CN106527384A - Production control mechanism based on cloud platform assisted switching strategy - Google Patents
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a production control mechanism based on a cloud platform assisted switching strategy. The production control mechanism comprises the steps that: a cloud platform obtains the order information of a client and uses real-time analysis processing technology to process the order information and the state information of production equipment in a flexible production system; the flexible production system uses multiple types of sensors to detect the operation state information of the production equipment according to a feedback mechanism and uploads a detection result to the data processing center of the cloud platform through the data channel interface provided by the cloud platform; the cloud platform integrates processed order information with the combination of the detection result of the operation state information of the production equipment by using the offline analysis and processing technology; the cloud platform makes a decision of the operation control strategy of a flexible production system; the cloud platform issues a decision instruction to intelligent equipment; and the intelligent equipment carries out function modularization and then provides a corresponding command parameter interface to receive the decision instruction of the cloud platform. The production control mechanism has the advantages of a better resolution reconstruction effect and a faster reconstruction speed.
Description
Technical field
The present invention relates to the technical field of information processing of industrial flexible manufacturing system, more particularly to it is a kind of auxiliary based on cloud platform
Help the production regulatory mechanism of switchover policy.
Background technology
To there is violent change with personalized, traditional manufacturing system as people are more and more diversified to demand for commodity
Become, from single, large batch of fixed production model to small-scale, many batch, eurypalynous flexible production model transformation, with
This carrys out dynamic response user personality demand.In recent years, carrying with cloud computing, big data, the model of industry 4.0 and concept
Go out, world's manufacturing industry starts to intelligence manufacture direction to develop, will be manufacturing technology, network technology and data processing technique etc. integrated
" design ----production ----management " is applied to, is carried out in process of production perceiving, analyzed, decision-making and control, it is right so as to realize
The dynamic response of customer demand.
In industrial processes, substantial amounts of data message can be all produced daily, these data seem bulky and nothing
With, therefore hardly taken a fancy in industrial control field and be ignored therewith.But these big datas are whole industrial systems
Operation product, can be actual reflects system state at a time, it might even be possible to controlled by analyzing these big datas
Cycle of operation of system processed etc., the production capacity that therefore, it can carry out correlation for whole industrial system by the way are distributed rationally.
Current industrial system has been realized in part intellectuality and automatization, but these discrete control units fail
Formed it is a set of can it is mutually coordinated, height fusion unified intelligent manufacturing system entirety, a large amount of phases are still needed between each control unit
The participation for closing technical staff could maintain normal operation.In this series of production allocation process, can be because machinery equipment be given birth to
The reasons such as the solidification of product pattern, operation troubles or human error, are unfavorable for distributing rationally for industrial resources, and can be in commercial production
In bring about great losses.However, cloud computing is a kind of calculation based on the Internet, and in this way, shared soft or hard
Part resource and information can be supplied to particular device on demand, by the service system for providing a set of general Network application,
Can allow and become possibility with the in-situ analysis of the million all kinds of articles for calculating in industrial Internet of Things.Therefore, it is proposed by the present invention
A kind of production regulatory mechanism based on cloud platform complementary handover strategies, by for intellectuality industrial from now on and automation development and
Improve production efficiency and production reliability play certain impetus.
The content of the invention
The technical problem to be solved in the present invention is, there is provided a kind of production regulation and control machine based on cloud platform complementary handover strategies
System, with more preferable resolution reconstruction effect, faster rebuilding rate.
To solve above-mentioned technical problem, the present invention provides following technical scheme：It is a kind of to be based on cloud platform complementary handover strategies
Production regulatory mechanism, comprise the following steps：
S1, cloud platform process life in the sequence information and flexible manufacturing system of client using analyzing and processing technology in real time
The status information of product equipment；
S2, the feedback mechanism of flexible manufacturing system detect the running status of production equipment using polytype sensor
Information, and testing result is uploaded to the data processing centre of cloud platform by the data channel interface that cloud platform is provided；
S3, cloud platform adopt off-line analysiss treatment technology, combine production to the sequence information after analyzing and processing in real time
The status information analysis result of equipment is integrated；According to integrated results, cloud platform decision-making goes out the operation control of flexible manufacturing system
System strategy；According to operation control strategy, cloud platform assigns decision instruction to smart machine；
S4, smart machine carry out function modoularization, then provide corresponding command parameter interface for receiving cloud platform
Decision instruction.
Further, in step S1, after cloud platform obtains the sequence information of client, will using streaming calculation
The polytype concurrent order that the network user assigns online carries out the real-time grading of preliminary data information, sorts out and statistics.
Further, produce in analyzing and processing technical finesse sequence information and flexible manufacturing system in step S1 in real time
The status information of equipment, specially：To the sequence information from client, cloud platform is numbered and adds a cover timestamp；To coming
The operation of all production equipments from flexible manufacturing system, shutdown, fault status information are recognized and are decomposed, to realize
The real-time running monitoring of whole flexible manufacturing system.
Further, the flexible manufacturing system of step S2 includes multiple Intelligent Machining units, described polytype
Sensor includes photoelectric sensor, temperature sensor and rfid interrogator；The Intelligent Machining unit arranges corresponding sensor；
Operation pattern and the remaining operation amount for processing in flexible manufacturing system that workpiece is completed, Yi Jijian are detected by corresponding sensor
Survey the running status of the actuator of flexible manufacturing system；The Intelligent Machining unit will be passed using the signal conversion module of itself
Send to cloud platform after the process of sensor detection information.
Further, the signal conversion module wirelessly carries out network connection with cloud platform, and adopts HTTP
Agreement carries out data transmission；Sensor detection information is carried out data and is sorted out and transmission after Format adjusting by the signal conversion module
To the corresponding data channel interface of cloud platform, and then the analyzing and processing for carrying out data is sent to the data processing centre of cloud platform.
Further, in step S3, during off-line analysiss treatment technology, cloud platform will be through the streaming side of calculating
Order after formula process is sorted out by type again, and the part pattern and number of parts needed for calculating, and sets with reference to production
Standby running status situation and the quantity that can be run are analyzed, if within the production cycle and order task amount it is time-consuming not
During more than the production cycle, then preferentially produce according to larger the carrying out of order generic quantity；If within the production cycle and
When the order taking responsibility amount of a certain type was taken more than the production cycle, then this type order is preferentially produced, and other orders will be with reference to this
The remaining part of type order is planned in the production task of next production cycle successively.
Further, control strategy is run in step S3, specially：According to setting that flexible manufacturing system feeds back
The production cycle is adjusted in good time for status information, and combines order taking responsibility recombinant production pattern；It is using operation control strategy, flexible
Production system carries out the adjustment of production model to itself, for realizing small-scale, many batch in the case where human users are not needed
Amount, eurypalynous production task automatic switching function.
Further, step S4, specially：In flexible manufacturing system, will with process a certain part or
The production and processing subsystem for possessing a certain part producing function is independent；The independent production and processing subsystem conduct
One relatively independent intelligent production unit, and the execution action of its each frame for movement is carried out into function modoularization encapsulation, with
This is easy to the simplification of cloud platform decision instruction, reduces volume of transmitted data and each machinery equipment in the intelligent production unit
Receive and perform corresponding order.
Further, polytype sensor detected to the intelligent production unit, and the intelligence is added
The processing stations letter of the status information and the product at the Intelligent Machining unit of the operation, shutdown and failure of work order unit
Breath, the data transfer interface incoming data processing center provided by signal conversion module and cloud platform.
After above-mentioned technical proposal, the present invention at least has the advantages that：
(1) streaming computation schema and calculated off line pattern, are present invention employs, streaming is calculated and realizes that real-time processing client orders
Single business, time period are generally located on people's daily life purchasing behavior active time period (such as daytime), and calculated off line reality
Existing business final decision is processed, and is generally located on the time of having a rest section (such as night) of the daily work and rest of people；By both modes
With reference to timesharing efficiently using the computing resource of cloud platform, can be saved calculating processing cost, can carry for manufacturing system again
For suitable decision-making mechanism；
(2), when, the present invention realizes production line business change requirement in flexible manufacturing system, aided in by using cloud platform
The production mechanism of switchover policy, eliminates loaded down with trivial details manual adjustment machinery equipment production model parameter link, while event can be excluded
Barrier Automatic adjusument production model, and production model seamless switching can be carried out, this will mitigate production cost, reduce manual operation mistake
By mistake, time, improve production efficiency are saved, and is further realized intelligent, the unmanned and automatic metaplasia of industrial production system
Produce.
Description of the drawings
Fig. 1 is the overall procedure structural representation of the embodiment of the present invention；
Fig. 2 is that a kind of intelligent production unit of the production regulatory mechanism based on cloud platform complementary handover strategies of the present invention is performed
Action module encapsulation schematic diagram；
Fig. 3 is that a kind of streaming computation schema of the production regulatory mechanism based on cloud platform complementary handover strategies of the present invention is processed
Customer order information schematic flow sheet；
Fig. 4 is a kind of offline decision-making mode batch of the production regulatory mechanism based on cloud platform complementary handover strategies of the present invention
Process the schematic flow sheet of sequence information.
Specific embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combine, the application is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, the overall procedure structural representation that the present invention is implemented, its step are as follows：
1) cloud platform obtains sequence information in real time, and according to user profile and orders by providing order data Processing Interface
Single submission time is that order configures corresponding ID numberings and timestamp, while with Map<Key,Value>Mapping mode records its number
Amount is (such as：(a1,52))；
2) numerous types are decomposed, sorted out and are united with concurrent customized order using streaming calculation by cloud platform
Meter；With reference to shown in Fig. 3, such as one group order (a1, n1), (b3, n2), (a1, n3), (b2, n4), (c1, n5), (b3, n6),
(b2, n7), (a2, n8) }, { A is sorted out in its product same clan first:[(a1,n1),(a1,n3),(a2,n8)],B:[(b3,n2),
(b2,n4),(b3,n6),(b2,n7)],C:[(c1, n5)] }, then carry out same same clan's pattern quantity statistics { A:[(a1,n1+
n3),(a2,n8)],B:[(b2,n4+n7),(b3,n2+n6)],C:[(c1, n5)] }, finally its preliminary processing results is sent into
The data storage center of cloud platform；
3) within the production cycle, the data processing centre of cloud platform summarizes streaming calculation to customer order
Preliminary processing results, before next cycle starts, cloud platform is incorporated into production system feedack and carries out offline decision-making meter
Calculate.
As shown in figure 4, in offline decision making process is carried out, sequence information is carried out further classification statistics by cloud platform,
The process that the offline process for sorting out statistics calculates classification statistics with streaming is similar, calculates the task of meeting the next production cycle
Amount, while suitably adjusting production cycle T (wherein according to task amount：1≤T≤24, implied value T0=24) length.In this process
There will be two kinds of situations for middle general：The first situation is the threshold values F that result Re1 for calculating is less than or equal to the production cycle task amount
(τ), then next production cycle will be done directly order taking responsibility；Second situation is result Re for calculating1More than the production cycle
The threshold values F (τ) of task amount, and be its N (N ∈ R, and (1<N<) times 3), when, the order is preferentially completed, and successively to the next one
Production cycle submits the remainder Re of the order taking responsibility2。
4) by the machinery equipment with a certain process portion of relatively independent processing and actuator in production system, with reference to phase
The sensing equipment answered and signal conversion module constitute an Intelligent Machining unit.Whole Intelligent Machining unit is detected by sensor
Processing and manufacturing process status, by status informations such as the operation of Intelligent Machining unit, stopping, failures and in the Intelligent Machining list
The processing stations information of the product at unit, by the data transfer interface incoming data that signal conversion module and cloud platform are provided
Reason center.
The status information that production system feedback is come up is analyzed process by cloud platform.Assume that the intelligence in production system adds
Work order unit is total M, the possible State- output of i-th (wherein i ∈ [1, M]) individual Intelligent Machining unit be set Per (i)=
The one kind of { Run (i), Stop (i), Fault (i) }.If production system adopts redundancy production and processing mode, i.e. each Intelligent Machining
Unit can realize that various manufacturing procedures or each operation all can be processed by multiple Intelligent Machining units, if per sample operation
Redundancy Share (j) (wherein j is the jth kind operation of certain order) maximum be 3.
If in the order taking responsibility within a production cycle, due to product i-th intelligence in process of production of a certain same clan
Energy machining cell is processed in process of production and is broken down in jth kind operation, now, the signal modulus of conversion of the intelligent production unit
Block sends Fault (i) signal to cloud platform, and cloud platform is corresponded to the value of operation redundancy Share (j) and is changed into 2, now will be raw
Produce cycle T to extend accordingly, and stop the production task of i-th Intelligent Machining unit, then will need to complete jth kind operation
Semi-finished product are to other redundancy intelligence production unit scheduling.When redundancy Share (j)=0 of the operation, cloud platform will stop should
The production of same clan's type, while other are without the need for this operation in the cloud platform order taking responsibility that goes out decision-making in the production cycle
The Machining Instruction of same clan's product.After the corresponding intelligent fault production unit of jth kind operation is repaired, the intelligent production unit
State- output is Stop (i), and now cloud platform detects whether the operation belongs to the operation for processing same clan's product, if so, then
It is integrated on production line, its State- output switchs to Run (i), Share (j)=Share (j)+1, and by production cycle T's
Time shortens；If it is not, then allowing which to continue hold mode is output as Stop (i), and other relevant parameters keep constant, and wait
The next formulation for performing decision-making of cloud platform.
5) formulation of production system unit mode of operation, needs cloud platform to integrate the analysis result and set state of order
Analysis result.In same order taking responsibility, by the preferential production more than affiliated same clan's product quantity, the product of each same clan presses which
The machining feature a set of mode of operation of correspondence, often covers all compatible production equipment operation in mode of operation, shuts down and malfunction
Diagnosis and handoff functionality.
6) cloud platform decision-making order is issued to production system unit equipment, and due to each in production system, intelligently production is single
The method of controlling operation that performs of unit has been carried out related modularized encapsulation, therefore, the decision-making order of cloud platform can be with one group
The instruction of parametric form is transmitted and the control to unit equipment.
As shown in Fig. 2 the execution action of itself is carried out function modoularization encapsulation by each production unit, and provide execution this
The application programming interfaces of the command parameter of a little functions, are received and parsed through come the work to cloud platform by corresponding signal conversion module
Instruct；The instruction database of cloud platform stores the instruction of each same clan's Product processing, can find out product by order taking responsibility and add
Instruction corresponding to work.In the packet of instruction, when including the Product processing, per one procedure, corresponding intelligence produces single
The machine group # of unit, start-stop and corresponding operating parameter.In this way, it is possible to achieve cloud platform is to whole production system
The control of the mode of operation of system.
According to above-mentioned cloud platform to producing the mode of operation of system decision-making control, being allowed to be formed one can dynamic response visitor
The intelligentized flexible manufacturing system of closed loop of family individual demand, so as to the control for having broken away from people is participated in, has saved the working time
And the resources of production, improve factory production efficiency and enterprise relation between market supply and demand contingency.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
It is understood by, can these embodiments be carried out with various equivalent changes without departing from the principles and spirit of the present invention
Change, change, replace and modification, the scope of the present invention is limited by claims and its equivalency range.
Claims (9)
1. a kind of production regulatory mechanism based on cloud platform complementary handover strategies, it is characterised in that comprise the following steps：
S1, cloud platform are produced in the sequence information and flexible manufacturing system that process client and are set using analyzing and processing technology in real time
Standby status information；
S2, the feedback mechanism of flexible manufacturing system detect the running status letter of production equipment using polytype sensor
Breath, and testing result is uploaded to the data processing centre of cloud platform by the data channel interface that cloud platform is provided；
S3, cloud platform adopt off-line analysiss treatment technology, combine production equipment to the sequence information after analyzing and processing in real time
Status information analysis result integrated；According to integrated results, cloud platform decision-making goes out the operation control plan of flexible manufacturing system
Slightly；According to operation control strategy, cloud platform assigns decision instruction to smart machine；
S4, smart machine carry out function modoularization, then provide corresponding command parameter interface for receiving the decision-making of cloud platform
Instruction.
2. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 1, it is characterised in that
In step S1, after cloud platform obtains the sequence information of client, the network user is assigned online using streaming calculation
Polytype concurrent order carry out preliminary data information real-time grading, sort out with statistics.
3. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 1, it is characterised in that
Analyze and process the status information of production equipment in technical finesse sequence information and flexible manufacturing system, tool in step S1 in real time
Body is：To the sequence information from client, cloud platform is numbered and adds a cover timestamp；To in flexible manufacturing system
The operation of all production equipments, shutdown, fault status information are recognized and are decomposed, to realize whole flexible manufacturing system
Running monitoring in real time.
4. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 1, it is characterised in that
The flexible manufacturing system of step S2 includes multiple Intelligent Machining units, and polytype sensor includes photoelectric sensing
Device, temperature sensor and rfid interrogator；The Intelligent Machining unit arranges corresponding sensor；Examined by corresponding sensor
Operation pattern and the remaining operation amount for processing in flexible manufacturing system that workpiece is completed is surveyed, and detects holding for flexible manufacturing system
The running status of row mechanism；After sensor detection information is processed by the Intelligent Machining unit using the signal conversion module of itself
Send to cloud platform.
5. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 3, it is characterised in that
The signal conversion module wirelessly carries out network connection with cloud platform, and is carried out data transmission using http protocol；
The signal conversion module sends to cloud platform after sensor detection information is carried out data classification and Format adjusting and counts accordingly
According to channel interface, and then the analyzing and processing for carrying out data is sent to the data processing centre of cloud platform.
6. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 1, it is characterised in that
In step S3, during off-line analysiss treatment technology, the order after the process of streaming calculation is pressed by cloud platform
Type is sorted out again, and the part pattern and number of parts needed for calculating, with reference to the running status situation of production equipment
Be analyzed with the quantity that can be run, if within the production cycle and order task amount it is time-consuming less than the production cycle when,
Then preferentially produce according to larger the carrying out of order generic quantity；If within the production cycle and the order of a certain type is appointed
Business amount it is time-consuming more than the production cycle when, then this type order is preferentially produced, and other orders are by the remaining portion with reference to this type order
Divide and be planned in the production task of next production cycle successively.
7. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 1, it is characterised in that
Control strategy is run in step S3, specially：The status information of equipment that fed back according to flexible manufacturing system and it is in good time
The adjustment production cycle, and combine order taking responsibility recombinant production pattern；Using operation control strategy, flexible manufacturing system is not being needed
In the case of human users, the adjustment of production model is carried out to itself, for realizing small-scale, many batch, eurypalynous production
Task automatic switching function.
8. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 1, it is characterised in that
Step S4, specially：In flexible manufacturing system, with a certain part is processed or a certain part producing duty will be possessed
The production and processing subsystem of energy is independent；The independent production and processing subsystem is used as a relatively independent intelligence
Production unit, and the execution action of its each frame for movement is carried out into function modoularization encapsulation, it is easy to cloud platform decision-making to refer to this
The simplification of order, reduce volume of transmitted data and each machinery equipment in the intelligent production unit receives and performs corresponding life
Order.
9. a kind of production regulatory mechanism based on cloud platform complementary handover strategies according to claim 8, it is characterised in that
Polytype sensor is detected to the intelligent production unit, by the operation of the Intelligent Machining unit, is shut down
With the status information of failure and the processing stations information of the product at the Intelligent Machining unit, by signal conversion module
The data transfer interface incoming data processing center provided with cloud platform.
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| CN108154297A (en) * | 2017-12-22 | 2018-06-12 | 深圳市智物联网络有限公司 | A kind of factory management system and information processing method |
| CN108363373A (en) * | 2018-03-05 | 2018-08-03 | 菲尼克斯(南京)智能制造技术工程有限公司 | Flexible manufacturing system and its corresponding demo system |
| CN109542085A (en) * | 2018-11-26 | 2019-03-29 | 东北大学 | Automation experiment platform flexibility switching device and method with time lag configuration feature |
| CN109656971A (en) * | 2018-11-27 | 2019-04-19 | 深圳中凝科技有限公司 | A kind of insulating energy-saving data acquisition and analysis system and method based on big data |
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| CN114428486B (en) * | 2021-12-31 | 2023-11-03 | 三一汽车制造有限公司 | Asphalt station production control method and device and asphalt station |
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| CN115877807A (en) * | 2022-12-13 | 2023-03-31 | 苏州富邦机械链传动制造有限公司 | Mechanical chain production process regulation and control method and system based on machine identification |
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