CN103191868B - Automatic detection equipment for potentiometer - Google Patents

Automatic detection equipment for potentiometer Download PDF

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Publication number
CN103191868B
CN103191868B CN201310117064.5A CN201310117064A CN103191868B CN 103191868 B CN103191868 B CN 103191868B CN 201310117064 A CN201310117064 A CN 201310117064A CN 103191868 B CN103191868 B CN 103191868B
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China
Prior art keywords
potentiometer
synchronous
resistance
mounting plate
automatic
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CN201310117064.5A
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CN103191868A (en
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洪金镳
吴志深
曾河
蓝玉华
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Soundwell Electroinc Products Gungdong Co ltd
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Soundwell Electroinc Products Gungdong Co ltd
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Abstract

Automatic detection equipment for potentiometers relates to the automatic test technology of potentiometers. The automatic resistance value detection device comprises a conveying potentiometer device, a synchronous automatic detection device, an automatic resistance value detection device, a synchronous automatic screening device and an automatic resistance value screening device which are sequentially arranged on a workbench, commands are input through a human-computer interface, and the PLC module is used for controlling the operation of the conveying potentiometer device, the synchronous automatic detection device, the automatic resistance value detection device, the synchronous automatic screening device and the automatic resistance value screening device. The problem that synchronous detection, resistance detection, synchronous screening and resistance screening of the rotary disc type potentiometer cannot be automatically and continuously carried out is solved, synchronous detection, resistance detection, synchronous screening and resistance screening can be automatically and continuously carried out on one machine, synchronous detection unqualified products, resistance detection unqualified products and qualified products are automatically boxed respectively, the detection accuracy is improved, and the detection efficiency is improved.

Description

Potentiometer automatic checkout equipment
Technical field
The present invention relates to potentiometer automatic test technology, espespecially a kind of potentiometer automatic checkout equipment.
Background technology
Whether potentiometer quality good or not is mainly reflected in resistance value and whether variation is accurate, also have synchronism good.General using resistance machine testing resistance, detects synchronism with synchronous motor.In prior art, no matter being the resistance that utilizes resistance machine testing potentiometer, or detecting the synchronism of potentiometer with synchronous motor, is all that manual operation detects.It mainly has the following disadvantages:
One, manual operations, detection easily produces loose contact with the terminal of pin and potentiometer, makes testing result occur deviation.
Its two, synchronous detection (be that net synchronization capability detects, lower with) separated and carried out with resistance detection, then substandard product sorted out by artificial method; Cannot realize synchronous detection and resistance and detect coherent carrying out, thereby cannot realize the coherent technique that synchronous detection, resistance detection, Synchronous Screening and resistance are screened.
Its three, detection time is long, takes the labour cost time, efficiency is low.
Its four, clamp tool movable part easily damages.
A kind of potentiometer automatic checkout equipment of market demand, can on a machine, link up automatically synchronously detect, resistance detection, Synchronous Screening and resistance screening, fast substandard product is detected and screened, and will synchronously detect substandard product, resistance detection substandard product and qualified products automatic boxing respectively.
Summary of the invention
The technical issues that need to address of the present invention are to overcome because potentiometer detection is at present by artificial, especially can not realize coherent deficiency of carrying out automatically for synchronous detection, resistance detection, Synchronous Screening and the resistance screening of capstan potentiometer, release a kind of potentiometer automatic checkout equipment.It can on a machine, automatically link up synchronously detect, resistance detection, Synchronous Screening and resistance screening, and will synchronously detect substandard product, resistance detection substandard product and qualified products automatic boxing respectively, the accuracy detecting improves, detection efficiency improves, alleviate workman's work, can also make extend the service life of clamp tool movable part.
For this reason, potentiometer automatic checkout equipment of the present invention adopts following technical proposals:
Structure potentiometer automatic checkout equipment, be included in the conveying potentiometer device setting gradually on workbench, synchronous automatic detection device, resistance automatic detection device, synchronous automatic splinter screening device for screening and resistance automatic splinter screening device for screening, a potentiometer is set and transports the conduit synchronous automatic detection device of break-through successively from right to left, resistance automatic detection device, synchronous automatic splinter screening device for screening and resistance automatic splinter screening device for screening, carry potentiometer device that potentiometer is delivered to synchronous automatic detection device and entered described potentiometer and transport conduit, cause potentiometer to push and pass through successively successively from right to left synchronous automatic detection device, resistance automatic detection device, synchronous automatic splinter screening device for screening and resistance automatic splinter screening device for screening, potentiometer detects automatically through synchronous successively, resistance detects automatically, synchronous automatic screening and resistance automatic screening, qualified potentiometer is accommodated to cartonning, PLC module and man-machine interface are also set, PLC module with carry potentiometer device, synchronize automatic detection device, resistance automatic detection device, synchronous automatic splinter screening device for screening and the electric connection of resistance automatic splinter screening device for screening, man-machine interface and PLC module are electrically connected, by man-machine interface input command, then the operation of carrying potentiometer device, synchronous automatic detection device, resistance automatic detection device, synchronous automatic splinter screening device for screening and resistance automatic splinter screening device for screening by the control of PLC module.
