CN206107649U

CN206107649U - Equipment is tied up to full -automatic coil

Info

Publication number: CN206107649U
Application number: CN201621008071.7U
Authority: CN
Inventors: 李建和
Original assignee: Zhongshan Sony Automatic Machinery Equipment Co Ltd
Current assignee: Zhongshan Sony Automatic Machinery Equipment Co Ltd
Priority date: 2016-08-31
Filing date: 2016-08-31
Publication date: 2017-04-19
Anticipated expiration: 2026-08-31

Abstract

The utility model discloses an equipment is tied up to full -automatic coil, including wire advancing device, line footpath measuring device, line length measuring device, send mark and trimscript device, tangent line device on first board, heating -fusion device on the second board, winding device, first grab traditional thread bindingly put, trapping mechanism, push away traditional thread bindingly put, traditional thread bindingly put greatly, the second is grabbed and is traditional thread bindingly put, ribbon pay -off and cut integrated device, tightening means, bundle traditional thread binding putting on the third board, first board, second board and third board are the inline in order, and it still includes a PLC control system, and this PLC control system is connected with each device of the aforesaid respectively to the operation of each device of control. To wind, monitor the line footpath, label and tie four kinds of process collineation on the line and put together, and replace the manual work, degree of automation is high, effectively shortens product production cycle, convenient operation, and the material resources of using manpower sparingly have reduced manufacturing cost, have effectively shortened production cycle, strengthen the competitiveness of enterprise.

Description

A kind of full-automatic coil knot installation

Technical field

This utility model is related to the packaging of wire rod and ties up field, and more particularly to a kind of automation mechanized operation, operation concentrate, efficiently The full-automatic coil knot installation of safety.

Background technology

Under current overall situation, enterprise increasingly faces globalized competetion, in order to continue in modern competition market environment Existence, enterprise must improve the competitiveness of oneself.However, with the progress and growth in the living standard of society, market is to producing Product variation, multicolor, low manufacturing cost and shorten that the demand such as manufacturing cycle is increasingly urgent, traditional manufacturing process and technology are Market can not be met to the large batch of Production requirement of multi items.

In prior art, coiling, the operation of operation generally existing staff is tied up, or mostly is half mechanical semi-hand and completed, it is impossible to Using automation equipment, low production efficiency, high cost, therefore, research and develop a kind of automation mechanized operation, operation concentrate, highly effective and safe Coil binding method and the equipment for implementing the method, just become more urgent.

The content of the invention

In order to overcome the deficiencies in the prior art, this utility model to provide a kind of automation mechanized operation, operation and concentrate, efficiently pacify Entirely, the high multi-functional full-automatic coil knot installation of production efficiency.

This utility model solves the technical scheme that its technical problem adopted：

A kind of full-automatic coil knot installation, including wire advancing device, wire ga(u)ging equipment, Line length measurer, send mark and Label cutting device, thread cutter on the first board, heat seal device on the second board, Winder, the first line grabbing device, clamp Device, push away line device, contain line apparatus, the second line grabbing device, band feeding and cut integrating device, tightening device, bundle line apparatus On the 3rd board, first board, the second board and the 3rd board are arranged in a linear in order, and it is also controlled including a PLC System processed, the PLC control system is connected respectively with above-mentioned each device, and controls the operation of each device.

The wire advancing device is including defeated coil holder, the guide roller installed in the defeated coil holder end of incoming cables, installed in the defeated line Multiple wire rod correcting rollers of frame front-end and back-end, the leading-out terminal of the defeated coil holder is provided with the first conduit；

The wire ga(u)ging equipment includes being arranged on the measurement fixed seat in the middle part of the defeated coil holder, the measurement fixed seat Upper end is provided with line footpath inductance meter, and the line footpath inductance meter is provided with the elastic force bar for extending downwardly, and the measurement is consolidated The lower end of reservation is provided with testing wheel mounting seat, and the bottom of the elastic force bar is against the top of the testing wheel mounting seat, described The lower end of testing wheel mounting seat is provided with the first testing wheel, positioned at the described defeated coil holder middle part of the underface of first testing wheel On the second testing wheel is installed, first testing wheel and the second testing wheel are only circumferentially rotated and are not axially movable, institute State and the threading road for allowing wire rod to pass through be provided between the first testing wheel and the second testing wheel, be also equipped with first board with The linear diameter measurement controller of the line footpath inductance meter electrical connection；

The Line length measurer includes that line length measures mounting seat, the front-end and back-end difference of the line length measurement mounting seat The second conduit and privates pipe with the first conduit coaxial line is installed, the line length measures the middle part of mounting seat Be provided with two side by side and the guide wheel that only circumferentially rotates, the lower end of the line length measurement mounting seat is provided with and wherein one The coaxial rotary encoder of the individual guide wheel；

First line grabbing device includes a conveying cylinder parallel with wire rod conveying direction, the piston of the conveying cylinder The front end of bar is fixedly connected with the first tong mounting seat, and the upper end of the first tong mounting seat is provided with the first tong cylinder, The first tong is provided with the first tong cylinder, the side that the conveying cylinder is located on first board is also equipped with First slide rail parallel with wire rod conveying direction, be provided with the first tong mounting seat with first slide rail be adapted First slide block.

The thread cutter includes tangent line seat, and the Cutter apron perpendicular to wire rod conveying direction is provided with the tangent line seat, The Cutter apron is provided with the wire hole that wire rod passes through and positioned at wire hole top and tangential knife moving up and down；

It is described to send mark and label cutting device to include label rack and the trimscript seat on the tangent line seat, on the label rack A label disk for being wound with label paper is hinged with, label transport frame, institute are additionally provided between the label rack and the trimscript seat State label transport frame and one end of label disk is provided with pressure mark wheel, positioned at the one of the label transport frame on first board Side is provided with and pushes away label cylinder, and the piston rod for pushing away label cylinder is fixedly connected with a Label clip tinea manuss cylinder, the Label clip Label tong, the label tong close tangent line seat on the label transport frame by Label clip are provided with tinea manuss cylinder One end, the trend of the piston rod for pushing away label cylinder is parallel with the conveying direction of label, the piston rod for pushing away label cylinder Move to the trimscript seat with label tong clamping label, the trimscript seat is provided with bid hole and positioned at bid hole top And trimscript knife moving up and down, label passes through from bid hole；

The heat seal device includes ultrasonic welding machine, and the ultrasonic welding machine is provided with plumb joint directed downwardly, described The heat seal platform being provided with immediately below plumb joint on the tangent line seat, the heat seal platform is located at the wire hole and described The front in bid hole.

Second line grabbing device includes the second slide rail parallel to wire rod conveying direction, second slide rail be equipped with Its second adaptable slide block, is provided with the second tong cylinder on second slide block, the second tong cylinder is provided with folder Second tong of line taking material, the second slide block power connector has the second motor for driving it to slide；

The Winder includes being arranged on the coiling electric motor of the 3rd board lower end, and the rotating shaft of the coiling electric motor connects Wire spool is connected to, the first elastic cylinder and the second elastic cylinder of diametrically opposite arrangement is installed in the middle part of the wire spool, The first wrapping post is fixedly connected with the piston rod of the first elastic cylinder, it is fixed on the piston rod of the second elastic cylinder The second wrapping post is connected with, first wrapping post and the second wrapping post can be moved towards；

The wire-clamping device be arranged on the wire spool on, the wire-clamping device include clamp cylinder and with the clamp gas The clamp finger of cylinder power connector；

The push away line device includes the cylinder of push away line first being arranged on the 3rd board, the cylinder of push away line second and is located at Push away line motor by the Winder, the piston rod of first cylinder is moved up and down, the piston of first cylinder Bar is fixedly connected with the cylinder of the push away line second, and trend is rotated along wire spool in the piston rod horizontal direction of second cylinder Tangential direction is moved, and the upper end of the piston rod of second cylinder is fixedly connected with wire rod telescopic mast, the wire rod telescopic mast Upper end is hinged with one first wire rod rolling tube, and the first wire rod rolling tube is vertical with the direction that wire rod is conveyed, the second cylinder The lower end of piston rod is fixedly connected with the push away line motor, and the rotating shaft of the push away line motor is moved up and down, described to push away The top of the rotating shaft of line motor is fixedly connected with wire rod casing seat, the upper end of the wire rod casing seat be hinged with one with it is described The second parallel wire rod rolling tube of first wire rod rolling tube, when realizing coiling action, wire rod is limited in the first wire rod rolling Between dynamic pipe and the second wire rod rolling tube；

The tightening device includes being located at beside the Winder tightens up cylinder mounting seat, in the cylinder mounting seat It is provided with one and tightens up cylinder, the piston rod for tightening up cylinder is fixedly connected with a bearing mounting base, the bearing mounting base peace Equipped with the axially in parallel bearing with the wire spool.

