CN208992144U - Automatic screw fixing machine - Google Patents
Automatic screw fixing machine Download PDFInfo
- Publication number
- CN208992144U CN208992144U CN201821886643.0U CN201821886643U CN208992144U CN 208992144 U CN208992144 U CN 208992144U CN 201821886643 U CN201821886643 U CN 201821886643U CN 208992144 U CN208992144 U CN 208992144U
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- screw
- bed die
- cylinder
- turnbuckle
- controller
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Abstract
The utility model relates to a kind of automatic screw fixing machines, it includes station, guide rail, bed die, bracket, turnbuckle, electric screw driver and the first cylinder, the guide rail is arranged on the station, the bed die can be slided by its driving mechanism along the guide rail, the bracket is fixedly mounted on the station, first cylinder is fixedly mounted on the bracket, the turnbuckle side of being arranged on the guide rail, the electric screw driver is arranged above the turnbuckle, the piston rod rod end of first cylinder is fixedly connected with the electric screw driver and turnbuckle.Automatic screw fixing machine described in the utility model has automation, high-precision, the good advantage of versatility.
Description
Technical field
The utility model relates to a kind of manufacturing technique of toy fields, more particularly to a kind of automatic screw fixing machine.
Background technique
Currently, assemblied toy the turn of the screw operation is mostly based on manual operations, the operating process of operation are as follows: selection is suitable
Electric beer, beer nozzle and bed die → being installed on the workbench bed die → install beer nozzle on electric beer → length stretched out of deployed beer nozzle
→ toy (previous station is good by the part combination that need to be assembled) is put into bed die and is put screw by switch → mono- hand of starting
Into in the screw hole of toy, another manual operating electricity beer is directed at screw position and moderately firmly pushes → paste to screw and toy plane
Electric beer → assembling sizing is closed → then takes away to finish and manually take out finished product.
Existing craft assemblied toy the turn of the screw mode, needs manual pickup, needs operator's firmly pressing down one by one,
Working efficiency is low；Long-time repetitive operation, large labor intensity, operator fatiguability；Cost of labor is higher；It is unfavorable for implementation scale
Change, automated production；And power unevenness is screwed by being accomplished manually there is also, operation is inconsistent, and product quality cannot be guaranteed
The problems such as.
Utility model content
Based on this, the purpose of the utility model is to provide a kind of automatic screw fixing machines, have automation, in high precision,
The good advantage of versatility.
A kind of automatic screw fixing machine, including station, guide rail, bed die, bracket, turnbuckle, electric screw driver and the first gas
Cylinder, the guide rail are arranged on the station, and the bed die can be slided by its driving mechanism along the guide rail, the bracket
It is fixedly mounted on the station, first cylinder is fixedly mounted on the bracket, and the screw is set on described
Above guide rail, the electric screw driver is arranged above the turnbuckle, the piston rod rod end and the electricity of first cylinder
Dynamic screwdriver is fixedly connected with turnbuckle；The bed die is used to carry the object for needing to screw；
The station includes operation panel and controller, first cylinder, the driving mechanism of bed die, electric screw driver
It is electrically connected with the controller；The operation panel is used for input control instruction, and the controller is according to the control instruction
First cylinder, the driving mechanism of bed die and electric screw driver is controlled to work.
Automatic screw fixing machine described in the utility model is instructed by operation panel input control, and controller accurately controls electricity
Dynamic screwdriver, the first cylinder, bed die driving mechanism cooperation screw, on the one hand with the mode of Electromechanical Control instead of people
The work pattern that work screws realizes automation and screws；It on the other hand include electric screw by computer programming control
The work of the devices such as knife, the first cylinder, for example, control electric screw driver it is stubborn dynamics and rotating ratio it is manually more accurate, acquisition
Good product quality.In addition, only needing to change the bed die of corresponding toy, then input phase by control panel when toy type is more
The automatic screw nailing operation of a variety of toys can be realized in the control instruction answered, and versatility is good.
Further, the operation panel is used to input frequency, stroke, contraction time and the screw hole of first cylinder
The distance between；The mobile phase of driving mechanism driving bed die of controller bed die according to the distance controlling of the screw hole
Should distance so that the screw hole is located at immediately below the electric screw driver；The controller is according to the frequency of first cylinder
The piston rod that rate, stroke, contraction time control the first cylinder pushes the electric screw driver and turnbuckle close to or far from screw
Hole；The screw that the controller controls in turnbuckle described in the electric screw hilt is screwed into screw hole.
Further, the driving mechanism includes motor and the conveyer belt that is driven by machine shaft, the conveyer belt and institute
Bed die bottom is stated to be fixedly connected.
Further, the turnbuckle is the elastic component that an opening is slot.Opening is that the elastic component of slot can make
The head for obtaining screw is limited in the case where not stressing by slot, can not be pierced by turnbuckle, and under the action of screwdriver, elasticity
Part is opened, and screw is successfully screwed into screw hole, and turnbuckle is separated with screw.
Further, it is provided in the bed die and whether carries the sensing for needing the object to screw in bed die for detecting
Device；The sensor be light sensor, range sensor, infrared sensor, pressure sensor it is any；The sensor
It is electrically connected with the controller；
When the sensor detects that the object for carrying in bed die and needing to screw, the sensor send the first detection
For signal to the controller, the driving mechanism that the controller controls the bed die send bed die to turnbuckle；Work as institute
It states sensor and detects there is no carrying to need the object that screws in bed die, the sensor sends the second detection signal to described
Controller, the driving mechanism that the controller controls the bed die send bed die to guide rail front end.
It can be obtained by above-mentioned technical proposal, the object for carrying in bed die and needing to screw is detected by sensor and is realized automatically
The bed die of screw fixing machine moves in circles, and prepares the operation that screws next time after completing the primary operation that screws, further real
Now automate.
It further, further include screening screw mechanism；The screening screw mechanism includes tracheae, the tracheae and the spiral shell
Silk braid connection；The screw that the screening screw mechanism will have been screened is sent by tracheae into the turnbuckle.
Further, the screening screw mechanism is mounted on the station rear.
It can be obtained by above-mentioned technical proposal, screw conveying to turnbuckle is replaced using screening screw mechanism and manually takes screw,
It realizes automation, saves manpower and cost of labor.
It further, further include shedding mechanism；The shedding mechanism includes the second cylinder, manipulator, rodless cylinder and T shape
Mounting bracket；The T shape mounting bracket is fixedly mounted on the end on the station and being located at the guide rail；The no bar gas
Cylinder is mounted in the T shape mounting bracket comprising piston and sliding block, the sliding block follow the piston along T shape mounting bracket
It horizontally slips；Second cylinder is fixed on the slide block, and the piston rod rod end and the manipulator of second cylinder are solid
Fixed connection；Second cylinder, manipulator, rodless cylinder are electrically connected with the controller.
It can be obtained by above-mentioned technical proposal, drive manipulator crawl to send having screwed to guide rail end by the second cylinder
Toy, then by rodless cylinder by the toy sliding see off, realize the automation of discharging.
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
Detailed description of the invention
Fig. 1 is the main view of the automatic screw fixing machine of the utility model；
Fig. 2 is the rearview of the automatic screw fixing machine of the utility model；
Fig. 3 is the control principle block diagram of the automatic screw fixing machine of the utility model.
Specific embodiment
For the progress for coping with the modernization of industry, the simple labour-intensive manufacturing procedure repeated and output is big is solved, it is raw
The restraining factors such as low efficiency, the excessively high, large labor intensity of cost are produced, the utility model provides a kind of automatic screw fixing machine, substitutes people
Screw work pattern by hand, realizes that extensive automation screws, by computer programming to be precisely controlled adjustment bed die position
It sets, the precision that the position of induction control conveying ensures to screw, and complete automatic discharging in the operation that screws, to mitigate worker
Large labor intensity, low efficiency, and the restraining factors such as difficulty of advertising for workers provide support for the cellular manufacture reform of assembly process producing line.
Fig. 1~3 are please referred to, are the main view and rearview of the automatic screw nailing of the utility model.The utility model
Automatic screw fixing machine includes station 10, conveying mechanism 20, the mechanism that screws 30, shedding mechanism 40 and screening screw mechanism 50.
Wherein, the conveying mechanism is arranged on the station 10, and the mechanism that screws is arranged above the conveying mechanism 20, institute
The end that the conveying mechanism 20 is arranged in shedding mechanism 40 is stated, after the station 10 is arranged in the sorting mechanism 50
Side.
Specifically, the station 10 include operation panel 11, power switch 12, run switch 13, shutdown switch 14,
Emergency stop switch 15 and controller (not shown), and have, the operation panel 11, power switch 12, run switch 13 stops out
The front of the station 10 is all arranged in pass 14 and emergency stop switch 15, and the controller is arranged inside the station 10.
The conveying mechanism 20 includes being horizontally set in the guide rail 22 on the station 10 and can sliding on the guide rail 22
Capable bed die 21, the bed die 21 are used to carry the object A for needing to screw, and object A can be the part of toy, specifically for
The part of trolley type toy.And the object A that the shape of the bed die 21 carries as needed is adapted, and adapts to a variety of objects for appreciation
Tool.When need screw to different types of toy operate when, only need to change corresponding bed die 21.The bed die 21
By be arranged in 22 end of guide rail driving mechanism 211 drive (refering to Fig. 2), the driving mechanism 211 include motor and by
The conveyer belt that machine shaft drives, the conveyer belt are fixedly connected with 21 bottom of bed die.Further, in the bed die 21
It is provided with and whether carries the sensor (not shown) for needing the object to screw in bed die for detecting；The sensor is light
Sensor, range sensor, infrared sensor, pressure sensor it is any；The sensor is electrically connected with the controller,
The result that will test is sent to controller and is handled.
The mechanism 30 that screws includes the bracket 31 being fixedly mounted on the station 10, is fixedly mounted on the branch
The first cylinder 32 on frame 31, the electric screw driver 33 and turnbuckle being fixedly connected with the piston rod rod end of first cylinder 32
34, the electric screw driver 33 is arranged above the turnbuckle 34.And have, the bracket 31 is arranged after the guide rail 22
Side, so that it is mounted with the first cylinder 32, after electric screw driver 33 and turnbuckle 34, the turnbuckle 34 and electric screw driver 33
It is located just at 22 top of the guide rail, it, can will be in bed die 21 so that the bed die 21 is under the action of driving mechanism 211
The object A that the needs of carrying screw is moved to the turnbuckle 34 and the underface of electric screw driver 33 carries out the behaviour that screws
Make.First cylinder 32 and electric screw driver 33 are electrically connected with the controller.The turnbuckle 34 is that an opening is narrow
The elastic component of mouth.Opening is that the elastic component of slot can make the head of screw be limited in the case where not stressing by slot, nothing
Method is pierced by turnbuckle, and under the action of electric screw driver 33, elastic component is opened, and screw is successfully screwed into the spiral shell of object A
In wire hole, turnbuckle is separated with screw.
The end of the guide rail 22 is arranged in the shedding mechanism 40, and the object A for the operation that will complete to screw is removed
The automatic screw fixing machine of the utility model makes it possible to the operation that screwed next time.The shedding mechanism 40 includes T shape
Mounting bracket 41, rodless cylinder 42, the second cylinder 43 and manipulator 44.The T shape mounting bracket 41 is fixedly mounted on the behaviour
Make on platform 10 and be located at the rear of the end of the guide rail 22；The rodless cylinder 42 is mounted in the T shape mounting bracket,
Including piston 421 and sliding block 422, the sliding block 422 follows the piston 421 to horizontally slip along T shape mounting bracket；Described second
Cylinder 43 is fixed on the sliding block 422, and the piston rod rod end of second cylinder 43 is fixedly connected with the manipulator 44.Institute
The second cylinder 43, manipulator 44, rodless cylinder 42 is stated to be electrically connected with the controller.
In order to realize the auto-feed of screw, the automatic screw fixing machine of the utility model further includes being mounted on the station
The screening screw mechanism 50 at 10 rears, the screw sieving machine structure 50 can choose existing various screw sieving machines, mainly wrap
Include the tracheae connecting with the turnbuckle 34；The screw that the screening screw mechanism 50 will have been screened is sent by tracheae to the spiral shell
In silk braid 34.The screening screw mechanism 50 is electrically connected with the controller.
The following detailed description of the working principle of the automatic screw fixing machine of the utility model:
Firstly, operator first pours into screw in screening screw mechanism 50, bed die 21 is mounted on to the front end of guide rail 22
The position (having fine adjustment function in the junction of guide rail 22 and bed die 21) for going up and adjusting bed die 21, adjusts 32 He of the first cylinder
The stroke of second cylinder 43, then turns on the power switch 12, screens screw mechanism 50 at this time in the work for carrying out screening screw
Make, and under the control of the controller, continuously timing feeds screw into turnbuckle 34.
Then, the frequency of each cylinder, contraction time are set on operation panel 11 and are edited according to toy style
The control instructions such as the distance between screw hole.The object to screw namely toy will be needed to put into bed die 21, then open fortune
Row button 5, at this moment the sensor detects that the object for carrying in bed die 21 and needing to screw, the sensor send first
Signal is detected to the controller, the driving mechanism 211 that the controller controls the bed die 21 send bed die 21 to turnbuckle
Immediately below 34 (mobile distance is bed die 21 at a distance from turnbuckle 34), so that first of the object A carried on bed die 21
Screw hole is directed at turnbuckle, and the controller is according to frequency, stroke, the receipts of first cylinder 32 inputted from operation panel 11
The piston rod that the contracting time controls the first cylinder 32 pushes the electric screw driver 33 and turnbuckle 34 close to first screw hole, and
It controls the electric screw driver 33 and the screw in the turnbuckle 34 is screwed into first screw hole, then first cylinder 32
Electric screw driver 33 and turnbuckle 34 are shunk, so that electric screw driver 33 and turnbuckle 34 are separated with object A.
Then, the driving mechanism 211 of controller bed die 21 according to the distance controlling of the screw hole drives bottom
Mould 21 moves respective distance, so that next screw hole of the object A carried thereon is located at the electric screw driver 33 and screw
Immediately below set 34；At this moment the new screw of screening screw mechanism 50 has been received in turnbuckle 34, the controller controls institute again
It states electric screw driver 33 and carries out the operation that screws.
After all screw holes have been carried out and have screwed operation, the bed die 21 carries object A and is moved to guide rail 22
End namely the manipulator 44 underface, the controller controls the manipulator 44 and takes object A from bed die 21
Out, the sliding block 422 for controlling the rodless cylinder 42 slides to the right side from a left side, the object A for operation of having completed to screw is removed automatic
Screw fixing machine completes discharging.
Finally, the sensor detects that the object for not having carrying to need to screw in bed die 21, the sensor are sent
To the controller, the controller controls the driving mechanism 211 of the bed die 21 and send bed die 21 to leading second detection signal
22 front end of rail starts the operation that screws next time, according to this circulation production.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The protection scope of the utility model.
Claims (8)
1. a kind of automatic screw fixing machine, it is characterised in that: including station, guide rail, bed die, bracket, turnbuckle, electric screw driver
With the first cylinder, the guide rail is arranged on the station, and the bed die can be slided by its driving mechanism along the guide rail,
The bracket is fixedly mounted on the station, and first cylinder is fixedly mounted on the bracket, and the screw is arranged
It sets above the guide rail, the electric screw driver is arranged above the turnbuckle, the piston rod rod end of first cylinder
It is fixedly connected with the electric screw driver and turnbuckle；The bed die is used to carry the object for needing to screw；
The station includes operation panel and controller, first cylinder, the driving mechanism of bed die, electric screw driver and institute
State controller electrical connection；The operation panel is used for input control instruction, and the controller is controlled according to the control instruction
First cylinder, the driving mechanism of bed die and electric screw driver work.
2. automatic screw fixing machine according to claim 1, it is characterised in that: the operation panel is for inputting described first
The distance between frequency, stroke, contraction time and screw hole of cylinder；The controller is according to the distance controlling of the screw hole
The mobile respective distance of driving mechanism driving bed die of the bed die, so that under the screw hole is located at the electric screw driver just
Side；The controller according to the frequency of first cylinder, stroke, contraction time control the first cylinder piston rod push described in
Electric screw driver and turnbuckle are close to or far from screw hole；The controller controls in turnbuckle described in the electric screw hilt
Screw be screwed into screw hole.
3. automatic screw fixing machine according to claim 1, it is characterised in that: the driving mechanism includes motor and by motor
The conveyer belt that shaft drives, the conveyer belt are fixedly connected with the bed die bottom.
4. automatic screw fixing machine according to claim 1, it is characterised in that: the turnbuckle is that an opening is slot
Elastic component.
5. automatic screw fixing machine according to claim 1, it is characterised in that: be provided in the bed die for detecting bed die
Inside whether carry the sensor for needing the object to screw；The sensor is light sensor, range sensor, infrared sensing
Device, pressure sensor it is any；The sensor is electrically connected with the controller；
When the sensor detects that the object for carrying in bed die and needing to screw, the sensor send first detection signal
To the controller, the driving mechanism that the controller controls the bed die send bed die to turnbuckle；When the biography
Sensor detects that the object for not having carrying to need to screw in bed die, the sensor send the second detection signal to the control
Device, the driving mechanism that the controller controls the bed die send bed die to guide rail front end.
6. automatic screw fixing machine according to claim 1, it is characterised in that: further include screening screw mechanism；The screening
Screw mechanism includes tracheae, and the tracheae is connect with the turnbuckle；The screw that the screening screw mechanism will have been screened passes through
Tracheae is sent into the turnbuckle.
7. automatic screw fixing machine according to claim 6, it is characterised in that: the screening screw mechanism is mounted on the behaviour
Make platform rear.
8. automatic screw fixing machine according to claim 1, it is characterised in that: further include shedding mechanism；The shedding mechanism
Including the second cylinder, manipulator, rodless cylinder and T shape mounting bracket；The T shape mounting bracket is fixedly mounted on the station
End that is upper and being located at the guide rail；The rodless cylinder is mounted in the T shape mounting bracket comprising piston and sliding block,
The sliding block follows the piston to horizontally slip along T shape mounting bracket；Second cylinder is fixed on the slide block, and described the
The piston rod rod end of two cylinders is fixedly connected with the manipulator；Second cylinder, manipulator, rodless cylinder and the control
Device electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821886643.0U CN208992144U (en) | 2018-11-15 | 2018-11-15 | Automatic screw fixing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821886643.0U CN208992144U (en) | 2018-11-15 | 2018-11-15 | Automatic screw fixing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208992144U true CN208992144U (en) | 2019-06-18 |
Family
ID=66806785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821886643.0U Active CN208992144U (en) | 2018-11-15 | 2018-11-15 | Automatic screw fixing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208992144U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262248A (en) * | 2018-11-15 | 2019-01-25 | 韶关旭日国际有限公司 | Automatic screw fixing machine |
-
2018
- 2018-11-15 CN CN201821886643.0U patent/CN208992144U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262248A (en) * | 2018-11-15 | 2019-01-25 | 韶关旭日国际有限公司 | Automatic screw fixing machine |
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