CN102368154A - Program control system of automatic slice arranging machine - Google Patents
Program control system of automatic slice arranging machine Download PDFInfo
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- CN102368154A CN102368154A CN2011103392294A CN201110339229A CN102368154A CN 102368154 A CN102368154 A CN 102368154A CN 2011103392294 A CN2011103392294 A CN 2011103392294A CN 201110339229 A CN201110339229 A CN 201110339229A CN 102368154 A CN102368154 A CN 102368154A
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Abstract
The invention discloses a program control system of an automatic slice arranging machine. The program control system comprises a programmable controller, a touch liquid crystal display screen and a position parameter setting keyboard. The programmable controller receives a sensor signal and executes motion according to an instruction set by the touch liquid crystal display screen. The programmable controller is provided with a preheating control unit, a material slice discharging position detection unit, a charging control unit, a feeding control unit, a manipulator grabbing control unit and a fault and alarm processing module. The touch liquid crystal display screen is provided with a running state displaying window, a parameter setting window, a fault processing prompting and alarm displaying window. The parameter setting window is provided with preheating timing setting, discharge position data setting, charging data setting, and manipulator X/Y/Z shafts data setting. The program control system has the advantages of a high automation degree and high precision. A programmable controller program controls operation of a whole system, production efficiency s high, labor intensity is low, an operation state is visually displayed through a touch screen, a control operation is carried out, and the program control system is simple and convenient.
Description
Technical field
The present invention relates to integrated circuit encapsulation technology field, especially a kind of program control system of full-automatic screening machine.
Background technology
Integrated circuit need to get into sealed in unit from chips welding after substrate do further encapsulation, during need substrate is arranged on the stock shelf, the heating back gets into sealed in unit.At present substrate is discharged into stock shelf and mainly leans on artificial the completion, this kind way has following shortcoming: 1, manual emission can contact with human body because of tablet, influences the tablet quality; Because tens bonding wires that do not wait to the hundreds of root are arranged on the every integrated circuit, the manually-operated meeting brings bonding wire distortion and electrostatic interaction, influences the quality of tablet.2, the manual emission cycle long, efficient is low and error rate is high.3, working environment is a high temperature, and is harmful.So this operation presses for a kind of minimizing labor strength, improve the quality of products and the machine of throughput rate and a kind of automaticity high, the control system that precision is high is to improve the combination property of full-automatic screening machine.
Summary of the invention
Basic task of the present invention is the defective that overcomes prior art, and the program control system of the full-automatic screening machine that a kind of automaticity is high, control accuracy is high is provided.
Technical scheme of the present invention is: a kind of program control system of full-automatic screening machine; The program control system that it is characterized in that this full-automatic screening machine comprises that Programmable Logic Controller, touch LCD display screen and location parameter are provided with keyboard; Programmable Logic Controller receives and to send next step action of machine instruction execution after parameter that the sensor signal be installed on the screening machine and touch LCD display screen set is handled
Be provided with the control module that preheats of screening machine worktable material loading mould and bin in the Programmable Logic Controller; Detect the tablet exhaust position detecting unit of the full situation of tablet position row on the bin; The charging control module; The feeding control module; Mechanical arm grasps control module and fault and warning processing module; On the touch LCD display screen, be provided with the running status display window; The parameter setting window; Fault handling prompting and alarm indication window; The parameter setting window includes the preheating timing setting; Exhaust position data setting and charging data setting; Mechanical arm X/Y/Z axis data is set
Wherein Programmable Logic Controller is carried out following action through program:
1) screening machine worktable material loading mould and bin are preheated, the tablet on the bin of heating back is consistent with the temperature in the plastic package die;
2) detect the full situation of tablet position row on the bin, if row expires, finish the screening program, if row is not full, carrying out next program is 3);
3) send instruction charging box and arrive pusher guide rail place by the high-precision servo drive of motor; Material-pulling device is released tablet to transmitting guide rail; Transmit motor by guide rail then and transmit tablet to extracting place; X/Y/Z axle servomotor cooperating, robot device is put on the bin from tablet extracting material grasping, and tablet position row expires on the bin until detecting.
Also be provided with exclusive data control module, step-by-step operation unit, I/O in the said Programmable Logic Controller and force the unit, the parameter setting window comprises that also exclusive data is set, step-by-step operation is set and I/O forces on the touch LCD display screen,
Said exclusive data control module is used for the detection and Identification of like product different model product; Prevent to damage because of product type is different and touch tool, whether the detection exhaust position has product is opening, prevents the generation of lamination and product rejection phenomenon; Wherein be provided with two times; One be detection time promptly in the residence time at exhaust position place, another be promptly be interval time detect for the first time accomplish after, need the time of detecting for the second time;
Said step-by-step operation unit is used to realize the quick acting of specified portions; Specified portions comprises translator unit and tablet handgrip part; The translator unit stepwise operation has the transmission of second motor, tablet to transmit the action that stops that cylinder, first servomotor transmit, crawl corresponding action element is realized correspondence; The precession of tablet grip substep does that exhaust position is arranged, the tablet discharging detects rotation, tablet handgrip lift cylinder, tablet handgrip folding cylinder, feeding part stepwise operation element has that magazine imports before and after the cylinder, magazine fixedly about the cylinder, feeding rack descends, feeding rack rises, the charging tablet push about, magazine release cylinder front and back;
It is that action is forced in I/O (I/O) that said I/O forces the unit, and set is carried out in I/O number of input cylinder/motor, the corresponding cylinder that resets/motor action.
Said tablet exhaust position detecting unit is used to carry out the exhaust position data setting; Promptly according to the corresponding different parameters of model different set of product; And according to the definite number of positions of selecting the required discharging of screening machine of the diaphragm capsule quantity of mould; Every kind of product exhaust position quantity can be selected from 4,6,8,12,16,20,24, sets parameter and the preservation that keyboard sets each position with location parameter then, and each position that sets has switch can according to circumstances open or close any one position; The parameter that configures certain type product can automatically be preserved, so that can freely access use when changing other type products next time.
Said charging control module is used to carry out the charging data setting; Promptly carry out charging data setting and every kind of product according to product type in the said exhaust position data setting and set magazine and the magazine level of oneself, the parameter that wherein is provided with has: magazine pushes the position and requires lifting table and the position of magazine when pushing will be on a plane; Push the position first and require push rod from the magazine device, to release article one product, get into the horizontal level when transmitting guide rail; The magazine level also is the step pitch that lifting table need be set at interval and require the spacing of magazine, and each spacing distance that pushes is up to having pushed away; Magazine is released the position and is required the product in the magazine also to push away, and the position that lifting table and magazine are released will be on a plane.
The said control module that preheats is used for the preheating timing setting; When heater switch is opening; Pre-heating station just is in heated condition always in temperature controller data setting scope, if in section heating sometime, then need heater switch and preheating switch be opened simultaneously; Configuring the time period that in Sun. to Saturday, needs heating, is to stop heated condition beyond the time period.
The program control system of said full-automatic screening machine also comprises control panel; It is guidance panel; Comprise rain glass, temp controlled meter; And charging/magazine rising button, magazine decline/magazine exit button, movement buttons, stop button, SR and EmS button, Programmable Logic Controller receives the control panel instruction.
The present invention has the following advantages: automaticity is high, precision is high.Through the operation of programmable controller program control total system, degree of accuracy is high, and production efficiency is high, and labour intensity is low, intuitively shows running status through touch-screen, and can carry out control operation through touch-screen, and is simple and convenient.
Description of drawings
Fig. 1 is the programme controlled process flow diagram of the present invention.
Embodiment
The applied full-automatic screening machine of the program control system of a kind of full-automatic screening machine of the present invention comprises frame, pay-off, conveyer and robot device.Central rack is provided with worktable, and worktable is provided with a material mould, is used to place bin on the material mould, and pay-off and conveyer are installed on the work top, and robot device is installed on upper rack;
Pay-off comprises straight feeding platform, VTOL (vertical take off and landing) platform and pusher cylinder; One feeding cylinder is installed under the straight feeding platform; The VTOL (vertical take off and landing) platform comprise lifter plate, on clamp cylinder, clamp cylinder, first Fibre Optical Sensor, first servomotor and first ball screw down; Last clamping cylinder is installed in lifter plate top, and the following clamping cylinder and first Fibre Optical Sensor are installed in the lifter plate bottom, and first servomotor links to each other with lifter plate through ball screw;
Two feeding guides about conveyer comprises; Be provided with a rotation axis between two guide rails; Each guide rail is provided with nine first belt pulleys, links to each other through first belt between first belt pulley, is installed on the rotation axis near first belt pulley of guide rail front end; Rotation axis links to each other with first motor, second Fibre Optical Sensor of also installing at the guide rail end.Conveyer also comprises the 3rd Fibre Optical Sensor that is installed on the guide rail and the backgauge cylinder that is connected with block.The tablet that conveyer is mainly brought pay-off transmits and detects the pros and cons of tablet, as the reverse side shutdown of then reporting to the police occurs.
