CN109277233A - Numerical control glue spraying equipment and method - Google Patents
Numerical control glue spraying equipment and method Download PDFInfo
- Publication number
- CN109277233A CN109277233A CN201811450302.3A CN201811450302A CN109277233A CN 109277233 A CN109277233 A CN 109277233A CN 201811450302 A CN201811450302 A CN 201811450302A CN 109277233 A CN109277233 A CN 109277233A
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- slide unit
- axis
- traveling
- axis slide
- spray gun
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- 239000003292 glue Substances 0.000 title claims abstract description 87
- 238000005507 spraying Methods 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims description 10
- 239000007921 spray Substances 0.000 claims abstract description 98
- 238000009434 installation Methods 0.000 claims abstract description 45
- 238000002347 injection Methods 0.000 claims description 58
- 239000007924 injection Substances 0.000 claims description 58
- 239000002390 adhesive tape Substances 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 3
- 230000001960 triggered effect Effects 0.000 claims description 3
- 238000004026 adhesive bonding Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000002929 anti-fatigue Effects 0.000 description 2
- 238000005094 computer simulation Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses numerical control glue spraying equipments, including three traveling units and spray gun rotary unit；Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；X traveling unit includes X-axis slide unit installation seat plate, X-axis traveling slide unit and X-axis slide unit motor；Y traveling unit includes Y-axis slide unit installation seat plate, Y-axis slide unit motor and Y-axis traveling slide unit；Z traveling unit includes Z axis slide unit installation seat plate, Z axis traveling slide unit and Z axis slide unit motor；X-axis slide unit installation seat plate connect with X-axis slide unit motor and can slide on X-axis traveling slide unit；Y-axis slide unit installation seat plate connect with Y-axis slide unit motor and can slide on Y-axis traveling slide unit；Z axis slide unit installation seat plate connect with Z axis slide unit motor and can slide on Z axis traveling slide unit.The present invention is fabulous to solve the problems, such as that artificial gluing bring is various, greatly improves glue spraying efficiency and glue spraying quality.
Description
Technical field
The present invention relates to numerical control glue spraying equipment and methods.
Background technique
In recent years, in order to adapt to railway transportation high speed, heavy duty two develop on a large scale direction requirement, overshoes-type bearing block entirety road
Bed China it is newly-built and in the Large Railway Tunnel built, yard, subway, have obtained relatively broad application in urban light rail.
Boots set rest pad solid concrete roabed is to set rubber pad inside by the embedded iron A seating armored concrete prefabricated section set of factory
The rubber dress boots of plate form rest pad, the entirety formed after the requirement casting concrete after being improved with the interim section of track by line standard
Railway roadbed, elasticity are equivalent to the elasticity of ballasted track railway roadbed, can be laid with the gapless track that superlong steel rail forms high quality on it,
Line tower foundation is provided for the operation of bullet train.Static stiffness coefficient is about compared with old-fashioned solid concrete roabed, under rail provided by it
400kN/cm, Static stiffness have dropped 1~1.5 times, and track dynamic stress largely reduces, anti-train impact and antifatigue effect ability
By force, long service life, the features such as train operation is steady, speed is high, freedom from repairs.
Key member of the rest pad as overshoes-type bearing block solid concrete roabed structure, is made of: first part two large divisions
For concrete bearing block, second part is rubber dress boots (including microporous rubber backing board, hereinafter referred to as rubber dress boots).Concrete branch
Supporting block part provides rigidity for track, and rubber dress boots part then provides stress rebound.Therefore the assembling matter of rest pad rubber dress boots
Amount determines that the anti-train impact of overshoes-type bearing block solid concrete roabed, damping and antifatigue effect ability are strong and weak, and assembling quality is straight
Connect the construction quality for affecting ballast bed structure entirety.The mode that boots set mostly uses greatly artificial gluing is added at present, by adhesion glue
It is applied to outside rest pad and boots covers inner surface, boots set is then inserted in rest pad, is bonded glue, but such add mode
It is time-consuming and laborious, need to put into huge artificial carry out gluing operation, brushing quality is unstable, and operating personnel's long-time and bonding
Being glued touching influences human health.Therefore, if a kind of equipment that can replace artificial gluing can be designed, bearing can effectively be saved
Block built-up time and cost.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of pair of rest pad lower parts and periphery to add rubber
The special equipment of boots set and design, solving traditional manually adding, gluing time-consuming, labour-consuming, glue brushing quality are unstable to ask
Topic.
The purpose of the present invention is achieved through the following technical solutions: numerical control glue spraying equipment, including three traveling units
With spray gun rotary unit；
Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；
X traveling unit includes X-axis slide unit installation seat plate, X-axis traveling slide unit and X-axis slide unit motor；Y traveling unit includes Y
Axis slide unit installation seat plate, Y-axis slide unit motor and Y-axis traveling slide unit；Z traveling unit includes Z axis slide unit installation seat plate, Z axis traveling
Slide unit and Z axis slide unit motor；
X-axis slide unit installation seat plate connect with X-axis slide unit motor and can slide on X-axis traveling slide unit；Y-axis slide unit mounting base
Plate connect with Y-axis slide unit motor and can slide on Y-axis traveling slide unit；Z axis slide unit installation seat plate is connect simultaneously with Z axis slide unit motor
It can be slided on Z axis traveling slide unit；
Spray gun rotary unit includes rotating electric machine and spray gun, and rotating electric machine is mounted on Z axis by Z axis slide unit installation seat plate and walks
On row slide unit.
It is preferred that three traveling units and spray gun rotary unit are mounted in integral frame-type structure.
It is preferred that integral frame-type structure includes column, crossbeam and stringer, crossbeam and column weld or pass through company
Steel part connection is connect, stringer and column weld or by connection steel part connections.
It is preferred that crossbeam and column weld, stringer and column pass through connection steel part connection.
It is preferred that connection steel part is L shape or U-shaped steel part with mounting hole.
It is preferred that X-axis traveling slide unit is mounted on column, X-axis traveling slide unit is arranged in parallel including at least two
Slide unit；X-axis slide unit installation seat plate is at least arranged two；Different X-axis slide unit installation seat plates is separately mounted to different X-axis and walks
On row slide unit.
It is preferred that X-axis slide unit motor is at least arranged two, and X-axis slide unit motor is mounted on X-axis traveling slide unit
End；Y-axis slide unit motor is mounted on the end of Y-axis traveling slide unit；
Z axis slide unit motor is mounted on the end of Z axis traveling slide unit.
It is preferred that rotating electric machine is connected with spray gun by swingle or shaft coupling.
The method that numerical control glue spraying equipment is used for as rest pad glue spraying is rest pad glue spraying by numerical control glue spraying equipment, so as to
Rubber boot set is added for rest pad；
General frame is in a fixed position, and X-axis traveling slide unit is placed in parallel in the both ends of rest pad long side surface, Zhi Houyi
Secondary installation Y traveling unit and Z traveling unit；
It is mounted on drive lead screw inside X-axis traveling slide unit, Y-axis traveling slide unit and Z axis traveling slide unit, drive lead screw includes
First drive lead screw, the second drive lead screw and third drive lead screw, the first drive lead screw be separately connected X-axis slide unit installation seat plate and
X-axis slide unit motor；Second drive lead screw is separately connected Y-axis slide unit installation seat plate and Y-axis slide unit motor；Third drive lead screw difference
Connect Z axis slide unit installation seat plate and Z axis slide unit motor；
By X, Y, Z-direction completion X, Y, Z glue spraying out of shape, the position of spray tip must assure that same jet face is in always
Vertical state；When a upper direction is out of shape, after the completion of glue spraying, when needing to carry out the out of shape of next direction, glue spraying, if spray
Mouth is not orthogonal to jet face, needs to realize that the rotation of nozzle is out of shape in such a way that rotating electric machine rotates driving, and nozzle is vertical
In jet face, then carry out out of shape, glue spraying.
It is preferred that numerical control glue spraying equipment is across on roller bed frame, rest pad works as branch by the transport of roller bed frame
When supporting block reaches slide unit frame lower part, infrared opposite-radiation switch is triggered at this time, and roller transport frame shuts down, and is maintained at rest pad
Immediately below slide unit frame, the operating of Z axis slide unit motor controls spray gun vertical downward movement, reaches injection floor height position, sprays at this time
Rifle height and position is motionless, does not also rotate, and X-axis slide unit electric motor starting realizes the out of shape of X-direction, while spray gun carries out injection glue,
Complete the injection of first adhesive tape in bottom surface；
Spray gun stops injection, and Y-axis slide unit electric motor starting drives spray gun to realize the out of shape of Y-direction, arrives Article 2 glue when out of shape
When the eject position of band, Y-axis slide unit motor stops, X-axis slide unit electric motor starting, and spray gun starts to spray glue, completes second to this
The injection of bar adhesive tape repeats the above movement, completes the injection of Article 3 adhesive tape；
After the completion of the injection of bottom surface adhesive tape, all slide units return to initial operating position, and rest pad side adhesive tape is equally
Injection 3, Z axis slide unit motor and X-axis slide unit motor start simultaneously, so that spray gun is reached the eject position of minimum adhesive tape, at this moment Z axis
Slide unit motor and X-axis slide unit motor shut down, and the starting of spray gun rotating electric machine adjusts nozzle perpendicular to rest pad side, works as spray
After rifle reaches designated position, X-axis slide unit electric motor starting realizes the out of shape of X-direction, and the same time starting of spray gun is completed single
The adhesive tape of side sprays, and after the completion of long side surface injection, spray gun stops injection, and X-axis slide unit motor continues to run, when spray gun arrival is short
When the spray distance of side, X-axis slide unit motor automatic stop operating, rotating electric machine starting, make Spray gun nozzle perpendicular to after short sides from
Dynamic to shut down, Y-axis slide unit motor and spray gun start simultaneously at this time, complete the adhesive tape injection of short sides, spray gun after the completion of injection
It is automatically stopped operating, Y-axis slide unit motor remains in operation, and spray gun is automatically stopped operating when reaching long side surface eject position, at this moment X-axis
Slide unit motor and spray gun start simultaneously, at the uniform velocity complete the injection of another long side surface adhesive tape, then repeatedly first short sides
Injection action, the adhesive tape for so far completing rest pad bottom surface and side spray overall process, and each slide unit retracts initial work automatically
Position.
The beneficial effects of the present invention are:
Numerical control numerical control glue spraying equipment design and produce it is fabulous solve the problems, such as that artificial gluing bring is various, greatly mention
High glue spraying efficiency and glue spraying quality, constitute boots set packaging production line with roller bed frame.
Detailed description of the invention
Fig. 1 is one of schematic structural view of the invention；
Fig. 2 is the two of schematic structural view of the invention；
Fig. 3 is the three of schematic structural view of the invention；
Fig. 4 is the four of schematic structural view of the invention；
In figure, 1-X axis traveling slide unit, 2-X axis slide unit installation seat plate, 3-Y axis slide unit motor, 4-Y axis traveling slide unit, 5-Z
Axis traveling slide unit, 6-Z axis slide unit motor, 7- rotating electric machine, 8-Z axis slide unit installation seat plate, 9- swingle, 10- spray gun, 11-X axis
Slide unit motor, 12- connection steel part.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing, but protection scope of the present invention is not limited to
It is as described below.
When rest pad progress railway roadbed pours, rubber boot set need to be added to surrounding and bottom, when being operated using mechanical equipment, branch
Supporting block removes pre-buried steel part face, and other faces are required to carry out injection glue, guarantees that adhesion is firm, brushing quality is uniform, how to realize
The movement in tri- directions numerical control glue spraying equipment X, Y, Z is key technical problem.The present invention uses mechanization glue spraying, coating quality
It is good.
As Figure 1-Figure 4, numerical control glue spraying equipment, including 10 rotary unit of three traveling units and spray gun；
Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；
X traveling unit includes X-axis slide unit installation seat plate 2, X-axis traveling slide unit 1 and X-axis slide unit motor 11；Y traveling unit packet
Include Y-axis slide unit installation seat plate, Y-axis slide unit motor 3 and Y-axis traveling slide unit 4；Z traveling unit includes Z axis slide unit installation seat plate 8, Z
Axis traveling slide unit 5 and Z axis slide unit motor 6；
X-axis slide unit installation seat plate 2 connect with X-axis slide unit motor 11 and can slide on X-axis traveling slide unit 1；Y-axis slide unit peace
Dress seat board connect with Y-axis slide unit motor 3 and can slide on Y-axis traveling slide unit 4；Z axis slide unit installation seat plate 8 and Z axis slide unit electricity
Machine 6 is connected and can be slided on Z axis traveling slide unit 5；
10 rotary unit of spray gun includes rotating electric machine 7 and spray gun 10, and rotating electric machine 7 is installed by Z axis slide unit installation seat plate 8
On Z axis traveling slide unit 5.
In a preferred embodiment, three traveling units and 10 rotary unit of spray gun are mounted on integral frame-type structure
On.
In a preferred embodiment, integral frame-type structure includes column, crossbeam and stringer, crossbeam and column weld or
It is connected by connection steel part 12, stringer and column are welded or connected by connection steel part 12.
In a preferred embodiment, crossbeam and column weld, and stringer and column are connected by connection steel part 12.
In a preferred embodiment, connection steel part 12 is L shape or U-shaped steel part with mounting hole.
In a preferred embodiment, X-axis traveling slide unit 1 is mounted on column, and X-axis traveling slide unit 1 includes at least two
Slide unit disposed in parallel；X-axis slide unit installation seat plate 2 is at least arranged two；Different X-axis slide unit installation seat plates 2 are separately mounted to
On different X-axis traveling slide units 1.
In a preferred embodiment, X-axis slide unit motor 11 is at least arranged two, and X-axis slide unit motor 11 is mounted on X-axis
The end of traveling slide unit 1；
Y-axis slide unit motor 3 is mounted on the end of Y-axis traveling slide unit 4；
Z axis slide unit motor 6 is mounted on the end of Z axis traveling slide unit 5.
In a preferred embodiment, rotating electric machine 7 is connected with spray gun 10 by swingle 9 or shaft coupling.
The method that numerical control glue spraying equipment is used for as rest pad glue spraying is rest pad glue spraying by numerical control glue spraying equipment, so as to
Rubber boot set is added for rest pad；
Body format using integral frame-type structure as numerical control glue spraying equipment, when carrying out glue spraying operation to supporting block,
Numerical control glue spraying equipment spray gun 10 need to be in surrounding and the side of rest pad, and the structure of frame-type can make numerical control glue spraying equipment whole horizontal
Across the top of rest pad:
General frame is in a fixed position, and X-axis traveling slide unit 1 is placed in parallel in the both ends of rest pad long side surface, later
Y traveling unit and Z traveling unit are successively installed；
Drive lead screw, drive lead screw are mounted on inside X-axis traveling slide unit 1, Y-axis traveling slide unit 4 and Z axis traveling slide unit 5
Including the first drive lead screw, the second drive lead screw and third drive lead screw, the first drive lead screw is separately connected X-axis slide unit mounting base
Plate 2 and X-axis slide unit motor 11；Second drive lead screw is separately connected Y-axis slide unit installation seat plate and Y-axis slide unit motor 3；Third transmission
Screw rod is separately connected Z axis slide unit installation seat plate 8 and Z axis slide unit motor 6；
By X-axis slide unit motor 11 drive X-axis slide unit installation seat plate 2 in X-direction out of shape and glue spraying, pass through Y-axis slide unit electricity
Machine 3 drives Y-axis slide unit installation seat plate out of shape in the Y direction and glue spraying, drives Z axis slide unit installation seat plate 8 by Z axis slide unit motor 6
The out of shape and glue spraying in Z-direction；By X, Y, Z-direction completion X, Y, Z glue spraying out of shape, the position of 10 nozzle of spray gun be must assure that with spray
Penetrate the state that face is in vertical always；When complete X-direction glue spraying after, the Y-axis traveling slide unit 4 of short sides it is out of shape in place after, spray
The case where mouth is in out of plumb with jet face realizes that the rotation of nozzle is out of shape by the way of the rotation driving of rotating electric machine 7 at this time,
Similarly, when a upper direction is out of shape, after the completion of glue spraying, when needing to carry out the out of shape of next direction, glue spraying, if nozzle does not hang down
Directly in jet face, need to realize that the rotation of nozzle is out of shape in such a way that rotating electric machine 7 rotates driving, by nozzle perpendicular to injection
Face, then carry out out of shape, glue spraying.
In a preferred embodiment, numerical control glue spraying equipment is across on roller bed frame, the fortune that rest pad passes through roller bed frame
It is defeated, when rest pad reaches slide unit frame (slide unit plane) lower part, infrared opposite-radiation switch is triggered at this time, and roller transport frame stops fortune
Turn, be maintained at rest pad immediately below slide unit frame, Z axis slide unit motor 6 operates, and controls 10 vertical downward movement of spray gun, reaches spray
Floor height position is penetrated, 10 height and position of spray gun is motionless at this time, does not also rotate, and X-axis slide unit motor 11 starts, and realizes X-direction
It is out of shape, while spray gun 10 carries out injection glue, completes the injection of first adhesive tape in bottom surface；
Under the control of PLC program, spray gun 10 stops injection, and Y-axis slide unit motor 3 starts, and spray gun 10 is driven to realize Y-direction
It is out of shape, when the eject position out of shape to Article 2 adhesive tape, Y-axis slide unit motor 3 stops, and X-axis slide unit motor 11 starts, spray gun
10 start to spray glue, and the injection of Article 2 adhesive tape is completed to this, repeat the above movement, complete the injection of Article 3 adhesive tape；
After the completion of the injection of bottom surface adhesive tape, all slide units return to initial operating position, and rest pad side adhesive tape is equally
Injection 3, Z axis slide unit motor 6 and X-axis slide unit motor 11 start simultaneously, and spray gun 10 is made to reach the eject position of minimum adhesive tape, this
When Z axis slide unit motor 6 and X-axis slide unit motor 11 shut down, the starting of 10 rotating electric machine 7 of spray gun adjusts nozzle perpendicular to bearing
Block side, in view of rest pad belongs to regular rectangular shape in design process, eject position is sprayed from the relatively long face of rectangle herein
(can change eject position parameter according to production needs), after spray gun 10 reaches designated position, X-axis slide unit motor 11 starts,
Realize the out of shape of X-direction, the adhesive tape injection of single side, after the completion of long side surface injection, spray are completed in the starting of the same time of spray gun 10
Rifle 10 stops injection, and X-axis slide unit motor 11 continues to run, when spray gun 10 reaches short sides spray distance, X-axis slide unit motor 11
It is automatically stopped operating, rotating electric machine 7 starts, and makes 10 mouth of spray gun perpendicular to operating is automatically stopped after short sides, at this time Y-axis slide unit electricity
Machine 3 and spray gun 10 start simultaneously, complete the adhesive tape injection of short sides, spray gun 10 is automatically stopped operating, Y-axis slide unit after the completion of injection
Motor 3 remains in operation, and spray gun 10 is automatically stopped operating when reaching long side surface eject position, at this moment X-axis slide unit motor 11 and spray gun
10 start simultaneously, at the uniform velocity complete the injection of another long side surface adhesive tape, then the repeatedly injection action of first short sides, so far
The adhesive tape for completing rest pad bottom surface and side sprays overall process, and each slide unit retracts initial operating position automatically.
It is significant portion of to reduce manual work, the work of streamlined using the movement of PLC program control numerical control glue spraying equipment
Industry form is assembled compared to traditional artificial gluing, in the identical time, can reach the working efficiency of 3 times of artificial gluing or more and
Glue is more uniform.This design is not limited to rest pad and boots set carries out glue spraying, needs surrounding either side for other
The product of glue spraying is needed, this device can be used to carry out operation, which has biggish practical and popularizing value.
Slide unit is driven using stepper motor, is had fast response characteristic, can be accomplished to stop to open, meet the institute out of shape of spray gun 10
The condition needed can complete the glue spraying tasks of a set of completed knocked down products in 40s, greatly shorten the glue spraying time, improve certain
Production efficiency.
10 mouth of spray gun is arranged vertically using way double-line, can not be changed rifle injection to side and surrounding, spray gun 10 has
The freedom degree in three directions of x, y, z is applicable to the lesser product of regular and irregular degree and carries out ejection function, do not limit to
In rest pad glue spraying operation.
The time showing fed back by computer simulation and live actual production completes the adhesive tape of bottom surface three and sprays institute
The time needed is 10s, in addition it is 3.38s that slide unit, which reaches the specified eject position time from initial position, bottom surface injection is time-consuming
It is total up to 13.38s, spray gun 10 is 17.7S, slide unit portion from bottom surface glue spraying position to the injecting time for completing rest pad side adhesive tape
Part completes the time needed when being injected back into initialization position as 8.66s, and time-consuming side injection is 26.36s, completes a bullet
Property rest pad the glue spraying time be 39.75s.Rubber boot set adhesive tape injection using an other different size glue spraying equipment into
Row injection, specific workflow sprayed with rest pad it is big similar, unlike boots set be to carry out inner surface injection, slide unit equally needs
To reach from inner bottom surface eject position from initialization position, then track slide unit motor and spray gun 10 start simultaneously, complete bottom
The injection of first adhesive tape in face, each slide unit is then adjusted in the control program of rest pad glue spraying equipment walks shape parameter, from
Dynamic rubber boot of completing covers remaining adhesive tape injection work, is calculated by computer simulation and practical operation, completes the glue of bottom surface three
Time required for band sprays is 6s, in addition it is 3.14s that slide unit, which reaches the specified eject position time from initial position, bottom surface spray
It penetrates time-consuming and is total up to 10.14s, spray gun 10 is from bottom surface glue spraying position to the injecting time for completing rest pad side adhesive tape
11.58S, slide unit component complete the time needed when being injected back into initialization position as 4.65s, and side injection time-consuming is
16.23s, the glue spraying time for completing an elastic supporting block are that 26.38s rubber boot set belongs to elastic supporting block and agrees with article, therefore
Specification is equivalent to injection rest pad outer surface when spraying inner surface, and injecting time is substantially the same, two glue spraying equipment independences
Operation, independent control, therefore two glue spraying equipments are run simultaneously, the adhesive tape injection for completing a set of product at most only needs 40s, rest pad
It being covered with rubber boot after completing injection, the roller bed frame at rest pad glue sprayer rear portion can be used for combining, when spraying current rest pad, work
People sticks in the rubber boot set sprayed on rest pad, guarantees the long enough of track frame, one piece of rest pad of every injection, behind just
A guarantee task is completed, the assembly line of a linkage control can be formed.The design greatly improves the packet of rest pad
Efficiency and quality are filled, because the high-speed spray gun 10 used when its injection, can make glue quickly be adhered to rest pad and rubber boot set
On, it is not volatile, compared to artificial gluing, there is certain environmental-protection function, two glue spraying equipments are controlled automatically using PLC program
System, can efficiently reduce the operation of worker, have biggish design and practical value.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, it is noted that all
Made any modifications, equivalent replacements, and improvements etc. within the spirit and principles in the present invention should be included in guarantor of the invention
Within the scope of shield.
Claims (10)
1. numerical control glue spraying equipment, it is characterised in that: including three traveling units and spray gun rotary unit；
Three traveling units include: X traveling unit, Y traveling unit and Z traveling unit；
X traveling unit includes X-axis slide unit installation seat plate, X-axis traveling slide unit and X-axis slide unit motor；Y traveling unit includes that Y-axis is sliding
Platform installation seat plate, Y-axis slide unit motor and Y-axis traveling slide unit；Z traveling unit includes Z axis slide unit installation seat plate, Z axis traveling slide unit
With Z axis slide unit motor；
X-axis slide unit installation seat plate connect with X-axis slide unit motor and can slide on X-axis traveling slide unit；Y-axis slide unit installation seat plate with
Y-axis slide unit motor is connected and can be slided on Y-axis traveling slide unit；Z axis slide unit installation seat plate connect with Z axis slide unit motor and can be
It is slided on Z axis traveling slide unit；
Spray gun rotary unit includes rotating electric machine and spray gun, and rotating electric machine is mounted on Z axis traveling by Z axis slide unit installation seat plate and slides
On platform.
2. numerical control glue spraying equipment according to claim 1, it is characterised in that: three traveling units and spray gun rotary unit peace
In integral frame-type structure.
3. numerical control glue spraying equipment according to claim 2, it is characterised in that: integral frame-type structure includes column, crossbeam
And stringer, crossbeam and column are welded or are welded or by connection steel part connection, stringer and column by connection steel part connection.
4. numerical control glue spraying equipment according to claim 3, it is characterised in that: crossbeam and column weld, and stringer and column are logical
Cross the connection of connection steel part.
5. numerical control glue spraying equipment according to claim 2 or 3, it is characterised in that: connection steel part be the L shape with mounting hole or
U-shaped steel part.
6. numerical control glue spraying equipment according to claim 5, it is characterised in that: X-axis traveling slide unit is mounted on column, X-axis
Traveling slide unit includes at least two slide units disposed in parallel；X-axis slide unit installation seat plate is at least arranged two；Different X-axis slide units
Installation seat plate is separately mounted on different X-axis traveling slide units.
7. numerical control glue spraying equipment according to claim 6, it is characterised in that: two, and X is at least arranged in X-axis slide unit motor
Axis slide unit motor is mounted on the end of X-axis traveling slide unit；
Y-axis slide unit motor is mounted on the end of Y-axis traveling slide unit；
Z axis slide unit motor is mounted on the end of Z axis traveling slide unit.
8. numerical control glue spraying equipment according to claim 1, it is characterised in that: rotating electric machine and spray gun pass through swingle or connection
The connection of axis device.
9. numerical control glue spraying equipment be used for for rest pad glue spraying method, it is characterised in that: by numerical control glue spraying equipment be rest pad
Glue spraying, to add rubber boot set for rest pad；
General frame is in a fixed position, and X-axis traveling slide unit is placed in parallel in the both ends of rest pad long side surface, is successively pacified later
Fill Y traveling unit and Z traveling unit；
Drive lead screw is mounted on inside X-axis traveling slide unit, Y-axis traveling slide unit and Z axis traveling slide unit, drive lead screw includes first
Drive lead screw, the second drive lead screw and third drive lead screw, the first drive lead screw are separately connected X-axis slide unit installation seat plate and X-axis
Slide unit motor；Second drive lead screw is separately connected Y-axis slide unit installation seat plate and Y-axis slide unit motor；Third drive lead screw connects respectively
Connect Z axis slide unit installation seat plate and Z axis slide unit motor；
By X, Y, Z-direction completion X, Y, Z glue spraying out of shape, the position of spray tip must assure that same jet face is in vertical always
State；When a upper direction is out of shape, after the completion of glue spraying, when needing to carry out the out of shape of next direction, glue spraying, if nozzle is not
Perpendicular to jet face, need to realize that the rotation of nozzle is out of shape in such a way that rotating electric machine rotates driving, by nozzle perpendicular to spray
Face is penetrated, then carries out out of shape, glue spraying.
10. according to the method described in claim 1, it is characterized by: numerical control glue spraying equipment is across on roller bed frame, rest pad
By the transport of roller bed frame, when rest pad reaches slide unit frame lower part, infrared opposite-radiation switch is triggered at this time, roller transport frame stops
It only operates, is maintained at rest pad immediately below slide unit frame, the operating of Z axis slide unit motor controls spray gun vertical downward movement, reaches spray
Floor height position is penetrated, spray gun height and position is motionless at this time, does not also rotate, and X-axis slide unit electric motor starting realizes the out of shape of X-direction,
Spray gun carries out injection glue simultaneously, completes the injection of first adhesive tape in bottom surface；
Spray gun stops injection, Y-axis slide unit electric motor starting drives spray gun to realize the out of shape of Y-direction, when out of shape to Article 2 adhesive tape
When eject position, Y-axis slide unit motor stops, X-axis slide unit electric motor starting, and spray gun starts to spray glue, completes Article 2 glue to this
The injection of band repeats the above movement, completes the injection of Article 3 adhesive tape；
After the completion of the injection of bottom surface adhesive tape, all slide units return to initial operating position, and rest pad side adhesive tape is equally injection 3
Item, Z axis slide unit motor and X-axis slide unit motor start simultaneously, so that spray gun is reached the eject position of minimum adhesive tape, at this moment Z axis slide unit
Motor and X-axis slide unit motor shut down, the starting of spray gun rotating electric machine, adjust nozzle perpendicular to rest pad side, when spray gun arrives
Up to after designated position, X-axis slide unit electric motor starting realizes the out of shape of X-direction, and single side is completed in the same time starting of spray gun
Adhesive tape injection, after the completion of long side surface injection, spray gun stops injection, and X-axis slide unit motor continues to run, when spray gun reaches short sides
When spray distance, X-axis slide unit motor automatic stop operating, rotating electric machine starting stops Spray gun nozzle automatically perpendicular to after short sides
It only operates, Y-axis slide unit motor and spray gun start simultaneously at this time, complete the adhesive tape injection of short sides, spray gun is automatic after the completion of injection
It shuts down, Y-axis slide unit motor remains in operation, and spray gun is automatically stopped operating when reaching long side surface eject position, at this moment X-axis slide unit
Motor and spray gun start simultaneously, at the uniform velocity complete the injection of another long side surface adhesive tape, the then repeatedly injection of first short sides
Movement, the adhesive tape for so far completing rest pad bottom surface and side spray overall process, and each slide unit retracts initial operating position automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811450302.3A CN109277233A (en) | 2018-11-30 | 2018-11-30 | Numerical control glue spraying equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811450302.3A CN109277233A (en) | 2018-11-30 | 2018-11-30 | Numerical control glue spraying equipment and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109277233A true CN109277233A (en) | 2019-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811450302.3A Pending CN109277233A (en) | 2018-11-30 | 2018-11-30 | Numerical control glue spraying equipment and method |
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| Country | Link |
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| CN (1) | CN109277233A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112742642A (en) * | 2020-12-28 | 2021-05-04 | 新印科技股份有限公司 | High-uniformity paint spraying equipment |
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| CN112742642A (en) * | 2020-12-28 | 2021-05-04 | 新印科技股份有限公司 | High-uniformity paint spraying equipment |
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