CN209110527U - A kind of valve body automatic assembly equipment - Google Patents
A kind of valve body automatic assembly equipment Download PDFInfo
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- CN209110527U CN209110527U CN201821391719.2U CN201821391719U CN209110527U CN 209110527 U CN209110527 U CN 209110527U CN 201821391719 U CN201821391719 U CN 201821391719U CN 209110527 U CN209110527 U CN 209110527U
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Abstract
The utility model relates to valve bodies to assemble equipment technical field, in particular to a kind of valve body automatic assembly equipment is respectively arranged with steel pipe positioning mechanism in rack, weld-ring is inserted in mechanism, steel pipe interposer, material conveying mechanism, core print seat installing mechanism, directly shake discharging mechanism, gantry support frame and transition conveyer structure;Core print seat installing mechanism is connected with the input terminal of transition conveyer structure;The output end of transition conveyer structure is connected with steel pipe interposer;Material conveying mechanism is inserted in mechanism, steel pipe interposer and directly material conveying between vibration discharging mechanism for realizing steel pipe positioning mechanism, weld-ring;System controller is fixed on the support frame of gantry.When the utility model is used, which realizes a spool, valve seat, weld-ring and steel pipe and is assembled into valve body automatically, and the packaging efficiency for improving valve body to the utmost is high, reduces the labor intensity of valve body assembling.
Description
Technical field
The utility model relates to valve bodies to assemble equipment technical field, in particular to a kind of valve body automatic assembly equipment.
Background technique
It is that two parts of valve seat and spool are manually carried out pre- group by operative employee in existing traditional valve body assembling process
Dress, then again covers weld-ring and is inserted on pre-assembled valve seat together outside steel pipe;Assembling steps are more, need to carry out continuous
Assembling, one valve body assembling of every production are required to complete under multiple processes, the large labor intensity that works long hours and production
Low efficiency.
Utility model content
The purpose of this utility model is that in view of the drawbacks of the prior art and insufficient, a kind of valve body is provided and organizes installing automatically
It is standby.
In order to achieve the above purposes, the technical solution adopted by the utility model is:
A kind of valve body automatic assembly equipment described in the utility model, it includes organic frame;It is respectively set in the rack
Having steel pipe positioning mechanism, weld-ring to be inserted in, mechanism, steel pipe interposer, material conveying mechanism, core print seat installing mechanism, directly shake discharging machine
Structure, gantry support frame and transition conveyer structure;The core print seat installing mechanism is connected with the input terminal of transition conveyer structure;It is described
The output end of transition conveyer structure is connected with steel pipe interposer;The steel pipe positioning mechanism, weld-ring are inserted in mechanism, steel pipe is inserted
Enter mechanism and straight vibration discharging mechanism is arranged successively along the width direction of rack respectively;The material conveying mechanism is for realizing steel pipe
Positioning mechanism, weld-ring are inserted in mechanism, steel pipe interposer and directly material conveying between vibration discharging mechanism;On gantry support frame
It is fixed with system controller.
Further, the steel pipe positioning mechanism includes steel pipe push-in cylinder, steel pipe pushing block, steel pipe sliding channel steel, steel
Pipe push shaft and steel pipe positioning cylinder;Steel pipe locating notch is offered respectively on the two sidewalls of the steel pipe sliding channel steel and crosses axis
Hole;The steel pipe push-in cylinder, steel pipe sliding channel steel and steel pipe positioning cylinder are each attached in rack;The steel pipe is pushed into cylinder
Tailpiece of the piston rod be mutually fixedly connected with steel pipe pushing block one end;The steel pipe pushing block other end is inserted on steel pipe sliding channel steel far from steel pipe
One end of locating notch;The steel pipe locating notch is coaxially disposed with axis hole is crossed;The tailpiece of the piston rod of the steel pipe positioning cylinder with
Steel pipe push shaft one end is mutually fixedly connected;The steel pipe push shaft other end was inserted into axis hole from the outside of steel pipe sliding channel steel.
Further, the weld-ring be inserted in mechanism include throw-out collar cylinder, ring pushing plate, send ring seat, the first steel pipe sliding seat,
First push shaft, lantern ring insertion cylinder and the first fixing seat;The throw-out collar cylinder send ring seat and the first fixing seat to be each attached to rack
On;The upper surface of the first steel pipe sliding seat offers the first sliding groove and weld-ring locating slot;First sliding groove runs through
The rear and front end face of first steel pipe sliding seat;The weld-ring locating slot runs through the left and right sides of the first steel pipe sliding seat;It is described
First sliding groove with weld-ring locating slot is perpendicular intersects setting;Lantern ring insertion cylinder one end is fixed in the first fixing seat;
The tailpiece of the piston rod of lantern ring insertion cylinder is mutually fixedly connected with first push shaft one end;It is sliding that the first push shaft other end is inserted into first
In dynamic slot;
Rectangular through-hole is offered on the side wall for sending ring seat;Described rectangular through-hole one end and weld-ring locating slot one end phase
It connects;The rectangle that is connected with rectangular through-hole is offered on the top surface for sending ring seat into annular distance;The piston of the throw-out collar cylinder
Rod end is mutually fixedly connected with ring pushing plate one end;The ring pushing plate other end is inserted into one far from the first steel pipe sliding seat in rectangular through-hole
End.
Further, the core print seat installing mechanism includes being free valve push-in cylinder, the first air cylinder support, spool indentation gas
Cylinder, fixed board, lifting cylinder, the second air cylinder support, spool push cylinder, rotor plate and rotating electric machine;The fixed board
It is fixed on the support frame of gantry;The sky valve push-in cylinder is fixed on fixed board by the first air cylinder support;The sky valve
The tailpiece of the piston rod fixation of push-in cylinder is free valve pushing block;The spool push cylinder is fixed on fixed vertical by the second air cylinder support
On plate;The tailpiece of the piston rod of the spool push cylinder is fixed with spool push plate;The rotor plate setting is in spool push plate and empty valve
Between pushing block;The rotating electric machine is fixed on the rack;The output end of rotating electric machine is mutually fixedly connected with the bottom of rotor plate;Institute
It states rotor plate one end and is fixed with spring clip;The spool indentation cylinder and lifting cylinder are each attached on fixed board;The liter
The bottom of sending down abnormally ascending cylinder is provided with angle-adjusting mechanism;The tailpiece of the piston rod of the spool indentation cylinder is fixed with spool last item;It is described
Spool presses the upper surface of the tip of the axis direction transition conveyer structure input terminal;The transition conveyer structure is arranged under rotor plate
Side.
Further, the steel pipe interposer includes that valve seat heads into cylinder, valve seat pushing block, valve seat push-in cylinder, steel
Pipe supports cylinder, steel pipe support axis, the second steel pipe sliding seat, the second fixing seat and valve seat to slide channel steel;The valve seat is pushed into gas
Cylinder and the second fixing seat are each attached in rack;The valve seat heads into cylinder, steel pipe support cylinder, the second steel pipe sliding seat and valve
Seat sliding channel steel is each attached in the second fixing seat;The upper surface of the second steel pipe sliding seat is provided with the second sliding groove;Institute
Steel pipe support axis one end is stated mutually to be fixedly connected with the tailpiece of the piston rod of steel pipe support cylinder;The steel pipe support axis other end is inserted into second
In sliding groove;The valve seat sliding channel steel setting heads between cylinder and the second steel pipe sliding seat in valve seat;The valve seat heads into
Cylinder one end is extend into valve seat sliding channel steel after the one side wall of valve seat sliding channel steel;Valve seat pushing block one end is fixed on
Valve seat is pushed on the tailpiece of the piston rod of cylinder;The valve seat pushing block other end is inserted into valve seat sliding channel steel one end.
Further, the material conveying mechanism includes translation plates, top plate and conveying cylinder;The top plate passes through column
It is fixed on the rack;The bottom of the top plate is fixed with horizontal guide rail;It is fixed in the translation plates and matches with horizontal guide rail
Horizontal slider;The horizontal slider is embedded on the horizontal guide rail;The conveying cylinder is fixed on top plate;The conveying cylinder
Tailpiece of the piston rod be fixed in translation plates;
Several Pneumatic clamping jaw mechanisms are fixed in the translation plates;The Pneumatic clamping jaw mechanism is along the direction of horizontal guide rail
Arrangement;The Pneumatic clamping jaw mechanism includes clamping jaw cylinder, clamping jaw lifting cylinder and stripe board;The stripe board is fixed on translation
On plate;Clamping jaw lifting cylinder one end is fixed in stripe board;The clamping jaw lifting cylinder other end is fixed on clamping jaw cylinder.
After adopting the above structure, the utility model has the beneficial effect that a kind of valve body described in the utility model assembles automatically
Equipment is respectively arranged with steel pipe positioning mechanism in rack, weld-ring is inserted in mechanism, steel pipe interposer, material conveying mechanism, core print seat
Installing mechanism, directly shake discharging mechanism, gantry support frame and transition conveyer structure;Core print seat installing mechanism is defeated with transition conveyer structure
Enter end to be connected;The output end of transition conveyer structure is connected with steel pipe interposer;Steel pipe positioning mechanism, weld-ring are inserted in machine
Structure, steel pipe interposer and straight vibration discharging mechanism are arranged successively along the width direction of rack respectively;Material conveying mechanism is for real
Existing steel pipe positioning mechanism, weld-ring are inserted in mechanism, steel pipe interposer and directly material conveying between vibration discharging mechanism;Gantry support frame
On be fixed with system controller.When the utility model is used, system controller is used to control steel pipe positioning mechanism, weld-ring is inserted in
It is each in mechanism, steel pipe interposer, material conveying mechanism, core print seat installing mechanism, straight vibration discharging mechanism and whole equipment
Electrical components, which are realized, manipulates whole equipment, there are three vibration feeding mechanism has altogether, the inside difference of three vibration feeding mechanisms
Equipped with steel pipe, spool and valve seat;Steel pipe is sent into steel pipe positioning mechanism processed and is positioned by the vibration feeding mechanism equipped with steel pipe, so
Steel pipe is sent to weld-ring by material conveying mechanism afterwards to be inserted at mechanism, mechanism is entered by ring set, weld-ring is nested into steel pipe
It is interior;Recycle material conveying mechanism on the steel pipe market to steel pipe interposer for being inserted in weld-ring;Vibration charging equipped with spool
Spool is sent to core print seat installing mechanism by mechanism, and valve seat is sent to core print seat installing mechanism by the vibration feeding mechanism equipped with valve seat
On, one spool is pressed into valve seat using core print seat installing mechanism;The valve seat of indentation spool is delivered to through transition conveying mechanism
Steel pipe interposer, steel pipe interposer complete installation in the valve seat of steel pipe indentation spool for being cased with weld-ring;It is defeated by material
Send mechanism that the valve body being installed is delivered on straight vibration discharging mechanism from steel pipe interposer;The structure realize a spool,
Valve seat, weld-ring and steel pipe are assembled into valve body automatically, and the packaging efficiency for improving valve body to the utmost is high, reduce the labor of valve body assembling
Fatigue resistance.
Detailed description of the invention
Fig. 1 is the first view stereo figure of the utility model;
Fig. 2 is the second view stereo figure of the utility model;
Fig. 3 is the structural schematic diagram of steel pipe positioning mechanism;
Fig. 4 is the structural schematic diagram that weld-ring is inserted in mechanism;
Fig. 5 is the structural schematic diagram of steel pipe interposer;
Fig. 6 is the structural schematic diagram of material conveying mechanism;
Fig. 7 is the structural schematic diagram of core print seat installing mechanism;
Description of symbols:
A, steel pipe positioning mechanism;A1, steel pipe are pushed into cylinder;A2, steel pipe pushing block;A3, steel pipe slide channel steel;
A301, steel pipe locating notch;A302, feed well;A303, axis hole is crossed;A4, steel pipe push shaft;
A5, steel pipe positioning cylinder;
B, weld-ring is inserted in mechanism;B1, throw-out collar cylinder;B2, ring pushing plate;B3, ring seat is sent;
B301, rectangular through-hole;B302, rectangle are into annular distance;B4, endless tube is deposited;B5, the first steel pipe sliding seat;
B501, the first sliding groove;B502, weld-ring locating slot;B6, the first push shaft;
B7, lantern ring are inserted into cylinder;B8, the first fixing seat;
C, steel pipe interposer;C1, valve seat head into cylinder;C2, valve seat pushing block;C3, valve seat are pushed into cylinder;
C4, steel pipe support cylinder;C5, steel pipe support axis;C6, the second steel pipe sliding seat;
C601, the second sliding groove;C7, the second fixing seat;C8, valve seat slide channel steel;
D, material conveying mechanism;D1, clamping jaw cylinder;D2, clamping jaw lifting cylinder;D3, stripe board;
D4, translation plates;D5, horizontal slider;D6, horizontal guide rail;D7, top plate;D8, conveying cylinder;
E, core print seat installing mechanism;E1, empty valve are pushed into cylinder;E2, the first air cylinder support;E3, spool last item;
E4, spool are pressed into cylinder;E5, fixed board;E6, lifting cylinder;E7, the second air cylinder support;
E8, spool push cylinder;E9, spool push plate;E10, angle-adjusting mechanism;E11, rotor plate;
E1101, spring clip;12, rotating electric machine;E13, empty valve pushing block;
F, directly shake discharging mechanism;G, gantry support frame;H, feeding mechanism is vibrated;H1, steel pipe feed rail;
H2, valve seat feed rail;H3, spool feed rail;I, system controller;J, rack;
K, transition conveyer structure.
Specific embodiment
The utility model will be further described below with reference to the accompanying drawings.
As shown in Fig. 1 to 7, a kind of valve body automatic assembly equipment described in the utility model, it includes organic frame J;It is described
Steel pipe positioning mechanism A is respectively arranged on rack J, weld-ring is inserted in mechanism B, steel pipe interposer C, material conveying mechanism D, core print seat
Installing mechanism E, straight vibration discharging mechanism F, gantry support G and transition conveyer structure K;The core print seat installing mechanism E and transition are defeated
The input terminal of mechanism K is sent to be connected;The output end of the transition conveyer structure K is connected with steel pipe interposer C;The steel pipe
Positioning mechanism A, weld-ring be inserted in mechanism B, steel pipe interposer C and straight vibration discharging mechanism F respectively along the width direction of rack J successively
Arrangement;The material conveying mechanism D is inserted in mechanism B, steel pipe interposer C and straight vibration for realizing steel pipe positioning mechanism A, weld-ring
Material conveys between discharging mechanism F;System controller I is fixed in gantry support G;System controller I is for controlling
Steel pipe positioning mechanism A, weld-ring are inserted in mechanism B, steel pipe interposer C, material conveying mechanism D, core print seat installing mechanism E, directly shake out
Expect that each electrical components in mechanism F and whole equipment are realized to manipulate whole equipment, vibration feeding mechanism H mono- shares three
A, the inside of three vibration feeding mechanism H is respectively provided with steel pipe, spool and valve seat;Vibration feeding mechanism H equipped with steel pipe is steel
Pipe is sent into steel pipe positioning mechanism A processed and is positioned, and steel pipe is then sent to weld-ring by material conveying mechanism D and is inserted in mechanism B
Place, enters mechanism B by ring set and weld-ring is nested into steel pipe;Recycle material conveying mechanism D the steel pipe market for being inserted in weld-ring
To steel pipe interposer C;
Spool is sent to core print seat installing mechanism E by the vibration feeding mechanism H equipped with spool, the vibration charger equipped with valve seat
Structure H is sent to valve seat on core print seat installing mechanism E, and one spool is pressed into valve seat using core print seat installing mechanism E;It is pressed into valve
The valve seat of core is delivered to steel pipe interposer C through transition conveying mechanism K, and steel pipe interposer C is pressed into the steel pipe for being cased with weld-ring
In the valve seat of spool, installation is completed;The valve body being installed is delivered to from steel pipe interposer C by material conveying mechanism D
On straight vibration discharging mechanism F;The structure realizes a spool, valve seat, weld-ring and steel pipe and is assembled into valve body automatically, mentions to the utmost
The packaging efficiency of high valve body is high, reduces the labor intensity of valve body assembling.
As a kind of preferred embodiment of the utility model, the steel pipe positioning mechanism A includes steel pipe push-in cylinder A1, steel
Pipe pushing block A2, steel pipe sliding channel steel A3, steel pipe push shaft A4 and steel pipe positioning cylinder A5;The two sidewalls of the steel pipe sliding channel steel A3
It is upper to offer steel pipe locating notch A301 respectively and cross axis hole A303;The side wall of steel pipe sliding channel steel A3 offers feed well
A302;The steel pipe push-in cylinder A1, steel pipe sliding channel steel A3 and steel pipe positioning cylinder A5 are each attached on rack J;Steel pipe pushes away
Enter cylinder A1 steel pipe sliding channel steel A3 and steel pipe positioning cylinder A5 to be fixed on rack J by corresponding bracket;The steel pipe
The tailpiece of the piston rod of push-in cylinder A1 is mutually fixedly connected with the one end steel pipe pushing block A2;The steel pipe pushing block A2 other end is inserted into steel pipe sliding
Far from one end of steel pipe locating notch A301 on channel steel A3;The steel pipe locating notch A301 is coaxially disposed with axis hole A303 is crossed;
The tailpiece of the piston rod of the steel pipe positioning cylinder A5 is mutually fixedly connected with the one end steel pipe push shaft A4;The steel pipe push shaft A4 other end is from steel pipe
The outside of sliding channel steel A3 was inserted into axis hole A303;Vibration feeding mechanism H equipped with steel pipe passes through its steel pipe feed rail
H1 feeding, and the inside that steel pipe slides channel steel A3 is entered by feed well A302;By the effect of steel pipe push-in cylinder A1
Under make steel pipe pushing block A2 push a steel pipe along steel pipe sliding channel steel A3 move at steel pipe locating notch A301, then by steel pipe
Positioning cylinder A5 driving, drives steel pipe push shaft A4 that steel pipe one end is pushed into steel pipe locating notch A301, realizes steel pipe in pipe
It is positioned on sliding channel steel A3, material conveying mechanism D feeding.
As a kind of preferred embodiment of the utility model, it includes throw-out collar cylinder B1, ring pushing plate that the weld-ring, which is inserted in mechanism B,
B2, ring seat B3, the first steel pipe sliding seat B5, the first push shaft B6, lantern ring insertion cylinder B7 and the first fixing seat B8 are sent;The throw-out collar
Cylinder B1, ring seat B3 and the first fixing seat B8 is sent to be each attached on rack J;Throw-out collar cylinder B1, ring seat B3 and the first fixing seat are sent
B8 is fixed on rack J by corresponding bracket respectively;The upper surface of the first steel pipe sliding seat B5 offers the first sliding
Slot B501 and weld-ring locating slot B502;The first sliding groove B501 runs through the rear and front end face of the first steel pipe sliding seat B5;Institute
State the left and right sides that weld-ring locating slot B502 runs through the first steel pipe sliding seat B5;The first sliding groove B501 and weld-ring position
The perpendicular intersection setting of slot B502;Lantern ring insertion one end cylinder B7 is fixed on the first fixing seat B8;Lantern ring is inserted into cylinder
The tailpiece of the piston rod of B7 is mutually fixedly connected with first one end push shaft B6;The first push shaft B6 other end is inserted into the first sliding groove
In B501;
Rectangular through-hole B301 is offered on the side wall for sending ring seat B3;The one end the rectangular through-hole B301 and weld-ring position
The one end slot B502 connects;The rectangle that is connected with rectangular through-hole B301 is offered on the top surface for sending ring seat B3 into annular distance
B302;The width and rectangle of rectangular through-hole B301 is equal to the outside diameter of weld-ring into the width of annular distance B302;Rectangular through-hole B301
Height and rectangle into annular distance B302 height be equal to weld-ring thickness;The tailpiece of the piston rod and ring pushing plate B2 of the throw-out collar cylinder B1
One end is mutually fixedly connected;The ring pushing plate B2 other end is inserted into one end on rectangular through-hole B301 far from the first steel pipe sliding seat B5;
It send to be fixed at the top of ring seat B3 and deposits endless tube B4;The top of the bottom end and rectangle into annular distance B302 of depositing endless tube B4 is connected;Deposit ring
The width of pipe B4 inner hole is equal to the outside diameter of weld-ring;The height for depositing endless tube B4 inner hole is equal to the thickness of weld-ring;Deposit endless tube B4's
Section is only capable of through a weld-ring;Weld-ring is stacked inside endless tube B4 depositing;Weld-ring and weld-ring locating slot B502 are arranged at identical
Perpendicular on;A weld-ring of endless tube B4 least significant end is deposited due to falling on by rectangle under after annular distance B302 under gravity
After rectangular through-hole B301;Ring pushing plate B2 is driven to slide in rectangular through-hole B301 by throw-out collar cylinder B1, and rectangular through-hole
Weld-ring in B301 is pushed out to from the position intersected in weld-ring locating slot B502 with the first sliding groove B501 from rectangular through-hole B301,
Steel pipe on steel pipe positioning mechanism A is transported in the first sliding groove B501 by material conveying mechanism D;Lantern ring is inserted into cylinder B7 and drives
Dynamic first push shaft B6, makes the first push shaft B6 that steel pipe be driven to move in the first sliding groove B501 and be inserted into weld-ring locating slot B502
Weld-ring in;The steel pipe for being cased with weld-ring waits material conveying mechanism clamping.
As a kind of preferred embodiment of the utility model, the core print seat installing mechanism E includes being free valve push-in cylinder E1, the
One air cylinder support E2, spool are pressed into cylinder E4, fixed board E5, lifting cylinder E6, the second air cylinder support E7, spool push cylinder
E8, rotor plate E11 and rotating electric machine E12;The fixed board E5 is fixed in the support G of gantry;The sky valve is pushed into cylinder
E1 is fixed on fixed board E5 by the first air cylinder support E2;The tailpiece of the piston rod fixation of the sky valve push-in cylinder E1 is free valve
Pushing block E13;The spool push cylinder E8 is fixed on fixed board E5 by the second air cylinder support E7;The spool pushes gas
The tailpiece of the piston rod of cylinder E8 is fixed with spool push plate E9;Rotor plate E11 setting spool push plate E9 and empty valve pushing block E13 it
Between;The rotating electric machine E12 is fixed on rack J;The bottom of the output end of rotating electric machine E12 and rotor plate E11 are mutually fixed to be connected
It connects;The one end the rotor plate E11 is fixed with spring clip E1101;Spring clip E1101 is for clamping spool;The spool is pressed into gas
Cylinder E4 and lifting cylinder E6 are each attached on fixed board E5;The bottom of the lifting cylinder E6 is provided with angle-adjusting mechanism
E10;Be provided with testing agency on angle-adjusting mechanism E10, the testing agency be used for detect spool core bore position whether with set
Definite value is consistent;Angle-adjusting mechanism E10 is made of servo motor and shaft, the pin of the bottom end of the hole location and shaft that are arranged on spool
Location matches, pin insertion spool on be provided with hole location after;It is driven and is rotated by servo motor, make shaft band movable valve plug in clamping jaw
The adjustment of spool angle is realized in upper rotation;The tailpiece of the piston rod of the spool indentation cylinder E4 is fixed with spool last item E3;The valve
It is directed toward the upper surface of transition conveyer structure K input terminal in the end of core last item E3;The transition conveyer structure K is arranged in rotor plate
The lower section of E11;Vibration feeding mechanism H equipped with valve seat is by its valve seat feed rail H2 feeding and enters and empty valve pushing block E13
Intersection drives sky valve pushing block E13 a valve seat along the transverse direction of valve seat feed rail H2 by empty valve push-in cylinder E1
It is pushed into transition conveyer structure K, makes valve seat face spool last item E3, and passes through sky valve pushing block E13 the seat compression in mistake
It crosses on the side wall of conveying mechanism K;Vibration feeding mechanism H equipped with spool is by its spool feed rail H3 feeding and is delivered to valve
At core push plate E9;It is moved by spool push cylinder E8 band movable valve plug push plate E9, spool along the transverse direction of spool feed rail H3
Direction is pushed at spring clip E1101, and spool is gripped through spring clip E1101;Testing agency on angle-adjusting mechanism E10
Detect position of the spool on spring clip E1101, if it coincide with setting value, when spool needs to adjust the angle, lifting cylinder
E6 driving angle adjustment mechanism E10 is moved downward, and is inserted into spool, and angle-adjusting mechanism E10 rotation band movable valve plug is utilized
It is rotated on spring clip E1101, is adjusted spool;Angle-adjusting mechanism E10 is retracted after spool adjusts, rotating electric machine
E12 drives rotor plate E11 rotation, and spool is sent to the underface of spool last item E3, is pressed into cylinder E4 by spool and drives spool
Last item E3 is moved downward, and the spool indentation on spring clip E1101 is fixed in the valve seat of lower section;The valve seat of indentation spool passes through
Transition conveyer structure K is delivered on steel pipe interposer C.
As a kind of preferred embodiment of the utility model, the steel pipe interposer C includes that valve seat heads into cylinder C1, valve
Seat pushing block C2, valve seat push-in cylinder C3, steel pipe support cylinder C4, steel pipe support axis C5, the second steel pipe sliding seat C6, second are fixed
Seat C7 and valve seat slide channel steel C8;The valve seat push-in cylinder C3 and the second fixing seat C7 is each attached on rack J;The valve seat
It heads into cylinder C1, steel pipe support cylinder C4, the second steel pipe sliding seat C6 and valve seat sliding channel steel C8 and is each attached to the second fixing seat
On C7;The upper surface of the second steel pipe sliding seat C6 is provided with the second sliding groove C601;Described one end steel pipe support axis C5 with
The tailpiece of the piston rod of steel pipe support cylinder C4 is mutually fixedly connected;The steel pipe support axis C5 other end is inserted into the second sliding groove C601;
The valve seat sliding channel steel C8 setting heads between cylinder C1 and the second steel pipe sliding seat C6 in valve seat;The valve seat heads into cylinder
The one end C1 is extend into valve seat sliding channel steel C8 after the one side wall of valve seat sliding channel steel C8;Described one end valve seat pushing block C2 is solid
It is scheduled on the tailpiece of the piston rod of valve seat push-in cylinder C3;The valve seat pushing block C2 other end is inserted into valve seat sliding one end channel steel C8;Valve seat
Slide slot there are three opening up on the side wall of channel steel C8;One slot is used to be equipped with the valve seat of spool from transition conveyer structure K
It enters in valve seat sliding channel steel C8;One slot is slided in valve seat for the piston rod that valve seat heads into cylinder C1 and is lived on channel steel C8
Dynamic, a slot enters in valve seat sliding channel steel C8 for steel pipe;Material conveying mechanism D is placed on the steel pipe for being cased with weld-ring
In second sliding groove C601;After the valve seat that one is equipped with spool is delivered to valve seat sliding channel steel C8 by transition conveyer structure K, lead to
Crossing valve seat push-in cylinder C3 drives valve seat pushing block C2 to slide on valve seat sliding channel steel C8, and valve seat is slided and is equipped on channel steel C8
On valve seat sliding channel steel C8 at the position of face steel pipe support axis C5, valve seat heads into cylinder C1 and steel pipe for the valve seat push of spool
Support cylinder C4 drives simultaneously, pushes the steel pipe for being cased with weld-ring to transport under steel pipe support cylinder C4 drive steel pipe support axis C5
Dynamic, the piston rod that valve seat heads into cylinder C1 pushes steel pipe direction of the valve seat along weld-ring for being equipped with spool, inserts the steel pipe of weld-ring
Enter to fixed on the valve seat for be equipped with spool and completes entire intubation process;The valve seat for being inserted into steel pipe is defeated by material conveying mechanism D
It send to vibration output on straight vibration discharging mechanism F.
As a kind of preferred embodiment of the utility model, the material conveying mechanism D include translation plates D4, top plate D7 and
Convey cylinder D8;The top plate D7 is fixed on rack J by column;The bottom of the top plate D7 is fixed with horizontal guide rail D6;
The horizontal slider D5 to match with horizontal guide rail D6 is fixed on the translation plates D4;The horizontal slider D5 is embedded to be led in level
On rail D6;The conveying cylinder D8 is fixed on top plate D7;The tailpiece of the piston rod of the conveying cylinder D8 is fixed on translation plates D4;
By driving translation plates D4 to slide on horizontal guide rail D6 after conveying cylinder D8 driving;
Several Pneumatic clamping jaw mechanisms are fixed on the translation plates D4;The Pneumatic clamping jaw mechanism is along horizontal guide rail D6's
Direction arrangement;The Pneumatic clamping jaw mechanism includes clamping jaw cylinder D1, clamping jaw lifting cylinder D2 and stripe board D3;The stripe board
D3 is fixed on translation plates D4;Described one end clamping jaw lifting cylinder D2 is fixed on stripe board D3;Clamping jaw lifting cylinder D2 is another
End is fixed on clamping jaw cylinder D1;Translation plates D4 carries each Pneumatic clamping jaw mechanism and moves on top plate D7, is gone up and down by clamping jaw
Cylinder D2 realizes clamping jaw cylinder D1 lifting;Clamping jaw cylinder D1 is used for grabbing workpiece.
When the utility model is used, system controller is used to control steel pipe positioning mechanism, weld-ring is inserted in mechanism, steel pipe is inserted
The each electrical components entered in mechanism, material conveying mechanism, core print seat installing mechanism, straight vibration discharging mechanism and whole equipment are realized
Whole equipment is manipulated, there are three vibration feeding mechanism has altogether, the inside of three vibration feeding mechanisms is respectively provided with steel pipe, spool
And valve seat;Vibration feeding mechanism equipped with steel pipe passes through its steel pipe feed rail feeding, and enters steel pipe by feed well
Slide the inside of channel steel;Being pushed under the action of cylinder by steel pipe makes steel pipe pushing block push a steel pipe along steel pipe sliding channel steel fortune
It moves to steel pipe locating notch, is then driven by steel pipe positioning cylinder, drive steel pipe push shaft that steel pipe one end is pushed into steel pipe and determine
In the notch of position, realize that steel pipe positions on pipe sliding channel steel, material conveying mechanism feeding is sent to steel pipe in the first sliding groove;
It send to be fixed at the top of ring seat and deposits endless tube;The top of the bottom end and rectangle into annular distance of depositing endless tube is connected;Deposit endless tube
The width of inner hole is equal to the outside diameter of weld-ring;The height for depositing endless tube inner hole is equal to the thickness of weld-ring;The section for depositing endless tube is only capable of
Pass through a weld-ring;Weld-ring is stacked inside endless tube depositing;Weld-ring and weld-ring locating slot are arranged on identical perpendicular;It deposits
One weld-ring of endless tube least significant end due under gravity after rectangle falls on rectangular through-hole under after annular distance;By throw-out collar cylinder
It drives ring pushing plate to slide in rectangular through-hole, and the weld-ring in rectangular through-hole is pushed out in weld-ring locating slot from rectangular through-hole
At the position intersected with the first sliding groove, lantern ring is inserted into cylinder and drives the first push shaft, and the first push shaft is made to drive steel pipe sliding first
It moves and is inserted into the weld-ring of weld-ring locating slot in dynamic slot;It is clamped by material conveying mechanism, the steel pipe for being cased with weld-ring is defeated
It send to the second sliding groove;Vibration feeding mechanism equipped with valve seat is by its valve seat feed rail feeding and enters and empty valve pushing block
Intersection drives empty valve pushing block that one valve seat was pushed into along the transverse direction of valve seat feed rail by empty valve push-in cylinder
Conveying mechanism is crossed, the valve seat face spool last item is made, and passes through empty valve pushing block the seat compression in the side of transition conveyer structure
On wall;Vibration feeding mechanism equipped with spool is by its spool feed rail feeding and is delivered at spool push plate;Pass through spool
Push cylinder band movable valve plug push plate campaign, the transverse direction spool along spool feed rail are pushed at spring clip, spool warp
Spring clip grips;Position of testing agency's detection spool on spring clip on angle-adjusting mechanism, if with setting value
It coincide, when spool needs to adjust the angle, lifting cylinder driving angle adjustment mechanism is moved downward, and is inserted into spool, benefit
It is rotated on spring clip with angle-adjusting mechanism rotation band movable valve plug, is adjusted spool;Angle adjusts after spool adjusts
Mechanism retracts, and rotating electric machine drives rotor plate rotation, and spool is sent to the underface of spool last item, is pressed into cylinder by spool and drives
Movable valve plug last item moves downward, and the spool indentation on spring clip is fixed in the valve seat of lower section;The valve seat of indentation spool passes through
Transition conveyer structure is delivered on valve seat sliding channel steel;Slot there are three being opened up on the side wall of valve seat sliding channel steel;One slot
Valve seat for being equipped with spool enters in valve seat sliding channel steel from transition conveyer structure;One slot is that valve seat heads into cylinder
Piston rod activity on valve seat sliding channel steel, slot enters in valve seat sliding channel steel for steel pipe;Material conveyor
Structure is placed on the steel pipe for being cased with weld-ring in the second sliding groove;Transition conveyer structure is delivered to the valve seat that one is equipped with spool
After valve seat slides channel steel, cylinder is pushed by valve seat, valve seat pushing block is driven to slide on valve seat sliding channel steel, valve seat sliding groove
Be equipped on steel spool valve seat push valve seat sliding channel steel on face steel pipe support axis position at, valve seat head into cylinder and
Steel pipe support cylinder drives simultaneously, pushes the steel pipe for being cased with weld-ring to move under the drive of steel pipe support cylinder on steel pipe support axis,
The piston rod that valve seat heads into cylinder pushes steel pipe direction of the valve seat along weld-ring for being equipped with spool, and the steel pipe of weld-ring is made to be inserted into peace
It is fixed on valve seat equipped with spool to complete entire intubation process;The valve seat of insertion steel pipe is delivered to straight vibration by material conveying mechanism
Output is vibrated on discharging mechanism;The structure realizes a spool, valve seat, weld-ring and steel pipe and is assembled into valve body, very big limit automatically
The packaging efficiency that ground improves valve body is high, reduces the labor intensity of valve body assembling.
The above description is only a preferred embodiment of the present invention, therefore all according to described in the utility model patent application range
The equivalent change or modification done of structure, feature and principle, be included in the scope of the utility model patent application.
Claims (6)
1. a kind of valve body automatic assembly equipment, it is characterised in that: it includes organic frame (J);It is respectively arranged on the rack (J)
Steel pipe positioning mechanism (A), weld-ring are inserted in mechanism (B), steel pipe interposer (C), material conveying mechanism (D), core print seat installing mechanism
(E), directly shake discharging mechanism (F), gantry support frame (G) and transition conveyer structure (K);The core print seat installing mechanism (E) and transition
The input terminal of conveying mechanism (K) is connected;The output end of the transition conveyer structure (K) is connected with steel pipe interposer (C);
The steel pipe positioning mechanism (A), weld-ring are inserted in mechanism (B), steel pipe interposer (C) He Zhizhen discharging mechanism (F) respectively along machine
The width direction of frame (J) is arranged successively;The material conveying mechanism (D) is inserted in machine for realizing steel pipe positioning mechanism (A), weld-ring
Material conveys between structure (B), steel pipe interposer (C) He Zhizhen discharging mechanism (F);It is fixed on gantry support frame (G)
System controller (I).
2. a kind of valve body automatic assembly equipment according to claim 1, it is characterised in that: the steel pipe positioning mechanism (A)
It include steel pipe push-in cylinder (A1), steel pipe pushing block (A2), steel pipe sliding channel steel (A3), steel pipe push shaft (A4) and steel pipe positioning gas
Cylinder (A5);Steel pipe locating notch (A301) is offered on the two sidewalls of steel pipe sliding channel steel (A3) respectively and crosses axis hole
(A303);Steel pipe push-in cylinder (A1), steel pipe sliding channel steel (A3) and steel pipe positioning cylinder (A5) are each attached to rack (J)
On;The tailpiece of the piston rod of steel pipe push-in cylinder (A1) is mutually fixedly connected with the one end steel pipe pushing block (A2);Steel pipe pushing block (A2) is another
One end is inserted into one end in steel pipe sliding channel steel (A3) far from steel pipe locating notch (A301);The steel pipe locating notch
(A301) and excessively axis hole (A303) is coaxially disposed;The tailpiece of the piston rod of the steel pipe positioning cylinder (A5) and the one end steel pipe push shaft (A4)
Mutually it is fixedly connected;Steel pipe push shaft (A4) other end was inserted into axis hole (A303) from the outside of steel pipe sliding channel steel (A3).
3. a kind of valve body automatic assembly equipment according to claim 1, it is characterised in that: the weld-ring is inserted in mechanism (B)
Include throw-out collar cylinder (B1), ring pushing plate (B2), send ring seat (B3), the first steel pipe sliding seat (B5), the first push shaft (B6), lantern ring
It is inserted into cylinder (B7) and the first fixing seat (B8);The throw-out collar cylinder (B1) send ring seat (B3) and the first fixing seat (B8) solid
It is scheduled on rack (J);The upper surface of the first steel pipe sliding seat (B5) offers the first sliding groove (B501) and weld-ring positioning
Slot (B502);First sliding groove (B501) runs through the rear and front end face of the first steel pipe sliding seat (B5);The weld-ring positioning
Slot (B502) runs through the left and right sides of the first steel pipe sliding seat (B5);First sliding groove (B501) and weld-ring locating slot
(B502) perpendicular intersection setting;Lantern ring insertion one end cylinder (B7) is fixed on the first fixing seat (B8);Lantern ring insertion
The tailpiece of the piston rod of cylinder (B7) is mutually fixedly connected with the one end the first push shaft (B6);First push shaft (B6) other end is inserted into
In one sliding groove (B501);
Rectangular through-hole (B301) is offered on the side wall for sending ring seat (B3);Described rectangular through-hole one end (B301) and weld-ring are fixed
Position one end slot (B502) connects;The rectangle being connected with rectangular through-hole (B301) is offered on the top surface for sending ring seat (B3)
Into annular distance (B302).
4. a kind of valve body automatic assembly equipment according to claim 1, it is characterised in that: the core print seat installing mechanism (E)
Including being free valve push-in cylinder (E1), the first air cylinder support (E2), spool indentation cylinder (E4), fixed board (E5), lifting air
Cylinder (E6), the second air cylinder support (E7), spool push cylinder (E8), rotor plate (E11) and rotating electric machine (E12);The fixation
Vertical plate (E5) is fixed on gantry support frame (G);Sky valve push-in cylinder (E1) is fixed on by the first air cylinder support (E2)
On fixed board (E5);The tailpiece of the piston rod fixation of sky valve push-in cylinder (E1) is free valve pushing block (E13);The spool push
Cylinder (E8) is fixed on fixed board (E5) by the second air cylinder support (E7);The piston rod of the spool push cylinder (E8)
End is fixed with spool push plate (E9);Rotor plate (E11) setting is between spool push plate (E9) and empty valve pushing block (E13);Institute
Rotating electric machine (E12) is stated to be fixed on rack (J);The output end of rotating electric machine (E12) and the bottom of rotor plate (E11) are mutually fixed
Connection;Described rotor plate (E11) one end is fixed with spring clip (E1101);Spool indentation cylinder (E4) and lifting cylinder
(E6) it is each attached on fixed board (E5);The bottom of the lifting cylinder (E6) is provided with angle-adjusting mechanism (E10);It is described
The tailpiece of the piston rod of spool indentation cylinder (E4) is fixed with spool last item (E3);It is defeated that transition is directed toward in the end of the spool last item (E3)
Send the upper surface of input terminal mechanism (K);The transition conveyer structure (K) is arranged in the lower section of rotor plate (E11).
5. a kind of valve body automatic assembly equipment according to claim 1, it is characterised in that: the steel pipe interposer (C)
It include that valve seat heads into cylinder (C1), valve seat pushing block (C2), valve seat push-in cylinder (C3), steel pipe support cylinder (C4), steel pipe branch
Support axis (C5), the second steel pipe sliding seat (C6), the second fixing seat (C7) and valve seat sliding channel steel (C8);The valve seat is pushed into cylinder
(C3) it is each attached on rack (J) with the second fixing seat (C7);The valve seat head into cylinder (C1), steel pipe support cylinder (C4),
Second steel pipe sliding seat (C6) and valve seat sliding channel steel (C8) are each attached on the second fixing seat (C7);The second steel pipe sliding
The upper surface of seat (C6) is provided with the second sliding groove (C601);Described steel pipe support axis one end (C5) and steel pipe support cylinder (C4)
Tailpiece of the piston rod be mutually fixedly connected;Steel pipe support axis (C5) other end is inserted into the second sliding groove (C601);The valve seat is sliding
Dynamic channel steel (C8) setting heads between cylinder (C1) and the second steel pipe sliding seat (C6) in valve seat;The valve seat heads into cylinder (C1)
One end is extend into valve seat sliding channel steel (C8) after the one side wall of valve seat sliding channel steel (C8);The valve seat pushing block (C2) one
End is fixed on the tailpiece of the piston rod of valve seat push-in cylinder (C3);Valve seat pushing block (C2) other end is inserted into valve seat sliding channel steel (C8)
One end.
6. a kind of valve body automatic assembly equipment according to claim 1, it is characterised in that: the material conveying mechanism (D)
It include translation plates (D4), top plate (D7) and conveying cylinder (D8);The top plate (D7) is fixed on rack (J) by column;
The bottom of the top plate (D7) is fixed with horizontal guide rail (D6);It is fixed on the translation plates (D4) and horizontal guide rail (D6) phase
The horizontal slider (D5) matched;The horizontal slider (D5) is embedded on horizontal guide rail (D6);The conveying cylinder (D8) is fixed on
On top plate (D7);The tailpiece of the piston rod of conveying cylinder (D8) is fixed on translation plates (D4);
Several Pneumatic clamping jaw mechanisms are fixed on the translation plates (D4);The Pneumatic clamping jaw mechanism is along horizontal guide rail (D6)
Direction arrangement;The Pneumatic clamping jaw mechanism includes clamping jaw cylinder (D1), clamping jaw lifting cylinder (D2) and stripe board (D3);It is described
Stripe board (D3) is fixed on translation plates (D4);Described clamping jaw lifting cylinder (D2) one end is fixed on stripe board (D3);Clamping jaw
Lifting cylinder (D2) other end is fixed on clamping jaw cylinder (D1).
Priority Applications (1)
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CN201821391719.2U CN209110527U (en) | 2018-08-28 | 2018-08-28 | A kind of valve body automatic assembly equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821391719.2U CN209110527U (en) | 2018-08-28 | 2018-08-28 | A kind of valve body automatic assembly equipment |
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CN209110527U true CN209110527U (en) | 2019-07-16 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108942220A (en) * | 2018-08-28 | 2018-12-07 | 中山市德优达自动化设备有限公司 | A kind of valve body automatic assembly equipment |
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2018
- 2018-08-28 CN CN201821391719.2U patent/CN209110527U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108942220A (en) * | 2018-08-28 | 2018-12-07 | 中山市德优达自动化设备有限公司 | A kind of valve body automatic assembly equipment |
CN108942220B (en) * | 2018-08-28 | 2024-04-09 | 中山德优达智能科技有限公司 | Automatic valve body assembling equipment |
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