CN103191868A - Automatic detection equipment for potentiometer - Google Patents
Automatic detection equipment for potentiometer Download PDFInfo
- Publication number
- CN103191868A CN103191868A CN2013101170645A CN201310117064A CN103191868A CN 103191868 A CN103191868 A CN 103191868A CN 2013101170645 A CN2013101170645 A CN 2013101170645A CN 201310117064 A CN201310117064 A CN 201310117064A CN 103191868 A CN103191868 A CN 103191868A
- Authority
- CN
- China
- Prior art keywords
- potentiometer
- resistance
- installing plate
- pressing plate
- pilot pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention relates to automatic detection equipment for a potentiometer, which relates to an automatic detection technology of potentiometers. The automatic detection equipment comprises a potentiometer conveying device, a synchronous automatic detection device, an automatic resistance detection device, a synchronous automatic screening device and an automatic resistance screening device which are sequentially arranged on a workbench. A command is input through a man-machine interface, and then the potentiometer conveying device, the synchronous automatic detection device, the automatic resistance detection device, the synchronous automatic screening device and the automatic resistance screening device are controlled to run by a PLC (Programmable Logic Controller) module. The automatic detection equipment solves the problem that the synchronous detection, resistance detection, synchronous screening and resistance screening of a gyradisc potentiometer cannot be automatically and continuously carried out, and can be used for carrying out the synchronous detection, resistance detection, synchronous screening and resistance screening automatically and continuously on one machine and packing unqualified products in synchronous detection, unqualified products in resistance detection and qualified products respectively and automatically, so that the accuracy and efficiency of detection are improved.
Description
Technical field
The present invention relates to the potentiometer automatic test technology, refer to a kind of potentiometer automatic checkout equipment especially.
Background technology
Whether the potentiometer quality good or not is mainly reflected in resistance value and whether variation is accurate, also have synchronism good.General using resistance machine testing resistance detects synchronism with synchronous motor.In the prior art, no matter being the resistance that utilizes resistance machine testing potentiometer, still detecting the synchronism of potentiometer with synchronous motor, all is that manually-operated detects.It mainly has the following disadvantages:
One, manual operations, the terminal that detects with pin and potentiometer is easy to generate loose contact, makes testing result deviation occur.
Its two, detect synchronously (be that net synchronization capability detects, down with) and separate with the resistance detection and carry out, with artificial method substandard product is sorted out again; Can't realize that detection synchronously and resistance detect coherent carrying out, thereby can't realize the coherent technology that synchronous detection, resistance detect, screen synchronously and resistance is screened.
Its three, detection time is long, takes the labour cost time, efficient is low.
Its four, the clamp tool movable part damages easily.
A kind of potentiometer automatic checkout equipment of market demand, can link up at a machine detect synchronously automatically, resistance detects, screening synchronously and resistance screening, fast substandard product is detected and screens, and will detect substandard product, resistance detection substandard product and qualified products automatic boxing respectively synchronously.
Summary of the invention
The technical issues that need to address of the present invention are to overcome because present potentiometer detects to lean on manually, especially detection synchronously, resistance detection, screening synchronously and the resistance screening for the capstan potentiometer can not realize coherent deficiency of carrying out automatically, releases a kind of potentiometer automatic checkout equipment.It can on a machine, link up automatically detect synchronously, resistance detects, screening synchronously and resistance screening, and will detect substandard product, resistance detection substandard product and qualified products automatic boxing respectively synchronously, the accuracy that detects improves, detection efficiency improves, alleviate workman's work, prolonged the service life of clamp tool movable part.
For this reason, potentiometer automatic checkout equipment of the present invention adopts following technical proposals:
Structure potentiometer automatic checkout equipment, be included in the conveying potentiometer device that sets gradually on the workbench, synchronous automatic detection device, the resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device, a potentiometer is set transports the conduit synchronous automatic detection device of break-through successively from right to left, the resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device, carry the potentiometer device that potentiometer is delivered to synchronous automatic detection device and entered described potentiometer and transport conduit, cause potentiometer to push and pass through successively synchronous automatic detection device from right to left successively, the resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device, potentiometer is successively through detecting automatically synchronously, resistance detects automatically, automatic screening and resistance automatic screening are accommodated cartonning with qualified potentiometer synchronously; PLC module and man-machine interface also are set, and the PLC module electrically connects with carrying potentiometer device, synchronous automatic detection device, resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device; Man-machine interface and the electric connection of PLC module by the man-machine interface input command, are carried potentiometer device, the operation of automatic detection device, resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device synchronously by the control of PLC module again.
Technique scheme is further set forth:
Described conveying potentiometer device comprises propelling movement cylinder and conveyer belt, conveyer belt is arranged on and pushes between cylinder and the synchronous automatic detection device, the direction of travel of conveyer belt is vertical with the propelling movement direction that pushes cylinder, put the substrate of Boulez potentiometer on the conveyer belt, the length direction of described substrate is along left and right directions, along left and right directions Boulez two rows potentiometer to be detected, the number of every row's potentiometer is identical on every described substrate; The reference column of control potentiometer putting position on substrate is set at substrate, the centre bore that reference column is interspersed in potentiometer makes the putting position of potentiometer qualified, and the potentiometer that the propelling movement cylinder is pushed to described substrate synchronous automatic detection device below from right to left transports conduit.
Automatic detection device comprises synchronous detection machine (namely detecting the device of potentiometer net synchronization capability), first cylinder, first stepper motor, first erecting bed, the first pilot pin installing plate, first pressing plate, first skewback, the first testing needle installing plate and first slide rail synchronously, first erecting bed, the first pilot pin installing plate and first pressing plate assemble in aggregates from top to down successively and leave installing space to each other, and first cylinder is fixedly installed on first erecting bed and drives first erecting bed, the first pilot pin installing plate and the first pressing plate synchronization lifting; First pressing plate is installed on the guide pillar of setting, described guide pillar forms a lifting with the base tube of the table top that is erected to be installed on workbench and cooperates, form between the table top of first pressing plate and workbench the space and the space that the first testing needle installing plate is installed that described potentiometer transports conduit is installed, and described potentiometer transports the below that conduit is centrally located on first pressing plate, and each described first testing needle installing plate of front and back is positioned at the front and back side of first pressing plate below; Install and detect synchronously the testing needle that electromechanics is connected on one end of the first testing needle installing plate, the first testing needle installing plate is installed on first slide rail, the upper end of first skewback and first pressing plate install, the lower end of first skewback has an inclined-plane, bearing is installed on this inclined-plane, and first skewback forms movable extruding by this bearing and the other end of the first testing needle installing plate and cooperates; First gear train is set on the upper surface of first pressing plate, and first stepper motor that is packed on first erecting bed drives this first gear train rotation; The first pilot pin installing plate installs the pilot pin that is passed down through first pressing plate of setting, the pilot pin relation of being rotating on the relevant gear in this first gear train and the first pilot pin installing plate; When first air cylinder driven, first pressing plate descends, pilot pin descends with the first pilot pin installing plate, just the capstan that transports the potentiometer that conveyings come on the conduit with described potentiometer presses potentiometer is located, first stepper motor drives first gear train and rotates, thereby the pilot pin on the relevant gear driven of the first gear train first pilot pin installing plate is rotated the capstan turn that drives potentiometer; When first pressing plate presses down, first skewback presses down, make the first testing needle installing plate transport testing needle that conveying is come on the conduit potentiometer slippage installs transports the potentiometer that conveyings come on the conduit just with described potentiometer terminal touching to described potentiometer on the first testing needle installing plate, thereby realization is to the detection of potentiometer synchronism.
The resistance automatic detection device comprises that resistance detects machine, second cylinder, second stepper motor, second erecting bed, the second pilot pin installing plate, second pressing plate, second skewback, the second testing needle installing plate and second slide rail, second erecting bed, the second pilot pin installing plate and second pressing plate assemble in aggregates from top to down successively and leave installing space to each other, and second cylinder is fixedly installed on second erecting bed and drives second erecting bed, the second pilot pin installing plate and the second pressing plate synchronization lifting; Second pressing plate is installed on the guide pillar of setting, described guide pillar forms a lifting with the base tube of the table top that is erected to be installed on workbench and cooperates, form between the table top of second pressing plate and workbench the space and the space that the second testing needle installing plate is installed that described potentiometer transports conduit is installed, and described potentiometer transports the below that conduit is centrally located on second pressing plate, and each described second testing needle installing plate of front and back is positioned at the front and back side of second pressing plate below; Install on one end of the second testing needle installing plate with resistance and detect the dynamo-electric testing needle that is connected, the second testing needle installing plate is installed on second slide rail, the upper end of second skewback and second pressing plate install, the lower end of second skewback has an inclined-plane, bearing is installed on this inclined-plane, and second skewback forms movable extruding by this bearing and the other end of the second testing needle installing plate and cooperates; Second gear train is set on the upper surface of second pressing plate, and second stepper motor that is packed on second erecting bed drives this second gear train rotation; The second pilot pin installing plate installs the pilot pin that is passed down through second pressing plate of setting, the pilot pin relation of being rotating on the relevant gear in this second gear train and the second pilot pin installing plate; When second air cylinder driven, second pressing plate descends, pilot pin descends with the second pilot pin installing plate, just the capstan that transports the potentiometer that conveyings come on the conduit with described potentiometer presses potentiometer is located, second stepper motor drives second gear train and rotates, thereby the pilot pin on the relevant gear driven of the second gear train second pilot pin installing plate is rotated the capstan turn that drives potentiometer; When second pressing plate presses down, second skewback presses down, make the second testing needle installing plate transport testing needle that conveying is come on the conduit potentiometer slippage installs transports the potentiometer that conveyings come on the conduit just with described potentiometer terminal touching to described potentiometer on the second testing needle installing plate, thereby realization is to the detection of potentiometer resistance value.
Synchronously the automatic screening device comprises the ejection device on first arrangement for deflecting and first that sets gradually of turning left from the right side, and they are arranged in the workbench of below that potentiometer transports conduit; First arrangement for deflecting be first rack-and-pinion and by first deflection with air cylinder driven first tooth bar, it is vertical that this first tooth bar length direction and potentiometer transport conduit; Ejection device comprises fore-set and drives the first ejection cylinder that fore-set moves up and down on first, use under the driving of cylinder in first deflection, first tooth bar is transported to first gear position of the underproof potentiometer of synchronism below, the rotation of first gear is stirred the underproof potentiometer of corresponding synchronism and is deflected away from, and then under the pushing tow of the fore-set that the first ejection cylinder promotes, make the underproof potentiometer screening of synchronism and go out to enter corresponding receptacle in the workbench.
Resistance automatic screening device comprises the ejection device on second arrangement for deflecting and second that sets gradually of turning left from the right side, and they are arranged in the workbench of below that potentiometer transports conduit; Second arrangement for deflecting be second rack-and-pinion and by second deflection with air cylinder driven second tooth bar, it is vertical that this second tooth bar length direction and potentiometer transport conduit; Ejection device comprises fore-set and drives the second ejection cylinder that fore-set moves up and down on second, use under the driving of cylinder in second deflection, second tooth bar is transported to second gear position of the underproof potentiometer of resistance below, the rotation of second gear is stirred the underproof potentiometer of corresponding resistance and is deflected away from, and then under the pushing tow of the fore-set that the second ejection cylinder promotes, make the underproof potentiometer screening of resistance and go out to enter corresponding receptacle in the workbench; For the qualified potentiometer of resistance, also rotate to stir through second gear and deflect away from, and then under the pushing tow of the fore-set that the second ejection cylinder promotes, enter the receptacle of the corresponding qualified products in the workbench.
Also comprise being positioned at the propelling movement board device that described potentiometer transports the conduit high order end, the substrate that will release through the resistance screening plant pushes away workbench, pushes board device by air cylinder driven; Push board device and PLC module and electrically connect, the control of PLC module pushes the operation of board device.
Beneficial effect of the present invention is: the problem that synchronous detection, the resistance that has solved the rotating disk type potentiometer detects, screens synchronously and the resistance screening can not link up and carry out automatically, can on a machine, link up automatically detect synchronously, resistance detects, screening synchronously and resistance screening, and will detect substandard product, resistance detection substandard product and qualified products automatic boxing respectively synchronously, the accuracy that detects improves, detection efficiency improves, alleviate workman's work, prolonged the service life of clamp tool movable part.In the PLC module, use the digital circuit memory module, sync detection device and resistance checkout gear can and be analyzed the testing result memory, control the operation of synchronous screening plant and resistance screening plant whereby.
Description of drawings
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is for carrying potentiometer device schematic diagram;
Fig. 3 is the sync detection device schematic diagram;
Fig. 4 is resistance checkout gear schematic diagram;
Fig. 5 is synchronous screening plant schematic diagram;
Fig. 6 is resistance screening plant schematic diagram.
Among the figure: 1, workbench; 2, carry the potentiometer device; 21, push cylinder; 22, conveyer belt; 23, substrate; 24, potentiometer; 25, reference column;
3, synchronous automatic detection device; 31, detect machine synchronously; 32, first cylinder; 33, first stepper motor; 34, first erecting bed; 35, the first pilot pin installing plate; 36, first pressing plate; 37, first skewback; 38, the first testing needle installing plate; 39, first slide rail; 391, first gear train;
4, resistance automatic detection device; 41, resistance detects machine; 42, second cylinder; 43, second stepper motor; 44, second erecting bed; 45, the second pilot pin installing plate; 46, second pressing plate; 47, second skewback; 48, the second testing needle installing plate; 49, second slide rail; 491, second gear train;
5, synchronous automatic screening device; 51, first gear; 52, first tooth bar; 53, the first deflection cylinder; 54, the first ejection cylinder;
6, resistance automatic screening device; 61, second gear; 62, second tooth bar; 63, second push away the fourth cylinder; 64, the second ejection cylinder;
7, potentiometer transports conduit; 8, push board device; 9, PLC module; 10, man-machine interface.
The specific embodiment
Introduce the specific embodiment of the present invention below in conjunction with accompanying drawing.
As shown in Figure 1, the potentiometer automatic checkout equipment, be included in the conveying potentiometer device 2 that sets gradually on the workbench 1, synchronous automatic detection device 3, resistance automatic detection device 4, synchronous automatic screening device 5 and resistance automatic screening device 6, automatic detection device 3 is the device of automatic detection potentiometer synchronism synchronously, resistance automatic detection device 4 is the device of automatic detection potentiometer resistance value, the device that synchronous automatic screening device 5 namely comes out the underproof potentiometer automatic screening of synchronism, the device that resistance automatic screening device 6 namely comes out the underproof potentiometer automatic screening of resistance, and finishing screen is selected all qualified potentiometer products of synchronism and resistance, a potentiometer is set transports the conduit 7 synchronous automatic detection device 3 of break-through successively from right to left, resistance automatic detection device 4, synchronous automatic screening device 5 and resistance automatic screening device 6, carry potentiometer device 2 that potentiometer is delivered to synchronous automatic detection device 3 and entered described potentiometer and transport conduit 7, cause potentiometer to push and pass through successively synchronous automatic detection device 3 from right to left successively, resistance automatic detection device 4, synchronous automatic screening device 5 and resistance automatic screening device 6, potentiometer is successively through detecting automatically synchronously, resistance detects automatically, automatic screening and resistance automatic screening are accommodated cartonning with qualified potentiometer synchronously; PLC module 9 and man-machine interface 10 also are set, and PLC module 9 electrically connects with carrying potentiometer device 2, synchronous automatic detection device 3, resistance automatic detection device 4, synchronous automatic screening device 5 and resistance automatic screening device 6; Man-machine interface 10 electrically connects with PLC module 9, by man-machine interface 10 input commands, carry potentiometer device 2, the operation of automatic detection device 3, resistance automatic detection device 4, synchronous automatic screening device 5 and resistance automatic screening device 6 synchronously by 9 controls of PLC module again.
