CN209364074U - A kind of cylinder stick core production equipment - Google Patents
A kind of cylinder stick core production equipment Download PDFInfo
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- CN209364074U CN209364074U CN201920007092.4U CN201920007092U CN209364074U CN 209364074 U CN209364074 U CN 209364074U CN 201920007092 U CN201920007092 U CN 201920007092U CN 209364074 U CN209364074 U CN 209364074U
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- inner tube
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 273
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000009434 installation Methods 0.000 claims abstract description 35
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 239000010985 leather Substances 0.000 claims description 31
- 230000009467 reduction Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 28
- 238000012545 processing Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000011900 installation process Methods 0.000 abstract description 2
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- 230000003068 static effect Effects 0.000 description 3
- 230000002459 sustained effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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Abstract
The utility model discloses a kind of cylinder stick core production equipments, belong to cylinder stick core manufacture field.It includes pedestal, turntable division mechanism and electric control system, turntable division mechanism and electric control system installation are on the base, turntable division mechanism is electrically connected with electric control system, it further include inner tube self-feeding and arranging mechanism, piston rod self-feeding and installing mechanism, push piston rod and oil-filling mechanism, self-feeding and assemble mechanism, turnover mechanism, inner tube self-feeding and arranging mechanism, piston rod self-feeding and installing mechanism, push piston rod and oil-filling mechanism, self-feeding is electrically connected with electric control system respectively with assemble mechanism and turnover mechanism.The utility model can effectively solve inefficiency present in cylinder stick core product installation process, inferior quality, and the efficiency of product processing and assembling can be improved in lost labor's problem, promote the quality of product, device structure is simple, design is reasonable, method is easy to use.
Description
Technical field
The utility model belongs to cylinder stick core processing technique field, sets more specifically to a kind of production of cylinder stick core
It is standby.
Background technique
Gas spring is also known as cylinder, and in the prior art, the assembling of each components of cylinder stick core is completed using artificial;Manually
The assembly working for completing cylinder stick core, by the qualification of personnel and being affected for external environment.In the actual production process,
The installation effectiveness of one new employee be about 100 per hour, the employee of skilled operation, installation effectiveness also only be about 120
Per hour;Installation effectiveness is more low, and the season that works if it is winter, is influenced, the installation effectiveness of employee by temperature and weather
It can be lower.Moreover, it when employee installs by hand, is also easy to there is a phenomenon where neglected loading, so that product is unqualified, influences
The qualification rate of product influences the quality of product.
Through retrieving, Chinese Patent Application No. 201320893038.7, the applying date is " the gas spring leather cup of 2013.12.31
Equipment is installed ", with indexing rotary table, pedestal of leather bowl feeding station, leather cup are disposed on indexing rotary table in the counterclockwise direction
Guide sleeve install station, leather cup feeding station, leather cup guide sleeve take out station, rear top cover feeding station, assembly shaping station and
Artificial loading and unloading station.Structure is relatively simple, improves work efficiency to a certain extent;But the equipment needs artificial loading and unloading
And shaping is carried out to assembly, it can not achieve automated production, can not achieve the completed assembled of gas spring, and be oriented to using leather cup
Set installs leather cup, is installed and needs to take out leather cup guide sleeve, increases workload, is unfavorable for actual production.
For another example, Chinese Patent Application No. 201610476577.9, the applying date be 2016.06.23 " a kind of cylinder rod adds
Construction equipment and processing control method " provides automation equipment and method for the cylinder rod during cylinder assembling, specifically
Including turntable division mechanism and electric-control system, further include cylinder rod self-feeding and arranging mechanism, self-feeding and assemble mechanism,
Piston rod automatic riveting mechanism and product blanking system, wherein it is automatic that electric-control system controls turntable division mechanism, cylinder rod respectively
Feeding and the movement of arranging mechanism, self-feeding and assemble mechanism, piston rod automatic riveting mechanism and product blanking system execute
Process, turntable division mechanism receive cylinder rod to be processed, self-feeding and assembly from cylinder rod self-feeding and arranging mechanism
Mechanism and the mutual cooperation of turntable division mechanism carry out installation processing, and piston rod automatic riveting mechanism is to the cylinder for installing components
Bar is riveted, and the cylinder rod processed is discharged product blanking system.It accurately puts cylinder rod using manipulator, saves people
Work realizes automation, improves production efficiency and quality;But cylinder components are more, and assembling is complex, for wanting for assembling
Ask higher, the above apparatus and method are not able to satisfy the matching requirements of cylinder complex.
Summary of the invention
1. to solve the problems, such as
For the problem that existing cylinder stick core production efficiency is low, inferior quality, the utility model provides a kind of cylinder stick
Core production equipment;Inefficiency present in cylinder stick core product installation process, inferior quality can be effectively solved, lost labor asks
Topic can be improved the efficiency of product processing and assembling, promote the quality of product.
2. technical solution
To solve the above-mentioned problems, technical solution used by the utility model is as follows:
A kind of cylinder stick core production equipment of the utility model, including pedestal, turntable division mechanism and electric control system,
On the base, turntable division mechanism is electrically connected with electric control system for the turntable division mechanism and electric control system installation
It connects, further includes inner tube self-feeding and arranging mechanism, piston rod self-feeding and installing mechanism, pushes piston rod and fuel charger
Structure, self-feeding and assemble mechanism, turnover mechanism, the inner tube self-feeding and arranging mechanism, piston rod self-feeding with
Installing mechanism, push piston rod and oil-filling mechanism, self-feeding and assemble mechanism and turnover mechanism respectively with electrical control system
System electrical connection, the self-feeding and assemble mechanism include control valve self-feeding and assemble mechanism, leather cup self-feeding and dress
Fitting mechanism, bowl-type rubber pad self-feeding and assemble mechanism and rear top cover self-feeding and assemble mechanism, the inner tube are sent automatically
Material and arranging mechanism, piston rod self-feeding and installing mechanism, pushing piston rod and oil-filling mechanism, control valve self-feeding and assembly
Mechanism, turnover mechanism, leather cup self-feeding and assemble mechanism, bowl-type rubber pad self-feeding and assemble mechanism and rear top cover are sent automatically
Material is circumferentially distributed on the outside of turntable division mechanism in sequence with assemble mechanism.
As the preferred scheme of the utility model, the turntable division mechanism includes dividing disc, motor, reduction gearbox, folder
Dividing disc is evenly dividing on the base, along dividing disc is circumferential as multiple piece-holder areas by holder, the described dividing disc installation, often
A piece-holder area outer rim is equipped with clamper, and motor and reduction gearbox are electrically connected with dividing disc respectively.
The each piece-holder area of dividing disc as the preferred scheme of the utility model, on the pedestal along stationary state
Inside is equipped with sensor.
As the preferred scheme of the utility model, the electric control system includes input display unit and PLC control
Device, the input display unit are electrically connected with PLC controller, and PLC controller is sent with turntable division mechanism, inner tube automatically respectively
Material and arranging mechanism, piston rod self-feeding and installing mechanism, pushing piston rod and oil-filling mechanism, control valve self-feeding and assembly
Mechanism, turnover mechanism, leather cup self-feeding and assemble mechanism, bowl-type rubber pad self-feeding and assemble mechanism and rear top cover are sent automatically
Material is electrically connected with assemble mechanism.
As the preferred scheme of the utility model, the inner tube self-feeding and arranging mechanism include inner tube feed appliance and
Inner tube turning manipulator, the inner tube feed appliance are mounted on inner tube turning manipulator side, the inner tube turning manipulator
Installation is on the base.
As the preferred scheme of the utility model, the piston rod self-feeding and installing mechanism include the first transmission
Band, the second conveyer belt, piston rod clamping manipulator, the first described conveyer belt one end are with the second transmission band connection, the other end
Free end, the second conveyer belt other end are connect with piston rod clamping manipulator, the first conveyer belt and the second conveyer belt junction with
And second conveyer belt and piston rod clamping manipulator junction be respectively equipped with two rotation roulettes, piston rod clamping manipulator end
Equipped with clamping part.
As the preferred scheme of the utility model, the pushing piston rod and oil-filling mechanism include pushing and oiling bar,
The pushing and oiling bar is installed on the base.
As the preferred scheme of the utility model, the control valve self-feeding and assemble mechanism, leather cup self-feeding with
Assemble mechanism, bowl-type rubber pad self-feeding and assemble mechanism, rear top cover self-feeding and assemble mechanism include vibrating disk, spiral track
Road, track export, sliding rail and clamping manipulator, on the base, helical orbit is mounted on vibrating disk for the vibrating disk installation
Inside, track export are located at helical orbit end, are placed in vibrating disk top surface, are connected with sliding rail, clamping manipulator is mounted on pedestal
On.
