CN209296332U - A kind of dry run device - Google Patents
A kind of dry run device Download PDFInfo
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- CN209296332U CN209296332U CN201920111160.1U CN201920111160U CN209296332U CN 209296332 U CN209296332 U CN 209296332U CN 201920111160 U CN201920111160 U CN 201920111160U CN 209296332 U CN209296332 U CN 209296332U
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- control unit
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Abstract
The utility model discloses a kind of dry run device, central control unit work station is set, region control unit work station, monitor control unit work station, central control unit, region control unit and active station and simulation trolley, test item program can be uploaded to one of central control unit in central control unit work station by user, in region, test item program is uploaded to each region control unit by control unit work station, region control unit collects the operating status of each simulation trolley connected to it, task, the information such as real time position, and feed back to the central control unit being attached thereto, the execution information that the transmission of each region control unit comes is uploaded to monitoring control unit work station by each central control unit in real time, and by some instructions, operation information is sent to each region control unit, complete the processing of data and instruction, Transfer, monitoring realize the dry run to intelligent track logistics system, avoid the cost of idleness in commissioning test.
Description
Technical field
The utility model relates to intelligent track logistics trial operation fields, and in particular to a kind of dry run device.
Background technique
Intelligent track logistics system mainly includes logistics trolley, logistics track, points etc., in the control in computer
Under, trolley transporting articles on logistics track are simulated, in transmission process, it is sometimes desirable to pass through points and change track operation.Intelligence
Before energy Rail logistics system comes into operation after completing the design, commissioning test is needed, actual use is put into after debugging successfully again, avoids
Occur unexpected failure, defect in actual use, or generate the serious consequence of logistics paralysis, influences scheduling effect
Rate.
When commissioning test, during finding failure or defect, software and hardware may be needed to modify repeatedly, be debugged repeatedly,
It is no matter excessive in human and material resources, time, fund aspect investment, therefore, it is necessary to dry run is carried out before commissioning test,
The control that intelligent track logistics system is related to, the accuracy of transmission, processing are verified by dry run, by dry run,
Insufficient or defect can be found ahead of time, improved in advance, avoided the cost of idleness in commissioning test.
Utility model content
The utility model provides a kind of dry run device, solves intelligent track logistics system existing in the prior art not
Dry run is carried out before commissioning test, is caused when commissioning test in human and material resources, time, fund aspect cost is excessively high asks
Topic.
The utility model solves technical problem by the following technical programs:
A kind of dry run device, including central control unit work station, region control unit work station, monitoring control list
First work station, at least one central control unit, at least one region control unit, at least one active station and at least one simulation
Trolley;The central control unit work station, region control unit work station, monitoring control unit work station and the same center
Control unit connection;Each central control unit is sequentially connected, two-way communication;At each central control unit, it is connected with
At least one region control unit;At each region control unit, it is connected at least one active station and at least one simulation is small
Vehicle.
Further, the central control unit be 2, this 2 central control units be the first central control unit and
Second central control unit;The central control unit work station, region control unit work station, monitoring control unit work station
It is connect respectively with the first central control unit, two-way communication;First central control unit and the second central control unit connect
It connects, two-way communication.
Further, the region control unit is 4, this 4 region control units are first area control unit, the
Two region control units, third region control unit and the fourth region control unit;The first area control unit and first
Central control unit connection, two-way communication;The second area control unit is connect with the first central control unit, two-way
Letter;Third region control unit is connect with the second central control unit, two-way communication;The fourth region control unit with
The connection of second central control unit, two-way communication.
Further, the type of the active station includes transmitting station, receiving station and maintenance website;It is controlled in each region
In unit processed, it is connected with transmitting station, receiving station and repairs at least one kind of types of sites in website.
It further, further include SMS module;The SMS module is connect with monitoring control unit work station.
Further, in each region control unit, region control unit and each simulation trolley are wirelessly connected.
Further, the monitoring control unit work station is equipped with KingView.
Further, the central control unit is S7-300 programmable controller.
It further, further include interchanger;The central control unit work station, region control unit work station, monitoring
Between control unit work station and the central control unit being connect jointly with them by the interchanger transmit control instruction and
Data;When each central control unit is sequentially connected, control instruction and data are transmitted by the interchanger;In each center
At control unit, pass through interchanger transmission control between the central control unit and the region control unit being attached thereto
Instruction and data;At each region control unit, pass through friendship between the region control unit and the active station being attached thereto
It changes planes and transmits control instruction and data.
It further, further include communication module;Between the region control unit and the simulation trolley being wirelessly connected therewith
Control instruction and data are transmitted by communication module.
Compared with prior art, it has a characteristic that
1, central control unit work station, region control unit work station, monitoring control unit work station, at least 1 are set
A central control unit, at least one region control unit and at least one active station communicated with region control unit and at least
Test item program can be uploaded to one of center control list in central control unit work station by 1 simulation trolley, user
Member, in region, test item program is uploaded to each region control unit by control unit work station, region control unit collect with
The information such as its operating status, task, real time position of each simulation trolley for connecting, and it is single to feed back to the center control being attached thereto
The execution information that the transmission of each region control unit comes is uploaded to monitoring control unit in real time and worked by member, each central control unit
It stands, and some instructions, operation information is sent to each region control unit, complete the processing, transfer, monitoring of data and instruction,
Realize dry run to intelligent track logistics system, avoid in commissioning test waste of manpower, material resources, time, fund etc. at
This.
2, corresponding region control unit can be set according to the difference of points quantity, and each territory element can be according to reality
Border demand binds the website of at least 1 seed type, fully considers logistics trolley, logistics track, points, dispatching station, receiving station, dimension
The factor for repairing each component part harmony operation such as station, improves the authenticity of dry run, can truly react commissioning test, reality
Insufficient and defect that may be present in the operation of border.
Detailed description of the invention
Fig. 1 is the utility model structural principle block diagram.
Specific embodiment
The utility model is described in further detail with reference to embodiments, but the utility model is not limited to these implementations
Example.
A kind of dry run device, including central control unit work station, region control unit work station, monitoring control list
First work station, at least one central control unit, at least one region control unit, at least one active station and at least one simulation
Trolley;The central control unit work station, region control unit work station, monitoring control unit work station and the same center
Control unit connection;Each central control unit is sequentially connected, two-way communication;At each central control unit, it is connected with
At least one region control unit;At each region control unit, it is connected at least one active station and at least one simulation is small
Vehicle.
Test item program is uploaded to one of central control unit in central control unit work station by user, test
Related control executes project procedure when generally including the operation of intelligent track logistics system, data transmission and processing and data pass
It is defeated, for example, the moving forward and backward of logistics trolley, whether have in logistics trolley operational process obstacle, logistics trolley real time position,
Whether transition is normal etc..
Central control unit is equipped with S7-300 controller, and S7-300 controller is compiling suitable for more complicated control
Journey cyclelog provides multi-point interface and distributed Peripheral Interface, is suitable for the application.Central control unit is simulation
The hinge of operation realizes that the upload of control instruction, data is assigned: each central control unit collects each region control being attached thereto
Unit transmitting come monitoring data, as the communication conditions of territory element, the parking quantity of each active station, each active station it is hard
Part operation, the signal intelligence of each active station, the operating status for the simulation trolley being currently running and real time position etc..Each center
The data being collected into are uploaded to monitoring control unit work station by control unit, and each central control unit is also each to what is be attached thereto
Region control unit forwards control instruction, then control instruction is sent to the active station and mould being attached thereto by region control unit
Quasi- trolley, to complete the verifying to control logic, the correctness of data exchange.
User is uploaded in the control unit of each region in region control unit work station test item program, will also be all kinds of
The project procedure of the active station of type website is downloaded in the touch screen of active station.Region control unit work station and each region are controlled
Unit connection processed, and switch to monitoring monitoring control unit work station.
The application is additionally provided with communication module, and in each region control unit, region control unit and each simulation are small
Vehicle radio connection is referred between the region control unit and the simulation trolley being wirelessly connected therewith by communication module transmission control
Order and data.Region control unit is equipped with S7-1200 controller, and S7-1200 controller has multiple and different modules, can be to each mould
Block is extended, and S7-1200 controller is compact, modular programmable controller, achievable simple logic control,
The tasks such as higher-order logic control, HMI and network communication, just meet a variety of different types, quantity in intelligent track logistics system
Demand of the points to different controller modules, exchange and refer to active station touch screen while also satisfaction to simulation trolley control
It enables, the demand of data.The effect of region control unit is: carrying out data by ethernet communication mode with central control unit
Transmission simulates trolley, points, active station data into central control unit transmitting one's respective area;According to central control unit
Instruction, controls simulation trolley, points, the active station in one's respective area;With adjacent area control unit in simulation trolley
Information exchange and walking logic control are carried out when discrepancy;Data friendship is carried out by simulation trolley in carrier communication mode and region
It changes, and travelling control, solution lock control, destination switching, parameter modification etc. is carried out to simulation trolley;It receives in one's respective area and operates
The operational order stood, through logic control, the instruction of upload is sent to central control unit, and the control instruction issued is sent to this
The active station in region and simulation trolley, realization dispatches a car, shunts, bicycle parking, unlock, travelling control etc.;According to the purpose of simulation trolley
Ground, control points carry out path change.
Active station is equipped with touch screen, and user can carry out task setting in touch screen.Active station generally include transmitting station,
Receiving station and maintenance website, transmitting station refer to that the current parking stall of simulation trolley is set, and receiving station refers to simulation trolley
Destination, maintenance website then refer to the website of maintenance, repair simulation trolley.Each region control unit, can bind dispatching station
At least one kind of types of sites in point, receiving station and maintenance website.In general, each region control unit can be according to the IP of setting
Address and port numbers bind 1-3 active station.Active station carries out real-time control to the simulation trolley for entering one's respective area, to being parked in
Simulation trolley in one's respective area dispatched a car, shunt, bicycle parking, unlock, travelling control etc., can also be to the mould for being parked in adjacent area
Quasi- trolley is transferred.
Monitoring control unit work station is equipped with KingView, monitors the operation road of each region during dry run in real time
Line, operating status, the position of points of simulating trolley etc..KingView is a kind of monitor system software, provides real-time data base,
It is one and provides data summarization, analysis and the platform of management for user.It is three layers that the monitor system software, which can be divided into, that is, is controlled
Layer, supervisory layers and management level, supervisory layers are connected with control layer and management level, in the dry run process of intelligent track logistics system
Middle completion upload is assigned, real-time monitoring and control.
The application is additionally provided with SMS module;The SMS module is connect with monitoring control unit work station.Work as simulation process
There is equipment fault, fault message is uploaded to central control unit by region control unit, then is sent to by central control unit
Control unit work station is monitored, issues failure letter by monitoring control unit work station handling failure information, and by SMS module
It ceases to external reception equipment, while showing fault message in monitoring interface.
According to actual needs, central control unit is preferably set up 2, this 2 central control units are the first center control
Unit processed and the second central control unit;The central control unit work station, region control unit work station, monitoring control are single
First work station is connect with the first central control unit respectively, two-way communication;First central control unit and the second center are controlled
Unit connection processed, two-way communication.First central control unit is connect at least one region control unit;In described second
Centre control unit is connect at least one region control unit.Region control unit is preferably set up 4, this 4 region controls are single
Member is first area control unit, second area control unit, third region control unit and the fourth region control unit;It is described
First area control unit is connect with the first central control unit, two-way communication;In the second area control unit and first
Entreat control unit connection, two-way communication;Third region control unit is connect with the second central control unit, two-way communication;
The fourth region control unit is connect with the second central control unit, two-way communication.
First central control unit and central control unit work station, region control unit work station, monitoring control unit
Work station is all connected with, and assigns control instruction and data toward region control unit connected to it upload, while laterally to adjacent
Control instruction and data are assigned in the upload of second central control unit.4 region control units are set, derived from existing logistics track
Multidirectional, the points that simulation trolley passes through in the process of running may be 1,2,3 or even 4, the increasing of points
Add, in terms of control instruction and data, there is the increase of verifying content, it is necessary to set according to the quantity specific aim of points
Corresponding region control unit.
The application is additionally provided with interchanger;The central control unit work station, region control unit work station, monitoring control
Control instruction and data are transmitted by the interchanger between work station unit and the central control unit connecting jointly with them;
When each central control unit is sequentially connected, control instruction and data are transmitted by the interchanger;In each center control
At unit, control instruction is transmitted by the interchanger between the central control unit and the region control unit being attached thereto
And data;At each region control unit, pass through interchanger between the region control unit and the active station being attached thereto
Transmit control instruction and data.Each work station, control unit, the control instruction between active station and data transmission, pass through friendship
It changes planes switching.
The application provides all kinds of work stations, control unit, active station and simulates trolley accordingly, and provides and connect accordingly
Relationship is connect, user can upload according to the hardware of offer composition, hardware annexation, upload the test program for meeting dry run
Dry run can be completed, the application is not directed to the improvement of program it is intended that hardware platform is built in dry run.
Claims (10)
1. a kind of dry run device, it is characterised in that:
Including central control unit work station, region control unit work station, monitoring control unit work station, at least one center
Control unit, at least one region control unit, at least one active station and at least one simulate trolley;
The central control unit work station, region control unit work station, monitoring control unit work station and the same center
Control unit connection;Each central control unit is sequentially connected, two-way communication;At each central control unit, it is connected with
At least one region control unit;At each region control unit, it is connected at least one active station and at least one simulation is small
Vehicle.
2. a kind of dry run device according to claim 1, it is characterised in that:
The central control unit is 2, this 2 central control units are that the first central control unit and the second center control are single
Member;
The central control unit work station, region control unit work station, monitoring control unit work station respectively with first in
Entreat control unit connection, two-way communication;First central control unit is connect with the second central control unit, two-way communication.
3. a kind of dry run device according to claim 2, it is characterised in that:
The region control unit is 4, this 4 region control units are first area control unit, second area control list
Member, third region control unit and the fourth region control unit;
The first area control unit is connect with the first central control unit, two-way communication;The second area control unit
It is connect with the first central control unit, two-way communication;Third region control unit is connect with the second central control unit, double
To communication;The fourth region control unit is connect with the second central control unit, two-way communication.
4. a kind of dry run device according to claim 1, it is characterised in that:
The type of the active station includes transmitting station, receiving station and maintenance website;In each region control unit, connection
There is at least one kind of types of sites in transmitting station, receiving station and maintenance website.
5. a kind of dry run device according to claim 1, it is characterised in that: further include SMS module;The short message
Module is connect with monitoring control unit work station.
6. a kind of dry run device according to claim 1, it is characterised in that: in each region control unit
In, region control unit and each simulation trolley are wirelessly connected.
7. a kind of dry run device according to claim 1, it is characterised in that: the monitoring control unit work station peace
Equipped with KingView.
8. a kind of dry run device according to claim 1, it is characterised in that: the central control unit is S7-300
Programmable controller.
9. a kind of dry run device according to claim 1, it is characterised in that:
It further include interchanger;
The central control unit work station, region control unit work station, monitoring control unit work station and common with them
Control instruction and data are transmitted by the interchanger between the central control unit of connection;Each central control unit is successively
When connection, control instruction and data are transmitted by the interchanger;At each central control unit, the central control unit
Control instruction and data are transmitted by the interchanger between the region control unit being attached thereto;It is controlled in each region single
At member, control instruction and data are transmitted by interchanger between the region control unit and the active station being attached thereto.
10. a kind of dry run device according to claim 6, it is characterised in that:
It further include communication module;It is passed between the region control unit and the simulation trolley being wirelessly connected therewith by communication module
Defeated control instruction and data.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920111160.1U CN209296332U (en) | 2019-01-23 | 2019-01-23 | A kind of dry run device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920111160.1U CN209296332U (en) | 2019-01-23 | 2019-01-23 | A kind of dry run device |
Publications (1)
Publication Number | Publication Date |
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CN209296332U true CN209296332U (en) | 2019-08-23 |
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CN201920111160.1U Active CN209296332U (en) | 2019-01-23 | 2019-01-23 | A kind of dry run device |
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