Robot device comprises mobile drive deivce, arm and gripper equipment.
Mobile drive deivce comprises the Y axial brake device and is vertically mounted on the X axial brake device on the Y axial brake device; Link to each other through a vertical slipper between X axial brake device and the Y axial brake device; The Y axial brake device comprises that two covers are installed in parallel in the driven unit on the full-automatic screening machine frame; The X axial brake device comprises that a cover is vertically mounted on the driven unit on the Y axial brake device, and the driven unit of X axial brake device is identical with driven unit structure on the Y axial brake device, and driven unit comprises guide rail, is installed in servomotor and the leading screw that links to each other with servomotor on the guide rail; On the X axial brake device, be provided with a cross sliding clock; On cross sliding clock, be installed with the arm of mechanical arm, vertical slipper links to each other with leading screw on the X axial brake device, and cross sliding clock links to each other with leading screw on the axial brake device.Drive screw mandrel through the servomotor on X axial brake device and the Y axial brake device and rotate, drive cross sliding clock and vertical slipper and move, thereby arm is moved on X axle, Y axle.
Arm includes back up pad, lift cylinder, portable plate; Back up pad is fixed on the cross sliding clock, and lift cylinder is installed in the upper end of back up pad, and portable plate is installed in the lower end of back up pad; The push rod of lift cylinder is connected with portable plate; The photoelectric sensor of intelligent reflection-type also is installed in the portable plate lower end, and whether stock shelf on have tablet exist, prevent lamination if can detect.
Gripper equipment is installed on the portable plate; Gripper equipment comprises handgrip, handgrip rotating driving device and handgrip folding driving mechanism; Handgrip rotating driving device and handgrip folding driving mechanism are installed on the portable plate; The handgrip rotating driving device drives handgrip and rotates, and the handgrip folding driving mechanism drives the handgrip folding.Lift cylinder moves downwards, and portable plate is moved downward, and the push rod of lift cylinder resets, and then portable plate moves upward.
The handgrip rotating driving device by the turning axle that links to each other with handgrip, be installed on the turning axle second belt pulley with form through second motor that second belt is connected with second belt pulley; Second belt pulley is fixedly mounted on the portable plate through bearing and bearing seat; Second motor is installed on the portable plate, and turning axle is provided with coaxial axially extending bore.On portable plate, be provided with fixed block, second motor is installed on the fixed block, is provided with pin at fixed block upside, downside.Rotate the drive turning axle through second motor and rotate, and then make the handgrip rotation.On portable plate, also be provided with wire column, the source of the gas line of the power lead of motor and cylinder and cylinder all is fixedly mounted on the wire column.
The handgrip folding driving mechanism comprises folding cylinder, connecting rod and intermediate connector; The piston rod of cylinder is fixedly connected with the intermediate connector upper end; Small end and intermediate connector articulate, and at small end one bearing are installed, and intermediate connector is provided with a cavity; Bearing is located in the chamber, and the end of connecting rod is provided with Rotary-table.
The program control system of a kind of full-automatic screening machine of the present invention; Comprise Programmable Logic Controller; Touch LCD display screen and location parameter are provided with keyboard; Programmable Logic Controller receives and to send next step action of machine instruction execution after parameter that the sensor signal be installed on the screening machine and touch LCD display screen set is handled; Be provided with the control module that preheats of screening machine worktable material loading mould and bin in the Programmable Logic Controller; Detect the tablet exhaust position detecting unit of the full situation of tablet position row on the bin; The charging control module; The feeding control module; Mechanical arm grasps control module and fault and warning processing module; On the touch LCD display screen, be provided with the running status display window; The parameter setting window; Fault handling prompting and alarm indication window; The parameter setting window includes the preheating timing setting; Exhaust position data setting and charging data setting; Mechanical arm X/Y/Z axis data is set
Wherein Programmable Logic Controller is carried out following action through program:
1) screening machine worktable material loading mould and bin are preheated, machine heats in "on" position always, and the tablet on the bin of heating back is consistent with the temperature in the plastic package die;
2) detect the full situation of tablet position row on the bin,, finish the screening program, the bin of tablet is housed, after the heating, be put into and go processing in the plastic package die, accomplished, and carried out screening next time (having 2 real framves to be used alternatingly) then in about 2 minutes if row is full; If row is not full, carrying out next program is 3);
3) send instruction; The charging box arrives pusher guide rail place by high-precision servo motor (first servomotor) transmission; Magazine can use 5 magazines simultaneously, 20-40 of every magazines, and material-pulling device (pusher cylinder) is released tablet to transmitting guide rail; In transport process, can detect tablet model and direction; Transmit motor by guide rail then and transmit tablet to extracting place; X/Y/Z axle servomotor cooperating, robot device is put on the bin from tablet extracting material grasping, and tablet position row expires on the bin until detecting; Can discharge 4 to 24 positions on the bin, the longlyest not exceed completion in 80 seconds.
Also be provided with exclusive data control module, step-by-step operation unit, I/O in the Programmable Logic Controller and force the unit; The parameter setting window comprises that also exclusive data is set, step-by-step operation is set and I/O forces on the touch LCD display screen, and the exclusive data control module is used for the detection and Identification of like product different model product, prevents to damage because of product type is different to touch tool; Whether the detection exhaust position has product is opening; Prevent the generation of lamination and product rejection phenomenon, wherein be provided with two times, one is that detection time is promptly in residence time at exhaust position place; Another is promptly to be interval time after detecting completion for the first time, to need the time of detecting for the second time; The step-by-step operation unit is used to realize the quick acting of specified portions; Specified portions comprises conveyer part and robot device part; Conveyer part stepwise operation has the action that backgauge cylinder, first servomotor transmit, crawl corresponding action element is realized correspondence; Robot device part stepwise operation has the discharging of exhaust position, tablet to detect rotation, tablet handgrip lift cylinder, tablet handgrip folding cylinder, feeding part stepwise operation element has that magazine imports before and after the cylinder, magazine is released before and after the cylinder, magazine fixedly about the cylinder, about feeding rack decline, feeding rack rising, charging tablet pushes; It is that action is forced in I/O (I/O) that I/O forces the unit, and set is carried out in I/O number of input cylinder/motor, the corresponding cylinder that resets/motor action.Wherein the backgauge cylinder is connected with block, stops the transmission of tablet through block; Feeding rack descends, rising promptly is meant the rise and fall of lifter plate, is driven by first servomotor and first ball-screw; Magazine imports before and after the cylinder and carry out through aforesaid feeding cylinder magazine release cylinder front and back; About pushing, carries out the charging tablet through aforesaid pusher cylinder.
Tablet exhaust position detecting unit is used to carry out the exhaust position data setting; Promptly according to the corresponding different parameters of model different set of product; And according to the definite number of positions of selecting the required discharging of screening machine of the diaphragm capsule quantity of mould; Every kind of product exhaust position quantity can be selected from 4,6,8,12,16,20,24, sets parameter and the preservation that keyboard sets each position with location parameter then, and each position that sets has switch can according to circumstances open or close any one position; The parameter that configures certain type product can automatically be preserved, so that can freely access use when changing other type products next time.
The charging control module is used to carry out the charging data setting, promptly carries out the magazine and the magazine level of charging data setting and every kind of product setting oneself according to product type in the said exhaust position data setting, and the magazine level generally is 20 or 40.The parameter that wherein is provided with has: magazine pushes the position and requires lifting table and the position of magazine when pushing will be on a plane; Push the position first and require push rod from the magazine device, to release article one product, get into the horizontal level when transmitting guide rail; The magazine level also is the step pitch that lifting table need be set at interval and require the spacing of magazine, and each spacing distance that pushes is up to having pushed away; Magazine is released the position and is required the product in the magazine also to push away, and the position that lifting table and magazine are released will be on a plane.
Preheat control module and be used for the preheating timing setting; When heater switch is opening; Pre-heating station just is in heated condition always in temperature controller data setting scope, if in section heating sometime, then need heater switch and preheating switch be opened simultaneously; Configuring the time period that in Sun. to Saturday, needs heating, is to stop heated condition beyond the time period.
The program control system of full-automatic screening machine also comprises control panel; It is guidance panel; Comprise rain glass, temp controlled meter; And charging/magazine rising button, magazine decline/magazine exit button, movement buttons, stop button, SR and EmS button, Programmable Logic Controller receives the control panel instruction.
Claims (6)
1. the program control system of a full-automatic screening machine; The program control system that it is characterized in that this full-automatic screening machine comprises that Programmable Logic Controller, touch LCD display screen and location parameter are provided with keyboard; Programmable Logic Controller receives and to send next step action of machine instruction execution after parameter that the sensor signal be installed on the screening machine and touch LCD display screen set is handled
Be provided with the control module that preheats of screening machine worktable material loading mould and bin in the Programmable Logic Controller; Detect the tablet exhaust position detecting unit of the full situation of tablet position row on the bin; The charging control module; The feeding control module; Mechanical arm grasps control module and fault and warning processing module; On the touch LCD display screen, be provided with the running status display window; The parameter setting window; Fault handling prompting and alarm indication window; The parameter setting window includes the preheating timing setting; Exhaust position data setting and charging data setting; Mechanical arm X/Y/Z axis data is set
Wherein Programmable Logic Controller is carried out following action through program:
1) screening machine worktable material loading mould and bin are preheated, the tablet on the bin of heating back is consistent with the temperature in the plastic package die;
2) detect the full situation of tablet position row on the bin, if row expires, finish the screening program, if row is not full, carrying out next program is 3);
3) send instruction charging box and arrive pusher guide rail place by the high-precision servo drive of motor; Material-pulling device is released tablet to transmitting guide rail; Transmit motor by guide rail then and transmit tablet to extracting place; X/Y/Z axle servomotor cooperating, robot device is put on the bin from tablet extracting material grasping, and tablet position row expires on the bin until detecting.
2. the program control system of full-automatic screening machine according to claim 1; It is characterized in that: also be provided with exclusive data control module, step-by-step operation unit, I/O in the said Programmable Logic Controller and force the unit; The parameter setting window comprises that also exclusive data is set, step-by-step operation is set and I/O forces on the touch LCD display screen
Said exclusive data control module is used for the detection and Identification of like product different model product; Prevent to damage because of product type is different and touch tool, whether the detection exhaust position has product is opening, prevents the generation of lamination and product rejection phenomenon; Wherein be provided with two times; One be detection time promptly in the residence time at exhaust position place, another be promptly be interval time detect for the first time accomplish after, need the time of detecting for the second time;
Said step-by-step operation unit is used to realize the quick acting of specified portions; Specified portions comprises translator unit and tablet handgrip part; The translator unit stepwise operation has the transmission of second motor, tablet to transmit the action that stops that cylinder, first servomotor transmit, crawl corresponding action element is realized correspondence; The precession of tablet grip substep does that exhaust position is arranged, the tablet discharging detects rotation, tablet handgrip lift cylinder, tablet handgrip folding cylinder, feeding part stepwise operation element has that magazine imports before and after the cylinder, magazine fixedly about the cylinder, feeding rack descends, feeding rack rises, the charging tablet push about, magazine release cylinder front and back;
It is that action is forced in I/O (I/O) that said I/O forces the unit, and set is carried out in I/O number of input cylinder/motor, the corresponding cylinder that resets/motor action.
3. the program control system of full-automatic screening machine according to claim 1; It is characterized in that: said tablet exhaust position detecting unit is used to carry out the exhaust position data setting; Promptly according to the corresponding different parameters of model different set of product; And according to the definite number of positions of selecting the required discharging of screening machine of the diaphragm capsule quantity of mould; Every kind of product exhaust position quantity can be selected from 4,6,8,12,16,20,24, sets parameter and the preservation that keyboard sets each position with location parameter then, and each position that sets has switch can according to circumstances open or close any one position; The parameter that configures certain type product can automatically be preserved, so that can freely access use when changing other type products next time.
4. the program control system of full-automatic screening machine according to claim 3; It is characterized in that: said charging control module is used to carry out the charging data setting; Promptly carry out charging data setting and every kind of product according to product type in the said exhaust position data setting and set magazine and the magazine level of oneself, the parameter that wherein is provided with has: magazine pushes the position and requires lifting table and the position of magazine when pushing will be on a plane; Push the position first and require push rod from the magazine device, to release article one product, get into the horizontal level when transmitting guide rail; The magazine level also is the step pitch that lifting table need be set at interval and require the spacing of magazine, and each spacing distance that pushes is up to having pushed away; Magazine is released the position and is required the product in the magazine also to push away, and the position that lifting table and magazine are released will be on a plane.
5. the program control system of full-automatic screening machine according to claim 1; It is characterized in that: the said control module that preheats is used for the preheating timing setting, and when heater switch was opening, pre-heating station just was in heated condition always in temperature controller data setting scope; If in section heating sometime; Then need heater switch and preheating switch be opened simultaneously, configure the time period that in Sun. to Saturday, needs heating, be to stop heated condition beyond the time period.
6. the program control system of full-automatic screening machine according to claim 1; It is characterized in that: the program control system of said full-automatic screening machine also comprises control panel; It is guidance panel; Comprise rain glass, temp controlled meter, and charging/magazine rising button, magazine decline/magazine exit button, movement buttons, stop button, SR and EmS button, Programmable Logic Controller receives the control panel instruction.
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| CN104637844A (en) * | 2015-02-10 | 2015-05-20 | 东莞朗诚微电子设备有限公司 | Full-automatic arrangement heating machine |
| CN106782014A (en) * | 2017-01-13 | 2017-05-31 | 杨萌茜 | A kind of intelligent production line Practical training equipment |
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| CN108928669A (en) * | 2018-07-02 | 2018-12-04 | 上海优异达机电有限公司 | Multichannel adhesive tape mounting device |
| CN109213011A (en) * | 2018-09-06 | 2019-01-15 | 安徽万朗磁塑股份有限公司 | A kind of intelligent refrigerator door seal production line control system |
| CN109516209A (en) * | 2018-12-30 | 2019-03-26 | 上海上电机电设备工程有限公司 | A kind of feeder numerical control system |
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| CN104103564A (en) * | 2013-04-15 | 2014-10-15 | 北京北方微电子基地设备工艺研究中心有限责任公司 | Substrate transfer method and system |
| CN104102156A (en) * | 2014-07-10 | 2014-10-15 | 精技电子（南通）有限公司 | Debugging handle control device of automatic chip arranging machine |
| CN104637844A (en) * | 2015-02-10 | 2015-05-20 | 东莞朗诚微电子设备有限公司 | Full-automatic arrangement heating machine |
| CN106782014B (en) * | 2017-01-13 | 2023-09-01 | 亚龙智能装备集团股份有限公司 | Intelligent production line training equipment |
| CN106782014A (en) * | 2017-01-13 | 2017-05-31 | 杨萌茜 | A kind of intelligent production line Practical training equipment |
| CN108461437A (en) * | 2018-03-13 | 2018-08-28 | 南通尚明精密模具有限公司 | A kind of full automatic high efficiency arranging machine and its screening method |
| CN108461437B (en) * | 2018-03-13 | 2024-03-08 | 南通尚明精密模具有限公司 | Full-automatic efficient sheet arranging machine and sheet arranging method thereof |
| CN108928669A (en) * | 2018-07-02 | 2018-12-04 | 上海优异达机电有限公司 | Multichannel adhesive tape mounting device |
| CN109213011A (en) * | 2018-09-06 | 2019-01-15 | 安徽万朗磁塑股份有限公司 | A kind of intelligent refrigerator door seal production line control system |
| CN109213011B (en) * | 2018-09-06 | 2020-12-04 | 安徽万朗磁塑股份有限公司 | Intelligent refrigerator door seal production line control system |
| CN109516209A (en) * | 2018-12-30 | 2019-03-26 | 上海上电机电设备工程有限公司 | A kind of feeder numerical control system |
| CN111338288B (en) * | 2020-03-05 | 2021-02-26 | 广东生波尔光电技术有限公司 | Control method of automatic sheet arranging and positioning mechanism |
| CN112388855A (en) * | 2020-09-28 | 2021-02-23 | 云浮市科特机械有限公司 | Full-automatic intelligent discharging manipulator |
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| CN102368154B (en) | 2013-07-17 |
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