Technique scheme is further elaborated:
Described conveying potentiometer device comprises propelling movement cylinder and conveyer belt, conveyer belt is arranged on and pushes cylinder and synchronize between automatic detection device, the direction of travel of conveyer belt is vertical with the propelling movement direction that pushes cylinder, on conveyer belt, put the substrate of Boulez potentiometer, the length direction of described substrate is along left and right directions, on substrate every described, arrange potentiometer to be detected along left and right directions Boulez two, the number of every row's potentiometer is identical; The locating dowel of controlling potentiometer putting position on substrate is set on substrate, the centre bore that locating dowel is interspersed in potentiometer makes the putting position of potentiometer qualified, and the potentiometer that propelling movement cylinder is pushed to described substrate synchronous automatic detection device below from right to left transports conduit.
Synchronous automatic detection device comprises synchronous detection machine (detecting the device of potentiometer net synchronization capability), the first cylinder, the first stepper motor, the first erecting bed, the first pilot pin installing plate, the first pressing plate, the first skewback, the first testing needle installing plate and the first slide rail, the first erecting bed, the first pilot pin installing plate and the first pressing plate assemble successively from top to down in aggregates and leave to each other installing space, and the first cylinder is fixedly installed on the first erecting bed and drives the first erecting bed, the first pilot pin installing plate and the first pressing plate synchronization lifting; The first pressing plate is installed on the guide pillar of setting, described guide pillar forms lifting with the base cylinder that is erected to the table top that is installed on workbench and coordinates, between the table top of the first pressing plate and workbench, form the described potentiometer of installation and transport the space of conduit and the space that the first testing needle installing plate is installed, and described potentiometer transports conduit and be centrally located on the below of the first pressing plate, the each described first testing needle installing plate in front and back is positioned at the front and back side of the first pressing plate below; On one end of the first testing needle installing plate install with synchronize detection mechatronics testing needle, the first testing needle installing plate is installed on the first slide rail, the upper end of the first skewback and the first pressing plate are fixedly mounted with, the lower end of the first skewback has an inclined-plane, bearing is installed on this inclined-plane, and the first skewback forms movable extruding by this bearing and the other end of the first testing needle installing plate and coordinates; The first gear train is set on the upper surface of the first pressing plate, and the first stepper motor being packed on the first erecting bed drives this first gear train to rotate; The first pilot pin installing plate is fixedly mounted with the pilot pin that is passed down through the first pressing plate of setting, the relation that is rotating of the pilot pin on the relevant gear in this first gear train and the first pilot pin installing plate; When first air cylinder driven the first pressing plate declines, pilot pin declines with the first pilot pin installing plate, just the capstan that transports the potentiometer that on conduit, conveyings come with described potentiometer presses potentiometer is located, the first stepper motor drives the first gear train to rotate, thereby the pilot pin on the relevant gear driven of the first gear train the first pilot pin installing plate is rotated the capstan turn that drives potentiometer; When the first pressing plate presses down, the first skewback presses down, make the first testing needle installing plate transport the potentiometer slippage that on conduit, conveying is come until the testing needle being fixedly mounted with on the first testing needle installing plate transports the terminal touching of the potentiometer that on conduit, conveying is come just with described potentiometer to described potentiometer, thereby realize the detection to potentiometer synchronism.
Resistance automatic detection device comprises that resistance detects machine, the second cylinder, the second stepper motor, the second erecting bed, the second pilot pin installing plate, the second pressing plate, the second skewback, the second testing needle installing plate and the second slide rail, the second erecting bed, the second pilot pin installing plate and the second pressing plate assemble successively from top to down in aggregates and leave to each other installing space, and the second cylinder is fixedly installed on the second erecting bed and drives the second erecting bed, the second pilot pin installing plate and the second pressing plate synchronization lifting; The second pressing plate is installed on the guide pillar of setting, described guide pillar forms lifting with the base cylinder that is erected to the table top that is installed on workbench and coordinates, between the table top of the second pressing plate and workbench, form the described potentiometer of installation and transport the space of conduit and the space that the second testing needle installing plate is installed, and described potentiometer transports conduit and be centrally located on the below of the second pressing plate, the each described second testing needle installing plate in front and back is positioned at the front and back side of the second pressing plate below; The testing needle that detects mechatronics with resistance is installed on one end of the second testing needle installing plate, the second testing needle installing plate is installed on the second slide rail, the upper end of the second skewback and the second pressing plate are fixedly mounted with, the lower end of the second skewback has an inclined-plane, bearing is installed on this inclined-plane, and the second skewback forms movable extruding by this bearing and the other end of the second testing needle installing plate and coordinates; The second gear train is set on the upper surface of the second pressing plate, and the second stepper motor being packed on the second erecting bed drives this second gear train to rotate; The second pilot pin installing plate is fixedly mounted with the pilot pin that is passed down through the second pressing plate of setting, the relation that is rotating of the pilot pin on the relevant gear in this second gear train and the second pilot pin installing plate; When second air cylinder driven the second pressing plate declines, pilot pin declines with the second pilot pin installing plate, just the capstan that transports the potentiometer that on conduit, conveyings come with described potentiometer presses potentiometer is located, the second stepper motor drives the second gear train to rotate, thereby the pilot pin on the relevant gear driven of the second gear train the second pilot pin installing plate is rotated the capstan turn that drives potentiometer; When the second pressing plate presses down, the second skewback presses down, make the second testing needle installing plate transport the potentiometer slippage that on conduit, conveying is come until the testing needle being fixedly mounted with on the second testing needle installing plate transports the terminal touching of the potentiometer that on conduit, conveying is come just with described potentiometer to described potentiometer, thereby realize the detection to potentiometer resistance value.
Synchronous automatic splinter screening device for screening comprises the ejection device the first arrangement for deflecting and first setting gradually of turning left from the right side, and they are arranged in the workbench of below that potentiometer transports conduit; The first arrangement for deflecting is the first rack-and-pinion and by the first deflection air cylinder driven the first tooth bar, and it is vertical that this first tooth bar length direction and potentiometer transport conduit; On first, ejection device comprises fore-set and the first ejection cylinder that drives fore-set to move up and down, use under the driving of cylinder in the first deflection, the first tooth bar is transported to the first gear the position of the underproof potentiometer of synchronism below, the first gear rotation is stirred the underproof potentiometer of corresponding synchronism and is deflected away from, and under the pushing tow of the fore-set then promoting at the first ejection cylinder, make the screening of the underproof potentiometer of synchronism and go out to enter the corresponding receptacle in workbench.
Resistance automatic splinter screening device for screening comprises the ejection device the second arrangement for deflecting and second setting gradually of turning left from the right side, and they are arranged in the workbench of below that potentiometer transports conduit; The second arrangement for deflecting is the second rack-and-pinion and by the second deflection air cylinder driven the second tooth bar, and it is vertical that this second tooth bar length direction and potentiometer transport conduit; On second, ejection device comprises fore-set and the second ejection cylinder that drives fore-set to move up and down, use under the driving of cylinder in the second deflection, the second tooth bar is transported to the second gear the position of the underproof potentiometer of resistance below, the second gear rotation is stirred the underproof potentiometer of corresponding resistance and is deflected away from, and under the pushing tow of the fore-set then promoting at the second ejection cylinder, make the screening of the underproof potentiometer of resistance and go out to enter the corresponding receptacle in workbench; For the qualified potentiometer of resistance, also rotate to stir through the second gear and deflect away from, and under the pushing tow of the fore-set then promoting at the second ejection cylinder, enter the receptacle of the corresponding qualified products in workbench.
Also comprise the propelling movement board device that is positioned at described potentiometer and transports conduit high order end, the substrate of releasing through resistance screening plant is pushed away to workbench, push board device by air cylinder driven; Push board device and PLC module and be electrically connected, the control of PLC module pushes the operation of board device.
Beneficial effect of the present invention is: the synchronous detection, resistance detection, Synchronous Screening and the resistance that have solved rotating disk type potentiometer are screened the problem that can not automatically link up and carry out, can on a machine, automatically link up synchronously detect, resistance detection, Synchronous Screening and resistance screening, and will synchronously detect substandard product, resistance detection substandard product and qualified products automatic boxing respectively, the accuracy detecting improves, detection efficiency improves, alleviate workman's work, can also make extend the service life of clamp tool movable part.In PLC module, use digital circuit memory module, sync detection device and resistance checkout gear can be remembered testing result and analyze, and control whereby the operation of Synchronous Screening device and resistance screening plant.
Brief description of the drawings
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is for carrying potentiometer device schematic diagram;
Fig. 3 is sync detection device schematic diagram;
Fig. 4 is resistance checkout gear schematic diagram;
Fig. 5 is Synchronous Screening device schematic diagram;
Fig. 6 is resistance screening plant schematic diagram.
In figure: 1, workbench; 2, carry potentiometer device; 21, push cylinder; 22, conveyer belt; 23, substrate; 24, potentiometer; 25, locating dowel;
3, synchronous automatic detection device; 31, synchronously detect machine; 32, the first cylinder; 33, the first stepper motor; 34, the first erecting bed; 35, the first pilot pin installing plate; 36, the first pressing plate; 37, the first skewback; 38, the first testing needle installing plate; 39, the first slide rail; 391, the first gear train;
4, resistance automatic detection device; 41, resistance detects machine; 42, the second cylinder; 43, the second stepper motor; 44, the second erecting bed; 45, the second pilot pin installing plate; 46, the second pressing plate; 47, the second skewback; 48, the second testing needle installing plate; 49, the second slide rail; 491, the second gear train;
5, synchronous automatic splinter screening device for screening; 51, the first gear; 52, the first tooth bar; 53, the first deflection cylinder; 54, the first ejection cylinder;
6, resistance automatic splinter screening device for screening; 61, the second gear; 62, the second tooth bar; 63, second push away fourth cylinder; 64, the second ejection cylinder;
7, potentiometer transports conduit; 8, push board device; 9, PLC module; 10, man-machine interface.
Detailed description of the invention
Introduce the specific embodiment of the present invention below in conjunction with accompanying drawing.
As shown in Figure 1, potentiometer automatic checkout equipment, be included in the conveying potentiometer device 2 setting gradually on workbench 1, synchronous automatic detection device 3, resistance automatic detection device 4, synchronous automatic splinter screening device for screening 5 and resistance automatic splinter screening device for screening 6, synchronous automatic detection device 3 is the device of automatic detection potentiometer synchronism, resistance automatic detection device 4 is the device of automatic detection potentiometer resistance value, synchronous automatic splinter screening device for screening 5 is underproof synchronism potentiometer automatic screening device out, resistance automatic splinter screening device for screening 6 is underproof resistance potentiometer automatic screening device out, and finishing screen is selected all qualified potentiometer products of synchronism and resistance, a potentiometer is set and transports the conduit 7 synchronous automatic detection device 3 of break-through successively from right to left, resistance automatic detection device 4, synchronous automatic splinter screening device for screening 5 and resistance automatic splinter screening device for screening 6, carry potentiometer device 2 that potentiometer is delivered to synchronous automatic detection device 3 and entered described potentiometer and transport conduit 7, cause potentiometer to push and pass through successively successively from right to left synchronous automatic detection device 3, resistance automatic detection device 4, synchronous automatic splinter screening device for screening 5 and resistance automatic splinter screening device for screening 6, potentiometer detects automatically through synchronous successively, resistance detects automatically, synchronous automatic screening and resistance automatic screening, qualified potentiometer is accommodated to cartonning, PLC module 9 and man-machine interface 10 are also set, PLC module 9 with carry potentiometer device 2, synchronize automatic detection device 3, resistance automatic detection device 4, synchronously automatic splinter screening device for screening 5 and resistance automatic splinter screening device for screening 6 and be electrically connected, man-machine interface 10 is electrically connected with PLC module 9, by man-machine interface 10 input commands, then control the operation of carrying potentiometer device 2, synchronous automatic detection device 3, resistance automatic detection device 4, synchronous automatic splinter screening device for screening 5 and resistance automatic splinter screening device for screening 6 by PLC module 9.
As shown in Figure 2, described conveying potentiometer device 2 comprises propelling movement cylinder 21 and conveyer belt 22, conveyer belt 22 is arranged on and pushes cylinder 21 and synchronize between automatic detection device 3, the direction of travel of conveyer belt 22 is vertical with the propelling movement direction that pushes cylinder 21, on conveyer belt 22, put the substrate 23 of Boulez potentiometer 24, the length direction of described substrate 23, along left and right directions, is arranged potentiometer 24 along left and right directions Boulez two on described substrate 23, and the number of every row's potentiometer 24 is 4; The locating dowel 25 of controlling potentiometer putting position on substrate 23 is set on substrate 23, the centre bore that locating dowel 25 is interspersed in potentiometer makes the putting position of potentiometer qualified, and the potentiometer that propelling movement cylinder 21 is pushed to described substrate 23 synchronous automatic detection device 3 belows from right to left transports conduit 7.
As shown in Figure 3, synchronous automatic detection device 3 comprises that synchronous detection machine 31(detects the device of potentiometer net synchronization capability), the first cylinder 32, the first stepper motor 33, the first erecting bed 34, the first pilot pin installing plate 35, the first pressing plate 36, the first skewback 37, the first testing needle installing plate 38 and the first slide rail 39, the first erecting bed 34, the first pilot pin installing plate 35 and the first pressing plate 36 assemble successively from top to down in aggregates and leave to each other installing space, the first cylinder 32 is fixedly installed on the first erecting bed 34 and drives the first erecting bed 34, the first pilot pin installing plate 35 and the first pressing plate 36 synchronization liftings, the first pressing plate 36 is installed on the guide pillar of setting, described guide pillar forms lifting with the base cylinder that is erected to the table top that is installed on workbench 1 and coordinates, between the table top of the first pressing plate 36 and workbench 1, form the described potentiometer of installation and transport the space of conduit 7 and the space that the first testing needle installing plate 38 is installed, and described potentiometer transports conduit 7 and is centrally located on the below of the first pressing plate 36, and the each described first testing needle installing plate 38 in front and back is positioned at the front and back side of the first pressing plate 36 belows, on one end of the first testing needle installing plate 38, install that (arrange front and back each with synchronizeing the testing needle that detection machine 31 is electrically connected, 4 groups of testing needles of every row, the quantity of every group of testing needle is consistent with the number of terminals of potentiometer), the first testing needle installing plate 38 is installed on the first slide rail 39, the upper end of the first skewback 37 and the first pressing plate 36 are fixedly mounted with, the lower end of the first skewback 37 has an inclined-plane, bearing is installed on this inclined-plane, and the first skewback 37 forms movable extruding by this bearing and the other end of the first testing needle installing plate 38 and coordinates, the first gear train 391 is set on the upper surface of the first pressing plate 36, and the first stepper motor 33 being packed on the first erecting bed 34 drives this first gear train 391 to rotate, the first pilot pin installing plate 35 is fixedly mounted with the pilot pin that is passed down through the first pressing plate 36 (the each row in front and back of setting, 4 groups of pilot pins of every row, every group of pilot pin has 3 to 4 pins, be convenient to keep while pressing with the capstan of potentiometer balance), the relation that is rotating of the pilot pin on the relevant gear in this first gear train 391 and the first pilot pin installing plate 35, when driving the first pressing plate 36, the first cylinder 32 declines, pilot pin declines with the first pilot pin installing plate 35, just the capstan that transports the potentiometer that on conduit 7, conveyings come with described potentiometer presses potentiometer is located, the first stepper motor 32 drives the first gear train 391 to rotate, thereby the pilot pin on the relevant gear driven first pilot pin installing plate 35 of the first gear train 391 is rotated the capstan turn that drives potentiometer, when the first pressing plate 36 presses down, the first skewback 37 presses down, make the first testing needle installing plate 38 transport the potentiometer slippage that on conduit 7, conveying is come until the testing needle being fixedly mounted with on the first testing needle installing plate 38 transports the terminal touching of the potentiometer that on conduit 7, conveying is come just with described potentiometer to described potentiometer, thereby realize the detection to potentiometer synchronism.
As shown in Figure 4, resistance automatic detection device 4 comprises that it is the device of test potential device resistance value that resistance detects machine 41(), the second cylinder 42, the second stepper motor 43, the second erecting bed 44, the second pilot pin installing plate 45, the second pressing plate 46, the second skewback 47, the second testing needle installing plate 48 and the second slide rail 49, the second erecting bed 44, the second pilot pin installing plate 45 and the second pressing plate 46 assemble successively from top to down in aggregates and leave to each other installing space, the second cylinder 42 is fixedly installed on the second erecting bed 44 and drives the second erecting bed 44, the second pilot pin installing plate 45 and the second pressing plate 46 synchronization liftings, the second pressing plate 46 is installed on the guide pillar of setting, described guide pillar forms lifting with the base cylinder that is erected to the table top that is installed on workbench 1 and coordinates, between the table top of the second pressing plate 46 and workbench 1, form the described potentiometer of installation and transport the space of conduit 7 and the space that the second testing needle installing plate 48 is installed, and described potentiometer transports conduit 7 and is centrally located on the below of the second pressing plate 46, and the each described second testing needle installing plate 48 in front and back is positioned at the front and back side of the second pressing plate 46 belows, on one end of the second testing needle installing plate 48, install with resistance and detect testing needle (the each row in front and back that machine 41 is electrically connected, 4 groups of testing needles of every row, the quantity of every group of testing needle is consistent with the number of terminals of potentiometer), the second testing needle installing plate 48 is installed on the second slide rail 47, the upper end of the second skewback 47 and the second pressing plate 46 are fixedly mounted with, the lower end of the second skewback 47 has an inclined-plane, bearing is installed on this inclined-plane, and the second skewback 47 forms movable extruding by this bearing and the other end of the second testing needle installing plate 48 and coordinates, the second gear train 491 is set on the upper surface of the second pressing plate 46, and the second stepper motor 43 being packed on the second erecting bed 44 drives this second gear train 491 to rotate, the second pilot pin installing plate 45 is fixedly mounted with the pilot pin that is passed down through the second pressing plate 46 (the each row in front and back of setting, 4 groups of pilot pins of every row, every group of pilot pin has 3 to 4 pins, be convenient to keep while pressing with the capstan of potentiometer balance), the relation that is rotating of the pilot pin on the relevant gear in this second gear train 491 and the second pilot pin installing plate 45, when driving the second pressing plate 46, the second cylinder 42 declines, pilot pin declines with the second pilot pin installing plate 45, just the capstan that transports the potentiometer that on conduit 7, conveyings come with described potentiometer presses potentiometer is located, the second stepper motor 43 drives the second gear train 491 to rotate, thereby the pilot pin on the relevant gear driven second pilot pin installing plate 45 of the second gear train 491 is rotated the capstan turn that drives potentiometer, when the second pressing plate 46 presses down, the second skewback 47 presses down, make the second testing needle installing plate 48 transport the potentiometer slippage that on conduit 7, conveying is come until the testing needle being fixedly mounted with on the second testing needle installing plate 48 transports the terminal touching of the potentiometer that on conduit 7, conveying is come just with described potentiometer to described potentiometer, thereby realize the detection to potentiometer resistance value.
As shown in Figure 5, synchronous automatic splinter screening device for screening 5 comprises the ejection device the first arrangement for deflecting and first setting gradually of turning left from the right side, and they are arranged in the workbench 1 of below that potentiometer transports conduit 7; The first arrangement for deflecting is the first rack-and-pinion and drives the first tooth bar 52 by the first deflection cylinder 52, and it is vertical that these the first tooth bar 52 length directions and potentiometer transport conduit 7; On first, ejection device comprises fore-set and the first ejection cylinder 54 that drives fore-set to move up and down, and 8 the first ejection cylinders 54 are set, corresponding with potentiometer number; Use under the driving of cylinder 53 in the first deflection, the first tooth bar 52 is transported to the first gear 51 position of the underproof potentiometer of synchronism below, the first gear 51 rotations are stirred the underproof potentiometer of corresponding synchronism and are deflected away from, and under the pushing tow of the fore-set then promoting at the first ejection cylinder 54, make the screening of the underproof potentiometer of synchronism and go out to enter the corresponding receptacle in workbench 1.
As shown in Figure 6, resistance automatic splinter screening device for screening 6 comprises the ejection device the second arrangement for deflecting and second setting gradually of turning left from the right side, and they are arranged in the workbench 1 of below that potentiometer transports conduit 7; The second arrangement for deflecting is the second rack-and-pinion and drives the second tooth bar 62 by the second deflection cylinder 63, and it is vertical that these the second tooth bar 62 length directions and potentiometer transport conduit 7; On second, ejection device comprises fore-set and the second ejection cylinder 64 that drives fore-set to move up and down, and 8 the second ejection cylinders 64 are set, corresponding with the number of potentiometer; Use under the driving of cylinder 63 in the second deflection, the second tooth bar 62 is transported to the second gear 61 position of the underproof potentiometer of resistance below, the second gear 61 rotations are stirred the underproof potentiometer of corresponding resistance and are deflected away from, and under the pushing tow of the fore-set then promoting at the second ejection cylinder 64, make the screening of the underproof potentiometer of resistance and go out to enter the receptacle of the respective resistance values substandard product in workbench 1; For the qualified potentiometer of resistance, also rotate to stir through the second gear 61 and deflect away from, and under the pushing tow of the fore-set then promoting at the second ejection cylinder 64, enter the receptacle of the corresponding qualified products in workbench 1.
Also comprise the propelling movement board device 8 that is positioned at described potentiometer and transports conduit 7 high order ends, the substrate 23 that will release through resistance screening plant 6 pushes away workbench 1, pushes board device 8 by air cylinder driven; Push board device 8 and be electrically connected with PLC module 9, PLC module 9 is controlled the operation that pushes board device 8.

Claims (1)

1.电位器自动检测设备,其特征在于:包括在工作台上依次设置的输送电位器装置、同步自动检测装置、阻值自动检测装置、同步自动筛选装置及阻值自动筛选装置,设置一条电位器运送槽道从右至左依次穿通同步自动检测装置、阻值自动检测装置、同步自动筛选装置及阻值自动筛选装置,输送电位器装置将电位器送至同步自动检测装置并进入所述电位器运送槽道,致使电位器从右至左依次推送并依次经过同步自动检测装置、阻值自动检测装置、同步自动筛选装置及阻值自动筛选装置,电位器依次经过同步自动检测、阻值自动检测、同步自动筛选及阻值自动筛选,将合格电位器收容入箱;还设置PLC模组和人机界面,PLC模组与输送电位器装置、同步自动检测装置、阻值自动检测装置、同步自动筛选装置及阻值自动筛选装置电性连接;人机界面与PLC模组电性连接,通过人机界面输入命令,再通过PLC模组控制输送电位器装置、同步自动检测装置、阻值自动检测装置、同步自动筛选装置及阻值自动筛选装置的运行;所述输送电位器装置包括推送气缸和输送带,输送带设置在推送气缸与同步自动检测装置之间,输送带的行走方向与推送气缸的推送方向垂直,输送带上摆放布列电位器的基板,所述基板的长度方向顺着左右方向,在每条所述基板上顺左右方向布列两排待检测的电位器,每排电位器的个数相同;在基板上设置控制电位器在基板上摆放位置的定位柱,定位柱穿插于电位器的中心孔使电位器的摆放位置合格,推送气缸从右向左将所述基板推送到同步自动检测装置下方的电位器运送槽道;同步自动检测装置包括同步检测机、第一气缸、第一步进马达、第一安装台、第一定位针安装板、第一压板、第一斜块、第一测试针安装板和第一滑轨,第一安装台、第一定位针安装板和第一压板从上而下依次装配成一整体并彼此间留有安装空间,第一气缸固定安装于第一安装台上并驱动第一安装台、第一定位针安装板和第一压板同步升降;第一压板安装于竖立的导柱,所述导柱与竖立地安装于工作台之台面的基筒形成升降配合,第一压板与工作台之台面间形成安装所述电位器运送槽道的空间和安装第一测试针安装板的空间,且所述电位器运送槽道居中地位于第一压板的下方,前后各一块所述第一测试针安装板位于第一压板下方的前后侧;第一测试针安装板的一端上安装与同步检测机电连接的测试针,第一测试针安装板安装于第一滑轨,第一斜块的上端与第一压板固装,第一斜块的下端具有一斜面,该斜面安装轴承,第一斜块通过该轴承与第一测试针安装板的另一端形成活动挤压配合;第一压板的上表面上设置第一齿轮组,固装在第一安装台上的第一步进马达驱动该第一齿轮组转动;第一定位针安装板固装竖立的向下穿过第一压板的定位针,该第一齿轮组中的有关齿轮与第一定位针安装板上的定位针呈转动配合关系;当第一气缸驱动第一压板下降,定位针随第一定位针安装板下降,恰好与所述电位器运送槽道上输送过来的电位器的旋盘触压使电位器定位,第一步进马达驱动第一齿轮组转动,第一齿轮组的有关齿轮带动第一定位针安装板上的定位针转动从而带动电位器的旋盘旋动;第一压板下压的同时,第一斜块下压,使第一测试针安装板向所述电位器运送槽道上输送过来的电位器滑移直到第一测试针安装板上固装的测试针恰好与所述电位器运送槽道上输送过来的电位器的端子触碰,从而实现对电位器同步性的检测。  1. Potentiometer automatic detection equipment, characterized in that: it includes a transmission potentiometer device, a synchronous automatic detection device, a resistance value automatic detection device, a synchronous automatic screening device and a resistance value automatic screening device arranged sequentially on the workbench. The device conveying channel passes through the synchronous automatic detection device, the resistance automatic detection device, the synchronous automatic screening device and the resistance value automatic screening device in sequence from right to left, and the conveying potentiometer device sends the potentiometer to the synchronous automatic detection device and enters the potential The potentiometer is pushed from right to left and passes through the synchronous automatic detection device, the resistance automatic detection device, the synchronous automatic screening device and the resistance automatic screening device in turn, and the potentiometer passes through the synchronous automatic detection, resistance automatic detection Detection, synchronous automatic screening and resistance automatic screening, put the qualified potentiometers into the box; also set the PLC module and man-machine interface, PLC module and transmission potentiometer device, synchronous automatic detection device, resistance automatic detection device, synchronous The automatic screening device and the resistance automatic screening device are electrically connected; the man-machine interface is electrically connected to the PLC module, and the commands are input through the man-machine interface, and then the PLC module controls the transmission potentiometer device, the synchronous automatic detection device, and the resistance value automatic detection device. detection device, synchronous automatic screening device and resistance automatic screening device; the delivery potentiometer device includes a push cylinder and a conveyor belt, and the conveyor belt is arranged between the push cylinder and the synchronous automatic detection device, and the walking direction of the conveyor belt is in line with the push The pushing direction of the cylinder is vertical, and the substrates arranged with potentiometers are placed on the conveyor belt. The length direction of the substrates is along the left and right directions. The number of potentiometers in the row is the same; the positioning column for controlling the position of the potentiometer on the substrate is set on the base plate, and the positioning column is inserted into the center hole of the potentiometer to make the position of the potentiometer qualified, and the push cylinder moves from right to left The substrate is pushed to the potentiometer delivery channel below the synchronous automatic detection device; the synchronous automatic detection device includes a synchronous detection machine, a first cylinder, a first stepping motor, a first mounting platform, a first positioning pin mounting plate, a first The pressure plate, the first inclined block, the first test pin mounting plate and the first slide rail, the first mounting table, the first positioning pin mounting plate and the first pressure plate are assembled into a whole from top to bottom in order and there is an installation space between them, The first air cylinder is fixedly installed on the first installation platform and drives the first installation platform, the first positioning pin installation plate and the first pressure plate to rise and fall synchronously; the first pressure plate is installed on the vertical guide post, and the guide post is vertically installed on The base cylinder of the table top of the workbench forms a lifting fit, and the first pressure plate and the table top of the workbench form a space for installing the potentiometer delivery channel and a space for installing the first test pin installation plate, and the potentiometer delivery channel The center is located below the first pressure plate, and the first test pin mounting plate is located on the front and rear sides below the first pressure plate; one end of the first test pin mounting plate is installed with a test pin connected to the synchronous detection electromechanical, the first The test pin mounting plate is installed on the first slide rail, the upper end of the first inclined block is fixed with the first pressure plate, the lower end of the first inclined block has an inclined surface, and the inclined surface is installed with a bearing, and the first inclined block passes through the The bearing forms a movable extrusion fit with the other end of the first test needle mounting plate; the first gear set is arranged on the upper surface of the first pressure plate, and the first stepping motor fixed on the first mounting platform drives the first gear set Rotate; the first locating pin mounting plate is fixedly installed and vertically passes through the locating pin of the first pressure plate downwards, and the relevant gears in the first gear set are in a rotational cooperation relationship with the locating pins on the first locating pin mounting plate; A cylinder drives the first pressing plate to descend, and the positioning pin descends with the mounting plate of the first positioning pin, and just touches the turntable of the potentiometer conveyed from the potentiometer transport channel to position the potentiometer, and the first stepping motor drives the second When the first gear set rotates, the relevant gears of the first gear set drive the positioning pin on the first positioning pin mounting plate to rotate, thereby driving the rotary disk of the potentiometer to rotate; when the first pressing plate is pressed down, the first inclined block is pressed down to make the first positioning pin A test pin mounting plate slides to the potentiometer transported from the potentiometer transport channel until the test pins fixed on the first test pin mounting plate just touch the terminals of the potentiometer transported from the potentiometer transport channel Touch, so as to realize the detection of the synchronism of the potentiometer. the 2.根据权利要求1所述的电位器自动检测设备,其特征在于:阻值自动检测装置包括阻值检测机、第二气缸、第二步进马达、第二安装台、第二定位针安装板、第二压板、第二斜块、第二测试针安装板和第二滑轨,第二安装台、第二定位针安装板和第二压板从上而下依次装配成一整体并彼此间留有安装空间,第二气缸固定安装于第二安装台上并驱动第二安装台、第二定位针安装板和第二压板同步升降;第二压板安装于竖立的导柱,所述导柱与竖立地安装于工作台之台面的基筒形成升降配合,第二压板与工作台之台面间形成安装所述电位器运送槽道的空间和安装第二测试针安装板的空间,且所述电位器运送槽道居中地位于第二压板的下方,前后各一块所述第二测试针安装板位于第二压板下方的前后侧;第二测试针安装板的一端上安装与阻值检测机电连接的测试针,第二测试针安装板安装于第二滑轨,第二斜块的上端与第二压板固装,第二斜块的下端具有一斜面,该斜面安装轴承,第二斜块通过该轴承与第二测试针安装板的另一端形成活动挤压配合;第二压板的上表面上设置第二齿轮组,固装在第二安装台上的第二步进马达驱动该第二齿轮组转动;第二定位针安装板固装竖立的向下穿过第二压板的定位针,该第二齿轮组中的有关齿轮与第二定位针安装板上的定位针呈转动配合关系;当第二气缸驱动第二压板下降,定位针随第二定位针安装板下降,恰好与所述电位器运送槽道上输送过来的电位器的旋盘触压使电位器定位,第二步进马达驱动第二齿轮组转动,第二齿轮组的有关齿轮带动第二定位针安装板上的定位针转动从而带动电位器的旋盘旋动;第二压板下压的同时,第二斜块下压,使第二测试针安装板向所述电位器运送槽道上输送过来的电位器滑移直到第二测试针安装板上固装的测试针恰好与所述电位器运送槽道上输送过来的电位器的端子触碰,从而实现对电位器电阻值的检测。 2. The potentiometer automatic detection device according to claim 1, characterized in that: the automatic resistance detection device comprises a resistance detection machine, a second cylinder, a second stepping motor, a second mounting table, a second positioning pin mounting plate, The second pressing plate, the second inclined block, the second test pin mounting plate and the second slide rail, the second mounting table, the second positioning pin mounting plate and the second pressing plate are assembled into a whole from top to bottom in sequence and there are gaps between them. space, the second air cylinder is fixedly installed on the second installation platform and drives the second installation platform, the second positioning pin installation plate and the second pressure plate to rise and fall synchronously; the second pressure plate is installed on the vertical guide column, which is connected to the vertical The base cylinder installed on the table top of the workbench forms a lifting fit, and the second pressure plate and the table top of the workbench form a space for installing the transport channel of the potentiometer and a space for installing the second test pin mounting plate, and the potentiometer is transported The channel is centrally located under the second pressure plate, and the second test needle mounting plate is located on the front and rear sides below the second pressure plate; one end of the second test needle mounting plate is installed with a test needle electrically connected to the resistance value detection , the second test needle mounting plate is installed on the second slide rail, the upper end of the second inclined block is fixed with the second pressure plate, the lower end of the second inclined block has an inclined surface, and the inclined surface is equipped with a bearing, and the second inclined block passes through the bearing and the second pressing plate. The other end of the second test needle mounting plate forms a movable extrusion fit; a second gear set is arranged on the upper surface of the second pressure plate, and the second stepping motor fixed on the second mounting platform drives the second gear set to rotate; The second positioning pin mounting plate is fixedly installed and vertically passes through the positioning pin of the second pressing plate downwards, and the relevant gears in the second gear set are in a rotational cooperation relationship with the positioning pins on the second positioning pin mounting plate; when the second cylinder Drive the second pressing plate down, the positioning pin goes down with the second positioning pin mounting plate, and just touches the rotary disc of the potentiometer conveyed from the potentiometer delivery channel to position the potentiometer, and the second stepping motor drives the second gear When the group rotates, the relevant gears of the second gear set drive the positioning pin on the second positioning pin mounting plate to rotate, thereby driving the dial of the potentiometer to rotate; while the second pressing plate is pressed down, the second inclined block is pressed down to make the second test The needle mounting plate slides to the potentiometer transported from the potentiometer delivery channel until the test pin fixed on the second test pin installation plate just touches the terminal of the potentiometer transported from the potentiometer transport channel, In this way, the detection of the resistance value of the potentiometer is realized. 3.根据权利要求1所述的电位器自动检测设备,其特征在于:同步自动筛选装置包括从右往左依次设置的第一偏转装置和第一上顶装置,它们设置在电位器运送槽道的下方的工作台内;第一偏转装置为第一齿轮齿条副且由第一偏转用气缸驱动第一齿条,该第一齿条长度方向与电位器运送槽道垂直;第一上顶装置包括顶柱及驱动顶柱上下移动的第一推顶气缸,在第一偏转用气缸的驱动下,第一齿条将第一齿轮输送到同步性不合格的电位器下方的位置,第一齿轮转动拨动相应的同步性不合格的电位器偏出,并接着在第一推顶气缸所推动的顶柱的顶推下,使同步性不合格的电位器筛选而出进入工作台中的相应收容器。 3. The potentiometer automatic detection device according to claim 1, characterized in that: the synchronous automatic screening device includes a first deflection device and a first top-lifting device arranged sequentially from right to left, and they are arranged below the potentiometer conveying channel In the workbench; the first deflection device is the first rack and pinion pair and the first rack is driven by the first deflection cylinder, and the length direction of the first rack is perpendicular to the potentiometer transport channel; the first top-up device includes The top column and the first push cylinder that drives the top column to move up and down, driven by the first deflection cylinder, the first rack transports the first gear to the position below the potentiometer with unqualified synchronization, and the first gear rotates Toggle the corresponding potentiometer with unqualified synchronization to deflect, and then under the push of the top column pushed by the first push cylinder, the potentiometer with unqualified synchronization is screened out and enters the corresponding container in the workbench . 4.根据权利要求1所述的电位器自动检测设备,其特征在于:阻值自动筛选装置包括从右往左依次设置的第二偏转装置和第二上顶装置,它们设置在电位器运送槽道的下方的工作台内;第二偏转装置为第二齿轮齿条副且由第二偏转用气缸驱动第二齿条,该第二齿条长度方向与电位器运送槽道垂直;第二上顶装置包括顶柱及驱动顶柱上下移动的第二推顶气缸,在第二偏转用气缸的驱动下,第二齿条将第二齿轮输送到阻值不合格的电位器下方的位置,第二齿轮转动拨动相应的阻值不合格的电位器偏出,并接着在第二推顶气缸所推动的顶柱的顶推下,使阻值不合格的电位器筛选而出进入工作台中的相应收容器;对于阻值合格的电位器,也经第二齿轮转动拨动偏出,并接着在第二推顶气缸所推动的顶柱的顶推下进入工作台中的相应的合格产品的收容器。 4. The potentiometer automatic detection device according to claim 1, characterized in that: the resistance automatic screening device includes a second deflection device and a second upper top device arranged in sequence from right to left, and they are arranged at the bottom of the potentiometer transport channel. In the workbench below; the second deflection device is the second rack and pinion pair and the second rack is driven by the second deflection cylinder, and the length direction of the second rack is perpendicular to the potentiometer transport channel; the second top device It includes the top column and the second push cylinder that drives the top column to move up and down. Driven by the second deflection cylinder, the second rack transports the second gear to the position below the potentiometer with unqualified resistance. The second gear Rotate and toggle the corresponding potentiometer with unqualified resistance value to deflect, and then under the push of the push column pushed by the second push cylinder, the potentiometer with unqualified resistance value will be screened out and enter the corresponding receiving position in the workbench. Container; for the potentiometer with qualified resistance value, it is also deflected through the rotation of the second gear, and then enters the receiving container of the corresponding qualified product in the workbench under the push of the push column pushed by the second push cylinder.
CN201310117064.5A 2013-04-07 2013-04-07 Automatic detection equipment for potentiometer Expired - Fee Related CN103191868B (en)

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