor 6 and X-axis slide unit motor 11 start simultaneously, and spray gun 10 is made to reach the eject position of minimum adhesive tape, this
When Z axis slide unit motor 6 and X-axis slide unit motor 11 shut down, the starting of 10 rotating electric machine 7 of spray gun adjusts nozzle perpendicular to bearing
Block side, in view of rest pad belongs to regular rectangular shape in design process, eject position is sprayed from the relatively long face of rectangle herein
(can change eject position parameter according to production needs), after spray gun 10 reaches designated position, X-axis slide unit motor 11 starts,
Realize the out of shape of X-direction, the adhesive tape injection of single side, after the completion of long side surface injection, spray are completed in the starting of the same time of spray gun 10
Rifle 10 stops injection, and X-axis slide unit motor 11 continues to run, when spray gun 10 reaches short sides spray distance, X-axis slide unit motor 11
It is automatically stopped operating, rotating electric machine 7 starts, and makes 10 mouth of spray gun perpendicular to operating is automatically stopped after short sides, at this time Y-axis slide unit electricity
Machine 3 and spray gun 10 start simultaneously, complete the adhesive tape injection of short sides, spray gun 10 is automatically stopped operating, Y-axis slide unit after the completion of injection
Motor 3 remains in operation, and spray gun 10 is automatically stopped operating when reaching long side surface eject position, at this moment X-axis slide unit motor 11 and spray gun
10 start simultaneously, at the uniform velocity complete the injection of another long side surface adhesive tape, then the repeatedly injection action of first short sides, so far
The adhesive tape for completing rest pad bottom surface and side sprays overall process, and each slide unit retracts initial operating position automatically.
The utility model greatly improves the packaging efficiency and quality of rest pad, because of the high speed spray used when its injection
Rifle 10, can make that glue is quickly adhered to rest pad and rubber boot is put on, not volatile, compared to artificial gluing, have certain
Environmental-protection function can efficiently reduce the operation of worker, have biggish design and practical value.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, and should refer to
Out, any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention etc. should all include
It is within the protection scope of the utility model.
Claims (8)
1. concrete bearing block number control glue spraying equipment, it is characterised in that: including three traveling units and spray gun rotary unit；
Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；
X traveling unit includes X-axis slide unit installation seat plate, X-axis traveling slide unit and X-axis slide unit motor；Y traveling unit includes that Y-axis is sliding
Platform installation seat plate, Y-axis slide unit motor and Y-axis traveling slide unit；Z traveling unit includes Z axis slide unit installation seat plate, Z axis traveling slide unit
With Z axis slide unit motor；
X-axis slide unit installation seat plate connect with X-axis slide unit motor and can slide on X-axis traveling slide unit；Y-axis slide unit installation seat plate with
Y-axis slide unit motor is connected and can be slided on Y-axis traveling slide unit；Z axis slide unit installation seat plate connect with Z axis slide unit motor and can be
It is slided on Z axis traveling slide unit；
Spray gun rotary unit includes rotating electric machine and spray gun, and rotating electric machine is mounted on Z axis traveling by Z axis slide unit installation seat plate and slides
On platform.
2. concrete bearing block number control glue spraying equipment according to claim 1, it is characterised in that: three traveling units and spray
Rifle rotary unit is mounted in integral frame-type structure.
3. concrete bearing block number control glue spraying equipment according to claim 2, it is characterised in that: integral frame-type structure packet
Column, crossbeam and stringer are included, crossbeam and column are welded or welded or by connection steel part connection, stringer and column by connection steel
Part connection.
4. concrete bearing block number control glue spraying equipment according to claim 3, it is characterised in that: crossbeam and column weld,
Stringer and column pass through connection steel part connection.
5. concrete bearing block number control glue spraying equipment according to claim 2 or 3, it is characterised in that: connection steel part is band
The L shape or U-shaped steel part of mounting hole.
6. concrete bearing block number control glue spraying equipment according to claim 5, it is characterised in that: the installation of X-axis traveling slide unit
On column, X-axis traveling slide unit includes at least two slide units disposed in parallel；X-axis slide unit installation seat plate is at least arranged two；No
Same X-axis slide unit installation seat plate is separately mounted on different X-axis traveling slide units.
7. concrete bearing block number control glue spraying equipment according to claim 6, it is characterised in that: X-axis slide unit motor is at least
Setting two, and X-axis slide unit motor is mounted on the end of X-axis traveling slide unit；
Y-axis slide unit motor is mounted on the end of Y-axis traveling slide unit；
Z axis slide unit motor is mounted on the end of Z axis traveling slide unit.
8. concrete bearing block number control glue spraying equipment according to claim 1, it is characterised in that: rotating electric machine and spray gun are logical
Cross swingle or shaft coupling connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821994669.7U CN209379275U (en) | 2018-11-30 | 2018-11-30 | Concrete bearing block number control glue spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821994669.7U CN209379275U (en) | 2018-11-30 | 2018-11-30 | Concrete bearing block number control glue spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209379275U true CN209379275U (en) | 2019-09-13 |
Family
ID=67870253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821994669.7U Active CN209379275U (en) | 2018-11-30 | 2018-11-30 | Concrete bearing block number control glue spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209379275U (en) |
-
2018
- 2018-11-30 CN CN201821994669.7U patent/CN209379275U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Qinghua East Road in Qingbaijiang District of Chengdu City, Sichuan Province, No. 173 610300 Patentee after: No.7 Engineering Co., Ltd. of China Railway No.8 Engineering Group Co., Ltd Address before: Qinghua East Road in Qingbaijiang District of Chengdu City, Sichuan Province, No. 173 610300 Patentee before: BRIDGE ENGINEERING COMPANY OF CHINA RAILWAY NO.8 ENGINEERING GROUP Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |