CN209305992U - A kind of carrier package filler device - Google Patents
A kind of carrier package filler device Download PDFInfo
- Publication number
- CN209305992U CN209305992U CN201822001677.3U CN201822001677U CN209305992U CN 209305992 U CN209305992 U CN 209305992U CN 201822001677 U CN201822001677 U CN 201822001677U CN 209305992 U CN209305992 U CN 209305992U
- Authority
- CN
- China
- Prior art keywords
- carrier
- grip block
- wraps
- package
- filler device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model relates to a kind of carriers to wrap up filler device, it includes: carrier package component, the carrier package component includes clamping device and package driving mechanism, the clamping device includes the first grip block and the second grip block of cooperation, the package driving mechanism at least has between first grip block and second grip block for driving the first grip block and second grip block to the close clamping of carrier and holds and open two states tightly；Media-filled component, the media-filled component includes carrier pressing mechanism and casing cylinder fixed mechanism, the carrier pressing mechanism includes the third force piece for pushing carrier to the mobile push-plate of casing cylinder and driving push-plate, and the casing cylinder fixed mechanism is used for fixing shell cylinder., especially in the liner package stage, it can be realized by machinery and liner is wrapped in carrier surface, reduced manpower, increase efficiency by the mechanical encapsulation for completing carrier module.
Description
Technical field
The utility model relates to a kind of package filler devices, wrap up filler device more particularly to a kind of carrier.
Background technique
Internal combustion engine uses automobile, diesel oil etc. for fuel, and the main harmful substance of discharge is that HC, CO, NOx and particulate matter are (black
Cigarette).Exhaust gas cleaner general structure is the honeycomb substrate for being coated with catalyst.Working principle is when high-temperature tail gas passes through clarifier
When, HC, CO and particulate matter are chemically reacted with oxygen generation as nontoxic water and titanium dioxide under the action of catalyst and high temperature
Carbon.
Carrier module needs to encapsulate, and needs to wrap up clad stainless steel cap rock (part cover) in vector outside, in coating and
Liner is filled between carrier.
Currently, the package of carrier and liner, which is all made of artificial winding package, carrier module by hand, then utilizes vertical press-mounting machine
It is pressed into, this package and loading method have many shortcomings:
1, package need to wind a large amount of plastic adhesive tape by hand, and temperature gradually rises in product use process, leads to plastic cement
Band starts to melt and burn, and generates irritating smell and a large amount of black smoke, causes normally play in carrier use process
Partial efficacy；
2, since package workbench and stuffing apparatus distance farther out, greatly increase the distance of walking about of employee, make by hand
At waste；
3, package liner is completed together with carrier two staff of needs by hand, and personnel's utilization rate is low, working efficiency
It is low, cause the waste of personnel and efficiency；
4, due to vertical press stroke limiting, the cylinder carrier module for causing length excessively high can not be pressed into, in use process
There are limitations；
5, current vertical press need to be completed in double harness, and personnel is caused to waste；
6, existing press-loading process carrier module compression distance can not accurately guarantee.
Utility model content
The utility model aim is to provide for a kind of carrier package filler device, is able to use mechanical package, reduces manpower.
In order to achieve the above objectives, the technical solution adopted in the utility model is:
The utility model provides a kind of carrier package filler device, it includes:
Carrier wraps up component, and the carrier package component includes clamping device and package driving mechanism, the clamping device
The first grip block and the second grip block including cooperation, the package driving mechanism is for driving the first grip block and described second
Grip block at least has between first grip block and second grip block to the close clamping of carrier and holds and open two tightly
State；
Media-filled component, the media-filled component include carrier pressing mechanism and casing cylinder fixed mechanism, described
Carrier pressing mechanism includes the third force piece for pushing carrier to the mobile push-plate of casing cylinder and driving push-plate, described outer
Shell cylinder fixing mechanism is used for fixing shell cylinder.
Optimally, the package driving mechanism includes respectively drive first grip block and second grip block the
It is close or flat to carrier rotation when one force piece and the second force piece, first grip block and second grip block are driven
It moves close.
Further, circumferential lengths of the circumferential lengths of first grip block less than the second grip block.
Optimally, it further includes third grip block, first grip block, second grip block and third folder
Plate capable assembling is held into the package entire circumferential surface of carrier.
Optimally, the casing cylinder fixed mechanism includes stepping infeed mean.