As shown in Figure 2, described conveying potentiometer device 2 comprises propelling movement cylinder 21 and conveyer belt 22, conveyer belt 22 is arranged on and pushes between cylinder 21 and the synchronous automatic detection device 3, the direction of travel of conveyer belt 22 is vertical with the propelling movement direction that pushes cylinder 21, put the substrate 23 of Boulez potentiometer 24 on the conveyer belt 22, the length direction of described substrate 23 is along left and right directions, and along left and right directions Boulez two row's potentiometers 24, the number of every row's potentiometer 24 is 4 on described substrate 23; The reference column 25 of control potentiometer putting position on substrate 23 is set at substrate 23, the centre bore that reference column 25 is interspersed in potentiometer makes the putting position of potentiometer qualified, and the potentiometer that propelling movement cylinder 21 is pushed to described substrate 23 synchronous automatic detection device 3 belows from right to left transports conduit 7.
As shown in Figure 3, automatic detection device 3 comprises that synchronous detection machine 31(namely detects the device of potentiometer net synchronization capability synchronously), first cylinder 32, first stepper motor 33, first erecting bed 34, the first pilot pin installing plate 35, first pressing plate 36, first skewback 37, the first testing needle installing plate 38 and first slide rail 39, first erecting bed 34, the first pilot pin installing plate 35 and first pressing plate 36 assemble in aggregates from top to down successively and leave installing space to each other, and first cylinder 32 is fixedly installed on first erecting bed 34 and drives first erecting bed 34, the first pilot pin installing plate 35 and first pressing plate, 36 synchronization liftings; First pressing plate 36 is installed on the guide pillar of setting, described guide pillar forms a lifting with the base tube of the table top that is erected to be installed on workbench 1 and cooperates, form between the table top of first pressing plate 36 and workbench 1 space and the space that the first testing needle installing plate 38 is installed that described potentiometer transports conduit 7 is installed, and described potentiometer transports the below that conduit 7 is centrally located on first pressing plate 36, and each described first testing needle installing plate 38 of front and back is positioned at the front and back side of first pressing plate, 36 belows; Testing needle (each row of front and back who is electrically connected with synchronous detection machine 31 is installed on one end of the first testing needle installing plate 38,4 groups of testing needles of every row, the quantity of every group of testing needle is consistent with the number of terminals of potentiometer), the first testing needle installing plate 38 is installed on first slide rail 39, the upper end of first skewback 37 and first pressing plate 36 install, the lower end of first skewback 37 has an inclined-plane, bearing is installed on this inclined-plane, and first skewback 37 forms movable extruding by this bearing and the other end of the first testing needle installing plate 38 and cooperates; First gear train 391 is set on the upper surface of first pressing plate 36, and first stepper motor 33 that is packed on first erecting bed 34 drives this first gear train, 391 rotations; The first pilot pin installing plate 35 installs the pilot pin that is passed down through first pressing plate 36 (each row of front and back of setting, 4 groups of pilot pins of every row, every group of pilot pin has 3 to 4 pins, be convenient to keep when capstan with potentiometer presses balance), the pilot pin relation of being rotating on the relevant gear in this first gear train 391 and the first pilot pin installing plate 35; When driving first pressing plate 36, first cylinder 32 descends, pilot pin descends with the first pilot pin installing plate 35, just the capstan that transports the potentiometer that conveyings come on the conduit 7 with described potentiometer presses potentiometer is located, first stepper motor 32 drives first gear train 391 and rotates, thereby the pilot pin on the relevant gear driven first pilot pin installing plate 35 of first gear train 391 is rotated the capstan turn that drives potentiometer; When first pressing plate 36 presses down, first skewback 37 presses down, make the first testing needle installing plate 38 transport testing needle that conveying is come on the conduit 7 potentiometer slippage installs transports the potentiometer that conveyings come on the conduit 7 just with described potentiometer terminal touching to described potentiometer on the first testing needle installing plate 38, thereby realization is to the detection of potentiometer synchronism.
