CN209079524U - Capsule is used in a kind of processing of workpiece surface - Google Patents
Capsule is used in a kind of processing of workpiece surface Download PDFInfo
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- CN209079524U CN209079524U CN201821465889.0U CN201821465889U CN209079524U CN 209079524 U CN209079524 U CN 209079524U CN 201821465889 U CN201821465889 U CN 201821465889U CN 209079524 U CN209079524 U CN 209079524U
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Abstract
The utility model relates to a kind of workpiece surface processing capsules, including at least one group to process unit；Processing unit includes following part: machining center, milling cutter engraving machine, air tightness test platform, system of processing further include: surface finish work order member for receiving by processing unit treated workpiece, and carries out the finishing processing on surface.The utility model constitutes a whole set of complete system of processing based on the reasonable combination of process equipment, ensure that Workpiece Machining Accuracy and consistency.The utility model is using surface finish work order member, realize the mass surface treatment for workpiece, improve processing efficiency and out part rate, the side dress of workpiece is realized using air tightness test platform, on the one hand chip powder accumulation is avoided the problem of the installation for influencing workpiece in test station positions, on the other hand the recycling and reusing for effectively realizing chip powder, avoids the waste of resource.
Description
Technical field
The utility model relates to field of machining technology, specifically a kind of workpiece surface processing integration processing system
System.
Background technique
In machining field, to the surface working process of mechanical workpieces, the machine of generally including adds, sandblasting, wire drawing, electrophoresis,
The methods of plating, spraying, polishing, and be mostly the processing one by one for workpiece, process equipment is more dispersed, and it is whole can not to constitute one
System of processing is covered, seriously affects the efficiency of the production and processing of workpiece, and the precision of the workpiece after processing not can guarantee system yet
One, it is not suitable for the production and processing of mass.
If Chinese Patent Application No. is 201410283672.8, patent name is a kind of system of processing of workpiece surface and adds
Work method proposes machining center, engraving machine, sanding unit integrating a whole set of system of processing of composition, and by machine
Tool hand realizes the movement of workpiece, and surface system of processing polishing time length, the grinding efficiency for efficiently solving existing workpiece be not high
The problem of.Although realizing automation processing, its detection mode for using of the technical solution that this application proposes is unreasonable,
For workpiece after machining center is handled, surface has chip powder residual, which employs by the horizontally-supported mode of workpiece into
Row test, will lead to chip powder and drops on the supporting surface of package seal checker, can not only make supporting surface excessive because accumulating
Chip powder and the placement and detection for influencing workpiece, influence whole processing detection efficiency, also because being not carried out workpiece
The recycling and reusing of material produces the waste of material；In addition, being belonged to due to the finishing that it is realized using sanding unit
In the processing method one by one of workpiece, the efficiency of part is lower out, and mass is processed while cannot achieve workpiece, and the efficiency of processing is still
It so needs further to be promoted.
Summary of the invention
The technical issues of in order to solve low work pieces process detection efficiency existing for existing equipment, chip material waste, this reality
A kind of workpiece surface processing capsule is proposed with novel.
Technical problem to be solved in the utility model is realized using following technical scheme:
A kind of workpiece surface processing capsule, comprising:
At least one group processes unit；
The processing unit includes following part:
Machining center is machined out processing to workpiece；
Milling cutter engraving machine is distributed side in machining center and realizes further fine mechanical process to workpiece；
The processing unit further include:
Air tightness test platform is distributed side in machining center and has several test stations, any one test station is equal
Treated for receiving machining center workpiece is simultaneously automatically positioned clamping, carries out the air tightness test of the workpiece, unclamps again clamping
Workpiece is exported, the workpiece after test passes enters processing in milling cutter engraving machine；
The system of processing further include:
Surface finish work order member for receiving by processing unit treated workpiece, and carries out at the finishing on surface
Reason.
The clamping positioning unit that workpiece is positioned to clamping by the way of the dress of side is all had in each test station.
The air tightness test platform includes test chassis, several test stations are evenly arranged on test chassis along horizontal direction
On, the air tightness test platform further includes being movable to corresponding test station to realize the test machine for testing air tightness of workpiece.
With blowing nozzle and the pedestal being fixed on blowing nozzle in test chassis in the test chassis.
The test machine include position relative misalignment with workpiece different location is tested first test unit, second
Test cell and the third test cell that test point position can be changed.
The first test unit, the second test cell structure are identical, include the No.1 detector that can do stretching motion.
The third test cell includes adjustable tilt angle and No. two detectors that can do stretching motion.
The processing unit further include distribution in machining center, milling cutter engraving machine, air tightness test platform area defined
In and its grab range and cover the robot in the region.
Several groups process between unit and are exported the workpiece after processing unit processing by the third conveyer belt of setting,
And summarizes and be transported in surface finish work order member.
The surface finish work order member includes several lapping machines, and the position of several lapping machines is according to grinding
Accuracy class arrangement and according to grinding precision attrition process step by step from low to high.
The surface finish work order member includes the shake to receive processing unit treated workpiece and be ground
Dynamic grinder, treated receiving lapping machine workpiece and the sanding unit for carrying out grinding process.
The lapping machine includes lapping machine ontology, has on the lapping machine ontology and grinds around with vibration
The rotation of mill body same axis and blade is stirred by what abrasive areas was separated into several independent grinding chambers.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: workpiece is placed in machining center by way of artificial pickup or robot pickup and is carried out
Machining；
S2, air tightness test: after the completion of machining, after being machined by way of artificial pickup or robot pickup
Workpiece handling into air tightness test platform in corresponding test station, pass through and clamp the side dress that positioning unit realizes workpiece, survey
Test-run a machine can carry out detecting the air-tightness of the workpiece on the station；
S3, Carving Machining: once machinable quantity is identical with milling cutter engraving machine for the quantity of workpiece after detecting qualified
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine by way of artificial pickup or robot pickup
It is interior, it can be processed after discharging workpiece；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S2, during workpiece side dress, it is real that the chip powder being attached on workpiece drops into blanking collecting tank
Now collect.
In the step S1, by the storing stand being distributed between air tightness test platform and machining center or for transporting
Second pipeline of workpiece to processing unit realizes feed.
In the step S4, the workpiece of several groups processing unit after processing is completed is summarized by third conveyer belt is transported to table
In the finishing unit of face.
In the step S4, the work of unit after processing is completed will be processed by way of artificial pickup or robot pickup
Part is transported in surface finish work order member.
The beneficial effects of the utility model are:
The utility model constitutes a whole set of complete system of processing based on the reasonable combination of process equipment, by means of processing
Center, milling cutter engraving machine and airtight performance test bench, ensure that Workpiece Machining Accuracy and consistency.The utility model is using surface essence
Unit is processed, the mass surface treatment for workpiece is realized, improves processing efficiency and out part rate.The utility model changes
The mode of the horizontal clamping detection of workpiece, is filled using the side that air tightness test platform realizes workpiece, on the one hand avoids chip
Powder accumulation is the problem of the installation for influencing workpiece in test station positions, on the other hand using side dress and blanking collecting tank
In conjunction with effectively realizing the recycling and reusing of chip powder, avoid the waste of resource；The group of three test cells of test machine
Design is closed, it is flexibly adjustable so as to which air tightness test is adjusted and finally realized according to inhomogeneity form workpiece.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the first schematic layout pattern that the processing unit of the utility model is combined with storing stand；
Fig. 2 is second of schematic layout pattern that the processing unit of the utility model is combined with storing stand；
Fig. 3 is the first schematic layout pattern that the processing unit of the utility model is combined with the second pipeline；
Fig. 4 is second of schematic layout pattern that the processing unit of the utility model is combined with the second pipeline；
Fig. 5 is the schematic perspective view one of the air tightness test platform of the utility model；
Fig. 6 is the I partial enlarged view of Fig. 5；
Fig. 7 is that the air tightness test platform of the utility model removes the schematic perspective view two after blowing nozzle；
Fig. 8 is the structural schematic diagram of the test machine of the utility model；
Fig. 9 is the schematic perspective view of the test machine of the utility model；
Figure 10 is the schematic diagram of internal structure of the clamping positioning unit of the utility model；
Figure 11 is the schematic perspective view of the elastic clamp device of the utility model；
Figure 12 is the schematic diagram of internal structure of the elastic clamp device of the utility model；
Figure 13 is the schematic layout pattern of the first embodiment of the utility model；
Figure 14 is the schematic perspective view of the lapping machine of the utility model；
Figure 15 is the schematic layout pattern of second of embodiment of the utility model；
Figure 16 is the schematic layout pattern of the third embodiment of the utility model；
Figure 17 is the schematic layout pattern of the 4th kind of embodiment of the utility model；
Figure 18 is the schematic layout pattern of the 5th kind of embodiment of the utility model；
Figure 19 is the schematic layout pattern of the 6th kind of embodiment of the utility model；
Figure 20 is the schematic layout pattern of the 7th kind of embodiment of the utility model；
Figure 21 is the schematic layout pattern of the 8th kind of embodiment of the utility model.
Specific embodiment
In order to be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, under
It is further described in face of the utility model.
In order to further annotate the utility model, spy enumerates following embodiment:
Embodiment one:
As shown in Fig. 5 to Figure 13, a kind of workpiece surface processing capsule, comprising:
At least one group processes unit；
The processing unit includes following part:
Machining center 1 is machined out processing to workpiece；
Milling cutter engraving machine 4 is distributed side in machining center and realizes further fine mechanical process to workpiece；
The processing unit further include:
Air tightness test platform 3 is distributed 1 side in machining center and has several test stations, any one test station
It is used to receive treated the workpiece of machining center 1 and is automatically positioned clamping, carry out the air tightness test of the workpiece, unclamp again folder
Tightly workpiece is exported, the workpiece after test passes enters processing in milling cutter engraving machine 4；
The system of processing further include:
Surface finish work order member for receiving by processing unit treated workpiece, and carries out at the finishing on surface
Reason.
The surface finish work order member includes several lapping machines 6, and several lapping machines 6 are distributed in air-tightness
Between testboard 3 and milling cutter engraving machine 4, the positions of several lapping machines 6 arranges according to grinding precision grade and according to grinding
Grind precision attrition process step by step from low to high.
The lapping machine 6 is respectively provided with the feeding inlet 604 for receiving workpiece, Workpiece vibration is ground after export
Discharge port 605, wherein the feeding inlet 604 of the minimum lapping machine 6 of grinding precision is to receive through engraving treated workpiece,
And the feeding inlet 604 of the lapping machine 6 of next stage grinding precision is exported and is delivered to after grinding workpiece through discharge port 605,
Until completing milled processed after grinding in the lapping machine 6 of full accuracy and from the discharge port of the lapping machine 6 605.
The lapping machine 6 includes lapping machine ontology 601, and the lapping machine ontology 601 is spacious with upper end
Mouthful to form the receiving storehouse of feeding inlet 604, have on the lapping machine ontology 601 around with lapping machine ontology 601
The rotation of same axis and stirring blade 603 and stirring blade to drive for several independent grinding chambers is separated by storehouse is accommodated
The bottom for accommodating storehouse is arranged in the motor 602 of 603 rotations, the discharge port 605.
The clamping positioning unit 8 that workpiece is positioned to clamping by the way of the dress of side is all had in each test station.
The air tightness test platform 3 includes test chassis 7, several test stations are evenly arranged on the survey along horizontal direction
On test-run a machine frame 7, the air tightness test platform further includes along the horizontal sliding of test chassis 7 to be moved to corresponding test station institute
The test machine 9 tested air tightness of workpiece is realized in position.In order to be matched for clamping tightly positioning unit 8 lateral clamping workpiece, this
Utility model specially designs test machine 9 and slides along test chassis 7 is horizontal, so as to move between each test station, reaches
Behind designated position, the test to the workpiece is realized using test machine 9.
With the blowing nozzle 7c and pedestal 7b being fixed on blowing nozzle 7c in test chassis 7 in the test chassis 7.This
The high-pressure air source in the blowing nozzle 7c connection external world of utility model prepares clamping before air tightness test platform 3 in workpiece in this way, by work
Part first passes through the position blowing nozzle 7c, blows out high pressure gas by blowing nozzle 7c, to realize to inside workpiece or outside
Remaining chip powder is cleared up, to guarantee going on smoothly for the operation of subsequent clamping and air tightness test.
The test machine 9 is connected with the straight line mould group 12 being fixed in test chassis 7, and the power of the straight line mould group 2 is defeated
Enter end and be connected with motor 10, the straight line mould group 12 is double arrangement, passes through the realization power of universal driving shaft 11 between straight line mould group 12
Transmitting.Motor 10 drives straight line mould group 12 to rotate, so that test machine 9 be driven to slide along test chassis 7 is horizontal.
The test machine 9 includes setting a roof beam in place 901, being fixedly mounted on and set a roof beam in place on 901 and position is staggered to workpiece different location
The first test unit tested, the second test cell and being movably arranged on sets a roof beam in place on 901 and can change test point position
Third test cell.According to the testing requirement of practical work piece, selective use first test unit, the second test cell,
Third test cell.First test unit can realize that the air tightness test of vertical position, the second test cell can realize lateral position
The air tightness test set, third test cell then can be adjusted position according to the structural particularity of workpiece, to adapt to the knot
The air tightness test of structure.
The first test unit, the second test cell structure are identical, include being slidably mounted on the No.1 set a roof beam in place on 901
Detector 903, the No.1 cylinder 902 to push the horizontal sliding of detector 903.
The third test cell, which includes one end, to be passed through the connecting rod 905 that can be locked with the 901 hinged, other ends of setting a roof beam in place and sets a roof beam in place
901 connected supporting plates 904, No. two cylinders 906 being mounted on supporting plate 904, the piston-rod end for being fixed on No. two cylinders 906
No. two detectors 907.
The connecting rod 905 includes the first bar 905a, the second the bar 905b, the first bar 905a that are hinged far from the
One end where two bar 905b and supporting plate 904 are hinged, the second bar 905b far from where the first bar 905a one end and frame
Beam 901 is hinged, and the hinged structure of each of connecting rod 905 can be realized by nut and be locked.The utility model using connecting rod 905 with
901, supporting plate 904 of setting a roof beam in place cooperation adjusts No. two detectors 907, adjustment so as to the test position according to needed for practical work piece
After suitable, each hinged structure is locked to realize the fixation of position, can be suitable for different types of workpiece such as tap
Testing requirement.
The test chassis 7 has the blanking collecting tank 7a being distributed in below each test station.
Each autonomous working of clamping positioning unit 8 is independent of each other, and clamping workpiece is after clamping on positioning unit 8, by tradition
Horizontally-supported mode change into lateral installation way so that the chip powder on workpiece will not clamp positioning unit 8 on heap
Product is effectively guaranteed the installation positioning of workpiece, it is existing due to chip powder accumulation to solve traditional horizontally-supported mode
The problem of influencing workpiece support positioning, it ensure that going on smoothly for air tightness test.In addition, the chip powder on workpiece is due to side
The reason of dress, can be dropped into instead on blanking collecting tank 7a, realized and recycled, effectively prevent the waste of material.
The positioning unit 8 that clamps includes the fixture main shaft 804 that is mounted in test chassis 7, in the fixture main shaft 804
Portion, which is equipped with, to be equipped with elastic clamp device on the mandrel 803, further include along the mandrel 803 of the inner cavity of fixture main shaft 804
The push-and-pull cylinder 801 for being connected with test chassis 7 and being moved to control mandrel 803 along own axes direction.By pushing and pulling cylinder 801
Drawing pushes mandrel 803, is moved with synchronous drive elastic clamp device along the axis direction of mandrel 803, realizes folder
Switching between tight and release movement.
The elastic clamp device includes that several of one end being mounted on far from push-and-pull cylinder 801 on mandrel 803 make in pairs
Clamping jaw 805 is connected with spring 806 between the clamping jaw 805 used in pairs.
The mandrel 803 is equipped with for the positioning guide column 808 to 805 motion guide of clamping jaw.
Capping 807 to seal mandrel 803 is installed on the fixture main shaft 804.
The inner wall of the capping 807, which is equipped with, to compress the wedge-shaped table top 807a collapsed, the fixture main shaft for clamping jaw 805
804 are equipped with the hole 804a stretched out for clamping jaw 805.
The clamping jaw 805 is equipped with the sliding slot 805a for being slidably matched with positioning guide column 808.
The push-and-pull cylinder 801 is connected by sliding guide column 802 with test chassis 7.
The push-and-pull cylinder 801 is cylinder or oil cylinder.
The utility model, can be by pulling or pushing mandrel 803, to drive folder by means of individually pushing and pulling cylinder 801
Pawl 805 realizes the clamping and release to workpiece.
Before processing, first each workpiece to be processed is successively mounted on corresponding fixture main shaft 804, utilizes the bullet of spring 806
Property power air tightness test can be carried out to workpiece by test machine 9 in this way to make workpiece be clamped by clamping jaw 805 and position.It surveys
After examination, starting push-and-pull cylinder 801 pushes mandrel 803, so that clamping jaw 805 be made to be inwardly compressed under the action of wedge-shaped table top 807a
Spring 806 can be such that workpiece and clamping jaw 805 is detached from this way and cooperate, facilitate and remove workpiece.
The machining center of the utility model has blowing function, can be remaining to workpiece surface after the completion of machining
Powder is cleared up.In addition, the machining center and milling cutter engraving machine of the utility model, belong to the application of equipment known in this field,
If China Patent No. is the machining center and milling cutter engraving machine disclosed in ZL201410283672.8.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of artificial pickup；
S2, air tightness test: after the completion of machining, by the workpiece handling after machining to gas by way of artificial pickup
In close performance test bench 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9 can carry out
Detect the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine 4 by way of artificial pickup, after discharging workpiece
It can be processed；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S2, during workpiece side dress, the chip powder being attached on workpiece drops into blanking collecting tank 7a
It realizes and collects.
It is real by the storing stand 5 being distributed between air tightness test platform and machining center in the step S1 as shown in Figure 1
Now it is fed.
In the step S1 as shown in Figure 3, is realized and supplied by the second pipeline 14 for transporting workpiece to processing unit
Material.
In the step S4, the workpiece of unit after processing is completed will be processed by way of artificial pickup and is transported to surface essence
It processes in several lapping machines 6 in unit namely in the present embodiment one.
Embodiment two:
As shown in Fig. 5 to Figure 12 and Figure 15, the present embodiment second is that realizing namely described on the basis of example 1
Processing unit further include distribution in machining center 1, in milling cutter engraving machine 4,3 area defined of air tightness test platform and it is grabbed
Range covers the robot 2 in the region, and the crawl of robot 2 is through treated the workpiece output of milling cutter engraving machine 4 to form the processing
The output end of unit.
The artificial six-joint robot of machine, the six-joint robot lower section have reciprocal for six-joint robot single-degree-of-freedom
The mobile track of movement.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of robot pickup；
S2, air tightness test: after the completion of machining, by way of robot pickup extremely by the workpiece handling after machining
In air tightness test platform 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9 can be into
Row detects the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine 4 by way of robot pickup, discharge workpiece
After can be processed；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S2, during workpiece side dress, the chip powder being attached on workpiece drops into blanking collecting tank 7a
It realizes and collects.
As shown in Fig. 2, passing through the storing stand 5 being distributed between air tightness test platform and machining center in the step S1
Realize feed.
As shown in figure 4, being realized and being supplied by the second pipeline 14 for transporting workpiece to processing unit in the step S1
Material.
In the step S4, the workpiece of unit after processing is completed will be processed by way of robot pickup and is transported to surface
In several lapping machines 6 in finishing unit namely in the present embodiment two.
Other parts in the present embodiment two are the same as example 1.
Embodiment three:
As shown in figure 16, a kind of workpiece surface processing capsule, comprising:
At least one group processes unit；
The processing unit includes following part:
Machining center 1 is machined out processing to workpiece；
Milling cutter engraving machine 4 is distributed side in machining center and realizes further fine mechanical process to workpiece；
The processing unit further include:
Air tightness test platform 3 is distributed 1 side in machining center and has several test stations, any one test station
It is used to receive treated the workpiece of machining center 1 and is automatically positioned clamping, carry out the air tightness test of the workpiece, unclamp again folder
Tightly workpiece is exported, the workpiece after test passes enters processing in milling cutter engraving machine 4；
The system of processing further include:
Surface finish work order member for receiving by processing unit treated workpiece, and carries out at the finishing on surface
Reason.
Several groups process unit output end by setting third conveyer belt 13 by by processing unit processing after work
Part output, and summarize and be transported in surface finish work order member.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of artificial pickup；
S2, air tightness test: after the completion of machining, by the workpiece handling after machining to gas by way of artificial pickup
In close performance test bench 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9 can carry out
Detect the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine 4 by way of artificial pickup, after discharging workpiece
It can be processed；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S2, during workpiece side dress, the chip powder being attached on workpiece drops into blanking collecting tank 7a
It realizes and collects.
In the step S4, the workpiece of several groups processing unit after processing is completed is summarized by third conveyer belt 13 to be transported to
In several lapping machines 6 in surface finish work order member namely in the present embodiment three.
Other parts in the present embodiment three are the same as example 1.
Example IV:
As shown in figure 17, the present embodiment is fourth is that the processing unit realize on the basis of embodiment three namely described also wraps
Include distribution in machining center 1, in milling cutter engraving machine 4,3 area defined of air tightness test platform and it grabs range and covers the area
The robot 2 in domain, the crawl of robot 2 form the output end of the processing unit through the output of treated the workpiece of milling cutter engraving machine 4.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of robot pickup；
S2, air tightness test: after the completion of machining, by way of robot pickup extremely by the workpiece handling after machining
In air tightness test platform 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9 can be into
Row detects the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine 4 by way of robot pickup, discharge workpiece
After can be processed；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S2, during workpiece side dress, the chip powder being attached on workpiece drops into blanking collecting tank 7a
It realizes and collects.
The artificial six-joint robot of machine, the six-joint robot lower section have reciprocal for six-joint robot single-degree-of-freedom
The mobile track of movement.
Other parts in the present embodiment four are identical as embodiment three.
Embodiment five:
As shown in figure 18, a kind of workpiece surface processing capsule, comprising:
At least one group processes unit；
The processing unit includes following part:
Machining center 1 is machined out processing to workpiece；
Milling cutter engraving machine 4 is distributed side in machining center and realizes further fine mechanical process to workpiece；
The processing unit further include:
Air tightness test platform 3 is distributed 1 side in machining center and has several test stations, any one test station
It is used to receive treated the workpiece of machining center 1 and is automatically positioned clamping, carry out the air tightness test of the workpiece, unclamp again folder
Tightly workpiece is exported, the workpiece after test passes enters processing in milling cutter engraving machine 4；
The system of processing further include:
Surface finish work order member for receiving by processing unit treated workpiece, and carries out at the finishing on surface
Reason.
The surface finish work order member includes the shake to receive processing unit treated workpiece and be ground
Dynamic grinder 6, treated receiving lapping machine 6 workpiece and the sanding unit 15 for carrying out grinding process.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of artificial pickup；
S2, air tightness test: after the completion of machining, by the workpiece handling after machining to gas by way of artificial pickup
In close performance test bench 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9 can carry out
Detect the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine by way of artificial pickup or robot pickup
In 4, it can be processed after discharging workpiece；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S4, the workpiece of unit after processing is completed will be processed by way of artificial pickup and is transported to surface essence
It processes in unit namely in lapping machine 6, is exported after 6 milled processed of lapping machine, then is right by sanding unit 15
Workpiece carries out grinding process, is finally completed the processing of a whole set of surface.
A kind of workpiece surface of the sanding unit 15 and Patent No. 201410283672.8 applied in the present embodiment five
The sanding unit structure disclosed in system of processing and processing method is identical, and including manipulator 15a and sander 15b, herein
Description is not just further spread out.
Other parts in the present embodiment five are the same as example 1.
Embodiment six:
As shown in figure 19, the present embodiment is sixth is that the processing unit realize on the basis of embodiment five namely described also wraps
Include distribution in machining center 1, in milling cutter engraving machine 4,3 area defined of air tightness test platform and it grabs range and covers the area
The robot 2 in domain, the crawl of robot 2 form the output end of the processing unit through the output of treated the workpiece of milling cutter engraving machine 4.
The artificial six-joint robot of machine, the six-joint robot lower section have reciprocal for six-joint robot single-degree-of-freedom
The mobile track of movement.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of robot pickup；
S2, air tightness test: after the completion of machining, by way of robot pickup extremely by the workpiece handling after machining
In air tightness test platform 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9 can be into
Row detects the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine 4 by way of robot pickup, discharge workpiece
After can be processed；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S2, during workpiece side dress, the chip powder being attached on workpiece drops into blanking collecting tank 7a
It realizes and collects.
In the step S4, the workpiece of unit after processing is completed will be processed by way of robot pickup and is transported to surface
It in finishing unit namely in lapping machine 6, is exported after 6 milled processed of lapping machine, then passes through sanding unit 15
Grinding process is carried out to workpiece, is finally completed the processing of a whole set of surface.
Other parts in the present embodiment six are identical as embodiment five.
Embodiment seven:
As shown in figure 20, a kind of workpiece surface processing capsule, comprising:
At least one group processes unit；
The processing unit includes following part:
Machining center 1 is machined out processing to workpiece；
Milling cutter engraving machine 4 is distributed side in machining center and realizes further fine mechanical process to workpiece；
The processing unit further include:
Air tightness test platform 3 is distributed 1 side in machining center and has several test stations, any one test station
It is used to receive treated the workpiece of machining center 1 and is automatically positioned clamping, carry out the air tightness test of the workpiece, unclamp again folder
Tightly workpiece is exported, the workpiece after test passes enters processing in milling cutter engraving machine 4；
The system of processing further include:
Surface finish work order member for receiving by processing unit treated workpiece, and carries out at the finishing on surface
Reason.
Several groups process unit output end by setting third conveyer belt 13 by by processing unit processing after work
Part output, and summarize and be transported in surface finish work order member.
The surface finish work order member includes the shake to receive processing unit treated workpiece and be ground
Dynamic grinder 6, treated receiving lapping machine 6 workpiece and the sanding unit 15 for carrying out grinding process.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of artificial pickup；
S2, air tightness test: after the completion of machining, by the workpiece handling after machining to gas by way of artificial pickup
In close performance test bench 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9 can carry out
Detect the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine 4 by way of artificial pickup, after discharging workpiece
It can be processed；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S4, several groups processing unit workpiece after processing is completed is carried to the by way of manual handling
On three conveyer belts 13, then is summarized by third conveyer belt 13 and be transported in surface finish work order member namely in lapping machine 6, warp
It is exported after crossing 6 milled processed of lapping machine, then grinding process is carried out to workpiece by sanding unit 15, be finally completed a whole set of
Surface processing.
Embodiment eight:
As shown in figure 21, the present embodiment is eighth is that the processing unit realize on the basis of embodiment seven namely described also wraps
Include distribution in machining center 1, in milling cutter engraving machine 4,3 area defined of air tightness test platform and it grabs range and covers the area
The robot 2 in domain, the crawl of robot 2 form the output end of the processing unit through the output of treated the workpiece of milling cutter engraving machine 4.
The artificial six-joint robot of machine, the six-joint robot lower section have reciprocal for six-joint robot single-degree-of-freedom
The mobile track of movement.
A kind of workpiece surface processing integral processing method, the method comprises the following steps:
S1, machining: it will be machined out in workpiece placement in machining center 1 by way of robot pickup；
S2, air tightness test: after the completion of machining, by the workpiece handling after machining by way of the pickup of person robot
Into air tightness test platform 3 in corresponding test station, realize that the side of workpiece fills by clamping positioning unit 8, test machine 9
Detect the air-tightness of the workpiece on the station；
S3, Carving Machining: the quantity of workpiece after detecting qualified is identical as the primary machinable quantity of milling cutter engraving machine 4
When, by the workpiece handling after the test passes of the batch to milling cutter engraving machine 4 by way of robot pickup, discharge workpiece
After can be processed；
S4, finishing: the processing of surface finish work will be carried out in engraving treated workpiece handling to surface finish work order member.
In the step S2, during workpiece side dress, the chip powder being attached on workpiece drops into blanking collecting tank 7a
It realizes and collects.
In the step S4, the workpiece of several groups processing unit after processing is completed is carried to third conveyer belt by robot
On 13, then is summarized by third conveyer belt 13 and be transported in surface finish work order member.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model also has
Various changes and modifications, these changes and improvements are both fallen in claimed invention.The requires of the utility model protection
Range is defined by the appending claims and its equivalent thereof.
Claims (11)
1. a kind of workpiece surface processing capsule, comprising:
At least one group processes unit；
The processing unit includes following part:
Machining center (1) is machined out processing to workpiece；
Milling cutter engraving machine (4) is distributed side in machining center and realizes further fine mechanical process to workpiece；
It is characterized by: the processing unit further include:
Air tightness test platform (3) is distributed (1) side in machining center and has several test stations, any one test station
It is used to receive machining center (1) treated workpiece and is automatically positioned clamping, carry out the air tightness test of the workpiece, unclamp again
Clamping exports workpiece, and the workpiece after test passes enters processing in milling cutter engraving machine (4)；
The system of processing further include:
Surface finish work order member for receiving by processing unit treated workpiece, and carries out the finishing processing on surface.
2. a kind of workpiece surface processing capsule according to claim 1, it is characterised in that: each test
The clamping positioning unit (8) that workpiece is positioned to clamping by the way of the dress of side is all had on station.
3. a kind of workpiece surface processing capsule according to claim 1, it is characterised in that: described airtight
Performance test bench (3) includes test chassis (7), several test stations are evenly arranged on test chassis (7) along horizontal direction, described
Air tightness test platform further includes being movable to corresponding test station to realize the test machine (9) for testing air tightness of workpiece.
4. a kind of workpiece surface processing capsule according to claim 3, it is characterised in that: the test
Machine (9) include position relative misalignment with workpiece different location is tested first test unit, the second test cell and
The third test cell of test point position can be changed.
5. a kind of workpiece surface processing capsule according to claim 3, it is characterised in that: described first
Test cell, the second test cell structure are identical, include the No.1 detector (903) that can do stretching motion.
6. a kind of workpiece surface processing capsule according to claim 3, it is characterised in that: the third
Test cell includes adjustable tilt angle and No. two detectors (907) that can do stretching motion.
7. a kind of workpiece surface processing capsule according to any one of claim 1 to 6, feature exist
In: the processing unit further includes that (1), milling cutter engraving machine (4), air tightness test platform (3) are surrounded in machining center for distribution
In region and it grabs the robot (2) that range covers the region.
8. a kind of workpiece surface processing capsule according to any one of claim 1 to 6, feature exist
In: several groups process between unit and are exported the workpiece after processing unit processing by the third conveyer belt (13) of setting,
And summarizes and be transported in surface finish work order member.
9. a kind of workpiece surface processing capsule according to claim 1, it is characterised in that: the surface
Finishing unit includes several lapping machines (6), and the position of several lapping machines (6) is arranged according to grinding precision grade
Cloth and according to grinding precision attrition process step by step from low to high.
10. a kind of workpiece surface processing capsule according to claim 1, it is characterised in that: the table
Face finishing unit include to receive processing unit treated workpiece and be ground lapping machine (6), use
Treated to receive lapping machine (6) workpiece and the sanding unit for carrying out grinding process.
11. a kind of workpiece surface processing capsule according to claim 9 or 10, it is characterised in that: institute
Stating lapping machine (6) includes lapping machine ontology (601), on the lapping machine ontology (601) have around with shake
Dynamic grinder body (601) same axis rotation and blade is stirred by what abrasive areas was separated into several independent grinding chambers
(603)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821465889.0U CN209079524U (en) | 2018-09-07 | 2018-09-07 | Capsule is used in a kind of processing of workpiece surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821465889.0U CN209079524U (en) | 2018-09-07 | 2018-09-07 | Capsule is used in a kind of processing of workpiece surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209079524U true CN209079524U (en) | 2019-07-09 |
Family
ID=67116043
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821465889.0U Expired - Fee Related CN209079524U (en) | 2018-09-07 | 2018-09-07 | Capsule is used in a kind of processing of workpiece surface |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209079524U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108891176A (en) * | 2018-09-07 | 2018-11-27 | 芜湖慧盈自动化设备有限公司 | A kind of workpiece surface processing capsule and its processing method |
-
2018
- 2018-09-07 CN CN201821465889.0U patent/CN209079524U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108891176A (en) * | 2018-09-07 | 2018-11-27 | 芜湖慧盈自动化设备有限公司 | A kind of workpiece surface processing capsule and its processing method |
| CN108891176B (en) * | 2018-09-07 | 2024-03-22 | 芜湖慧盈自动化设备有限公司 | Integrated processing system for workpiece surface treatment and processing method thereof |
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