Optimally, the casing cylinder fixed mechanism includes clamping component of pulling back.
Optimally, it further includes detection components, and the detection components include weld seam detection mechanism, the weld seam detection mechanism
Including visual sensor.
Optimally, it further includes detection components, and the detection components include pressure detection mechanism, the pressure detection mechanism
Including the load cell being arranged on the carrier pressing mechanism.
Optimally, it further includes guidance set, and the guidance set includes guide cylinder, and the guide cylinder is arranged in the folder
Mechanism side is held, the internal diameter of the guide cylinder is equal to or slightly less than the internal diameter of the casing cylinder.
Further, the guide cylinder has positioning region far from the side of the clamping device, and the positioning region is for supporting
Connect the end of casing cylinder.
Since above-mentioned technical proposal is used, the utility model has the advantage that compared with prior art
The carrier of the utility model wraps up filler device, due to being provided with carrier package component and media-filled component, carries
Body package component includes clamping device and package driving mechanism, and clamping device includes the first grip block and the second clamping of cooperation
Plate, package driving mechanism is close to carrier for driving the first grip block and the second grip block, when the first grip block and second press from both sides
It, can be to being put into carrier and liner, and handle between the first grip block and the second grip block when holding between plate in open configuration
The position of carrier and liner is adjusted, and subsequent start-up wraps up driving mechanism, so that the first grip block and the second grip block are to carrier
It is close, until reaching holding state between the first grip block and the second grip block, liner is at this moment just made to be wrapped in carrier surface.
The carrier of package liner is pressed by outer by the push-plate that the carrier pressing mechanism on media-filled component is driven by third force piece
In the fixed casing cylinder of shell cylinder fixing mechanism.The encapsulation for just completing carrier module in this way, reduces manpower, increases effect
Rate.
Detailed description of the invention
Some specific realities of the utility model are described in detail by way of example and not limitation with reference to the accompanying drawings hereinafter
Apply example.Identical appended drawing reference denotes same or similar part or part in attached drawing.It should be appreciated by those skilled in the art that
The drawings are not necessarily drawn to scale.In attached drawing:
Fig. 1 is the structural schematic diagram that filler device is wrapped up according to a kind of carrier of the preferred embodiment in the utility model；
Fig. 2 is that carrier wraps up component structural schematic diagram nearby in Fig. 1 illustrated embodiment；
Fig. 3 is that carrier wraps up component operation schematic illustration in embodiment illustrated in fig. 1；
Fig. 4 is media-filled component operation schematic illustration in embodiment illustrated in fig. 1；
Fig. 5 is carrier module structural schematic diagram；
Fig. 6 is to cut another structural schematic diagram of this component；
Fig. 7 is other technical solutions, wherein the first grip block and the second grip block are translated close to carrier；
Fig. 8 is other technical solutions, wherein two grip blocks are only arranged；
Wherein, the reference numerals are as follows:
1, carrier wraps up component；
11, clamping device；111, the first grip block；112, the second grip block；113, third grip block；
12, driving mechanism is wrapped up；121, the first force piece；
2, media-filled component；
21, carrier pressing mechanism；211, push-plate；212, third force piece；
22, casing cylinder fixed mechanism；221, stepping infeed mean；222, component of pulling back is clamped；
3, detection components；31, weld seam detection mechanism；
4, guidance set；41, guide cylinder；411, positioning region；42, fixed plate；43, adjustment bar；
5, electric component；51, electric cabinet；
9, carrier module；91, carrier；92, it pads；93, casing cylinder.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In addition, as long as technical characteristic involved in the utility model different embodiments disclosed below is each other
Not constituting conflict can be combined with each other.
Such as Fig. 1, carrier package filler device generally may include carrier package component 1 and media-filled component 2.
Wherein, carrier package component 1 is wrapped in carrier surface for that will pad；Media-filled component 2 will be for that will wrap up lining
To which carrier module be made in the carrier indentation casing cylinder 93 of pad.
As shown in Figure 5 and Figure 6, carrier module 9 be cylinder, including by inner core to outer layer carrier 91, liner 92 and outside
Thimble body 93.Liner 92 around the setting of carrier 91 one week, (do not wrap up, so that tail gas passes through the sky in carrier 91 by 91 both ends part of carrier
Gap is purified), casing cylinder 93 package liner 92 simultaneously press so that liner 92 in without gas circulate, with guarantee gas only from
It flows through and is cleaned in carrier 91.
The main function of liner 92 is protection carrier, and the main function of casing cylinder 93 is easy for the transport of carrier, connection
With installation.
The assembling mode of carrier module 9 is first wrapped up liner 92 carrier 91 1 weeks, then by carrier 91 in company with liner 92
It is pressed into casing cylinder 93 together.
Such as Fig. 1 and Fig. 2, it includes clamping device 11 and package driving mechanism 12 that carrier, which wraps up component 1,.
Wherein, clamping device 11 includes the first grip block 111, the second grip block 112 and third grip block 113.
Wherein, third grip block 113 is fixed on the base, and the first grip block 111 is driven by the first force piece 121 to be rotated,
Second grip block 112 is driven by the second force piece (not shown) to be rotated.
Wherein, the first force piece 121 and the second force piece are cylinder.
Such as Fig. 3, the first grip block 111, the second grip block 112 and 113 capable assembling of third grip block are at a full circle, packet
Wrap up in the entire circumferential surface of carrier 91.Three grip blocks are set and are conducive to package to liner.
Such as Fig. 3, first liner 92 is placed on third grip block 113, is then put into carrier 91 in liner 92, and adjust load
Body 91 and liner 92 are in suitable position.Then starting package driving mechanism 12, the first folder of the first force piece (cylinder) driving
It holds plate 111 to rotate close to carrier 91 and finally push against, the second force piece (cylinder) drives the second grip block 112 to rotate to carrier
91 is close and finally push against.From open configuration to holding status transition between first grip block 111 and the second grip block 112, and
Liner 92 is completely encapsulated in carrier 91 1 weeks by final package driving mechanism 12.
As the circumferential lengths of Fig. 3, the first grip block 111 are clamped less than the circumferential lengths of the second grip block 112 namely first
Arc length of the arc length of plate 111 less than the second grip block 112.At this moment make the first grip block 111 and the second grip block 112
Divide time order and function to carry out rotary squeezing, for example, first making 111 rotary squeezing of the first grip block, then rotates the second grip block 112
It squeezes, liner 92 can preferably be made to be wrapped in 91 circumferential surface of carrier in this way.
In other technical solutions, as shown in fig. 7, the first grip block 111 and the second grip block 112 can also be that translation is close
Carrier 91, the first grip block 111 and the second grip block 112 can be translated by cylinder or motor driven respectively.First clamping
From open configuration to holding status transition between plate 111 and the second grip block 112, and finally package driving mechanism 12 will pad 92
It is completely encapsulated in carrier 91 1 weeks.
In other technical solutions, two grip blocks can also be only set, as shown in figure 8, the first grip block 111 of setting and the
Two grip blocks 112.Wherein the second grip block 112 is fixed, and the first grip block 111 is driven by the first force piece (cylinder).Namely packet
Wrapping up in driving mechanism 12 drives the first grip block 111 and the second grip block 112 close to carrier.
As shown in Figure 1, being sealed by media-filled component 2 to carrier after the clamping of clamping device 11 liner 92 and carrier 91
Dress.
Media-filled component 2 includes carrier pressing mechanism 21 and casing cylinder fixed mechanism 22.
Wherein, carrier pressing mechanism 21 is for promoting carrier 91 and liner 92, and casing cylinder fixed mechanism 22 is for fixing
Casing cylinder 93, so that in 92 indentation casing cylinder 93 of carrier 91 and liner.
Carrier pressing mechanism 21 includes push-plate 211 and third force piece 212.
Wherein, push-plate 211 is used to push the carrier 91 of package liner 92, and third force piece 212 is for driving push-plate 211 to move
It is dynamic.
The shapes and sizes of push-plate 211 are suitable with the side of carrier 91, pass through the enclose first folder to be convenient to push-plate 211
Plate 111, the second grip block 112 and third grip block 113 are held, push-plate 211 is also convenient to and is seen below across guide cylinder 41().
Third force piece 212 includes the connecting rod between servo motor and connection servo motor and push-plate 211.
Such as Fig. 4,11 side of clamping device is provided with guide cylinder 41, and casing cylinder 93 is connected to 41 left end of guide cylinder, guiding
41 left ends of cylinder are positioning region 411, for positioning to casing cylinder 93.The effect of guide cylinder 41 is to be conducive to that 92 and carrier will be padded
In 91 indentation casing cylinders 93.
As Fig. 4, casing cylinder fixed mechanism 22(Fig. 4 do not show) by after the fixation of casing cylinder 93, starting push-plate 211 pushes packet
Wrap up in the carrier 91 of liner 92.The carrier 91 of package liner 92 pushed away from clamping device 11, right in guide cylinder 41 into guide cylinder 41
Pad 92 it is regular after, carrier 91 in company with liner 92 be more conducive to be pressed into casing cylinder 93.The carrier 91 of package liner 92 is led leaving
To being pressed into casing cylinder 93 during cylinder 41, until all indentations.
The structure of guide cylinder 41 influences the complexity of 92 indentation casing cylinder 93 of carrier 91 and liner.
There are technical solution, the internal diameter of guide cylinder 41 is slightly less than the internal diameter of casing cylinder 93, is conducive to package lining
The carrier 91 of pad 92 is transitioned into casing cylinder 93 from guide cylinder 41.
There are technical solutions, the internal diameter of guide cylinder 41, have summary on the direction of travel of the carrier 91 of package liner 92
Shade small trend, is suitably compressed to the carrier 91 of package liner 92, conducive to package liner 92 carrier 91 from guide cylinder 41
It is transitioned into casing cylinder 93.
Certainly, the internal diameter of guide cylinder 41 can also be equal with the internal diameter of casing cylinder 93, equally can be realized
The carrier 91 of package liner 92 is transitioned into casing cylinder 93 from guide cylinder 41.
Guide cylinder 41 belongs to a part of guidance set 4.
In the present embodiment, the practical flat end for guide cylinder 41 in positioning region 411, for abutting and positioning casing cylinder
93.In other technical solutions, positioning region 411 can also be to be arranged in 41 end of guide cylinder and be that 41 end face of self- steering cylinder is prolonged inwards
The internal diameter of the inserting hole stretched, inserting hole is suitable with the internal diameter of casing cylinder 93, which can be used for positioning casing cylinder 93.
Such as Fig. 2, guidance set 4 includes guide cylinder 41, fixed plate 42 and adjustment bar 43.
The effect of guide cylinder 41 is being previously mentioned.Fixed plate 42 is used for fixed guide cylinder 41, and guide cylinder 41 is mounted on solid
In fixed board 42.Adjustment bar 43 is used to adjust the position of guide cylinder 41, mainly height.Adjustment bar 43 is connected to 42 liang of fixed plate
Side, and the card slot for being clamped and sliding for fixed plate 42 is provided in adjustment bar 43, fixed plate 42 can move simultaneously in adjustment bar 43
It can be fastened by bolts.
Such as Fig. 1, casing cylinder fixed mechanism 22 can also include stepping infeed mean 221 or clamp component 222 of pulling back.
Stepping infeed mean 221 includes stepper motor, casing cylinder 93 can be promoted and abut guide cylinder 41.
Clamping component 222 of pulling back includes clamping piece, and clamping piece is connected on stepper motor, and clamping piece is used for clamping shell cylinder
Body 93, and casing cylinder 93 of pulling back under the collaboration of stepper motor separate casing cylinder 93 with guide cylinder 41 to take out and make
Carrier module 9.
Such as Fig. 1, it can also include detection components 3 that carrier, which wraps up filler device,.Detection components 3 may include weld seam detection machine
Structure 31 or pressure detection mechanism.
Weld seam detection mechanism 31 includes visual sensor.Visual sensor is arranged in fixed 93 side of casing cylinder,
For detecting the position of weld seam on casing cylinder 93.So that position while welding and 92 seam crossings of liner are staggered.
Pressure detection mechanism includes the load cell being arranged in carrier pressing mechanism 21, can detecte push-plate 211 and pushes away
The size of power can also be equipped with display with real-time display propulsive force numerical value, improve safety.
It further includes electric component 5, including necessary electric wire, power supply etc. that carrier, which wraps up filler device,.Electric component 5 can be with
Including PLC control system (including electric cabinet 51), data storage cell and safe grating etc., to keep control more automatic
Change, is more safe, realizing high efficiency.