The upper end of the 3rd board is located above the Sheng line apparatus and the Winder and is provided with the 3rd slide rail, The sliding panel slided on the 3rd slide rail is installed, the sliding panel power connector has drive, and it is slided on the 3rd slide rail The 3rd dynamic motor；

Described sliding panel one end is provided with the 3rd and grabs line cylinder, and the 3rd piston rod for grabbing line cylinder is moved up and down, institute State the 3rd piston rod for grabbing line cylinder and be fixedly connected with a handgrip mounting seat, the handgrip mounting seat is provided with two and arranges in mirror image 3rd handgrip cylinder of row, the piston rod power connector of the single 3rd handgrip cylinder has the 3rd handgrip of crawl coil curved Hook；

The line apparatus of containing include two promptly cylinders in mirror alignment, and the promptly cylinder power connector has upward Promptly fixed claw, two promptly the distance between fixed claw and the distance between two the 3rd handgrip crotches are equal；

The bundle line apparatus include being arranged on the 4th cylinder of the sliding panel other end, the piston rod of the 4th cylinder Move up and down, the piston rod of the 4th cylinder is fixedly connected with a bundle line cylinder mounting seat, the bundle line cylinder mounting seat peace Equipped with two bundle line components in mirror alignment, the bundle line component includes bundle line pawl installing rack, the bundle line pawl installing rack one The upper end of side is fixedly connected with piston rod bundle line cylinder directed downwardly, and lower end is fixedly connected with bundle line pawl, the work of the bundle line cylinder Stopper rod is against the top of the bundle line pawl, and the bundle line pawl installing rack opposite side is fixedly connected with bundle line pawl motor, described Bundle line pawl and the rotating shaft power connector for tying line pawl motor；

The band feeding and cut integrating device including two in mirror alignment bands conveying seats, the 3rd board Lower end in the band volume for being wound with band is set, band conveying seat is provided with the delivery wheel of conveying band, the conveying Wheel power is connected with the band conveying motor for driving it to circumferentially rotate, and the band conveying seat is disposed an outwardly facing the band volume Band entrance and just the band of the 3rd handgrip crotch is being exported, be provided between the band entrance and band outlet multiple Band corrects roller, and the front of the band outlet is additionally provided with band shearing cylinder, and the band shears cylinder power connector There are band cutting knife, the underface that the ribbon cutting cutter spacing is exported in the band.

The beneficial effects of the utility model are：This utility model provide it is a kind of by coiling, monitoring line footpath, label and tie line The production equipment that four kinds of operations are collinearly combined, instead of artificial, high degree of automation, effectively shorten production week It is phase, easy to operate, use manpower and material resources sparingly, production cost is reduced, the production cycle is effectively shortened, strengthen the competitiveness of enterprise.

Description of the drawings

With reference to the accompanying drawings and examples the present invention is further described.

Fig. 1 is overall structure diagram of the present utility model；

Fig. 2 is one of partial structural diagram of the present utility model；

Fig. 3 is the two of partial structural diagram of the present utility model；

Fig. 4 is the three of partial structural diagram of the present utility model；

Fig. 5 is the four of partial structural diagram of the present utility model；

Fig. 6 is the five of partial structural diagram of the present utility model；

Fig. 7 is the six of partial structural diagram of the present utility model；

Fig. 8 is the seven of partial structural diagram of the present utility model.

Specific embodiment

Referring to figs. 1 to Fig. 8, a kind of full-automatic coil knot installation, including wire advancing device 101, wire ga(u)ging equipment 102, Line length measurer 103, send mark and label cutting device 104, thread cutter 105, the first line grabbing device 106 on the first board 100, Heat seal device 201 is set on the second board 200, Winder 301, the second line grabbing device 302, wire-clamping device is respectively provided with 303rd, push away line device 304, the 3rd line grabbing device 305, contain and line apparatus 306, band feeding and cut integrating device 307, tighten up dress 308, bundle line apparatus 309 are put on the 3rd board 300, first board 100, the second board 200 and the 3rd board 300 are by suitable Sequence is arranged in a linear；It also includes a PLC control system 370, and the PLC control system 370 is connected respectively with above-mentioned each device, And the operation of each device is controlled, the PLC control system 370 is arranged on the upper end of the 3rd board 300, by coiling, monitoring Line footpath, label and tie four kinds of operations of line and collinearly combine, instead of artificial, high degree of automation effectively shortens product It is production cycle, easy to operate, use manpower and material resources sparingly, production cost is reduced, the production cycle is effectively shortened, strengthen the competing of enterprise Strive power.

The bundle line step of the equipment is as follows：

（1）Start wire advancing device 101, for automatic transportation wire rod is supplied, realize feeding action；

（2）Start wire ga(u)ging equipment 102, for measuring the diameter of wire rod and judging the diameter of wire rod whether in needs In critical field, measurement diameter action is realized；

（3）Start Line length measurer 103, for receiving wire rod and the start recording institute that the conveying of wire advancing device 101 comes The starting point of line length is needed, operation of recording is realized；

（4）Start the first line grabbing device 106, for receiving the wire rod come from the conveying of Line length measurer 103, realize grabbing Take action and wire rod is passed through into thread cutter 105；

（5）Start the second line grabbing device 302, for receiving the wire rod that conveying comes from thread cutter 105；

（6）Start wire-clamping device 303, for receiving the head end of the wire rod that the conveying of the second line grabbing device 302 comes, realize folder Hold action；

（7）Start push away line device 304, for promoting wire rod to draw close to Winder 301, realize backup action；

（8）Start Winder 301, for being wound to wire rod, realize that wire rod is wound into coil by coiling action, push away Line apparatus 304 promote wire rod axial movement while wire rod circumferentially winds, and realize the coil of uniform winding；

（9）In step（8）During carrying out, line length measures 103 device continued operations, when the tail that recorded required line length Feed back to PLC control system 370 during the terminal of end, realize operation of recording；

（10）When the tail end terminal of the qualified wire rod of line footpath is moved to thread cutter 105, starts thread cutter 105 and cut off Wire rod, realizes cut-out action；Mark and label cutting device 104 are sent in startup, and the tail end of the label transport for cutting to wire rod is realized sending Mark and trimscript action；

（11）Start heat seal device 201, by the sealing of the tail end of wire rod and together with label secure fit, realize heating and Pressing action；

（12）The continued operation of Winder 301, unclamps wire-clamping device 303, discharges the head end of wire rod, starts tightening device 308 put the tail end and head end of wire rod in the side of coil together；

（13）Start band feeding and cut integrating device 307, the band sent and cut is placed on into Sheng line apparatus 306 On, realize feeding action；

（14）Start the 3rd line grabbing device 305, the coil for winding is picked up into movement and is placed on Sheng line apparatus 306, band quilt The lower section of coil is pressed in, is then started Sheng line apparatus 306 and is fixed coil；

（15）Start bundle line apparatus 309, band is reversed and is banded on coil, action is tied up in realization, and will tie up Coil removes the 3rd board 300, gets product.

The wire advancing device 101 includes defeated coil holder 110, the guide roller 111 installed in the end of incoming cables of defeated coil holder 110, peace Multiple wire rod correcting rollers 112 of the front-end and back-end of defeated coil holder 110 are mounted in, the leading-out terminal of the defeated coil holder 110 is provided with First conduit 113, multiple wire rod correcting rollers are staggered about 112；

The wire ga(u)ging equipment 102 includes being arranged on the measurement fixed seat 114 at the middle part of the defeated coil holder 110, the survey The upper end of amount fixed seat 114 is provided with line footpath inductance meter 115, and the line footpath inductance meter 115 is provided with and extends downwardly Elastic force bar 116, it is described measurement fixed seat 114 lower end testing wheel mounting seat 117, the bottom of the elastic force bar 116 are installed The top of the testing wheel mounting seat 117 is against, the lower end of the testing wheel mounting seat 117 is provided with the first testing wheel 118, position Second testing wheel 119, first test are installed on the described defeated coil holder middle part of the underface of first testing wheel 118 The testing wheel 119 of wheel 118 and second is only circumferentially rotated and is not axially movable, and first testing wheel 118 and second is tested The threading road 120 for allowing wire rod to pass through is provided between wheel 119, is also equipped with first board 100 and the line footpath inductance Whether the linear diameter measurement controller 121 of the electrical connection of meter 115, the line footpath that wire ga(u)ging equipment 102 is used for monitoring wire rod is qualified；

The Line length measurer 103 includes that line length measures mounting seat 122, and the line length measures the front end of mounting seat 122 The second conduit 123 and privates pipe 124 with the coaxial line of the first conduit 113 is separately installed with rear end, it is described The middle part of line length measurement mounting seat 122 be provided with two side by side and the guide wheel 125 that only circumferentially rotates, the guide wheel 125 conveying direction for being axially perpendicular to wire rod, wire rod enters the second conduit 123 from after the extraction of the first conduit 113, then From passing through between two guide wheels 125, enter back into and drawn after privates pipe 124, the line length measurement mounting seat 122 Lower end is provided with the rotary encoder 126 coaxial with guide wheel one of them described 125, when wire rod is from two guide wheels When passing through between 125, the wire rod in conveying drives guide wheel 125 to rotate, the concomitant rotation of rotary encoder 126, PLC control system Receive when rotary encoder 126 is rotated the parameter that records to converse the length of wires through rotary encoder 126；

First line grabbing device 106 includes a conveying cylinder 127 parallel with wire rod conveying direction, the conveying cylinder The front end of 127 piston rod is fixedly connected with the first tong mounting seat 128, and the upper end of the first tong mounting seat 128 is installed There is the first tong cylinder 129, the first tong 130 is provided with the first tong cylinder 129, first board 100 is upper First slide rail 131 parallel with wire rod conveying direction, first tong are also equipped with the side of the conveying cylinder 127 The first slide block 132 being adapted with first slide rail 131, the first slide rail 131 and the first slide block are installed in 130 mounting seats 132 cooperation cause the first tong 130 slip it is more accurate, smooth-going, it is ensured that wire rod convey stability.

The thread cutter 105 includes tangent line seat 133, is provided with perpendicular to wire rod conveying direction on the tangent line seat 133 Cutter apron 134, the Cutter apron 134 is provided with the wire hole 135 that wire rod passes through and positioned at the top of the wire hole 135 and can The tangential knife 136 for moving up and down, the power connector of the tangential knife 136 has drive its actuating unit such as cylinder for moving up and down etc.；

It is described to send mark and label cutting device 104 to include label rack 137 and the trimscript seat 138 on the tangent line seat 133, Be hinged with a label disk 139 for being wound with label paper on the label rack 137, the label rack 137 and the trimscript seat 138 it Between be additionally provided with label transport frame 140, the label transport frame 140 is provided with pressure mark wheel 141 near one end of label disk 139, It is provided with positioned at the side of the label transport frame 140 on first board 100 and pushes away label cylinder 142, it is described to push away tag gas The piston rod of cylinder 142 is fixedly connected with a Label clip tinea manuss cylinder 143, and on the Label clip tinea manuss cylinder 143 label tong is provided with 144, the label tong 144 by Label clip on the label transport frame 140 near the tangent line seat 133 one end, it is described The trend for pushing away the piston rod of label cylinder 142 is parallel with the conveying direction of label, the piston rod and mark for pushing away label cylinder 142 Sign tong 144 clamping label move to the trimscript seat 138, the trimscript seat 138 be provided with bid hole 145 and positioned at it is described go out The top of mark hole 145 and trimscript knife 146 moving up and down, label is passed through from bid hole 145, and the power of trimscript knife 146 connects Be connected to drive its actuating unit such as cylinder for moving up and down etc., when needing to label, label draw from label disk 139 after quilt Pressure mark wheel 141 is pushed down and is close to the surface transport of label transport frame 140, and label is passed through from bid hole 145, and trimscript knife 146 is downward The label of length required for mobile excision；

The heat seal device 201 includes ultrasonic welding machine 202, and the ultrasonic welding machine 202 is provided with weldering directed downwardly Joint 203, the underface of the plumb joint 203 is provided with the heat seal platform 204 on the tangent line seat 133, the heat seal Platform 204 is located at the front in the wire hole 135 and the bid hole 145, after wire rod and label is cut off, the wire rod tail end of cut-out Overlap on heat seal platform 204 with label, plumb joint 203 is pushed and is closely pressed together on wire rod and label together.

Second line grabbing device 302 includes the second slide rail 310 parallel to wire rod conveying direction, second slide rail 310 are equipped with second slide block 311 adaptable with it, and the second tong cylinder 312 is provided with second slide block 311, at this In embodiment, second slide block 311 is fixedly connected with the second tong cylinder fixed seat 315, and the second tong cylinder 312 is pacified The lower end of the second tong cylinder fixed seat 315 is mounted in, the second tong cylinder 312 is provided with the second tong of gripping wire rod 313, the power connector of the second slide block 311 have drive its slide the second motor 314, the two of second slide rail 310 End resolution is provided with a belt pulley, is connected by a belt between two belt pulleys, and the second slide block 311 is fixedly connected with belt, the The motor shaft of two stepping motor 314 is hinged with one of belt pulley；

The Winder 301 includes being arranged on the coiling electric motor 316 of the lower end of the 3rd board 300, the coiling electricity The rotating shaft of machine 316 is connected with wire spool 317, and the wire spool 317 is located on the table top of the 3rd board 300, the coiling The middle part of disk 317 is provided with the first elastic cylinder 318 and the second elastic cylinder 319 of diametrically opposite arrangement, and described first is loose The first wrapping post 320 is fixedly connected with the piston rod of tight cylinder 318, it is fixed on the piston rod of the second elastic cylinder 319 The second wrapping post 321 is connected with, the wrapping post 321 of first wrapping post 320 and second can be moved towards, after the completion of coiling, Coil is difficult to remove due to winding effect being wrapped on the first wrapping post 320 and the second wrapping post 321 tightly of centripetal force, Now the first elastic cylinder 318 and the action simultaneously of the second elastic cylinder 319, the first wrapping post 320 and the second wrapping post 321 it is centripetal Shrink, coil just can depart from the first wrapping post 320 and the second wrapping post 321, facilitate next step action；

The wire-clamping device 303 is arranged on the wire spool 317, and the wire-clamping device 303 includes the He of clamp cylinder 322 With the clamp finger 323 of the power connector of clamp cylinder 322；

The push away line device 304 includes the first cylinder of push away line 324, push away line second being arranged on the 3rd board 300 Cylinder 325 and the push away line motor 326 positioned at the side of the Winder 301, on the piston rod of the first cylinder of the push away line 324 Lower movement, the piston rod of the first cylinder of the push away line 324 is fixedly connected with the second cylinder of the push away line 325, the push away line second The tangential direction movement of trend, the cylinder of the push away line second are rotated in the piston rod horizontal direction of cylinder 325 along wire spool 317 The upper end of 325 piston rod is fixedly connected with wire rod telescopic mast 327, and the upper end of the wire rod telescopic mast 327 is hinged with one first Wire rod rolling tube 328, the direction that the first wire rod rolling tube 328 is conveyed with wire rod is vertical, the piston of the second cylinder of push away line 325 The lower end of bar is fixedly connected with the push away line motor 326, and the rotating shaft of the push away line motor 326 is moved up and down, described The top of the rotating shaft of push away line motor 326 is fixedly connected with wire rod casing seat 329, the upper end hinge of the wire rod casing seat 329 A second wire rod rolling tube 330 parallel with the first wire rod rolling tube 328 is connected to, when realizing coiling action, wire rod is limited Position between the first wire rod rolling tube 328 and the second wire rod rolling tube 330, in the present embodiment, the wire rod set Base 329 is lived wire rod telescopic mast 327 and is moved up and down along the wire rod telescopic mast 327, and the second wire rod rolling tube 330 is located at The underface of the first wire rod rolling tube 328；

The tightening device 308 includes being located at beside the Winder 301 tightens up cylinder mounting seat 331, the gas One is provided with cylinder mounting seat 331 and tightens up cylinder 332, the piston rod for tightening up cylinder 332 is fixedly connected with bearing installation Seat 333, the bearing mounting base 333 is provided with the axially in parallel bearing 334 with the wire spool 317, when coil winding is received During tail, wire-clamping device 303 is unclamped, discharge the head end of wire rod, start tightening device 308, bearing 334 is drawn close to coil, by wire rod Tail end and head end put together in the side of coil.

The upper end of the 3rd board 300 is located at the Sheng line apparatus 306 and the top of the Winder 301 is provided with 3rd slide rail 335, is provided with the sliding panel 336 slided on the 3rd slide rail 335, the cunning on the 3rd slide rail 335 The power connector of dynamic plate 336 has the 3rd motor 337 for driving it to slide, and sliding panel 336 is with the 3rd motor 337 with reference to front State the power connector mode of the second slide block 311 and the second motor；

The one end of the sliding panel 336 is provided with the 3rd and grabs line cylinder 338, and the described 3rd grabs on the piston rod of line cylinder 338 Lower movement, the 3rd piston rod for grabbing line cylinder 338 is fixedly connected with a handgrip mounting seat 339, the handgrip mounting seat 339 Two the 3rd handgrip cylinders 340 in mirror alignment, the piston rod power connector of the single 3rd handgrip cylinder 340 are installed There is the 3rd handgrip crotch 341 of crawl coil, in technology commonly used in the art, crawl for convenience may also be employed other structures Mechanical gripper；

The line apparatus 306 of containing include two promptly cylinders 342 in mirror alignment, and the promptly power of cylinder 342 connects Be connected to promptly fixed claw 343 upward, two promptly the distance between fixed claw 343 and two the 3rd handgrip crotches 341 between Distance it is equal, in the present embodiment, the top of the promptly fixed claw 343 is additionally provided with the strap slot for housing band 344；

The bundle line apparatus 309 include being arranged on the 4th cylinder 345 of the other end of the sliding panel 336, the 4th gas The piston rod of cylinder 345 is moved up and down, and the piston rod of the 4th cylinder 345 is fixedly connected with a bundle line cylinder mounting seat 346, institute State bundle line cylinder mounting seat 346 and two bundle line components in mirror alignment are installed, the bundle line component includes that bundle line pawl is installed Frame 347, the upper end of the side of bundle line pawl installing rack 347 is fixedly connected with piston rod bundle line cylinder 348 directed downwardly, and lower end is fixed Bundle line pawl 349 is connected with, the piston rod of the bundle line cylinder 348 is against the top of the bundle line pawl 349, and the bundle line pawl is installed The opposite side of frame 347 is fixedly connected with bundle line pawl motor 350, the bundle line pawl 349 and the bundle line pawl motor 350 Rotating shaft power connector, ties line cylinder 348 and orders about the two ends that bundle line pawl 349 pinches band, ties the rotating shaft rotation of line pawl motor 350 Turn to drive bundle line pawl 349 to rotate, so as to by the two ends twist of band, together, twist band is formed after band knot, bundle line pawl 349 Lift band knot and remove the 3rd board, get product, in the present embodiment, the bascule of the bundle line pawl is common technology, this Place is no longer discussed in detail；

The band feeding and integrating device 307 is cut including two conveying seats 351 of the bands in mirror alignment, described the The band volume 352 for being wound with band is set in the lower end of three boards 300, and the band conveying seat 351 is provided with conveying band Delivery wheel 353, the power connector of the delivery wheel 353 has the band conveying motor 354 for driving it to circumferentially rotate, the band conveying Seat 351 is disposed an outwardly facing the band entrance of the band volume and is just exporting 355 to the band of the 3rd handgrip crotch 341, institute State and multiple band correction rollers 356 are provided between band entrance and band outlet 355, the front of the band outlet 355 is also Band shearing cylinder 357 is provided with, the band shearing power connector of cylinder 357 has band cutting knife 358, the band cutting knife 358 underfaces for being located at band outlet 355, in the present embodiment, band conveying motor 354 drives delivery wheel 353 to rotate, So as to convey the strap slot 344 of band to the 3rd handgrip crotch 341, after the band of certain length is transported to, band cutting knife 358 Cut-out band, band is just stayed in strap slot 344, waits the coil for winding to push packing, in the present embodiment, band conveying Two belt pulleys connected by belt are provided with seat, one of belt pulley and delivery wheel 353 connect, another belt pulley with The rotating shaft connection of band conveying motor 354.

Claims

1. a kind of full-automatic coil knot installation, it is characterised in that including wire advancing device, wire ga(u)ging equipment, line length measurement dress Put, send mark and label cutting device, thread cutter on the first board, on the second board, Winder, first grab line to heat seal device Device, wire-clamping device, push away line device, contain line apparatus, the second line grabbing device, band feeding and cut integrating device, tightening device, On the 3rd board, first board, the second board and the 3rd board are arranged in a linear in order bundle line apparatus, and it also includes One PLC control system, the PLC control system is connected respectively with above-mentioned each device, and controls the operation of each device；

The wire advancing device is including defeated coil holder, the guide roller installed in the defeated coil holder end of incoming cables, before the defeated coil holder End and multiple wire rod correcting rollers of rear end, the leading-out terminal of the defeated coil holder is provided with the first conduit；

The wire ga(u)ging equipment includes being arranged on the measurement fixed seat in the middle part of the defeated coil holder, the upper end of the measurement fixed seat Line footpath inductance meter is installed, the line footpath inductance meter is provided with the elastic force bar for extending downwardly, the measurement fixed seat Lower end testing wheel mounting seat is installed, the bottom of the elastic force bar is against the top of the testing wheel mounting seat, the test The lower end of wheel mounting seat is provided with the first testing wheel, pacifies on the described defeated coil holder middle part of the underface of first testing wheel Equipped with the second testing wheel, first testing wheel and the second testing wheel are only circumferentially rotated and are not axially movable, and described The threading road for allowing wire rod to pass through is provided between one testing wheel and the second testing wheel, be also equipped with first board with it is described The linear diameter measurement controller of line footpath inductance meter electrical connection；

The Line length measurer includes that line length measures mounting seat, and the front-end and back-end of the line length measurement mounting seat are respectively mounted Install at the middle part for having the second conduit and privates pipe with the first conduit coaxial line, the line length measurement mounting seat Have two side by side and the guide wheel that only circumferentially rotates, the lower end of the line length measurement mounting seat is provided with and one of institute State the coaxial rotary encoder of guide wheel；

First line grabbing device includes a conveying cylinder parallel with wire rod conveying direction, the piston rod of the conveying cylinder Front end is fixedly connected with the first tong mounting seat, and the upper end of the first tong mounting seat is provided with the first tong cylinder, described The first tong is provided with first tong cylinder, the side that the conveying cylinder is located on first board is also equipped with and line The first parallel slide rail of material conveying direction, is provided with first be adapted with first slide rail in the first tong mounting seat Slide block；

The thread cutter includes tangent line seat, and the Cutter apron perpendicular to wire rod conveying direction is provided with the tangent line seat, described Cutter apron is provided with the wire hole that wire rod passes through and positioned at wire hole top and cutting knife moving up and down；

It is described to send mark and label cutting device to include label rack and the trimscript seat on the tangent line seat, it is hinged on the label rack There is a label disk for being wound with label paper, label transport frame, the mark are additionally provided between the label rack and the trimscript seat Sign carriage and one end of label disk is provided with pressure mark wheel, pacify positioned at the side of the label transport frame on first board Equipped with label cylinder is pushed away, the piston rod for pushing away label cylinder is fixedly connected with a Label clip tinea manuss cylinder, the Label clip tinea manuss Be provided with label tong on cylinder, the label tong by Label clip on the label transport frame near the one of the tangent line seat End, the trend of the piston rod for pushing away label cylinder is parallel with the conveying direction of label, the piston rod for pushing away label cylinder with Label tong clamping label move to the trimscript seat, the trimscript seat be provided with bid hole and above the bid hole simultaneously Trimscript knife moving up and down, label is passed through from bid hole；

The heat seal device includes ultrasonic welding machine, and the ultrasonic welding machine is provided with plumb joint directed downwardly, the welding The underface of head is provided with the heat seal platform on the tangent line seat, and the heat seal platform is located at the wire hole and the bid The front in hole；

Second line grabbing device includes the second slide rail parallel to wire rod conveying direction, and second slide rail is equipped with and its phase The second slide block for adapting to, is provided with the second tong cylinder on second slide block, the second tong cylinder is provided with gripping line Second tong of material, the second slide block power connector has the second motor for driving it to slide；

The Winder includes being arranged on the coiling electric motor of the 3rd board lower end, and the rotating shaft of the coiling electric motor is connected with Wire spool, is provided with the first elastic cylinder and the second elastic cylinder of diametrically opposite arrangement in the middle part of the wire spool, described The first wrapping post is fixedly connected with the piston rod of the first elastic cylinder, is fixedly connected on the piston rod of the second elastic cylinder There is the second wrapping post, first wrapping post and the second wrapping post can be moved towards；

The wire-clamping device is arranged on the wire spool, and the wire-clamping device includes clamp cylinder and moves with the clamp cylinder The clamp finger of power connection；

The push away line device includes the cylinder of push away line first being arranged on the 3rd board, the cylinder of push away line second and positioned at described Push away line motor by Winder, the piston rod of first cylinder is moved up and down, the piston rod of first cylinder with The cylinder of the push away line second is fixedly connected, and rotates the tangent line of trend in the piston rod horizontal direction of second cylinder along wire spool Direction is moved, and the upper end of the piston rod of second cylinder is fixedly connected with wire rod telescopic mast, the upper end of the wire rod telescopic mast One first wire rod rolling tube is hinged with, the first wire rod rolling tube is vertical with the direction that wire rod is conveyed, the piston of the second cylinder The lower end of bar is fixedly connected with the push away line motor, and the rotating shaft of the push away line motor is moved up and down, the push away line step The top of the rotating shaft of stepper motor is fixedly connected with wire rod casing seat, and the upper end of the wire rod casing seat is hinged with one with described first The second parallel wire rod rolling tube of wire rod rolling tube, when realizing coiling action, wire rod is limited in the first wire rod rolling tube And the second wire rod rolling tube between；

The tightening device includes being located at beside the Winder tightens up cylinder mounting seat, installs in the cylinder mounting seat Cylinder is tightened up, the piston rod for tightening up cylinder is fixedly connected with a bearing mounting base, and the bearing mounting base is provided with With the axially in parallel bearing of the wire spool；

The upper end of the 3rd board is located above the Sheng line apparatus and the Winder and is provided with the 3rd slide rail, described Be provided with 3rd slide rail on the 3rd slide rail slide sliding panel, the sliding panel power connector have drive its slide 3rd motor；

Described sliding panel one end is provided with the 3rd and grabs line cylinder, and the 3rd piston rod for grabbing line cylinder is moved up and down, and described Three piston rods for grabbing line cylinder are fixedly connected with a handgrip mounting seat, and it is in mirror alignment that the handgrip mounting seat is provided with two 3rd handgrip cylinder, the piston rod power connector of the single 3rd handgrip cylinder has the 3rd handgrip crotch of crawl coil；

The line apparatus of containing include two promptly cylinders in mirror alignment, the promptly cylinder power connector have upward promptly Fixed claw, two promptly the distance between fixed claw and the distance between two the 3rd handgrip crotches are equal；

The bundle line apparatus include being arranged on the 4th cylinder of the sliding panel other end, and the piston rod of the 4th cylinder is upper and lower Mobile, the piston rod of the 4th cylinder is fixedly connected with a bundle line cylinder mounting seat, and the bundle line cylinder mounting seat is provided with Two bundle line components in mirror alignment, the bundle line component includes bundle line pawl installing rack, the bundle line pawl installing rack side Upper end is fixedly connected with piston rod bundle line cylinder directed downwardly, and lower end is fixedly connected with bundle line pawl, the piston rod of the bundle line cylinder The top of the bundle line pawl is against, the bundle line pawl installing rack opposite side is fixedly connected with bundle line pawl motor, the bundle line Pawl and the rotating shaft power connector for tying line pawl motor；

The band feeding and cut integrating device including two in mirror alignment bands conveying seats, under the 3rd board The band volume for being wound with band is set in end, and the band conveying seat is provided with the delivery wheel of conveying band, and the conveying is moved in turn Power is connected with the band conveying motor for driving it to circumferentially rotate, and the band conveying seat is disposed an outwardly facing the band of the band volume Entrance and just the band of the 3rd handgrip crotch is being exported, between the band entrance and band outlet multiple bands are being provided with Correction roller, the front of the band outlet is additionally provided with band shearing cylinder, and the band shearing cylinder power connector has bundle Band cutting knife, the underface that the ribbon cutting cutter spacing is exported in the band.