As shown in Figure 4, resistance automatic detection device 4 comprises that it is the device of test potential device resistance value that resistance detects machine 41(), second cylinder 42, second stepper motor 43, second erecting bed 44, the second pilot pin installing plate 45, second pressing plate 46, second skewback 47, the second testing needle installing plate 48 and second slide rail 49, second erecting bed 44, the second pilot pin installing plate 45 and second pressing plate 46 assemble in aggregates from top to down successively and leave installing space to each other, and second cylinder 42 is fixedly installed on second erecting bed 44 and drives second erecting bed 44, the second pilot pin installing plate 45 and second pressing plate, 46 synchronization liftings; Second pressing plate 46 is installed on the guide pillar of setting, described guide pillar forms a lifting with the base tube of the table top that is erected to be installed on workbench 1 and cooperates, form between the table top of second pressing plate 46 and workbench 1 space and the space that the second testing needle installing plate 48 is installed that described potentiometer transports conduit 7 is installed, and described potentiometer transports the below that conduit 7 is centrally located on second pressing plate 46, and each described second testing needle installing plate 48 of front and back is positioned at the front and back side of second pressing plate, 46 belows; Install on one end of the second testing needle installing plate 48 with resistance and detect testing needle (each row of front and back that machine 41 is electrically connected, 4 groups of testing needles of every row, the quantity of every group of testing needle is consistent with the number of terminals of potentiometer), the second testing needle installing plate 48 is installed on second slide rail 47, the upper end of second skewback 47 and second pressing plate 46 install, the lower end of second skewback 47 has an inclined-plane, bearing is installed on this inclined-plane, and second skewback 47 forms movable extruding by this bearing and the other end of the second testing needle installing plate 48 and cooperates; Second gear train 491 is set on the upper surface of second pressing plate 46, and second stepper motor 43 that is packed on second erecting bed 44 drives this second gear train, 491 rotations; The second pilot pin installing plate 45 installs the pilot pin that is passed down through second pressing plate 46 (each row of front and back of setting, 4 groups of pilot pins of every row, every group of pilot pin has 3 to 4 pins, be convenient to keep when capstan with potentiometer presses balance), the pilot pin relation of being rotating on the relevant gear in this second gear train 491 and the second pilot pin installing plate 45; When driving second pressing plate 46, second cylinder 42 descends, pilot pin descends with the second pilot pin installing plate 45, just the capstan that transports the potentiometer that conveyings come on the conduit 7 with described potentiometer presses potentiometer is located, second stepper motor 43 drives second gear train 491 and rotates, thereby the pilot pin on the relevant gear driven second pilot pin installing plate 45 of second gear train 491 is rotated the capstan turn that drives potentiometer; When second pressing plate 46 presses down, second skewback 47 presses down, make the second testing needle installing plate 48 transport testing needle that conveying is come on the conduit 7 potentiometer slippage installs transports the potentiometer that conveyings come on the conduit 7 just with described potentiometer terminal touching to described potentiometer on the second testing needle installing plate 48, thereby realization is to the detection of potentiometer resistance value.
As shown in Figure 5, synchronously automatic screening device 5 comprises the ejection device on first arrangement for deflecting and first that sets gradually of turning left from the right side, and they are arranged in the workbench 1 of below that potentiometer transports conduit 7; First arrangement for deflecting is first rack-and-pinion and drives first tooth bar 52 by first deflection with cylinder 52, and it is vertical that these first tooth bar, 52 length directions and potentiometer transport conduit 7; Ejection device comprises fore-set and drives the first ejection cylinder 54 that fore-set moves up and down on first, and 8 first ejection cylinders 54 are set, and is corresponding with the potentiometer number; Use under the driving of cylinder 53 in first deflection, first tooth bar 52 is transported to first gear 51 position of the underproof potentiometer of synchronism below, 51 rotations of first gear are stirred the underproof potentiometer of corresponding synchronism and are deflected away from, and then under the pushing tow of the fore-set that the first ejection cylinder 54 promotes, make the underproof potentiometer screening of synchronism and go out to enter corresponding receptacle in the workbench 1.
As shown in Figure 6, resistance automatic screening device 6 comprises the ejection device on second arrangement for deflecting and second that sets gradually of turning left from the right side, and they are arranged in the workbench 1 of below that potentiometer transports conduit 7; Second arrangement for deflecting is second rack-and-pinion and drives second tooth bar 62 by second deflection with cylinder 63, and it is vertical that these second tooth bar, 62 length directions and potentiometer transport conduit 7; Ejection device comprises fore-set and drives the second ejection cylinder 64 that fore-set moves up and down on second, and 8 second ejection cylinders 64 are set, and is corresponding with the number of potentiometer; Use under the driving of cylinder 63 in second deflection, second tooth bar 62 is transported to second gear 61 position of the underproof potentiometer of resistance below, 61 rotations of second gear are stirred the underproof potentiometer of corresponding resistance and are deflected away from, and then under the pushing tow of the fore-set that the second ejection cylinder 64 promotes, make the underproof potentiometer screening of resistance and go out to enter the receptacle of the respective resistance values substandard product in the workbench 1; For the qualified potentiometer of resistance, also rotate to stir through second gear 61 and deflect away from, and then under the pushing tow of the fore-set that the second ejection cylinder 64 promotes, enter the receptacle of the corresponding qualified products in the workbench 1.
Also comprise being positioned at the propelling movement board device 8 that described potentiometer transports conduit 7 high order ends, will be through resistance screening plant 6 and the substrate 23 released pushes away workbench 1, push board device 8 by air cylinder driven; Push board device 8 and electrically connect with PLC module 9,9 controls of PLC module push the operation of board device 8.
Claims (7)
1. potentiometer automatic checkout equipment, it is characterized in that: be included in the conveying potentiometer device that sets gradually on the workbench, synchronous automatic detection device, the resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device, a potentiometer is set transports the conduit synchronous automatic detection device of break-through successively from right to left, the resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device, carry the potentiometer device that potentiometer is delivered to synchronous automatic detection device and entered described potentiometer and transport conduit, cause potentiometer to push and pass through successively synchronous automatic detection device from right to left successively, the resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device, potentiometer is successively through detecting automatically synchronously, resistance detects automatically, automatic screening and resistance automatic screening are accommodated cartonning with qualified potentiometer synchronously; PLC module and man-machine interface also are set, and the PLC module electrically connects with carrying potentiometer device, synchronous automatic detection device, resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device; Man-machine interface and the electric connection of PLC module by the man-machine interface input command, are carried potentiometer device, the operation of automatic detection device, resistance automatic detection device, synchronous automatic screening device and resistance automatic screening device synchronously by the control of PLC module again.