As the preferred scheme of the utility model, the turnover mechanism includes the first turning manipulator, and described first
Turning manipulator is installed on the base.
3. beneficial effect
Compared with the prior art, the utility model has the following beneficial effects:
(1) a kind of cylinder stick core production equipment of the utility model, is directed to the effect of existing manually installed cylinder stick core
Rate is lower, and quality is difficult under the problem of managing and develops, manually installed to need to pacify each component on cylinder stick core one by one
Dress, and cylinder stick core production equipment being used cooperatively by multiple stations and dividing disc, can be completed at the same time the peace of multiple components
Dress, production efficiency are artificial several times, improve production capacity, shorten the production time, alleviate operating pressure, raw in cylinder stick core
It produces in equipment task time, it is only necessary to equipment be managed, save manually, reduce production cost, convenient for management;
(2) a kind of cylinder stick core production equipment of the utility model, when manually carrying out the assembly work of cylinder stick core, by
In artificial limitation itself, it usually will appear components on part neglected loading phenomenon and the cylinder stick core on cylinder stick core and pacify
There are inconsistent phenomenons for holding position and installation accuracy, seriously affect the quality and qualification rate of cylinder stick core, are carried out using machine
The mass production of cylinder stick core, it is ensured that the position and precision of the installation of each component of cylinder stick in-core are consistent, it is ensured that
The quality for producing cylinder stick core is under preferably state, effectively promotion product quality, improves the consistency of product, simultaneously
The phenomenon that maximumlly reducing cylinder stick in-core component neglected loading, improves the qualification rate of cylinder stick core production, is conducive to ensured sustained development
Production;
(3) a kind of cylinder stick core production equipment of the utility model, pedestal provide brace foundation to all components, it is ensured that each
The orderly work of component, turntable division mechanism include dividing disc, motor, reduction gearbox, clamper, are circumferentially divided on dividing disc
Multiple piece-holder areas, the mechanism cooperating in each piece-holder area and the installation of dividing disc outer rim are completed each in cylinder stick core
The installment work of a component makes equipment that can produce multiple cylinder stick cores simultaneously, improves production efficiency, improves yield, and motor is point
The rotation for cutting disk provides power, and dividing disc is changed into stationary state by motion state by reduction gearbox, is each component of cylinder stick in-core
Installation provides the static operating condition of clamping piece is installed relative to dividing disc outer rim on dividing disc mechanism, and clamper ensures
Workpiece has relatively steady state when dividing disc moves and stops on dividing disc;
(4) a kind of cylinder stick core production equipment of the utility model, along each workpiece of dividing disc of stationary state on pedestal
Sensor is equipped on the inside of clamp area, sensor is used to detect the state of dividing disc clamping workpiece, and will test result and feed back to
Control system adjusts the abnormal position of clamping workpiece and state on dividing disc in time, it is ensured that cylinder stick core assembles continuous effective
Progress, improve cylinder stick core assembly finished product qualification rate, it is ensured that cylinder stick core finished product is all in preferably state;
(5) a kind of cylinder stick core production equipment of the utility model, electric control system is for controlling entire cylinder stick core
Production equipment inputs relevant parameter by input display unit, and by the production status of each component of cylinder stick core production equipment
People is fed back to, enables a person to timely adjust relevant parameter according to the production status of equipment, and adjust the production of cylinder stick core
Journey, PLC controller application program manage all parts in cylinder stick core production process, and it is defeated to obtain input display unit
The relevant parameter entered adjusts cylinder stick core production process in time, the progress for keeping the production of cylinder stick core orderly, and can be according to reality
The situation encountered in the production of border makes a response or abnormal working condition is made warning by input display unit, will believe
Breath feeds back to people;
(6) a kind of cylinder stick core production equipment of the utility model, is arranged in first for inner tube by inner tube feed appliance and send
Expect on platform, cylinder inner tube is delivered on dividing disc by inner tube turning manipulator, completes the feeding work of cylinder inner tube, in the process
It is convenient easily to carry out without artificial;
(7) a kind of cylinder stick core production equipment of the utility model, piston rod self-feeding and installing mechanism are by piston rod
It is placed on the first conveyer belt, by the first conveyer belt behind the position of rotation roulette correction piston rod, piston rod to the second transmission
It takes, the rotation roulette through the second conveyer belt, piston rod clamping is placed on segmentation by the clamping part of piston rod clamping manipulator
In the inner tube that disk places, the position of piston rod, and fixed piston rod are constantly corrected by two rotation roulettes, avoids piston
Bar card on a moving belt, facilitates piston rod clamping manipulator to take piston rod in fixed position every time, clamps entire piston rod
Process it is simple and easy;
(8) a kind of cylinder stick core production equipment of the utility model, after being positioned to piston rod and inner tube, push with
Piston rod is pressed to internal tube by oiling bar, while oily into inner tube, the contact environment of optimization piston bar and inner tube,
It avoids piston rod from being stuck in inner tube, is unable to complete pushing work, and provide excellent peace to the installation of subsequent cylinders stick core raw material
Fill environment;
(9) a kind of cylinder stick core production equipment of the utility model, a kind of cylinder production equipment of the utility model control valve
Self-feeding and assemble mechanism, leather cup self-feeding and assemble mechanism, bowl-type rubber pad self-feeding and assemble mechanism, rear top cover are automatic
Feeding and assemble mechanism include vibrating disk, helical orbit, track export, sliding rail and clamping manipulator, and vibrating disk passes through spring
Piece vibration makes raw material rise to track export along helical orbit, is automatically performed feeding, without human intervention, has at track export
One sliding rail, sliding rail are installed on the base diagonally downward, make raw material direct motion and under, clamp through clamping manipulator in sequence by raw material
It is assemblied in the inner tube of dividing disc clamping, process is more smooth, it is not easy to the phenomenon that raw material gets stuck occurs;
(10) a kind of cylinder stick core production equipment of the utility model turns over the cylinder inner tube for installing control valve by first
Turn manipulator clamping, lift, overturn after re-start installation, whole process is simple and easy;
(11) production method of a kind of cylinder stick core production equipment of the utility model, design are rationally, simple easily to implement.
Detailed description of the invention
The technical solution of the utility model is described in further detail below with reference to drawings and examples, still
It should be known that these attached drawings are designed for task of explanation, therefore not as the restriction of the scope of the utility model.In addition,
Unless otherwise indicated, these attached drawings are meant only to conceptually illustrate structure construction described herein, without to carry out to scale
It draws.
Fig. 1 is the utility model cylinder stick core production equipment overall schematic;
Fig. 2 is the utility model cylinder stick core production equipment top view;
Fig. 3 is the schematic diagram of the utility model inner tube feed device;
Fig. 4 is the utility model vibrating disk overall structure diagram;
Fig. 5 is the utility model cylinder assembly equipment overall schematic;
Fig. 6 is the utility model cylinder assembly equipment top view.
In attached drawing:
1, pedestal;101, sensor;
2, turntable division mechanism;201, dividing disc;202, clamper;
3, electric control system;301, display unit is inputted;302, PLC controller;
4, inner tube self-feeding and arranging mechanism;401, the first support frame;402, the first material storing box;403, the first cylinder;
404, the first upper push-rod;405, first slot is pushed;406, the first gag lever post;407, the second gag lever post;408, the first limit plate;
409, hang plate;410, the first feeding platform;411, inner tube turning manipulator;
5, piston rod self-feeding and installing mechanism;501, the first conveyer belt;502, the second conveyer belt;503, piston bar cramp
Hold manipulator;504, rotation roulette;
6, piston rod and oil-filling mechanism are pushed;601, it pushes and oiling bar;
7, self-feeding and assemble mechanism;701, valve self-feeding and assemble mechanism are controlled;702, leather cup self-feeding and dress
Fitting mechanism;703, bowl-type rubber pad self-feeding and assemble mechanism;704, rear top cover self-feeding and assemble mechanism;705, vibrating disk;
706, helical orbit;707, track export;708, sliding rail;709, clamping manipulator;
8, turnover mechanism;801, the first turning manipulator;
9, the crawl of cylinder stick core and arranging mechanism;901, the second turning manipulator;902, platform for placing;
10, outer tube automatic feed mechanism;1001, the second support frame;1002, the second material storing box;1003, the second cylinder;
1004, the second upper push-rod;1005, second slot is pushed;1006, third gag lever post;1007, the second limit plate;1008, the second charging
Platform;
11, preceding top cover identification direction and installing mechanism;1101, preceding top cover vibrating disk;1102, preceding top cover sliding rail;1103, preceding
Top cover sensor;1104, third turning manipulator;
12, cylinder inner and outer pipes combined mechanism;1201, cylinder stick core conveyer belt;1202, combined machine hand;
13, output of products mechanism;1301, cylinder platform for placing;1302, cylinder conveyer belt;1303, discharge collecting box.