The present embodiment carrier wraps up filler device, has the advantage that
1, carrier is not necessarily to manual parcel, avoids carrier Problem of Failure caused by winding plastic adhesive tape；
2, this device has merged carrier package and has loaded two procedures, has simplified process, the waste that the personnel of saving walk about；
3, this device has not only simplified process, while reducing operating personnel, is reduced to 1 people by 4 original people, saves
Cost of labor；
4, since this device uses horizontal structure, cylinder is greatly improved using length, increases the suitable of equipment
With property, production capacity is improved；
5, this equipment not only can accurately adjust carrier compression distance, while can also monitor carrier push-on force in real time
Numerical value more visualizes；
6, it is compatible with weld seam detection mechanism simultaneously, there is mistake proofing identification function.
The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with technique
Personage can understand the content of the utility model and implement accordingly, do not limit the protection scope of the present invention,
All equivalent change or modifications according to made by the spirit of the present invention essence, should all cover the protection scope of the utility model it
It is interior.
Claims (10)
1. a kind of carrier wraps up filler device, which is characterized in that it includes:
Carrier wraps up component (1), and carrier package component (1) includes clamping device (11) and package driving mechanism (12), institute
State the first grip block (111) and the second grip block (112) that clamping device (11) includes cooperation, the package driving mechanism (12)
For driving the first grip block (111) and second grip block (112) to the close clamping of carrier, first grip block
(111) at least have between second grip block (112) and hold and open two states tightly；
Media-filled component (2), the media-filled component (2) include carrier pressing mechanism (21) and casing cylinder fixed mechanism
(22), the carrier pressing mechanism (21) includes for pushing carrier to the mobile push-plate (211) of casing cylinder and driving push-plate
(211) third force piece (212), the casing cylinder fixed mechanism (22) are used for fixing shell cylinder.
2. carrier according to claim 1 wraps up filler device, it is characterised in that: the package driving mechanism (12) includes
Respectively drive the first force piece (121) and the second power of first grip block (111) and second grip block (112)
Part is rotated close or is translated close when first grip block (111) and second grip block (112) are driven to carrier.
3. carrier according to claim 2 wraps up filler device, it is characterised in that: the week of first grip block (111)
Circumferential lengths to length less than the second grip block (112).
4. carrier according to claim 1 wraps up filler device, it is characterised in that: it further includes third grip block (113),
First grip block (111), second grip block (112) and third grip block (113) capable assembling are carried at package
The entire circumferential surface of body.
5. carrier according to claim 1 wraps up filler device, it is characterised in that: the casing cylinder fixed mechanism (22)
Including stepping infeed mean (221).
6. carrier according to claim 1 wraps up filler device, it is characterised in that: the casing cylinder fixed mechanism (22)
Component (222) are pulled back including clamping.
7. carrier according to claim 1 wraps up filler device, it is characterised in that: it further includes detection components (3), described
Detection components (3) include weld seam detection mechanism (31), and the weld seam detection mechanism (31) includes visual sensor.
8. carrier according to claim 1 wraps up filler device, it is characterised in that: it further includes detection components (3), described
Detection components (3) include pressure detection mechanism, and the pressure detection mechanism includes being arranged on the carrier pressing mechanism (21)
Load cell.
9. carrier according to claim 1 wraps up filler device, it is characterised in that: it further includes guidance set (4), described
Guidance set (4) includes guide cylinder (41), and the guide cylinder (41) is arranged in the clamping device (11) side, the guide cylinder
(41) internal diameter is equal to or slightly less than the internal diameter of the casing cylinder.
10. carrier according to claim 9 wraps up filler device, it is characterised in that: the guide cylinder (41) is far from described
The side of clamping device (11) has positioning region (411), and the positioning region (411) is used to abut the end of casing cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001677.3U CN209305992U (en) | 2018-11-30 | 2018-11-30 | A kind of carrier package filler device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001677.3U CN209305992U (en) | 2018-11-30 | 2018-11-30 | A kind of carrier package filler device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209305992U true CN209305992U (en) | 2019-08-27 |
Family
ID=67675179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822001677.3U Expired - Fee Related CN209305992U (en) | 2018-11-30 | 2018-11-30 | A kind of carrier package filler device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209305992U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112975376A (en) * | 2021-02-05 | 2021-06-18 | 江苏首华智能装备有限公司 | Three way catalyst converter packaging system |
-
2018
- 2018-11-30 CN CN201822001677.3U patent/CN209305992U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112975376A (en) * | 2021-02-05 | 2021-06-18 | 江苏首华智能装备有限公司 | Three way catalyst converter packaging system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190827 Termination date: 20201130 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |