CN201163361Y - Control system used for industry assembly line - Google Patents
Control system used for industry assembly line Download PDFInfo
- Publication number
- CN201163361Y CN201163361Y CNU2007201311323U CN200720131132U CN201163361Y CN 201163361 Y CN201163361 Y CN 201163361Y CN U2007201311323 U CNU2007201311323 U CN U2007201311323U CN 200720131132 U CN200720131132 U CN 200720131132U CN 201163361 Y CN201163361 Y CN 201163361Y
- Authority
- CN
- China
- Prior art keywords
- data
- control
- production line
- control system
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model discloses a control system for an industrial production line, comprising acquisition devices, a control device, a network transmission device, a display device and an information feedback device. The acquisition devices are arranged on various positions in the production field with the requirements of monitoring so as to acquire the required data; the control device is used for receiving the data acquired by the acquisition device and sending out control signals according to the data; the network transmission device adopts field bus and is used for transmitting the acquired data to the control device and transmitting the control signals from the control device; the display device is used for monitoring situations of each production line, inputting control signals, alarming faults and analyzing the production data through the display device; and the information feedback device adopts an ADON display screen to monitor and display in real time. The control system has the advantages of improving information construction of the production line, controlling material supply, equipment state, logistics distribution, and fault information in each production process, and making a response in time.
Description
Technical field
The utility model is a kind of control system of industrial production line, specifically a kind of control system based on programmable logic controller (PLC) (hereinafter to be referred as PLC) and fieldbus.It is as control module with PLC, realize the transmitted in both directions of data with field bus technique, by the collection of realizations such as sensor, barcode laser scanning instrument to data, set up the product information database, realize the storage and the dynamic tracking of data by REID (hereinafter to be referred as RFID), realize supervision, operation and management by human-computer interaction interface (hereinafter to be referred as HMI), thereby realization is to functions such as the monitoring at whole production scene, analysis, tracking, control, management to production data, failure message etc.Belong to intelligent automation control field.
Background technology
In commercial production, keep the high level and the high-level efficiency running of equipment and production, just have to consider whether the production dispensing of relevant material, part, parts and finished product in the production run is accomplished orderly, even, whether field data can obtain feedback and management timely, and whether failure message can effectively be passed on and solve or the like.Rely on experienced staff to produce, dispatch in the past, people's ability, energy are limited, are easy to cause the means of production such as device product to pile up at the scene, and the production scene confusion has a strong impact on production efficiency.So, information is grasped in time and is accurately just become vital problem.In order to address this problem, to set up a Data Acquisition and Conversion System (DACS) in the production scene and just become particularly important.
This system introduces on the basis that informationization is greatly developed.By the various real time datas in the production run are detected, add up, formation data standard production again conversely behind the Macro or mass analysis, improve control, adjust and judge and decision-making, improve and produce and the equipment control level, be the strategic decision of the enterprise development foundation of giving information, good support also is provided for solving a problem promptly simultaneously.
Summary of the invention
The utility model is just at the problems referred to above, a kind of control system that is used for industrial production line that proposes, a solution that this system gathers and controls the Various types of data that occurs in the production run, this solution is to be the elemental network framework with the fieldbus, Digital Control System based on fieldbus replaces the fieldbus networks of existing simulating signal cable with high power capacity, thereby alleviate expense and workload that the on-site signal cable connects greatly, improve the transfer efficiency of signal.In fact be exactly to be core to the collection of field data, serve as the control main body, be the workbench of one as the functions such as systems programming, configuration, maintenance, monitoring that are the control and command center with Programmable Logic Controller and human-computer interaction interface with Fieldbus Based intelligent I/O or intelligence sensor, intelligence instrument with the field bus technique.
The utility model is used for the control system of industrial production line, comprises harvester, control device, network transmission device, wherein:
Harvester is used for being arranged on each position that need monitor, production scene, gathers desired data;
Control device is used to receive the data that harvester is gathered, and sends control signal according to described data;
Network transmission device adopts fieldbus, is used to transmit the data of being gathered to described control device, and transmits the control signal that described control device sends;
Display device is used for monitoring the situation, input control signal, fault alarm of each production line and production data being analyzed by display device;
Information feedback device adopts the ADON display screen, to production line real time monitoring and demonstration.
The utility model is used for the control system of industrial production line, and wherein harvester comprises switch or sensor or barcode laser scanning instrument or intelligent wireless radio frequency recognition system, or their combination, is arranged on the position that the production scene needs acquired signal.
The utility model is used for the control system of industrial production line, and wherein control device adopts programmable logic controller (PLC) (being called for short PLC).
The utility model is used for the control system of industrial production line, and wherein display device is based on man-machine interface, monitors, controls and processing etc.
In this utility model scheme, give full play to the efficiency of programmable logic controller (PLC) and man-machine interface, its hierarchical structure is divided into control system, data acquisition system (DAS), network transmission system, data management system, information feedback system.
1, control system is in control system, adopts programmable logic controller (PLC) (being called for short PLC), is the control module that aims at the exploitation of commercial production site environment, has reliable and stable, multiple functional, applying flexible, convenient operating maintenance, cost performance advantages of higher.
2, acquisition system is in data acquisition system (DAS), except using traditional switch, sensor, also adopt barcode laser scanning instrument, intelligent wireless radio frequency recognition system (being called for short RFID) etc., improved the speed of data acquisition and information processing greatly, improved work efficiency.Adopt the intelligent wireless radio frequency recognition system, can be reliably, fast, read and write data economically.This system is difficult for being influenced by the adverse circumstances, and product data directly can be stored in the Product labelling.This acquisition system outstanding feature mainly contains:
Automatically, identification at a high speed, 100% transmission integrity;
Production and quality related data can directly be stored in the Product labelling;
Far-ranging label can be reused;
Have good interoperability, can set up with industrial bus such as PROFIBUS and well be connected;
Can be applied to complexity, rugged environment, round-the-clock running, data can not lost;
The embedding of rfid system, controller can obtain the product information that will understand at any time;
Can inquire about the detailed data information of product at any time.
3, network system is in network transmission system, device level network using fieldbus, field bus technique is that the 3C technology (is a computing machine, communication, control) develop into the inevitable outcome of production scene from the pulpit, have digital, two-way, serial, the characteristics of multi-host communication, be be applied to the commercial production scene highly reliable, a kind of technology of real-time Communication for Power, it is a kind of open control system, it is with the site intelligent sensor, the numeral actuator, control computer, digital communications network, industrial control software is a key element, with the system integration, not only can guarantee of the requirement of present Industry Control, and make it and Internet/Intranet interconnection constitute multi-level enterprise's Control Network to become a reality digital communication.
Based on this network architecture, set up getting in touch of spot sensor, barcode laser scanning instrument, radio-frequency recognition system etc. and controller, each equipment becomes a website on the network, can finish communication each other, and major advantage has:
Have high cost performance, the system synthesis cost significantly reduces;
Lead, coupling significantly reduce, and install, on the equipment debugging;
Design, installation, maintenance cost reduce significantly;
System performance significantly improves;
Automatic diagnosis shows abort situation and detailed trouble information;
Adopt the digital signal communication, can improve measuring speed and control accuracy;
Has very strong opening, product that can free integrated different suppliers;
Reliable data transmission, powerful antijamming capability;
Debugging flexibly, and is easy to maintenance;
Have stable international standard and guarantee, and have ubiquity through the practical application checking.
Because the above characteristics, the particularly simplification of field bus system structure of fieldbus make the design of control system, the ordinary production of installing, put into operation operation and repair and maintenance thereof, have all embodied good superiority.
4, management system provides one based on the man-machine interface management platform that can respond fast of (being called for short HMI) in data management system.By calling control block, this system can realize tracking of products, path query, and functions such as production schedule formulation, monitoring, printing can be good at realizing concentrating monitoring, control, fault alarm and operational processes, production data statistical study etc.Because the flexibility of this system, this system also successfully tries out the enterprise in complete manual production.
5, the information feedback system information feedback system is based on the enforcement of ADON system, and the Production Line situation can be recognized Anywhere what produce by functional department, and can implement indication or decision-making rapidly.Major function has:
Make operating personnel can prevent wrong generation and wrong to next station transmission;
Lag behind or the abnormal conditions information of offering help when taking place at the operation order;
Prompting management or technician arrive the on-the-spot of generation problem and handle;
The station of problem often takes place in image data information, mark;
Operation state information;
Have high cost performance, the system synthesis cost significantly reduces.
Description of drawings
Fig. 1 is that the utility model is with automobile reservoir area floor plan;
Fig. 2 is the production line floor plan of example with the auto production line for the utility model.
Embodiment
Fig. 1 is that the utility model is with automobile reservoir area floor plan, in Fig. 1, vehicle body moves to information collecting device 1 by ground transfer machine 6 from the application workshop, by barcode laser scanning instrument and spot sensor etc., gather the data message of vehicle body, by setting up the vehicle body information database along the control program, the warehouse-in outbound time of record vehicle body, the specification information of vehicle body and vehicle body distributing position in the reservoir area or the like.
When vehicle body is transported to information recognition device 2 places, pass through radio-frequency recognition system, read vehicle body information, the identification body specifications, establishment is along the control program, by the PLC control technology, according to producing instruction, the data that collect are carried out analyzing and processing, pass through induction system, with vehicle body or be transported in the storage area 5 or to other positions, can be automatically and flexibly the path of vehicle body with the best, the fastest speed is delivered to assigned address exactly, finish the space transfer of vehicle body, with the equipment of assurance factory and the operation expeditiously of production.Data message shows on the vehicle body distribution plan of reservoir area simultaneously.Enter and reprocess line from reprocessing regional 3 for underproof vehicle body.
By the HMI system, preestablish the outbound order; The assembler sends dependent instruction according to actual conditions to the station workstation, these information will send to control module by network real-time, the control module (not shown) will be according to the information customization screening conditions of ADON system feedback, automatically search for qualified vehicle body, and send out call request signal to intelligent transfer machine; To return by the line of return for the vehicle body that does not meet search condition.Vehicle body rolls off the production line from following part district 4.By the HMI system, can carry out the data processing such as modification, insertion, deletion, copy, printing of data to the outbound array.
For the failure message on the production line, can show by the form of form, and support printing function; In order to realize preservation, report messages can be copied to external storage card to data.
When situations such as the scarce material of appearance, intensify pull switch in the production scene, data message will be communicated to logistics department, to the timely supply of accessory.For real-time follow-up line body state, set the ADON display screen, line body state is implemented to monitor, the ADON display screen is installed in the place that scene, office etc. need, functional department or dispatcher can be grasped timely produce dynamically, handle accordingly, improved efficient greatly.By control program, failure stations also can feed back by the ADON screen.
Fig. 2 is that the utility model is the production line floor plan of example with the auto production line.Be certain automobile factory's assembly shop automobile streamline, be divided into to storing line 21, assembly line 22, pipeline 23, detection line 24.Can realize collection, tracking, control to the vehicle body data, and to the supervision and the feedback of various information on the production line.Vehicle body information is present in the information labels with the form of bar code, by the collection of equipment such as barcode laser scanning instrument, sensor realization to data; Place radio-frequency recognition system at each position of joints, read-write Various types of data, the various functions that program and need to finish; Each assembly station is provided with workstation, and the station station passes to control module with the information of each assembly station, carries out order accordingly; Simultaneously, be provided with the ADON system display, make things convenient for functional department to understand some information of equipment or production, in order to make some decision-makings at some key positions.All data messages all send and receive based on fieldbus.
Claims (4)
1, a kind of control system that is used for industrial production line comprises harvester, control device, network transmission device, it is characterized in that:
Harvester is used for being arranged on each position that need monitor, production scene, gathers desired data;
Control device is used to receive the data that harvester is gathered, and sends control signal according to described data;
Network transmission device adopts fieldbus, is used to transmit the data of being gathered to described control device, and transmits the control signal that described control device sends;
Display device is used for monitoring the situation, input control signal, fault alarm of each production line and production data being analyzed by display device;
Information feedback device adopts the ADON display screen, to production line real time monitoring and demonstration.
2, the control system that is used for industrial production line according to claim 1 is characterized in that harvester comprises switch or pilot lamp or pull switch or button or sensor or barcode laser scanning instrument or intelligent wireless radio frequency recognition system.
3, the control system that is used for industrial production line according to claim 1 and 2 is characterized in that control device adopts programmable logic controller (PLC), based on the workbench of PLC and HMI formation.
4, the control system that is used for industrial production line according to claim 3 is characterized in that information feedback device is based on HMI and ADON system and sets up and form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201311323U CN201163361Y (en) | 2007-11-30 | 2007-11-30 | Control system used for industry assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201311323U CN201163361Y (en) | 2007-11-30 | 2007-11-30 | Control system used for industry assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201163361Y true CN201163361Y (en) | 2008-12-10 |
Family
ID=40184291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201311323U Expired - Fee Related CN201163361Y (en) | 2007-11-30 | 2007-11-30 | Control system used for industry assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201163361Y (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101630822B (en) * | 2009-06-15 | 2011-11-09 | 苏州铂电自动化科技有限公司 | Bus specification self-recognition and riveting point planning system and operation method thereof |
| CN102323781A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | System for controlling production line |
| CN103312634A (en) * | 2013-06-17 | 2013-09-18 | 同济大学 | Entity delivery system based on cross-node active control |
| CN104517196A (en) * | 2015-01-07 | 2015-04-15 | 海太半导体（无锡）有限公司 | Material supply management system and method for semiconductor packaging equipment |
| CN106249675A (en) * | 2016-08-03 | 2016-12-21 | 合肥奇也信息科技有限公司 | A kind of production line job failure on-line monitoring processing system |
| CN106346474A (en) * | 2016-10-31 | 2017-01-25 | 河池学院 | Safety inspection robot control system used for automatic production line |
| CN106527317A (en) * | 2016-11-30 | 2017-03-22 | 河池市技术开发中心 | Safety check robot control system and method used for agricultural mechanization production line |
| CN108279646A (en) * | 2017-12-01 | 2018-07-13 | 星光印刷（苏州）有限公司 | Box based on single-piece flow production line covers production technology |
| CN108427096A (en) * | 2017-02-14 | 2018-08-21 | 索尼移动通讯有限公司 | The storage object data in the device for determining object's position |
| CN109101003A (en) * | 2018-09-30 | 2018-12-28 | 珠海市运泰利自动化设备有限公司 | A kind of high flexibility intelligence producing line design method |
| CN109753001A (en) * | 2019-01-21 | 2019-05-14 | 江铃汽车股份有限公司 | A kind of auto assembly intelligent monitor system |
| TWI676158B (en) * | 2017-05-26 | 2019-11-01 | 日商羅姆電子股份有限公司 | Signal monitor |
| CN110825024A (en) * | 2019-12-19 | 2020-02-21 | 慈溪市力创软件科技有限公司 | Multithreading intelligent linkage programmable controller and control system |
| CN111421416A (en) * | 2020-05-18 | 2020-07-17 | 芜湖新兴铸管有限责任公司 | Socket polishing system of ball-milling casting tube |
-
2007
- 2007-11-30 CN CNU2007201311323U patent/CN201163361Y/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101630822B (en) * | 2009-06-15 | 2011-11-09 | 苏州铂电自动化科技有限公司 | Bus specification self-recognition and riveting point planning system and operation method thereof |
| CN102323781A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | System for controlling production line |
| CN103312634A (en) * | 2013-06-17 | 2013-09-18 | 同济大学 | Entity delivery system based on cross-node active control |
| CN103312634B (en) * | 2013-06-17 | 2016-08-10 | 同济大学 | The entity induction system actively controlled based on crossover node |
| CN104517196A (en) * | 2015-01-07 | 2015-04-15 | 海太半导体（无锡）有限公司 | Material supply management system and method for semiconductor packaging equipment |
| CN106249675A (en) * | 2016-08-03 | 2016-12-21 | 合肥奇也信息科技有限公司 | A kind of production line job failure on-line monitoring processing system |
| CN106346474A (en) * | 2016-10-31 | 2017-01-25 | 河池学院 | Safety inspection robot control system used for automatic production line |
| CN106527317A (en) * | 2016-11-30 | 2017-03-22 | 河池市技术开发中心 | Safety check robot control system and method used for agricultural mechanization production line |
| CN108427096A (en) * | 2017-02-14 | 2018-08-21 | 索尼移动通讯有限公司 | The storage object data in the device for determining object's position |
| TWI676158B (en) * | 2017-05-26 | 2019-11-01 | 日商羅姆電子股份有限公司 | Signal monitor |
| CN108279646A (en) * | 2017-12-01 | 2018-07-13 | 星光印刷（苏州）有限公司 | Box based on single-piece flow production line covers production technology |
| CN109101003A (en) * | 2018-09-30 | 2018-12-28 | 珠海市运泰利自动化设备有限公司 | A kind of high flexibility intelligence producing line design method |
| CN109753001A (en) * | 2019-01-21 | 2019-05-14 | 江铃汽车股份有限公司 | A kind of auto assembly intelligent monitor system |
| CN110825024A (en) * | 2019-12-19 | 2020-02-21 | 慈溪市力创软件科技有限公司 | Multithreading intelligent linkage programmable controller and control system |
| CN110825024B (en) * | 2019-12-19 | 2022-10-18 | 宁波市标准化研究院 | Multithreading intelligent linkage programmable controller and control system |
| CN111421416A (en) * | 2020-05-18 | 2020-07-17 | 芜湖新兴铸管有限责任公司 | Socket polishing system of ball-milling casting tube |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201163361Y (en) | Control system used for industry assembly line | |
| CN110705868B (en) | Twin data-based ship yard operation scheduling system and scheduling method thereof | |
| Yusupbekov et al. | Development and improvement of systems of automation and management of technological processes and manufactures | |
| CN208754331U (en) | A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud | |
| CN109032099A (en) | Engineering machinery assemble production line online awareness system | |
| CN110711974B (en) | Multi-vehicle flexible welding line information management and scheduling system | |
| CN102681504A (en) | Industrial data collection and feedback system | |
| CN101408767A (en) | Correlation of non-times series events in industrial systems | |
| CN101441467A (en) | Targeted resource allocation | |
| CN205193566U (en) | Robot and hardware architecture of long -range condition monitoring system of production line equipment thereof | |
| CN209170419U (en) | One kind is based on the twinborn apparatus remote maintenance system of digitlization | |
| CN101840228A (en) | Method and device for collecting data of equipment of third party in distributed control system | |
| CN110032157A (en) | A kind of storage control system | |
| CN107168256B (en) | Data collection station towards medium-sized and small enterprises Discrete Production Workshop | |
| CN107992008A (en) | A kind of industry InterWorking Equipment and its application method | |
| CN110989507A (en) | Automatic production digital twin workshop generation device that detects of circuit breaker | |
| KR20090073643A (en) | Manufacturing line information serving system and method | |
| CN106094775A (en) | A kind of cutting production line long distance control system | |
| CN111638672B (en) | Automatic control system of industrial machine | |
| CN110908347B (en) | Intelligent power plant management and control system based on Internet of things | |
| KR20170101684A (en) | Manufacturing perform integrated management system | |
| CN110705721B (en) | Robot automatic inspection method based on DICP system | |
| CN209375934U (en) | A kind of rail traffic lean operating system based on NFC technique | |
| CN111476330A (en) | Remote supervision and installation guidance system and method for manufacturing of electrical equipment of transformer substation | |
| CN102984052A (en) | Front end data acquisition gateway of Internet of Things, operating method of gateway and system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081210 Termination date: 20111130 |