Specific embodiment
Hereafter to the detailed description of the exemplary embodiment of the utility model with reference to attached drawing, which forms the one of description
Part has been shown as example the enforceable exemplary embodiment of the utility model in the figure.Although these exemplary realities
Example is applied to be described in sufficient detail so that those skilled in the art can implement the utility model, it is to be understood that it can be realized
His embodiment and can various changes can be made to the utility model in the case where not departing from the spirit and scope of the utility model.Hereafter
Required the scope of the utility model is not limited to the more detailed description of the embodiments of the present invention, and only
The description of the characteristics of in order to be illustrated and not limit to the utility model and feature, to propose to execute the utility model
Best mode, and it is sufficient to make those skilled in the art that can implement the utility model.Therefore, the scope of the utility model only by
Appended claims limit.
Hereafter the detailed description of the utility model and example embodiment are more fully understood in combination with attached drawing, wherein this reality
It is identified with novel element and feature by appended drawing reference.
Embodiment 1
As shown in figures 1 and 3, a kind of cylinder inner tube feed device (or being inner tube feed appliance) of the present embodiment, including
Pedestal 1, the first support frame 401, the first material storing box 402, the first cylinder 403, the first upper push-rod 404, first push slot 405, the
One gag lever post 406, the second gag lever post 407, the first limit plate 408, hang plate 409 and the first feeding platform 410.
The first feeding platform 410 is connected on pedestal 1, the first support frame 401 is located at 1 side of pedestal, the first material storing box 402
It is mounted on the first support frame 401, the first cylinder 403 is mounted on support frame side, is located on the downside of the first material storing box 402, first
Cylinder 403 is connect with the first upper push-rod 404, and the first upper push-rod 404 is located inside material storing box side, the first feeding platform 410
The side of the first upper push-rod 404 is equipped in material storing box.The storage that cylinder inner tube is carried out using the first material storing box 402, disposably may be used
Multiple cylinder inner tubes are stored in the first material storing box 402, exempts the transport of artificial complicated progress cylinder inner tube, saves manually,
Production cost is reduced, the reciprocal feeding of cylinder inner tube, the first upper push-rod are carried out using the first cylinder 403 and the first upper push-rod 404
404 feeding frequency take with cylinder production equipment cylinder inner tube frequency as, continue working cylinder production equipment, simultaneously
Cylinder inner tube not will cause in the accumulation of the first feeding platform 410.
The side equipped with the first upper push-rod 404 is equipped with first and pushes slot 405 in first material storing box 402, and first pushes slot 405
Internal periphery it is identical as the outer contour shape of the first upper push-rod 404, the first upper push-rod 404 first promotion slot 405 in back and forth transport
It is dynamic.First upper push-rod 404 moves back and forth in the first promotion slot 405, completes the feeding work of cylinder inner tube, first pushes slot
405 pair of first upper push-rod 404 limits, and guarantees the movement of the first upper push-rod 404 in scheduled track.
First material storing box, 402 bottom end is additionally provided with the first bottom plate, and angle is α, the value model of α between the first bottom plate and horizontal line
Enclose is 5 ° -20 °.Angle is α between first bottom plate and horizontal line, and the value range of α is 5 ° -20 °, value can for 5 °, 6 °,
7 °, 8 °, 10 °, 12 °, 15 °, 17 °, 18 °, 20 °, preferred value are 12 °, 15 °, 17 °, 402 memory air reservoir of the first material storing box
When inner tube, for the ease of the upward feeding of the first upper push-rod 404, it is required that cylinder inner tube in the first material storing box 402 position always
In the first material storing box 402 close to the position of the first upper push-rod 404, bottom plate is provided with tilt angle and can solve the above problems, simultaneously
In order to which the quantity of storage cylinder inner tube in the first material storing box 402 is more, α value cannot be excessive, therefore when value of α is 5 ° -20 ° is
Reasonable range.
First material storing box, 402 upper end is connected with the first gag lever post 406, and 406 both ends of the first gag lever post run through or press against
One material storing box, 402 two sides, the quantity of the first gag lever post 406 are one or more.First gag lever post on 402 top of the first material storing box
406 limitation storing height, avoid the inner tube stored due to material storing box that the first cylinder 403 is excessively caused to push away motionless first upper push-rod
404, it is unable to complete the situation of self-feeding, it can be according to the performance and state or use experience of the first cylinder 403 actually using
The height of the first gag lever post 406 is adjusted, to meet the needs of production.
It can be loaded and unloaded on first material storing box 402 and be placed with the first limit plate 408, the first limit plate 408 is located at the first material storing box
Equipped with the side that the first upper push-rod 404 is opposite in 402.It can be loaded and unloaded on first material storing box 402 and be placed with the first limit plate 408, limited
Plate avoidable first material storing box, 402 inside cylinder inner tube quantity in position is excessive, causes the landing phenomenon of cylinder inner tube, and can load and unload,
Position of adjustable first limit plate 408 in the first material storing box 402 limits the quantity of 402 cylinder inner tube of the first material storing box,
Conducive to continuous production.
The side top that first material storing box 402 is equipped with the first upper push-rod 404 is connected with hang plate 409, hang plate 409 and water
The angle that plane is formed is acute angle, and hang plate 409 is located at 410 top of the first feeding platform.First upper push-rod 404 is by cylinder inner tube
After pushing to 402 top of the first material storing box, in order to slide cylinder inner tube to the first feeding platform 410 along desired guiding trajectory, need
Hang plate 409 is arranged to be accepted, cylinder inner tube is avoided to slide to other than the first feeding platform 410.
The second gag lever post 407,407 bottom end of the second gag lever post and the first feeding platform are connected on first feeding platform 410
The ratio of 410 distance and cylinder inner tube overall diameter is n, and the value range of n is 1.1-1.5, the preferred value of n is 1.1,
1.15,1.2,1.3,1.35,1.4,1.5, the quantity of the second gag lever post 407 is one or more.First feeding platform 410 is equipped with
One or more the second gag lever post 407, the second gag lever post 407 ensure that the cylinder inner tube on the first feeding platform 410 all in
Horizontal positioned state avoids cylinder inner tube and stacks on the first feeding platform 410.
Embodiment 2
The present embodiment on the basis of embodiment 1, provides a kind of cylinder stick core production equipment.
As shown in Figs 1-4, a kind of cylinder stick core production equipment of the present embodiment includes pedestal 1, turntable division mechanism 2, electricity
Gas control system 3, inner tube self-feeding and arranging mechanism 4, piston rod self-feeding and installing mechanism 5 push piston rod and add
Oil machine structure 6, self-feeding and assemble mechanism 7, turnover mechanism 8.
Installation foundation of the pedestal 1 as whole equipment provides brace foundation to all components, it is ensured that each portion on pedestal 1
The work of the continuous and effective of part.And sensing is equipped on the inside of each piece-holder area of the dividing disc of stationary state 201 on pedestal 1
Device 101, sensor 101 is used to detect the state of 201 clamping workpiece of dividing disc, and the result information that will test feeds back to electric-controlled
System 3 processed adjusts the improper position of clamping workpiece and state on dividing disc 201 in time, it is ensured that the assembly of cylinder stick core can connect
It is continuous effective to carry out, the qualification rate of cylinder stick core assembly finished product can be improved, and ensure cylinder stick core finished product all in compared with
Excellent state.
Turntable division mechanism 2 is electrically connected with electric control system 3 comprising dividing disc 201, motor, reduction gearbox, clamper
202, dividing disc 201 is mounted on pedestal 1, and circumferentially dividing disc 201 is evenly dividing as multiple piece-holders along dividing disc 201
Area, each piece-holder area outer rim are equipped with clamper 202, and motor and reduction gearbox are electrically connected with dividing disc 201 respectively.Each work
The mechanism cooperating of part clamp area and the installation of 201 outer rim of dividing disc, completes the installment work of all parts in cylinder stick core, makes
Equipment can produce multiple cylinder stick cores simultaneously, improve production efficiency, improve yield, motor provides dynamic for the rotation of dividing disc 201
Dividing disc 201 can be changed into stationary state by motion state by power, reduction gearbox, and the mass motion for dividing disc 201 provides system
Dynamic basis provides what clamping piece on dividing disc 201 was installed relative to 201 outer rim of dividing disc in each component installation of cylinder stick in-core
The static operating condition of mechanism, the workpiece that clamper 202 ensures to clamp on dividing disc 201 is when dividing disc 201 moves and stops
There is relatively steady state between dividing disc 201.
Electric control system 3 includes input display unit 301 and PLC controller 302, and input display unit 301 and PLC are controlled
Device 302 processed is electrically connected, PLC controller 302 respectively with turntable division mechanism 2, inner tube self-feeding and arranging mechanism 4, piston rod
Self-feeding and installing mechanism 5 push piston rod and oil-filling mechanism 6, control valve self-feeding and assemble mechanism 701, turnover mechanism
8, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and rear top cover self-feeding and dress
Fitting mechanism 704 is electrically connected.Electric control system 3 is for controlling entire cylinder stick core production equipment, by inputting display unit 301
Relevant parameter is inputted, and the production status of each component of cylinder stick core production equipment is fed back into people, is enabled a person to according to equipment
Production status timely adjust relevant parameter, and adjust the production process of cylinder stick core, 302 application program pair of PLC controller
All parts are managed in cylinder stick core production process, and obtain the relevant parameter that input display unit 301 inputs, right in time
The production process of cylinder stick core is regulated and controled, the progress for keeping the production of cylinder stick core orderly, and can be met according in actual production
The situation arrived makes a response or improper working condition is made warning by input display unit 301, and relevant information is anti-
Feed people.
Inner tube self-feeding and arranging mechanism 4 include inner tube feed appliance and inner tube turning manipulator 411, inner tube feed appliance peace
Mounted in 411 side of inner tube turning manipulator, inner tube turning manipulator 411 is mounted on pedestal 1.By inner tube feed appliance by inner tube
It is arranged on the first material conveying platform, cylinder inner tube is delivered on dividing disc 201 by inner tube turning manipulator 411, is completed in cylinder
The feeding of pipe works, in the process without human intervention, convenient easily to carry out.
Piston rod self-feeding and installing mechanism 5 include the first conveyer belt 501, the second conveyer belt 502, piston rod clamping machine
Tool hand 503,501 one end of the first conveyer belt are connect with the second conveyer belt 502, and the other end is free end, the second conveyer belt 502 not with
One end of first conveyer belt 501 connection is connect with piston rod clamping manipulator 503, the first conveyer belt 501 and the second conveyer belt 502
Junction and the second conveyer belt 502 and 503 junction of piston rod clamping manipulator are respectively equipped with two rotation roulettes 504, living
503 end of stopper rod clamping manipulator is equipped with clamping part.Piston rod is placed on the first conveyer belt 501, is passed through by the first conveyer belt 501
After rotation roulette 504 corrects the position of piston rod, piston rod is sent on the second conveyer belt 502, by the second conveyer belt 502
Rotation roulette 504, piston rod clamping is placed on dividing disc 201 and placed by the clamping part of piston rod clamping manipulator 503
Inner tube in.The position of piston rod is constantly corrected by the rotation roulette 504 on the first conveyer belt 501 and the second conveyer belt 502
It sets, and fixed piston rod, avoids piston rod card on a moving belt, facilitate piston rod clamping manipulator 503 every time in fixed position
Clamp piston bar keeps the process of entire piston rod clamping simple to operation.
It pushes piston rod and oil-filling mechanism 6 includes pushing and oiling bar 601, push and be mounted on pedestal 1 with oiling bar 601
On.Sensor 101 pushes and piston rod is pressed to internal tube with oiling bar 601 after positioning to piston rod and inner tube,
It refueling simultaneously into inner tube and is lubricated work, the contact environment of optimization piston bar and inner tube avoids piston rod from being stuck in inner tube,
Lead to not the situation for completing to push work, and provides excellent installation environment to the installation of subsequent cylinders stick core raw material.
Self-feeding and assemble mechanism 7 include control valve self-feeding and assemble mechanism 701, leather cup self-feeding and assembly machine
Structure 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and rear top cover self-feeding and assemble mechanism 704, inner tube self-feeding
With arranging mechanism 4, piston rod self-feeding and installing mechanism 5, pushing piston rod and oil-filling mechanism 6, control valve self-feeding and dress
Fitting mechanism 701, turnover mechanism 8, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and
Top cover self-feeding and assemble mechanism 704 are circumferentially distributed in 2 outside of turntable division mechanism in sequence afterwards.
Control valve self-feeding and assemble mechanism 701, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and
Assemble mechanism 703, rear top cover self-feeding and assemble mechanism 704 include vibrating disk 705, helical orbit 706, track export
707, sliding rail 708 and clamping manipulator 709, vibrating disk 705 are mounted on pedestal 1, and helical orbit 706 is mounted on vibrating disk
705 insides, track export 707 are located at 706 end of helical orbit, are placed in 705 top surface of vibrating disk, are connected with sliding rail 708, clamping machine
Tool hand 709 is mounted on pedestal 1.Vibrating disk 705 makes raw material rise to track export along helical orbit 706 by reed vibration
707, it is automatically performed feeding, without human intervention, there is a sliding rail 708 at track export 707, sliding rail 708 is installed diagonally downward
On pedestal 1, make raw material direct motion and under, clamped through clamping manipulator 709 and raw material assembled to the inner tube clamped in dividing disc 201
On, process is more smooth, it is not easy to the phenomenon that raw material gets stuck occurs.
Turnover mechanism 8 includes the first turning manipulator 801, and the first turning manipulator 801 is mounted on pedestal 1.It will installation
The cylinder inner tube for controlling valve well clamp by the first turning manipulator 801, lifts, overturn after re-start installation, whole process is simple
It is single easy.
Embodiment 3
The present embodiment provides a kind of life of cylinder stick core production equipment according to a kind of cylinder stick core production equipment of embodiment 2
Production method, comprising the following steps:
S1, raw material preparation launch inner tube to the material storing box of inner tube self-feeding and arranging mechanism 4, send automatically to piston rod
First conveyer belt 501 of material and installing mechanism 5 places piston rod, respectively successively to the self-feeding of control valve and dress for surrounding pedestal 1
Fitting mechanism 701, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and rear top cover are automatic
The vibrating disk 705 of feeding and assemble mechanism 704 launches control valve, leather cup, bowl-type rubber pad and rear top cover.
S2, power supply is opened, motor starts turning, and inner tube self-feeding and arranging mechanism 4 start feeding, the first cylinder 403
Push the first upper push-rod 404 that inner tube is pushed to hang plate 409 from the first material storing box 402, inner tube slides to the first feeding platform
410, inner tube is clamped by inner tube turning manipulator 411, after 90 degree of overturnings, inner tube is changed into vertical placement by horizontal positioned state
State, inner tube are placed on the fixture on dividing disc 201, and dividing disc 201 starts turning work;
S3, the first conveyer belt 501 of piston rod self-feeding and installing mechanism 5 and the second conveyer belt 502 are started to work, and are subtracted
Fast case is started to work, and dividing disc 201 is decelerated to stopping, the position of workpiece and state on calibration clamp, piston rod clamping manipulator
The piston rod for being located at the second conveyer belt 502 is clamped and is inserted into inner tube by 503, and dividing disc 201 starts turning;
S4, dividing disc 201 are decelerated to stopping, on 201 fixture of dividing disc inner tube and piston rod carry out calibration positioning, lead to
It crosses the pushing for pushing piston rod and oil-filling mechanism 6 and oiling bar 601 and piston rod is pressed into inner tube bottom end, while pressing,
Oily to inner tube and piston rod, dividing disc 201 starts turning.
S5, dividing disc 201 are decelerated to stopping, the position of workpiece and state on calibration clamp, control valve self-feeding and assembly
The vibrating disk 705 of mechanism 701 will control valve and rise to track export 707 by helical orbit 706, slide onto dividing disc through sliding rail 708
201 tops are clamped control valve by clamping manipulator 709 and are placed in inner tube, and dividing disc 201 starts turning.
S6, dividing disc 201 are decelerated to stopping, the position of workpiece and state on calibration clamp, turning manipulator clamping fixture
On workpiece, hoisting depth overturn 180 degree after, workpiece is placed on again on the fixture of dividing disc 201 and is gripped, dividing disc
201 start turning.
S7, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and rear top cover are certainly
Dynamic feeding and assemble mechanism 704 repeat step S5 in sequence, complete the production of single cylinder stick core.
S8, step S2-S7 is repeated.
The production method design of its cylinder stick core is rationally, simple easily to implement, and the product qualification rate produced is high, uniform quality
Property it is high, be conducive to production.
Embodiment 4
The present embodiment is different from embodiment 1-3, provides a kind of cylinder assembly equipment.
As Figure 4-Figure 6, a kind of cylinder assembly equipment of the present embodiment, including the crawl of electric control system 3, cylinder stick core
With arranging mechanism 9, outer tube automatic feed mechanism 10, preceding top cover identification direction and installing mechanism 11, cylinder inner and outer pipes combined mechanism
12 and output of products mechanism 13.The crawl of cylinder stick core and arranging mechanism 9, outer tube automatic feed mechanism 10, preceding top cover identification side
It is electrically connected respectively with electric control system 3 to installing mechanism 11, cylinder inner and outer pipes combined mechanism 12 and output of products mechanism 13
It connects.
Electric control system 3 includes input display unit 301 and PLC controller 302, and input display unit 301 and PLC are controlled
Device 302 processed is electrically connected, and PLC controller 302 is grabbed with cylinder stick core and arranging mechanism 9, outer tube automatic feed mechanism 10, preceding respectively
Top cover identification direction is electrically connected with installing mechanism 11, cylinder inner and outer pipes combined mechanism 12 and output of products mechanism 13.Electric-controlled
System 3 processed inputs relevant parameter for controlling entire cylinder assembly equipment, by inputting display unit 301, and cylinder is filled
Status information feedback with equipment components enables a person to timely adjust relevant parameter according to the virtual condition of equipment to people,
And adjust the assembling process of cylinder.302 application program of PLC controller manages all parts in cylinder assembling process, and
The relevant parameter that input display unit 301 inputs is obtained, adjusts the assembling process of cylinder in time, continues the assembly work of cylinder
Orderly progress, and can according to the situation encountered in practical set, carry out handle or by input display unit 301 by it is non-just
Normal working condition makes warning, by the improper status information feedback of cylinder assembly equipment to people.
The crawl of cylinder stick core includes the second turning manipulator 901 and platform for placing 902, the second overturning with arranging mechanism 9
Manipulator 901 is mounted on pedestal 1, and platform for placing 902 is placed on 1 side of pedestal for being equipped with turning manipulator.Complete production
Cylinder stick core taken by the clamping of the second turning manipulator 901, through overturning, cylinder stick core is changed by vertical state horizontal
Cylinder stick core is placed on platform for placing 902 by state, and that completes cylinder stick core takes and put work, by dividing disc on pedestal 1
The cylinder stick core produced on 201 is orderly to be placed on platform for placing 902, and cylinder stick core is facilitated to roll into cylinder stick core conveyer belt
On 1201, facilitate the progress of production.
Outer tube automatic feed mechanism 10 includes the second support frame 1001, the second material storing box 1002, the second cylinder 1003, second
Upper push-rod 1004, second promotion slot 1005, third gag lever post 1006, the second limit plate 1007, the second feeding platform 1008, second
Support frame 1001 is connected with platform for placing 902, and the second material storing box 1002 is mounted on above support frame, 1002 bottom of the second material storing box
Portion is equipped with the second bottom plate, and angle is β between the second bottom plate and horizontal line, and the value range of β is 5 ° -20 °, and the second bottom plate side is set
It is equipped with the second limit plate 1007, the opposite other side is provided with the second promotion slot 1005, is connected on the outside of the second promotion slot 1005
Second feeding platform 1008, the second feeding platform 1008 and horizontal line angle are acute angle;Second cylinder 1003 is mounted on second
1001 side of support, 1003 upper end of the second cylinder are connected with the second upper push-rod 1004, and the second upper push-rod 1004, which is located at second, to be pushed
In slot 1005,1006 quantity of third gag lever post is one or more, is mounted on 1002 top of the second material storing box.
The storage that cylinder outer tube is carried out using the second material storing box 1002 can disposably store multiple cylinder outer tubes in the second storage
In hopper 1002, exempts the transport of artificial complicated progress cylinder outer tube, save manually, reduce production cost, use the second gas
Cylinder 1003 and the second upper push-rod 1004 carry out the reciprocal feeding of cylinder outer tube, and the feeding frequency and cylinder of the second upper push-rod 1004 are raw
Produce equipment take cylinder outer tube frequency it is identical, continue working cylinder production equipment, while not will cause cylinder outer tube the
The accumulation of two feeding platforms 1008.
Angle is β between second bottom plate and horizontal line, and the value range of β is 5 ° -20 °, the preferred value of β is 5 °, 6 °,
7 °, 8 °, 10 °, 12 °, 15 °, 17 °, 18 °, 20 ° when 1002 memory air reservoir outer tube of the second material storing box, above push away for the ease of second
The upward feeding of bar 1004, it is required that the cylinder outer tube in the second material storing box 1002 is always positioned at the second material storing box 1002 close to
The position of two upper push-rods 1004, bottom plate are provided with tilt angle and can solve the above problems, while in order in the second material storing box 1002
The quantity of storage cylinder outer tube is more, and β value cannot be excessive, therefore when value of β is 5 ° -20 ° is reasonable range.
The third gag lever post 1006 on 1002 top of the second material storing box limits storing height, avoids due to the second material storing box 1002
The outer tube of storage excessively causes the second cylinder 1003 to push away motionless second upper push-rod 1004, is unable to complete the situation of self-feeding,
Actual use can adjust third gag lever post 1006 according to the experience that the performance and use state or equipment of the second cylinder 1003 use
Height, to meet the needs of production.
Preceding top cover identification direction and installing mechanism 11 include preceding top cover vibrating disk 1101, preceding top cover sliding rail 1102, preceding top cover
Sensor 1103, third turning manipulator 1104, horizontal push rod and U-lag, preceding top cover sensor 1103, turning manipulator, cross
Push rod and U-lag are installed on the second support frame 1001, and horizontal push rod is located at U-lag side.Preceding top cover is mentioned by vibrating disk 705
For raw material, vibrating disk 705 makes raw material rise to track export 707 along helical orbit 706 by reed vibration, is automatically performed and send
Material, without human intervention, there is a sliding rail 708, sliding rail 708 is mounted on diagonally downward on pedestal 1, makes original at track export 707
Expect direct motion and under, the premenstrual top cover sensor 1103 of preceding top cover is placed on U-lag after identifying direction, and cylinder outer tube is put by manipulator
It sets on U-lag, facilitates the assembly between cylinder outer tube and preceding top cover, without complicated structure and setting, it is only necessary to horizontal push rod
To on U-lag cylinder outer tube and preceding top cover push installation, it is easy to use, save production cost.
Cylinder inner and outer pipes combined mechanism 12 includes cylinder stick core conveyer belt 1201, combined machine hand 1202, and cylinder stick core passes
Band 1201 is sent to be located above support frame, on the support frame, combined machine hand 1202 is installed on the support frame for installation, is located at cylinder stick
1201 top of core conveyer belt.
Output of products mechanism 13 includes cylinder platform for placing 1301, cylinder conveyer belt 1302 and discharging collecting box 1303,
Cylinder platform for placing 1301 is mounted on the second support frame 1001, and cylinder conveyer belt 1302 connects with cylinder platform for placing 1301,
Discharging collecting box 1303 is located at cylinder conveyer belt 1302 and does not connect with cylinder platform for placing 1301 the lower section of side.It will be assembled
Cylinder is first placed on cylinder platform for placing 1301, then is transported in cylinder to discharging collecting box 1303 by cylinder conveyer belt 1302,
Entire assembling process is completed, being provided with cylinder platform for placing 1301 is in order to when cylinder conveyer belt 1302 breaks down, entirely
Equipment can still continue working a period of time, more conducively the ensured sustained development production of cylinder assembly.
Embodiment 5
The present embodiment provides a kind of assembly method of cylinder assembly equipment according to a kind of cylinder assembly equipment of embodiment 4,
The following steps are included:
A, raw material preparation launches outer tube to the second material storing box 1002 of outer tube automatic feed mechanism 10, and top cover identifies forward
The preceding top cover vibrating disk 1101 of direction and installing mechanism 11 launches preceding top cover.
B, dividing disc 201 is decelerated to stopping, the position of workpiece and state on calibration clamp, the crawl of cylinder stick core and ordering machine
Cylinder stick core in turning manipulator clamping 201 upper fixture of dividing disc of structure 9, cylinder stick core hoisting depth is turned over and is turn 90 degrees, is put
It is placed in platform for placing 902.
C, outer tube automatic feed mechanism 10 starts feeding, and cylinder pushes upper push-rod by outer tube from 1002 top of the second material storing box
The second feeding platform 1008 is pushed to, is placed in U-lag by manipulator clamping.
D, the parameter of sinciput set state recognition, the preceding top cover vibration in preceding top cover identification direction and installing mechanism 11 are pre-set
Top cover track export 707 before Moving plate 1101 is risen to preceding top cover by preceding top cover helical orbit 706, premenstrual top cover sliding rail 1102 are sliding
Out, third turning manipulator 1104 clamps preceding top cover, and preceding top cover sensor 1103 identifies sinciput set, if identification parameter with
Setting parameter meets, and preceding top cover is placed in U-lag, if identification parameter is not inconsistent with setting parameter, manipulator is rotated horizontally
180 degree, and preceding top cover is placed in U-lag, preceding top cover and outer tube are socketed by the push of horizontal push rod.
E, the outer tube that the manipulator clamping of cylinder inner and outer pipes combined mechanism 12 and preceding top cover combine, another manipulator clamping
Outer tube is socketed on the outside of cylinder stick core by cylinder stick core, completes work in combination.
F, the cylinder for completing combination is placed on a moving belt, is sent to discharging collecting box 1303.
G, step b-f is repeated.
A kind of assembly method of cylinder assembly equipment of the present embodiment, whole process is by process control and monitors, without artificial ginseng
With, produce it is simple and easy, conducive to the continuous production of cylinder.
Embodiment 6
The present embodiment proposes a kind of cylinder production equipment on the basis of embodiment 1-5 comprising pedestal 1, turntable segmentation
Mechanism 2, electric control system 3, inner tube self-feeding and arranging mechanism 4, piston rod self-feeding and installing mechanism 5 are pushed and are lived
Stopper rod and oil-filling mechanism 6, self-feeding and assemble mechanism 7, turnover mechanism 8, the crawl of cylinder stick core and arranging mechanism 9, outer tube are certainly
Dynamic feeding mechanism 10, preceding top cover identification direction and installing mechanism 11, cylinder inner and outer pipes combined mechanism 12 and output of products mechanism
13
Installation foundation of the pedestal 1 as whole equipment provides brace foundation to all components, it is ensured that each portion on pedestal 1
The work of the continuous and effective of part.And sensing is equipped on the inside of each piece-holder area of the dividing disc of stationary state 201 on pedestal 1
Device 101, sensor 101 is used to detect the state of 201 clamping workpiece of dividing disc, and the result information that will test feeds back to electric-controlled
System 3 processed adjusts the improper position of clamping workpiece and state on dividing disc 201 in time, it is ensured that the assembly of cylinder stick core can connect
It is continuous effective to carry out, the qualification rate of cylinder stick core assembly finished product can be improved, and ensure cylinder stick core finished product all in compared with
Excellent state.
Turntable division mechanism 2 is electrically connected with electric control system 3 comprising dividing disc 201, motor, reduction gearbox, clamper
202, dividing disc 201 is mounted on pedestal 1, and circumferentially dividing disc 201 is evenly dividing as multiple piece-holders along dividing disc 201
Area, each piece-holder area outer rim are equipped with clamper 202, and motor and reduction gearbox are electrically connected with dividing disc 201 respectively.Each work
The mechanism cooperating of part clamp area and the installation of 201 outer rim of dividing disc, completes the installment work of all parts in cylinder stick core, makes
Equipment can produce multiple cylinder stick cores simultaneously, improve production efficiency, improve yield, motor provides dynamic for the rotation of dividing disc 201
Dividing disc 201 can be changed into stationary state by motion state by power, reduction gearbox, and the mass motion for dividing disc 201 provides system
Dynamic basis provides what clamping piece on dividing disc 201 was installed relative to 201 outer rim of dividing disc in each component installation of cylinder stick in-core
The static operating condition of mechanism, the workpiece that clamper 202 ensures to clamp on dividing disc 201 is when dividing disc 201 moves and stops
There is relatively steady state between dividing disc 201.
Electric control system 3 includes input display unit 301 and PLC controller 302, and input display unit 301 and PLC are controlled
Device 302 processed is electrically connected, PLC controller 302 respectively with turntable division mechanism 2, inner tube self-feeding and arranging mechanism 4, piston rod
Self-feeding and installing mechanism 5 push piston rod and oil-filling mechanism 6, control valve self-feeding and assemble mechanism 701, turnover mechanism
8, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and rear top cover self-feeding and dress
Fitting mechanism 704 is electrically connected.Electric control system 3 is for controlling entire cylinder stick core production equipment, by inputting display unit 301
Relevant parameter is inputted, and the production status of each component of cylinder stick core production equipment is fed back into people, is enabled a person to according to equipment
Production status timely adjust relevant parameter, and adjust the production process of cylinder stick core, 302 application program pair of PLC controller
All parts are managed in cylinder stick core production process, and obtain the relevant parameter that input display unit 301 inputs, right in time
The production process of cylinder stick core is regulated and controled, the progress for keeping the production of cylinder stick core orderly, and can be met according in actual production
The situation arrived makes a response or improper working condition is made warning by input display unit 301, and relevant information is anti-
Feed people.
Inner tube self-feeding and arranging mechanism 4 include inner tube feed appliance and inner tube turning manipulator 411, inner tube feed appliance peace
Mounted in 411 side of inner tube turning manipulator, inner tube turning manipulator 411 is mounted on pedestal 1.By inner tube feed appliance by inner tube
It is arranged on the first material conveying platform, cylinder inner tube is delivered on dividing disc 201 by inner tube turning manipulator 411, is completed in cylinder
The feeding of pipe works, in the process without human intervention, convenient easily to carry out.
Piston rod self-feeding and installing mechanism 5 include the first conveyer belt 501, the second conveyer belt 502, piston rod clamping machine
Tool hand 503,501 one end of the first conveyer belt are connect with the second conveyer belt 502, and the other end is free end, the second conveyer belt 502 not with
One end of first conveyer belt 501 connection is connect with piston rod clamping manipulator 503, the first conveyer belt 501 and the second conveyer belt 502
Junction and the second conveyer belt 502 and 503 junction of piston rod clamping manipulator are respectively equipped with two rotation roulettes 504, living
503 end of stopper rod clamping manipulator is equipped with clamping part.Piston rod is placed on the first conveyer belt 501, is passed through by the first conveyer belt 501
After rotation roulette 504 corrects the position of piston rod, piston rod is sent on the second conveyer belt 502, by the second conveyer belt 502
Rotation roulette 504, piston rod clamping is placed on dividing disc 201 and placed by the clamping part of piston rod clamping manipulator 503
Inner tube in.The position of piston rod is constantly corrected by the rotation roulette 504 on the first conveyer belt 501 and the second conveyer belt 502
It sets, and fixed piston rod, avoids piston rod card on a moving belt, facilitate piston rod clamping manipulator 503 every time in fixed position
Clamp piston bar keeps the process of entire piston rod clamping simple to operation.
It pushes piston rod and oil-filling mechanism 6 includes pushing and oiling bar 601, push and be mounted on pedestal 1 with oiling bar 601
On.Sensor 101 pushes and piston rod is pressed to internal tube with oiling bar 601 after positioning to piston rod and inner tube,
It refueling simultaneously into inner tube and is lubricated work, the contact environment of optimization piston bar and inner tube avoids piston rod from being stuck in inner tube,
Lead to not the situation for completing to push work, and provides excellent installation environment to the installation of subsequent cylinders stick core raw material.
Self-feeding and assemble mechanism 7 include control valve self-feeding and assemble mechanism 701, leather cup self-feeding and assembly machine
Structure 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and rear top cover self-feeding and assemble mechanism 704, inner tube self-feeding
With arranging mechanism 4, piston rod self-feeding and installing mechanism 5, pushing piston rod and oil-filling mechanism 6, control valve self-feeding and dress
Fitting mechanism 701, turnover mechanism 8, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and
Top cover self-feeding and assemble mechanism 704 are circumferentially distributed in 2 outside of turntable division mechanism in sequence afterwards.
Control valve self-feeding and assemble mechanism 701, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and
Assemble mechanism 703, rear top cover self-feeding and assemble mechanism 704 include vibrating disk 705, helical orbit 706, track export
707, sliding rail 708 and clamping manipulator 709, vibrating disk 705 are mounted on pedestal 1, and helical orbit 706 is mounted on vibrating disk
705 insides, track export 707 are located at 706 end of helical orbit, are placed in 705 top surface of vibrating disk, are connected with sliding rail 708, clamping machine
Tool hand 709 is mounted on pedestal 1.Vibrating disk 705 makes raw material rise to track export along helical orbit 706 by reed vibration
707, it is automatically performed feeding, without human intervention, there is a sliding rail 708 at track export 707, sliding rail 708 is installed diagonally downward
On pedestal 1, make raw material direct motion and under, clamped through clamping manipulator 709 and raw material assembled to the inner tube clamped in dividing disc 201
On, process is more smooth, it is not easy to the phenomenon that raw material gets stuck occurs.
Turnover mechanism 8 includes the first turning manipulator 801, and the first turning manipulator 801 is mounted on pedestal 1.It will installation
The cylinder inner tube for controlling valve well clamp by the first turning manipulator 801, lifts, overturn after re-start installation, whole process is simple
It is single easy.
The crawl of cylinder stick core includes the second turning manipulator 901 and platform for placing 902, the second overturning with arranging mechanism 9
Manipulator 901 is mounted on pedestal 1, and platform for placing 902 is placed on 1 side of pedestal for being equipped with turning manipulator.Complete production
Cylinder stick core taken by the clamping of the second turning manipulator 901, through overturning, cylinder stick core is changed by vertical state horizontal
Cylinder stick core is placed on platform for placing 902 by state, and that completes cylinder stick core takes and put work, by dividing disc on pedestal 1
The cylinder stick core produced on 201 is orderly to be placed on platform for placing 902, and cylinder stick core is facilitated to roll into cylinder stick core conveyer belt
On 1201, facilitate the progress of production.
Outer tube automatic feed mechanism 10 includes the second support frame 1001, the second material storing box 1002, the second cylinder 1003, second
Upper push-rod 1004, second promotion slot 1005, third gag lever post 1006, the second limit plate 1007, the second feeding platform 1008, second
Support frame 1001 is connected with platform for placing 902, and the second material storing box 1002 is mounted on above support frame, 1002 bottom of the second material storing box
Portion is equipped with the second bottom plate, and angle is β between the second bottom plate and horizontal line, and the value range of β is 5 ° -20 °, and the second bottom plate side is set
It is equipped with the second limit plate 1007, the opposite other side is provided with the second promotion slot 1005, is connected on the outside of the second promotion slot 1005
Second feeding platform 1008, the second feeding platform 1008 and horizontal line angle are acute angle;Second cylinder 1003 is mounted on second
1001 side of support, 1003 upper end of the second cylinder are connected with the second upper push-rod 1004, and the second upper push-rod 1004, which is located at second, to be pushed
In slot 1005,1006 quantity of third gag lever post is one or more, is mounted on 1002 top of the second material storing box.
The storage that cylinder outer tube is carried out using the second material storing box 1002 can disposably store multiple cylinder outer tubes in the second storage
In hopper 1002, exempts the transport of artificial complicated progress cylinder outer tube, save manually, reduce production cost, use the second gas
Cylinder 1003 and the second upper push-rod 1004 carry out the reciprocal feeding of cylinder outer tube, and the feeding frequency and cylinder of the second upper push-rod 1004 are raw
Produce equipment take cylinder outer tube frequency it is identical, continue working cylinder production equipment, while not will cause cylinder outer tube the
The accumulation of two feeding platforms 1008.
Angle is β between second bottom plate and horizontal line, and the value range of β is 5 ° -20 °, the preferred value of β is 5 °, 6 °,
7 °, 8 °, 10 °, 12 °, 15 °, 17 °, 18 °, 20 ° when 1002 memory air reservoir outer tube of the second material storing box, above push away for the ease of second
The upward feeding of bar 1004, it is required that the cylinder outer tube in the second material storing box 1002 is always positioned at the second material storing box 1002 close to
The position of two upper push-rods 1004, bottom plate are provided with tilt angle and can solve the above problems, while in order in the second material storing box 1002
The quantity of storage cylinder outer tube is more, and β value cannot be excessive, therefore when value of β is 5 ° -20 ° is reasonable range.
The third gag lever post 1006 on 1002 top of the second material storing box limits storing height, avoids due to the second material storing box 1002
The outer tube of storage excessively causes the second cylinder 1003 to push away motionless second upper push-rod 1004, is unable to complete the situation of self-feeding,
Actual use can adjust third gag lever post 1006 according to the experience that the performance and use state or equipment of the second cylinder 1003 use
Height, to meet the needs of production.
Preceding top cover identification direction and installing mechanism 11 include preceding top cover vibrating disk 1101, preceding top cover sliding rail 1102, preceding top cover
Sensor 1103, third turning manipulator 1104, horizontal push rod and U-lag, preceding top cover sensor 1103, turning manipulator, cross
Push rod and U-lag are installed on the second support frame 1001, and horizontal push rod is located at U-lag side.Preceding top cover is mentioned by vibrating disk 705
For raw material, vibrating disk 705 makes raw material rise to track export 707 along helical orbit 706 by reed vibration, is automatically performed and send
Material, without human intervention, there is a sliding rail 708, sliding rail 708 is mounted on diagonally downward on pedestal 1, makes original at track export 707
Expect direct motion and under, the premenstrual top cover sensor 1103 of preceding top cover is placed on U-lag after identifying direction, and cylinder outer tube is put by manipulator
It sets on U-lag, facilitates the assembly between cylinder outer tube and preceding top cover, without complicated structure and setting, it is only necessary to horizontal push rod
To on U-lag cylinder outer tube and preceding top cover push installation, it is easy to use, save production cost.
Cylinder inner and outer pipes combined mechanism 12 includes cylinder stick core conveyer belt 1201, combined machine hand 1202, and cylinder stick core passes
Band 1201 is sent to be located above support frame, on the support frame, combined machine hand 1202 is installed on the support frame for installation, is located at cylinder stick
1201 top of core conveyer belt.
Output of products mechanism 13 includes cylinder platform for placing 1301, cylinder conveyer belt 1302 and discharging collecting box 1303,
Cylinder platform for placing 1301 is mounted on the second support frame 1001, and cylinder conveyer belt 1302 connects with cylinder platform for placing 1301,
Discharging collecting box 1303 is located at cylinder conveyer belt 1302 and does not connect with cylinder platform for placing 1301 the lower section of side.It will be assembled
Cylinder is first placed on cylinder platform for placing 1301, then is transported in cylinder to discharging collecting box 1303 by cylinder conveyer belt 1302,
Entire assembling process is completed, being provided with cylinder platform for placing 1301 is in order to when cylinder conveyer belt 1302 breaks down, entirely
Equipment can still continue working a period of time, more conducively the ensured sustained development production of cylinder assembly.
Embodiment 7
The present embodiment provides a kind of production method of cylinder production equipment according to a kind of cylinder production equipment of embodiment 6,
The following steps are included:
A, raw material preparation, the respectively inwards storing of pipe self-feeding and arranging mechanism 4 and outer tube automatic feed mechanism 10
Case launches inner and outer tubes, places piston rod to the first conveyer belt 501 of piston rod self-feeding and installing mechanism 5, respectively according to
The secondary self-feeding of control valve and assemble mechanism 701, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad to around pedestal 1 is automatic
The vibrating disk 705 of feeding and assemble mechanism 703 and rear top cover self-feeding and assemble mechanism 704 launches control valve, leather cup, bowl-type
Pad and rear top cover, the vibrating disk 705 of top cover identification direction and installing mechanism 11 launches preceding top cover forward.
B, power supply is opened, motor starts turning, and inner tube self-feeding and arranging mechanism 4 start feeding, and the first cylinder 403 pushes away
Inner tube is pushed to hang plate 409 from the first material storing box 402 by dynamic first upper push-rod 404, and inner tube slides to the first feeding platform
410, inner tube is clamped by inner tube turning manipulator 411, after 90 degree of overturnings, inner tube is changed into vertical placement by horizontal positioned state
State, inner tube are placed on the clamper 202 on dividing disc 201, and dividing disc 201 starts turning work;
C, the first conveyer belt 501 and the second conveyer belt 502 of piston rod self-feeding and installing mechanism 5 are started to work, and are subtracted
Fast case is started to work, and dividing disc 201 is decelerated to stopping, the position of workpiece and state on calibration clamp, piston rod clamping manipulator
The piston rod for being located at the second conveyer belt 502 is clamped and is inserted into inner tube by 503, and dividing disc 201 starts turning.
D, dividing disc 201 is decelerated to stopping, on 201 fixture of dividing disc inner tube and piston rod carry out calibration positioning, lead to
It crosses the pushing for pushing piston rod and oil-filling mechanism 6 and oiling bar 601 and piston rod is pressed into inner tube bottom end, while pressing,
Oily to inner tube and piston rod, dividing disc 201 starts turning.
E, dividing disc 201 is decelerated to stopping, the position of workpiece and state on calibration clamp, controls valve self-feeding and assembly machine
The vibrating disk 705 of structure 701 will control valve and rise to track export 707 by helical orbit 706, slide onto dividing disc 201 through sliding rail 708
Top is clamped control valve by clamping manipulator 709 and is placed in inner tube, and dividing disc 201 starts turning.
F, dividing disc 201 is decelerated to stopping, the position of workpiece and state on calibration clamp, on turning manipulator clamping fixture
Workpiece, hoisting depth overturn 180 degree after, workpiece is placed on again on the fixture of dividing disc 201 and is gripped, dividing disc
201 start turning.
G, leather cup self-feeding and assemble mechanism 702, bowl-type rubber pad self-feeding and assemble mechanism 703 and rear top cover are automatic
Feeding and assemble mechanism 704 repeat step E in sequence.
H, dividing disc 201 is decelerated to stopping, the position of workpiece and state on calibration clamp, the crawl of cylinder stick core and ordering machine
Cylinder stick core in turning manipulator clamping 201 upper fixture of dividing disc of structure 9, cylinder stick core hoisting depth is turned over and is turn 90 degrees, is put
It is placed in platform for placing 902.
I, outer tube automatic feed mechanism 10 starts feeding, and the second cylinder 1003 pushes the second upper push-rod 1004 by outer tube from the
Two material storing box 1002 push to top, and outer sliding tube drops down onto the second feeding platform 1008, is placed in U-lag by manipulator clamping;
J, the parameter of sinciput set state recognition, the vibrating disk in preceding top cover identification direction and installing mechanism 11 are pre-set
Preceding top cover is risen to track export 707 by helical orbit 706 by 705, is skidded off through sliding rail 708, top cover before manipulator clamping, and right
Sinciput set identified, if identification parameter meets with setting parameter, preceding top cover is placed in U-lag, if identification parameter with set
It sets parameter not being inconsistent, then manipulator rotates horizontally 180 degree, and preceding top cover is placed in U-lag, and preceding top cover and outer tube are passed through cross
Push rod push socket.
K, the outer tube that the manipulator clamping of cylinder inner and outer pipes combined mechanism 12 and preceding top cover combine, another manipulator clamping
Outer tube is socketed on the outside of cylinder stick core by cylinder stick core, completes work in combination.
L, the cylinder for completing combination is placed on a moving belt, is sent to discharging collecting box 1303, is completed single cylinder
Production;
M, step B-L is repeated.
The production method whole process of cylinder production equipment by process control and monitors, and participates in without artificial, and production is simple and easy,
Conducive to the continuous production of cylinder.
Claims (9)
1. a kind of cylinder stick core production equipment, including pedestal (1), turntable division mechanism (2) and electric control system (3), described
Turntable division mechanism (2) and electric control system (3) be mounted on pedestal (1), turntable division mechanism (2) and electrical control
System (3) electrical connection, it is characterised in that: further include the inner tube self-feeding being electrically connected with electric control system (3) and ordering machine
Structure (4), piston rod self-feeding and installing mechanism (5) push piston rod and oil-filling mechanism (6), self-feeding and assemble mechanism
(7), turnover mechanism (8), the self-feeding and assemble mechanism (7) include control valve self-feeding and assemble mechanism (701), skin
Bowl self-feeding and assemble mechanism (702), bowl-type rubber pad self-feeding and assemble mechanism (703) and rear top cover self-feeding and dress
Fitting mechanism (704), the inner tube self-feeding and arranging mechanism (4), piston rod self-feeding and installing mechanism (5) push
Piston rod and oil-filling mechanism (6), control valve self-feeding and assemble mechanism (701), turnover mechanism (8), leather cup self-feeding and dress
Fitting mechanism (702), bowl-type rubber pad self-feeding and assemble mechanism (703) and rear top cover self-feeding and assemble mechanism (704) are pressed
According to being sequentially circumferentially distributed on the outside of turntable division mechanism (2).
2. a kind of cylinder stick core production equipment according to claim 1, it is characterised in that: the turntable division mechanism
It (2) include dividing disc (201), motor, reduction gearbox, clamper (202), the dividing disc (201) is mounted on pedestal (1),
Circumferentially dividing disc (201) is evenly dividing as multiple piece-holder areas, the installation of each piece-holder area outer rim along dividing disc (201)
Have clamper (202), motor and reduction gearbox are electrically connected with dividing disc (201) respectively.
3. a kind of cylinder stick core production equipment according to claim 1, it is characterised in that: along quiet on the pedestal (1)
Only sensor (101) are equipped on the inside of each piece-holder area of the dividing disc (201) of state.
4. a kind of cylinder stick core production equipment according to claim 2, it is characterised in that: the electric control system
It (3) include input display unit (301) and PLC controller (302), the input display unit (301) and PLC controller
(302) be electrically connected, PLC controller (302) respectively with turntable division mechanism (2), inner tube self-feeding and arranging mechanism (4), work
Stopper rod self-feeding and installing mechanism (5), pushing piston rod and oil-filling mechanism (6), control valve self-feeding and assemble mechanism
(701), turnover mechanism (8), leather cup self-feeding and assemble mechanism (702), bowl-type rubber pad self-feeding and assemble mechanism (703) with
And rear top cover self-feeding is electrically connected with assemble mechanism (704).
5. a kind of cylinder stick core production equipment according to claim 1, it is characterised in that: the inner tube self-feeding with
Arranging mechanism (4) includes inner tube feed appliance and inner tube turning manipulator (411), and the inner tube feed appliance is mounted on inner tube overturning
Manipulator (411) side, the inner tube turning manipulator (411) are mounted on pedestal (1).
6. a kind of cylinder stick core production equipment according to claim 1, it is characterised in that: the piston rod self-feeding
Include the first conveyer belt (501), the second conveyer belt (502), piston rod clamping manipulator (503) with installing mechanism (5), it is described
First conveyer belt (501) one end is connect with the second conveyer belt (502), and the other end is free end, the second conveyer belt (502) other end
It is connect with piston rod clamping manipulator (503), the first conveyer belt (501) is passed with the second conveyer belt (502) junction and second
Band (502) and piston rod clamping manipulator (503) junction is sent to be respectively equipped with two rotation roulettes (504), piston rod clamping machine
Tool hand (503) end is equipped with clamping part.
7. a kind of cylinder stick core production equipment according to claim 1, it is characterised in that: the pushing piston rod with plus
Oil machine structure (6) includes pushing to be mounted on pedestal (1) with oiling bar (601), the pushing and oiling bar (601).
8. a kind of cylinder stick core production equipment according to claim 1, it is characterised in that: the control valve self-feeding with
Assemble mechanism (701), leather cup self-feeding and assemble mechanism (702), bowl-type rubber pad self-feeding and assemble mechanism (703), rear top
Covering self-feeding and assemble mechanism (704) includes vibrating disk (705), helical orbit (706), track export (707), sliding rail
(708) and clamping manipulator (709), the vibrating disk (705) are mounted on pedestal (1), and helical orbit (706) is mounted on
On the inside of vibrating disk (705), track export (707) is located at helical orbit (706) end, vibrating disk (705) top surface is placed in, with sliding rail
(708) it is connected, clamping manipulator (709) is mounted on pedestal (1).
9. a kind of cylinder stick core production equipment according to claim 1, it is characterised in that: turnover mechanism (8) packet
It includes the first turning manipulator (801), first turning manipulator (801) is mounted on pedestal (1).
Priority Applications (1)
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CN201920007092.4U CN209364074U (en) | 2019-01-03 | 2019-01-03 | A kind of cylinder stick core production equipment |
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CN201920007092.4U CN209364074U (en) | 2019-01-03 | 2019-01-03 | A kind of cylinder stick core production equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109551225A (en) * | 2019-01-03 | 2019-04-02 | 安徽莱特气弹簧有限公司 | A kind of cylinder stick core production equipment and production method |
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2019
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109551225A (en) * | 2019-01-03 | 2019-04-02 | 安徽莱特气弹簧有限公司 | A kind of cylinder stick core production equipment and production method |
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