2. potentiometer automatic checkout equipment according to claim 1, it is characterized in that: described conveying potentiometer device comprises propelling movement cylinder and conveyer belt, conveyer belt is arranged on and pushes between cylinder and the synchronous automatic detection device, the direction of travel of conveyer belt is vertical with the propelling movement direction that pushes cylinder, put the substrate of Boulez potentiometer on the conveyer belt, the length direction of described substrate is along left and right directions, along left and right directions Boulez two rows potentiometer to be detected, the number of every row's potentiometer is identical on every described substrate; The reference column of control potentiometer putting position on substrate is set at substrate, the centre bore that reference column is interspersed in potentiometer makes the putting position of potentiometer qualified, and the potentiometer that the propelling movement cylinder is pushed to described substrate synchronous automatic detection device below from right to left transports conduit.
3. potentiometer automatic checkout equipment according to claim 1, it is characterized in that: automatic detection device comprises synchronous detection machine synchronously, first cylinder, first stepper motor, first erecting bed, the first pilot pin installing plate, first pressing plate, first skewback, the first testing needle installing plate and first slide rail, first erecting bed, the first pilot pin installing plate and first pressing plate assemble in aggregates from top to down successively and leave installing space to each other, and first cylinder is fixedly installed on first erecting bed and drives first erecting bed, the first pilot pin installing plate and the first pressing plate synchronization lifting; First pressing plate is installed on the guide pillar of setting, described guide pillar forms a lifting with the base tube of the table top that is erected to be installed on workbench and cooperates, form between the table top of first pressing plate and workbench the space and the space that the first testing needle installing plate is installed that described potentiometer transports conduit is installed, and described potentiometer transports the below that conduit is centrally located on first pressing plate, and each described first testing needle installing plate of front and back is positioned at the front and back side of first pressing plate below; Install and detect synchronously the testing needle that electromechanics is connected on one end of the first testing needle installing plate, the first testing needle installing plate is installed on first slide rail, the upper end of first skewback and first pressing plate install, the lower end of first skewback has an inclined-plane, bearing is installed on this inclined-plane, and first skewback forms movable extruding by this bearing and the other end of the first testing needle installing plate and cooperates; First gear train is set on the upper surface of first pressing plate, and first stepper motor that is packed on first erecting bed drives this first gear train rotation; The first pilot pin installing plate installs the pilot pin that is passed down through first pressing plate of setting, the pilot pin relation of being rotating on the relevant gear in this first gear train and the first pilot pin installing plate; When first air cylinder driven, first pressing plate descends, pilot pin descends with the first pilot pin installing plate, just the capstan that transports the potentiometer that conveyings come on the conduit with described potentiometer presses potentiometer is located, first stepper motor drives first gear train and rotates, thereby the pilot pin on the relevant gear driven of the first gear train first pilot pin installing plate is rotated the capstan turn that drives potentiometer; When first pressing plate presses down, first skewback presses down, make the first testing needle installing plate transport testing needle that conveying is come on the conduit potentiometer slippage installs transports the potentiometer that conveyings come on the conduit just with described potentiometer terminal touching to described potentiometer on the first testing needle installing plate, thereby realization is to the detection of potentiometer synchronism.
4. potentiometer automatic checkout equipment according to claim 1, it is characterized in that: the resistance automatic detection device comprises that resistance detects machine, second cylinder, second stepper motor, second erecting bed, the second pilot pin installing plate, second pressing plate, second skewback, the second testing needle installing plate and second slide rail, second erecting bed, the second pilot pin installing plate and second pressing plate assemble in aggregates from top to down successively and leave installing space to each other, and second cylinder is fixedly installed on second erecting bed and drives second erecting bed, the second pilot pin installing plate and the second pressing plate synchronization lifting; Second pressing plate is installed on the guide pillar of setting, described guide pillar forms a lifting with the base tube of the table top that is erected to be installed on workbench and cooperates, form between the table top of second pressing plate and workbench the space and the space that the second testing needle installing plate is installed that described potentiometer transports conduit is installed, and described potentiometer transports the below that conduit is centrally located on second pressing plate, and each described second testing needle installing plate of front and back is positioned at the front and back side of second pressing plate below; Install on one end of the second testing needle installing plate with resistance and detect the dynamo-electric testing needle that is connected, the second testing needle installing plate is installed on second slide rail, the upper end of second skewback and second pressing plate install, the lower end of second skewback has an inclined-plane, bearing is installed on this inclined-plane, and second skewback forms movable extruding by this bearing and the other end of the second testing needle installing plate and cooperates; Second gear train is set on the upper surface of second pressing plate, and second stepper motor that is packed on second erecting bed drives this second gear train rotation; The second pilot pin installing plate installs the pilot pin that is passed down through second pressing plate of setting, the pilot pin relation of being rotating on the relevant gear in this second gear train and the second pilot pin installing plate; When second air cylinder driven, second pressing plate descends, pilot pin descends with the second pilot pin installing plate, just the capstan that transports the potentiometer that conveyings come on the conduit with described potentiometer presses potentiometer is located, second stepper motor drives second gear train and rotates, thereby the pilot pin on the relevant gear driven of the second gear train second pilot pin installing plate is rotated the capstan turn that drives potentiometer; When second pressing plate presses down, second skewback presses down, make the second testing needle installing plate transport testing needle that conveying is come on the conduit potentiometer slippage installs transports the potentiometer that conveyings come on the conduit just with described potentiometer terminal touching to described potentiometer on the second testing needle installing plate, thereby realization is to the detection of potentiometer resistance value.
5. potentiometer automatic checkout equipment according to claim 1 is characterized in that: the automatic screening device comprises the ejection device on first arrangement for deflecting and first that sets gradually of turning left from the right side synchronously, and they are arranged in the workbench of below that potentiometer transports conduit; First arrangement for deflecting be first rack-and-pinion and by first deflection with air cylinder driven first tooth bar, it is vertical that this first tooth bar length direction and potentiometer transport conduit; Ejection device comprises fore-set and drives the first ejection cylinder that fore-set moves up and down on first, use under the driving of cylinder in first deflection, first tooth bar is transported to first gear position of the underproof potentiometer of synchronism below, the rotation of first gear is stirred the underproof potentiometer of corresponding synchronism and is deflected away from, and then under the pushing tow of the fore-set that the first ejection cylinder promotes, make the underproof potentiometer screening of synchronism and go out to enter corresponding receptacle in the workbench.
6. potentiometer automatic checkout equipment according to claim 1 is characterized in that: resistance automatic screening device comprises the ejection device on second arrangement for deflecting and second that sets gradually of turning left from the right side, and they are arranged in the workbench of below that potentiometer transports conduit; Second arrangement for deflecting be second rack-and-pinion and by second deflection with air cylinder driven second tooth bar, it is vertical that this second tooth bar length direction and potentiometer transport conduit; Ejection device comprises fore-set and drives the second ejection cylinder that fore-set moves up and down on second, use under the driving of cylinder in second deflection, second tooth bar is transported to second gear position of the underproof potentiometer of resistance below, the rotation of second gear is stirred the underproof potentiometer of corresponding resistance and is deflected away from, and then under the pushing tow of the fore-set that the second ejection cylinder promotes, make the underproof potentiometer screening of resistance and go out to enter corresponding receptacle in the workbench; For the qualified potentiometer of resistance, also rotate to stir through second gear and deflect away from, and then under the pushing tow of the fore-set that the second ejection cylinder promotes, enter the receptacle of the corresponding qualified products in the workbench.
7. potentiometer automatic checkout equipment according to claim 1, it is characterized in that: also comprise being positioned at the propelling movement board device that described potentiometer transports the conduit high order end, the substrate that to release through the resistance screening plant pushes away workbench, pushes board device by air cylinder driven; Push board device and PLC module and electrically connect, the control of PLC module pushes the operation of board device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310117064.5A CN103191868B (en) | 2013-04-07 | 2013-04-07 | Automatic detection equipment for potentiometer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310117064.5A CN103191868B (en) | 2013-04-07 | 2013-04-07 | Automatic detection equipment for potentiometer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103191868A true CN103191868A (en) | 2013-07-10 |
| CN103191868B CN103191868B (en) | 2014-06-11 |
Family
ID=48714787
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310117064.5A Expired - Fee Related CN103191868B (en) | 2013-04-07 | 2013-04-07 | Automatic detection equipment for potentiometer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103191868B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103837194A (en) * | 2014-03-06 | 2014-06-04 | 昆山市力格自动化设备有限公司 | Needle inserting die detecting system |
| WO2015188338A1 (en) * | 2014-06-11 | 2015-12-17 | 昂纳自动化技术（深圳）有限公司 | Atomizer resistance online detection device |
| CN106076891A (en) * | 2016-08-31 | 2016-11-09 | 上海昭程整流子科技有限公司 | A kind of machine that automatically inspection of microswitch characteristic |
| CN106353600A (en) * | 2015-07-13 | 2017-01-25 | 北京谊安医疗系统股份有限公司 | Resistance detection circuit of potentiometer for anesthesia apparatus motor valve positioning |
| CN106881280A (en) * | 2017-03-10 | 2017-06-23 | 武汉市格力浦电子有限公司 | Network interface automatic detecting machine |
| CN107490734A (en) * | 2017-07-27 | 2017-12-19 | 成都国盛科技有限公司 | Cermet potentiometer ATE |
| CN109164301A (en) * | 2018-10-26 | 2019-01-08 | 惠州市新泓威科技有限公司 | The automatic resistance value detection device and its detection method of electronic smoke atomizer |
| CN109174663A (en) * | 2018-08-13 | 2019-01-11 | 东莞市俞宏精密科技有限公司 | Automatic sorting machines are tested based on potentiometer resistance |
| CN109647742A (en) * | 2019-01-16 | 2019-04-19 | 天星电子有限公司 | A kind of double-station automobile toggle switch automatic detecting machine |
| CN109731810A (en) * | 2019-01-29 | 2019-05-10 | 东莞市钺河自动化科技有限公司 | A kind of sound console Slidable potentiometer automatic checkout equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3852665A (en) * | 1972-02-17 | 1974-12-03 | Bunker Ramo | Apparatus for testing potentiometers |
| CN2836940Y (en) * | 2005-09-29 | 2006-11-15 | 太原风华信息装备股份有限公司 | Automatic sorting machine for film capacitor |
| CN101474618A (en) * | 2009-01-12 | 2009-07-08 | 广东升威电子制品有限公司 | Machine for automatically testing and sorting code devices |
| CN203140325U (en) * | 2013-04-07 | 2013-08-21 | 广东升威电子制品有限公司 | Automatic detection equipment of potentiometer |
-
2013
- 2013-04-07 CN CN201310117064.5A patent/CN103191868B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3852665A (en) * | 1972-02-17 | 1974-12-03 | Bunker Ramo | Apparatus for testing potentiometers |
| CN2836940Y (en) * | 2005-09-29 | 2006-11-15 | 太原风华信息装备股份有限公司 | Automatic sorting machine for film capacitor |
| CN101474618A (en) * | 2009-01-12 | 2009-07-08 | 广东升威电子制品有限公司 | Machine for automatically testing and sorting code devices |
| CN203140325U (en) * | 2013-04-07 | 2013-08-21 | 广东升威电子制品有限公司 | Automatic detection equipment of potentiometer |
Non-Patent Citations (1)
| Title |
|---|
| 吴江等: "智能电位器检测仪的研制", 《电子产品可靠性与环境试验》 * |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103837194B (en) * | 2014-03-06 | 2016-06-08 | 昆山市力格自动化设备有限公司 | A kind of contact pin die detection system |
| CN103837194A (en) * | 2014-03-06 | 2014-06-04 | 昆山市力格自动化设备有限公司 | Needle inserting die detecting system |
| WO2015188338A1 (en) * | 2014-06-11 | 2015-12-17 | 昂纳自动化技术（深圳）有限公司 | Atomizer resistance online detection device |
| CN106353600A (en) * | 2015-07-13 | 2017-01-25 | 北京谊安医疗系统股份有限公司 | Resistance detection circuit of potentiometer for anesthesia apparatus motor valve positioning |
| CN106076891B (en) * | 2016-08-31 | 2018-11-09 | 上海昭程整流子科技有限公司 | A kind of automatic check machine of microswitch characteristic |
| CN106076891A (en) * | 2016-08-31 | 2016-11-09 | 上海昭程整流子科技有限公司 | A kind of machine that automatically inspection of microswitch characteristic |
| CN106881280A (en) * | 2017-03-10 | 2017-06-23 | 武汉市格力浦电子有限公司 | Network interface automatic detecting machine |
| CN107490734A (en) * | 2017-07-27 | 2017-12-19 | 成都国盛科技有限公司 | Cermet potentiometer ATE |
| CN109174663A (en) * | 2018-08-13 | 2019-01-11 | 东莞市俞宏精密科技有限公司 | Automatic sorting machines are tested based on potentiometer resistance |
| CN109164301A (en) * | 2018-10-26 | 2019-01-08 | 惠州市新泓威科技有限公司 | The automatic resistance value detection device and its detection method of electronic smoke atomizer |
| CN109647742A (en) * | 2019-01-16 | 2019-04-19 | 天星电子有限公司 | A kind of double-station automobile toggle switch automatic detecting machine |
| CN109647742B (en) * | 2019-01-16 | 2023-12-29 | 天星电子有限公司 | Automatic detector for toggle switch of double-station automobile |
| CN109731810A (en) * | 2019-01-29 | 2019-05-10 | 东莞市钺河自动化科技有限公司 | A kind of sound console Slidable potentiometer automatic checkout equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103191868B (en) | 2014-06-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103191868B (en) | Automatic detection equipment for potentiometer | |
| CN203140325U (en) | Automatic detection equipment of potentiometer | |
| CN101464504B (en) | Automatic assembly line standard apparatus for electric energy meter calibration | |
| CN103713221B (en) | The low-frequency transformer automatic Synthesis test machine of GROOVY data acquisition and analysis system is controlled based on PLC | |
| CN104267330B (en) | Multifunctional power panel testing production line | |
| CN104567997B (en) | Integration commutator detecting device and detection method thereof | |
| CN102261902B (en) | Measuring method and device of PCB (printed circuit board) cutter | |
| CN108145420B (en) | Pin system for automatic terminal card insertion and detection and operation method thereof | |
| CN105312449A (en) | Relay bending and detecting equipment with charging mechanism | |
| CN104009594A (en) | Automatic assembling machine of micro motors | |
| CN106054011A (en) | Automatic electric leakage detection platform for electric leakage circuit breaker | |
| CN109013929A (en) | Full-automatic riveting needle machine | |
| CN110850252A (en) | Automatic detecting marking line for electronic igniter | |
| CN103018595B (en) | Bridge heap automatic test machine | |
| CN109107921A (en) | Electrical measurement and vision detection system | |
| CN204330016U (en) | Integration commutator detecting device | |
| CN109158338A (en) | A kind of vertical feeding integrated machine for sorting of lithium battery | |
| CN108051738A (en) | A kind of electric relay detection device and detection method | |
| CN102998565A (en) | Assembly line integrated device for electronic product tests | |
| CN104238500A (en) | Automatic mouse assembling method and device | |
| CN106505803B (en) | A kind of micro motor automatic assembly equipment | |
| CN206193206U (en) | Battery package and discharge test system | |
| CN203812572U (en) | On-line PBA (Printed Board Arrangement) EEPROM (Electrically Erasable Programmable Read-Only Memory) burning system | |
| CN105321772A (en) | Bending and detecting equipment for relay | |
| CN206411239U (en) | A kind of characteristic automatic detection device of motor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140611 Termination date: 20160407 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |