CN108438994A - A kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus - Google Patents
A kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus Download PDFInfo
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- CN108438994A CN108438994A CN201810434448.2A CN201810434448A CN108438994A CN 108438994 A CN108438994 A CN 108438994A CN 201810434448 A CN201810434448 A CN 201810434448A CN 108438994 A CN108438994 A CN 108438994A
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- capstan head
- clamp
- plate
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- 238000004804 winding Methods 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 230000000875 corresponding Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000003638 reducing agent Substances 0.000 claims description 12
- 230000003068 static Effects 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 6
- 230000001360 synchronised Effects 0.000 claims description 4
- 230000000149 penetrating Effects 0.000 claims description 3
- 230000005591 charge neutralization Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000001264 neutralization Effects 0.000 claims 1
- 238000006386 neutralization reaction Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000002146 bilateral Effects 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- 229910052744 lithium Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000002457 bidirectional Effects 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000023298 conjugation with cellular fusion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
- 230000021037 unidirectional conjugation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/20—Cutting-off the expiring web
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/043—Processes of manufacture in general involving compressing or compaction
- H01M4/0435—Rolling or calendering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/21—Angle
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention discloses a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus,Including capstan head framework,Capstan head framework is arranged on chassis,The support shaft at capstan head framework both ends is respectively pivotally connected by a support leg,It is respectively arranged with the first clamp system and the second clamp system positioned at capstan head framework both sides,First clamp system and the second clamp system are all fixed on corresponding bearing,The support shaft is all pierced by outside bearing respectively,Wherein a support shaft is connected with synchronizing shaft detection device,Another support shaft is connected with capstan head transmission mechanism,Capstan head transmission mechanism drives the rotation of capstan head framework,Synchronizing shaft detection device is for detecting turret rotated angle,It is equipped with positioned at capstan head frame underneath for unreeling automatic splicing equipment to new and old material volume progress tape splicing,It may be implemented to drive automatic tape splicing automatically,Double-station not shutdown operation,Has good automation performance.
Description
Technical field
The present invention relates to battery rolling mechanism field, specifically a kind of receipts applied to lithium battery production rolling process
Unwinding device.
Background technology
With the development of human civilization, the demand to the energy is more and more, and the traditional energies resource such as oil, coal faces withered
It exhausts, while the consumption of traditional energy also brings serious problem of environmental pollution.Under dual-pressure, the mankind are to the thirsty of new energy
Ask more and more urgent, electric energy receives the favor by every means of the mankind naturally as clean energy resource most widely used at present.Lithium battery is made
Unit is saved for electric energy, has also welcome the development of explosion type.
When lithium battery produces, in order to improve the density of battery pole piece surfacing and the consistency of thickness, in painting process
Roll process must be carried out later, keep the electric energy stored in unit volume more.With the outburst of lithium electricity industry, battery production also exists
Sharp increase.
The retractable volume mating with roll squeezer at present is generally single-station retractable volume, gas expansion shaft fixed central spindle, artificial tape splicing
Mode.After one crimped is complete, equipment downtime manually cuts off pole piece, removes gas expansion shaft, after gas expansion shaft is fixed in new material volume
Using fork truck feeding, then manual tape splicing, winding use carries out loading and unloading, end to be unreeled and winding end with same mode is unreeled
Booting carries out roll-in again after being ready for.This working method inefficiency, it is low that equipment starts rate, labor intensity
It is high.In recent years, some Battery Plants it is new on big equipment have been provided with the automatic change of lap retractable volume of double-station, but the pole piece material volume being directed to is all
It is larger, it is not applicable for the producer of some small-scale Battery Plants or transformation and upgrade, while the type equipment manufacturing cost is higher, can also give factory
Family brings larger burden.
Invention content
The technical problem to be solved in the present invention is to provide a kind of small-sized rotary type tower double-stations for small dimension pole piece material volume
Automatic deploying and retracting winding apparatus does not have to shut down in nipping process, and the tape splicing being automatically performed between different material volumes, loading and unloading, which are not take up, to be set
The standby working time, that improves equipment starts rate, reduces the labor intensity of worker, and production efficiency is turned up.
In order to solve the above technical problems, the technical solution adopted by the present invention is：A kind of small-sized double-station automatic deploying and retracting package
It sets comprising the support shaft of capstan head framework, capstan head framework both ends is respectively pivotally connected by a support leg, and capstan head framework both sides are located at
Be respectively arranged with the first clamp system and the second clamp system, the first clamp system and the second clamp system are all fixed at
On corresponding bearing, the support shaft is all pierced by outside bearing respectively, wherein a support shaft and synchronizing shaft detection device phase
Even, another support shaft is connected with capstan head transmission mechanism, and capstan head transmission mechanism drives the rotation of capstan head framework, synchronizing shaft detection device
For detecting turret rotated angle, it is equipped with positioned at capstan head frame underneath for unreeling automatic tape splicing to new and old material volume progress tape splicing
Device.
Further, the capstan head framework includes revolution driven shaft, revolution transmission shaft and end plate, revolution driven shaft pivot joint
In static side support leg, revolution transmission shaft is articulated in the support leg of moved end, is located at turn around driven shaft and is turned round the extension of transmission shaft
End is all fixed with end plate, and the end plate is symmetrical arranged, and is connected by multiple tie-beams at the center of the end plate, tie-beam
Both sides the opening for installing material volume is reserved on end plate.
Further, first clamp system include the first fixing sleeve, non-end air cylinder fixed plate, non-end clamp shaft and
First clamp, second clamp system include the second fixing sleeve, cylinder push plate, pass end clamp shaft and the second clamp；
First fixing sleeve is fitted in by coaxial bearing on non-end clamp shaft, and first clamp is fitted in non-
One end of clamp shaft is held, the side for being located at the first fixing sleeve is equipped with the first fixed plate, and multiple the are connected in the first fixed plate
One cylinder, First Transition plate are coaxially fitted on non-end clamp shaft, and First Transition plate is located at the other side of the first fixing sleeve, and first
The telescopic end of cylinder is connected on First Transition plate, and First Transition plate is fixedly connected with non-end clamp shaft, and non-end clamp shaft is worn
Cross the side that moved end support leg extend out to end plate；
Second fixing sleeve is fitted in by coaxial bearing and is passed on the clamp shaft of end, and second clamp is fitted in biography
One end of clamp shaft is held, the side for being located at the second fixing sleeve is equipped with the second fixed plate, and multiple the are connected in the second fixed plate
Two cylinders, the second rebound, which is coaxially fitted in, to be passed on the clamp shaft of end, and the second rebound is located at the other side of the second fixing sleeve, and second
The telescopic end of cylinder is connected on the second rebound, and the second rebound is fixedly connected with end clamp shaft is passed, and is passed end clamp shaft and is worn
Cross the side that static side support leg extend out to end plate；
Second fixed plate and the second fixing sleeve are fixed in the support leg of moved end, and the first fixing sleeve is fixed with static side support leg to be connected
It connects, the fixed turbine reduction box below the first fixing sleeve, the output end of turbine reduction box is connected with ball-screw, the ball
Leading screw passes through the first fixed plate, and lead screw base is fitted between ball-screw and the first fixed plate, first fixing sleeve
Bilateral is respectively provided with two row guide rails, and first fixed plate is fitted to by floor connection sliding on guide rail correspondingly.
Further, the capstan head transmission mechanism, including the first driving motor, the second driving motor and transition sleeve,
It is fitted with First Transition sprocket wheel beam barrel and the second transition sprocket wheel beam barrel in the transition sleeve successively from outside to inside, is located at transition
It is all fitted between First Transition sprocket wheel beam barrel and the second transition sprocket wheel beam barrel between sleeve and First Transition sprocket wheel beam barrel more
A bearing, first driving motor are connected by chain with First Transition sprocket wheel beam barrel, second driving motor
It is connected with the second transition sprocket wheel beam barrel by chain, the first output chain gear and second is respectively equipped with positioned at the both sides of transition sleeve
Output chain gear, the First Transition sprocket wheel beam barrel are connected by chain with the first output chain gear, second transition sprocket wheel
Beam barrel is connected by chain with the second output chain gear, and it is embedding that the center of the first output chain gear and the second output chain gear is designed with spline
Slot；Splined shaft is fitted in each spline caulking groove, any one of splined shaft and the spline reserved on biography end clamp shaft are embedding
Slot matches, and passes end clamp shaft and is fixedly connected with corresponding splined shaft
The back side of first output chain gear and the second output chain gear is designed with supporting rack, and supporting rack includes support chamber shell, is being propped up
The one end for supportting chamber shell is equipped with a sleeve part, and being fitted into sleeve part has bearing, and the first output chain gear back is reserved convex
Go out portion and be fitted in corresponding shaft bearing and neutralize the reserved protrusion in the second output chain gear portion to be fitted in corresponding shaft bearing；
A plectrum plate for extending to outer rim, phase are designed on the side wall on the first output chain gear and the second output chain gear
It is corresponding to be designed with one close to switch on the end face of each support chamber shell.
Further, the capstan head angle detection mechanism includes detection support, and revolution driven shaft is located at detection support
Top is turned round on driven shaft and is fitted with capstan head synchronizing wheel, encoder is provided in detection support, capstan head synchronizing wheel wheel passes through same
Step band is connected with encoder spin axis；
The center of revolution driven shaft is provided with threading via hole, and the one end for being located at capstan head synchronization wheel shaft is equipped with electric rotary joint, electricity
The center through hole of rotary joint is connected to each other with threading via hole, and extension rod is connected in detection support, and extension rod is connected to electricity
On the shell of rotary joint, the electric rotary joint is made of shell and inner bearing, and the inner bearing is equipped in the shell.
Further, the automatic splicing equipment that unreels includes tape splicing frame, and swing arm revolution is articulated on tape splicing frame
Axis, fixed on swing arm rotating shaft there are two swing arms, and a telescopic cylinder is respectively fixed in each swing arm, each telescopic cylinder
Telescopic end is all fixedly connected with axle bed, and each axle bed is fitted in by directive slide track in corresponding swing arm, between the axle bed
It is fitted with a rubber roller being laterally extended, is fixed with single-revolution cylinder in each swing arm positioned at the outside of rubber roller, described returns
Rotaring cylinder is oppositely arranged, and revolution hack lever is fitted between the rotary cylinder, and cutter, cutter are fixed with along revolution hack lever
It extend out to above revolution hack lever.
Further, it is located at each swing arm upper rail bearing, is fitted with lifting slider on the inside of the guide rail bearing, institute
The axle bed stated is fixed on corresponding lifting slider, and guide rail bearing is perpendicular with swing arm.
Further, the swing arm rotating shaft passes through the driving chamber of hollow shaft worm-gear speed reducer, hollow shaft worm gear
Worm decelerating machine is fixed on tape splicing frame, further includes tape splicing motor, and output shaft and the hollow shaft worm and gear of tape splicing motor slow down
The power intake of machine is connected, and adjustable roller is provided on tape splicing frame, and adjustable roller is located at below swing arm rotating shaft, and the two of adjustable roller
End is respectively provided with the horizontal sliding device and straight skidding device for adjusting adjustable roller glide direction.
Further, the horizontal sliding device is identical with the structure of straight skidding device, horizontal sliding device and vertical
Perpendicular to slide device guide direction, the horizontal sliding device includes end plate, drives leading screw and axle bed sliding block, described
End plate is fixed on the inside of tape splicing frame, and handwheel is equipped on tape splicing frame, and the penetrating end of handwheel is fitted with the first deflecting helical gear,
It is articulated with leading screw on the inner wall of end plate, the second deflecting helical gear, the first deflecting helical gear and the are equipped on the top of leading screw
Two deflecting helical gears are meshed, and the side for being located at leading screw is equipped with sliding guide rail side by side on end plate, are located on sliding guide rail and are equipped with
There are axle bed sliding block, the lead screw base being equipped on the leading screw to be fixedly connected with axle bed sliding block.
Further, between the first output chain gear and the second output chain gear, revolution transmission shaft passes through revolution transmission shaft
Spindle motor driving rotation.
It is using advantageous effect caused by above-mentioned technical proposal：
The present invention can be under non-stop-machine state for small dimension material volume, the tape splicing that is automatically performed between different material volumes.
Loading and unloading do not influence the normal operation of equipment, and improve equipment starts rate, reduce the labor intensity of worker, improve production effect
Rate.It can be docked simultaneously with AGV trolleies, it is increasingly automated to be easy to implement production equipment.
Angle detection device uses the structure type of encoder collocation drive shaft, and the two during the work time can be effective
Holding synchronous rotary, can be with the rotation angle of effectively perceive main shaft.
Angle detection device opens up center by using main shaft collocation rotary joint structure form, in the center of main shaft and leads to
Hole so that cable pass through after by can be directly connected to electric rotary joint.
Angle detection device arranges in pairs or groups capstan head transmission mechanism can be with the posture of sensed in advance framework, on capstan head framework there are two tools
Cavity for disposing material volume.
Automatic splicing equipment is assisted by using the structure type and use deflector roll of rubber roller collocation cutter, by device collection
Then Cheng Houke will use rubber roller to bond old cable and anew cable with instantaneous trip old material plate.
The automatic automatic splicing equipment of the automatic splicing equipment of splicing equipment by using auxiliary guide roll can by new and old flitch by
It is oriented to, is readily integrated into device on splicing equipment.
Automatic splicing equipment shows swing arm when needing tape splicing by using swing arm structure, whole when without tape splicing
Equipment bounces back in tape splicing frame, and the integraty of integral device is preferable.
Automatic splicing equipment uses cutting assembly of two rotary cylinders as revolution cutter, and cutter uses serrated knife
Piece, comparing, it is more preferable with cutoff tool effect to be heat fused to, and zigzag is more conducive to be bonded, and also more conducively bilateral side detection ensures steady
Degree.
Capstan head transmission mechanism can have by using the structure design of twin shaft sleeve during driving with Bidirectional driving
Good transmission effect, bi-directional synchronization transmission, sync rates are high.
Support unit of the capstan head transmission mechanism by using support backrest as bearing, can effectively eliminate suffered by sprocket wheel
Cross force and eliminate the cross force suffered by spline across sprocket wheel, can effectively let out energy.
On capstan head transmission mechanism close to switch by the rotation angle for the automatic splicing equipment sensed in advance main shaft of arranging in pairs or groups, and
And the automatic reception device of notice swings swing arm, and gluing is carried out by rubber roller.
Main shaft clamping mechanism uses device of the clamp driving mechanism of bilateral as driving roller rotational, and wherein side is
Power output end side is driven end, and the effect of benchmark instruction may be implemented by using turbine worm reducer for driven end.
Main shaft clamping mechanism can adjust the clamp overhang at non-end by using turbine worm reducer manually, and have
The self-locking effect of turbine and worm is utilized in effect, and posture fixation can effectively anti-crumple.
Main shaft clamping mechanism is by using cylinder and is coupled the transition piece that rebound stretches out as clamp, stretches out process more
Steadily, roll shaft can be effectively clamped.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention；
Fig. 2 is the structural schematic diagram of the first clamp system；
Fig. 3 is the structural schematic diagram of the second clamp system；
Fig. 4 is the structural schematic diagram of capstan head transmission mechanism；
Fig. 5 is the side structure schematic view of capstan head transmission mechanism；
Fig. 6 is the structural schematic diagram of transition sleeve；
Fig. 7 is the structural schematic diagram of supporting rack；
Fig. 8 is the structural schematic diagram of capstan head angle detection mechanism.
Fig. 9 is the side structure schematic view of capstan head angle detection mechanism.
Figure 10 is the overall structure figure of the present invention.
Figure 11 is the side block diagram of the present invention.
Figure 12 is the horizontal sliding device of the present invention or vertical slide device structure chart.
Figure 13 is the horizontal sliding device of the present invention or vertical slide device side block diagram.
The present apparatus is by capstan head framework 1, main shaft clamping mechanism 2, capstan head transmission mechanism 3, capstan head angle detection mechanism 4, chassis 5
Composition.
Capstan head angle detection mechanism：Synchronous belt 4.1, encoder holder 4.2, capstan head synchronizing wheel 4.4, capstan head synchronizing wheel are fixed
Axis 4.5, encoder bearing block 4.6, electric rotary joint 4.8, extension rod 4.9, encoder 4.10.
Main shaft clamping mechanism：First fixed plate 2.1, non-end clamp shaft 2.2, turbine reduction box 2.3, handwheel 2.4, the first gas
Cylinder 2.5, the first clamp 2.6；First fixing sleeve 2.7, the second cylinder 2.8, the second fixing sleeve 2.10, pass end at second rebound 2.9
Clamp shaft 2.11.
Capstan head transmission device：Support chamber shell 3.1, expansion tightening wheel 3.2, the first output chain gear 3.3, First Transition sprocket wheel beam barrel
3.5, the second transition sprocket wheel beam barrel 3.6, bearing 3.7, planetary reducer 3.11, close switch 3.12.
Unreel automatic splicing equipment：Swing arm rotating shaft 6.2, motor 6.4, is laterally slided hollow shaft worm-gear speed reducer 6.3
Moving device 6.5, swing arm 6.7, rubber roller 6.9, revolution hack lever 6.10, rotary cylinder 6.11, handwheel 6.12, is led at speed reducer strut 6.6
Rail bearing 6.13, cutter protection bending plate 6.14, cutter 6.15, adjustable roller 6.16, the first deflecting helical gear 6.17, the second deflecting
Helical gear 6.18, end plate 6.19, axle bed sliding block 6.20.
Specific implementation mode
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments：
As shown in figures 1-13, a kind of small-sized double-station automatic deploying and retracting winding apparatus, including capstan head framework, capstan head framework are provided
It is arranged on chassis 5, the support shaft at capstan head framework both ends is respectively pivotally connected by a support leg, and point of capstan head framework both sides is located at
It is not provided with the first clamp system and the second clamp system, the first clamp system and the second clamp system are all fixed at correspondence
Bearing on, the support shaft is all pierced by outside bearing respectively, wherein a support shaft is connected with synchronizing shaft detection device, separately
A piece support shaft is connected with capstan head transmission mechanism, and capstan head transmission mechanism drives the rotation of capstan head framework, synchronizing shaft detection device to be used for
Turret rotated angle is detected, is equipped with positioned at capstan head frame underneath and is filled for carrying out the automatic tape splicing that unreels of tape splicing to new and old material volume
It sets.
The capstan head framework includes revolution driven shaft, revolution transmission shaft and end plate, and revolution driven shaft is articulated in static side branch
In support leg, revolution transmission shaft is articulated in the support leg of moved end, and the elongated end for being located at turn around driven shaft and revolution transmission shaft is all fixed
There are end plate, the end plate to be symmetrical arranged, is connected by multiple tie-beams at the center of the end plate, the both sides of tie-beam exist
The opening for installing material volume is reserved on end plate.
As Figure 2-3, first clamp system includes the first fixing sleeve, non-end air cylinder fixed plate, the clamping of non-end
Axis and the first clamp, second clamp system include the second fixing sleeve, cylinder push plate, pass end clamp shaft and the second clamp；
First fixing sleeve is fitted in by coaxial bearing on non-end clamp shaft, and first clamp is fitted in non-
One end of clamp shaft is held, the side for being located at the first fixing sleeve is equipped with the first fixed plate, and multiple the are connected in the first fixed plate
One cylinder, First Transition plate are coaxially fitted on non-end clamp shaft, and First Transition plate is located at the other side of the first fixing sleeve, and first
The telescopic end of cylinder is connected on First Transition plate, and First Transition plate is fixedly connected with non-end clamp shaft, and non-end clamp shaft is worn
Cross the side that moved end support leg extend out to end plate；
Second fixing sleeve is fitted in by coaxial bearing and is passed on the clamp shaft of end, and second clamp is fitted in biography
One end of clamp shaft is held, the side for being located at the second fixing sleeve is equipped with the second fixed plate, and multiple the are connected in the second fixed plate
Two cylinders, the second rebound, which is coaxially fitted in, to be passed on the clamp shaft of end, and the second rebound is located at the other side of the second fixing sleeve, and second
The telescopic end of cylinder is connected on the second rebound, and the second rebound is fixedly connected with end clamp shaft is passed, and is passed end clamp shaft and is worn
Cross the side that static side support leg extend out to end plate；
Second fixed plate and the second fixing sleeve are fixed in the support leg of moved end, and the first fixing sleeve is fixed with static side support leg to be connected
It connects, the fixed turbine reduction box below the first fixing sleeve, the output end of turbine reduction box is connected with ball-screw, the ball
Leading screw passes through the first fixed plate, and lead screw base is fitted between ball-screw and the first fixed plate, first fixing sleeve
Bilateral is respectively provided with two row guide rails, and first fixed plate is fitted to by floor connection sliding on guide rail correspondingly.
As shown in figs. 4-7, the capstan head transmission mechanism, including the first driving motor, the second driving motor and transition sleeve
Tin, it is fitted with First Transition sprocket wheel beam barrel and the second transition sprocket wheel beam barrel successively from outside to inside in the transition sleeve, is located at
It is all equipped between First Transition sprocket wheel beam barrel and the second transition sprocket wheel beam barrel between transition sleeve and First Transition sprocket wheel beam barrel
There are multiple bearings, first driving motor to be connected with First Transition sprocket wheel beam barrel by chain, the described second driving
Motor is connected by chain with the second transition sprocket wheel beam barrel, positioned at the both sides of transition sleeve be respectively equipped with the first output chain gear and
Second output chain gear, the First Transition sprocket wheel beam barrel are connected by chain with the first output chain gear, second transition
Sprocket wheel beam barrel is connected by chain with the second output chain gear, and the center of the first output chain gear and the second output chain gear is designed with spline
Caulking groove；Splined shaft, any one of splined shaft and the spline reserved on biography end clamp shaft are fitted in each spline caulking groove
Caulking groove matches, and passes end clamp shaft and is fixedly connected with corresponding splined shaft
The back side of first output chain gear and the second output chain gear is designed with supporting rack, and supporting rack includes support chamber shell, is being propped up
The one end for supportting chamber shell is equipped with a sleeve part, and being fitted into sleeve part has bearing, and the first output chain gear back is reserved convex
Go out portion and be fitted in corresponding shaft bearing and neutralize the reserved protrusion in the second output chain gear portion to be fitted in corresponding shaft bearing；
A plectrum plate for extending to outer rim, phase are designed on the side wall on the first output chain gear and the second output chain gear
It is corresponding to be designed with one close to switch on the end face of each support chamber shell.
As Figure 6-9, the capstan head angle detection mechanism includes detection support, and revolution driven shaft is located at detection support
Top, turn round driven shaft on be fitted with capstan head synchronizing wheel, encoder is provided in detection support, capstan head synchronizing wheel wheel passes through
Synchronous belt is connected with encoder spin axis；
The center of revolution driven shaft is provided with threading via hole, and the one end for being located at capstan head synchronization wheel shaft is equipped with electric rotary joint, electricity
The center through hole of rotary joint is connected to each other with threading via hole, and extension rod is connected in detection support, and extension rod is connected to electricity
On the shell of rotary joint, the electric rotary joint is made of shell and inner bearing, and the inner bearing is equipped in the shell.
As shown in figures 10-13, the automatic splicing equipment that unreels includes tape splicing frame, and swing arm is articulated on tape splicing frame
Rotating shaft, fixed on swing arm rotating shaft there are two swing arms, and a telescopic cylinder is respectively fixed in each swing arm, and each stretch gas
The telescopic end of cylinder is all fixedly connected with axle bed, and each axle bed is fitted in by directive slide track in corresponding swing arm, in the axle bed
Between be fitted with a rubber roller being laterally extended, single-revolution cylinder is fixed in each swing arm positioned at the outside of rubber roller, it is described
Rotary cylinder be oppositely arranged, revolution hack lever is fitted between the rotary cylinder, along revolution hack lever be fixed with cutter,
Cutter is extend out to above revolution hack lever.
Positioned at each swing arm upper rail bearing, lifting slider, the axle bed are fitted on the inside of the guide rail bearing
It is fixed on corresponding lifting slider, guide rail bearing is perpendicular with swing arm.
The swing arm rotating shaft passes through the driving chamber of hollow shaft worm-gear speed reducer, hollow shaft worm-gear speed reducer
It is fixed on tape splicing frame, further includes tape splicing motor, the power of the output shaft and hollow shaft worm-gear speed reducer of tape splicing motor is defeated
Enter end to be connected, adjustable roller is provided on tape splicing frame, adjustable roller is located at below swing arm rotating shaft, and the both ends of adjustable roller are respectively equipped with
Horizontal sliding device for adjusting adjustable roller glide direction and straight skidding device.
The horizontal sliding device is identical with the structure of straight skidding device, horizontal sliding device and straight skidding device
Guide direction is perpendicular, and the horizontal sliding device includes that end plate, driving leading screw and axle bed sliding block, the end plate are fixed on
The inside of tape splicing frame is equipped with handwheel on tape splicing frame, and the penetrating end of handwheel is fitted with the first deflecting helical gear, is located at end plate
It is articulated with leading screw on inner wall, the second deflecting helical gear, the first deflecting helical gear and the second deflecting helical teeth are equipped on the top of leading screw
Wheel is meshed, and the side for being located at leading screw is equipped with sliding guide rail side by side on end plate, and axle bed sliding block is fitted on sliding guide rail,
The lead screw base being equipped on the leading screw is fixedly connected with axle bed sliding block, is turned round transmission shaft and is located at the first output chain gear and second defeated
Go out between sprocket wheel, revolution transmission shaft is driven by spindle motor to be rotated.
Foregoing description is the enforceable technical solution of the present invention, for general technical staff of the technical field of the invention
For, the simple deduction or replace made without departing from the inventive concept of the premise are all fallen in protection scope of the present invention.
Claims (10)
1. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus, it is characterised in that：Including capstan head framework, capstan head framework both ends
Support shaft be respectively pivotally connected by a support leg, be respectively arranged with the first clamp system and second positioned at capstan head framework both sides
Clamp system, the first clamp system and the second clamp system are all fixed on corresponding bearing, and the support shaft is all divided
It is not pierced by outside bearing, wherein a support shaft is connected with synchronizing shaft detection device, another support shaft and capstan head transmission mechanism
It is connected, capstan head transmission mechanism drives the rotation of capstan head framework, synchronizing shaft detection device to be located at capstan head for detecting turret rotated angle
Frame underneath is equipped with for unreeling automatic splicing equipment to new and old material volume progress tape splicing.
2. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 1, it is characterised in that：Described
Capstan head framework includes revolution driven shaft, revolution transmission shaft and end plate, and revolution driven shaft is articulated in static side support leg, revolution transmission
Axis is articulated in the support leg of moved end, and the elongated end for being located at turn around driven shaft and revolution transmission shaft is all fixed with end plate, the end
Plate is symmetrical arranged, and is connected by multiple tie-beams at the center of the end plate, and the both sides of tie-beam are reserved useful on end plate
In the opening of installation material volume.
3. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 2, it is characterised in that：Described
First clamp system includes the first fixing sleeve, non-end air cylinder fixed plate, non-end clamp shaft and the first clamp, and described second clamps
Mechanism includes the second fixing sleeve, cylinder push plate, passes end clamp shaft and the second clamp；
First fixing sleeve is fitted in by coaxial bearing on non-end clamp shaft, and first clamp is fitted in non-end folder
One end of mandrel, the side for being located at the first fixing sleeve are equipped with the first fixed plate, multiple first gas are connected in the first fixed plate
Cylinder, First Transition plate are coaxially fitted on non-end clamp shaft, and First Transition plate is located at the other side of the first fixing sleeve, the first cylinder
Telescopic end be connected on First Transition plate, First Transition plate is fixedly connected with non-end clamp shaft, and non-end clamp shaft passes through dynamic
End support leg extend out to the side of end plate；
Second fixing sleeve is fitted in by coaxial bearing and is passed on the clamp shaft of end, and second clamp, which is fitted in, passes end folder
One end of mandrel, the side for being located at the second fixing sleeve are equipped with the second fixed plate, multiple second gas are connected in the second fixed plate
Cylinder, the second rebound, which is coaxially fitted in, to be passed on the clamp shaft of end, and the second rebound is located at the other side of the second fixing sleeve, the second cylinder
Telescopic end be connected on the second rebound, the second rebound with pass end clamp shaft be fixedly connected, pass end clamp shaft pass through it is quiet
End support leg extend out to the side of end plate；
Second fixed plate and the second fixing sleeve are fixed in the support leg of moved end, and the first fixing sleeve is fixedly connected with static side support leg,
The output end of the fixed turbine reduction box below the first fixing sleeve, turbine reduction box is connected with ball-screw, the ball wire
Thick stick passes through the first fixed plate, and lead screw base, pair of first fixing sleeve are fitted between ball-screw and the first fixed plate
Side is respectively provided with two row guide rails, and first fixed plate is fitted to by floor connection sliding on guide rail correspondingly.
4. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 3, it is characterised in that：Described
Capstan head transmission mechanism, including the first driving motor, the second driving motor and transition sleeve, in the transition sleeve from outside to inside
Be fitted with First Transition sprocket wheel beam barrel and the second transition sprocket wheel beam barrel successively, be located at transition sleeve and First Transition sprocket wheel beam barrel it
Between multiple bearings, first driving motor are all fitted between First Transition sprocket wheel beam barrel and the second transition sprocket wheel beam barrel
It is connected with First Transition sprocket wheel beam barrel by chain, second driving motor passes through chain and the second transition sprocket wheel beam barrel
It is connected, the first output chain gear and the second output chain gear, the First Transition chain is respectively equipped with positioned at the both sides of transition sleeve
Wheel beam barrel is connected by chain with the first output chain gear, and the second transition sprocket wheel beam barrel passes through chain and the second output chain gear
It is connected, the center of the first output chain gear and the second output chain gear is designed with spline caulking groove；It is fitted with spline in each spline caulking groove
Axis, any one of splined shaft with pass end clamp shaft on reserve spline caulking groove match, pass end clamp shaft with it is corresponding
Splined shaft is fixedly connected
The back side of first output chain gear and the second output chain gear is designed with supporting rack, and supporting rack includes support chamber shell, in support chamber
One end of shell is equipped with a sleeve part, and being fitted into sleeve part has bearing, the reserved protrusion in the first output chain gear back
The reserved protrusion in the second output chain gear portion of corresponding shaft bearing neutralization is fitted in be fitted in corresponding shaft bearing；
A plectrum plate for extending to outer rim is designed on the side wall on the first output chain gear and the second output chain gear, it is corresponding
Be located on the end face of each support chamber shell and be designed with one close to switch.
5. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 4, it is characterised in that：Described
Capstan head angle detection mechanism includes detection support, and revolution driven shaft is located at the top of detection support, turns round on driven shaft and is fitted with
Capstan head synchronizing wheel, is provided with encoder in detection support, and capstan head synchronizing wheel wheel is connected by synchronous belt with encoder spin axis；
The center of revolution driven shaft is provided with threading via hole, and the one end for being located at capstan head synchronization wheel shaft is equipped with electric rotary joint, electricity rotation
The center through hole of connector is connected to each other with threading via hole, and extension rod is connected in detection support, and extension rod is connected to electric rotation
On the shell of connector, the electric rotary joint is made of shell and inner bearing, and the inner bearing is equipped in the shell.
6. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 5, it is characterised in that：Described
It includes tape splicing frame to unreel automatic splicing equipment, and swing arm rotating shaft is articulated on tape splicing frame, is fixed on swing arm rotating shaft
Two swing arms are respectively fixed with a telescopic cylinder in each swing arm, and the telescopic end of each telescopic cylinder is fixedly connected with axle bed,
Each axle bed is fitted in by directive slide track in corresponding swing arm, and a rubber roller being laterally extended is fitted between the axle bed,
Single-revolution cylinder is fixed in each swing arm positioned at the outside of rubber roller, the rotary cylinder is oppositely arranged, described
It is fitted with revolution hack lever between rotary cylinder, is fixed with cutter along revolution hack lever, cutter is extend out to above revolution hack lever.
7. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 6, it is characterised in that：Positioned at every
A swing arm upper rail bearing is fitted with lifting slider on the inside of the guide rail bearing, and the axle bed is fixed on corresponding lifting
On sliding block, guide rail bearing is perpendicular with swing arm.
8. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 6, it is characterised in that：Described
Swing arm rotating shaft passes through the driving chamber of hollow shaft worm-gear speed reducer, hollow shaft worm-gear speed reducer to be fixed on tape splicing frame
On, further include tape splicing motor, the output shaft of tape splicing motor is connected with the power intake of hollow shaft worm-gear speed reducer, is connecing
Be provided with adjustable roller on tape holder, adjustable roller is located at below swing arm rotating shaft, the both ends of adjustable roller be respectively provided with adjust it is adjustable
The horizontal sliding device and straight skidding device of roller glide direction.
9. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 6, it is characterised in that：Described
Horizontal sliding device is identical with the structure of straight skidding device, and horizontal sliding device mutually hangs down with straight skidding device guiding direction
Directly, the horizontal sliding device includes that end plate, driving leading screw and axle bed sliding block, the end plate are fixed on the interior of tape splicing frame
Side, is equipped with handwheel on tape splicing frame, and the penetrating end of handwheel is fitted with the first deflecting helical gear, is pivotally connected on the inner wall of end plate
There is leading screw, is equipped with the second deflecting helical gear on the top of leading screw, the first deflecting helical gear is meshed with the second deflecting helical gear, position
It is equipped with sliding guide rail side by side on end plate in the side of leading screw, axle bed sliding block, the leading screw are fitted on sliding guide rail
Upper equipped lead screw base is fixedly connected with axle bed sliding block.
10. a kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus according to claim 5, it is characterised in that：Revolution
Between the first output chain gear and the second output chain gear, revolution transmission shaft is driven by spindle motor to be rotated transmission shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810434448.2A CN108438994A (en) | 2018-05-08 | 2018-05-08 | A kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810434448.2A CN108438994A (en) | 2018-05-08 | 2018-05-08 | A kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108438994A true CN108438994A (en) | 2018-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810434448.2A Pending CN108438994A (en) | 2018-05-08 | 2018-05-08 | A kind of small-sized rotary type tower double-station automatic deploying and retracting winding apparatus |
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| CN (1) | CN108438994A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110937442A (en) * | 2019-11-12 | 2020-03-31 | 浙江耀阳新材料科技有限公司 | Automatic film roll changing and feeding device |
| CN111532846A (en) * | 2020-07-07 | 2020-08-14 | 青州蒙特机械有限公司 | Turret type non-stop unreeling device |
-
2018
- 2018-05-08 CN CN201810434448.2A patent/CN108438994A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110937442A (en) * | 2019-11-12 | 2020-03-31 | 浙江耀阳新材料科技有限公司 | Automatic film roll changing and feeding device |
| CN110937442B (en) * | 2019-11-12 | 2021-01-26 | 浙江耀阳新材料科技有限公司 | Automatic film roll changing and feeding device |
| CN111532846A (en) * | 2020-07-07 | 2020-08-14 | 青州蒙特机械有限公司 | Turret type non-stop unreeling device |
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