CN208918998U - Light bar for manufacturing TLED lamp fills label apparatus automatically - Google Patents

Light bar for manufacturing TLED lamp fills label apparatus automatically Download PDF

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Publication number
CN208918998U
CN208918998U CN201821750485.6U CN201821750485U CN208918998U CN 208918998 U CN208918998 U CN 208918998U CN 201821750485 U CN201821750485 U CN 201821750485U CN 208918998 U CN208918998 U CN 208918998U
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CN
China
Prior art keywords
light bar
bar
fluorescent tube
substrate
push
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201821750485.6U
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Chinese (zh)
Inventor
李小平
郭文良
刘培
刘文军
舒雪琴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
Original Assignee
LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
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Application filed by LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd filed Critical LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
Priority to CN201821750485.6U priority Critical patent/CN208918998U/en
Application granted granted Critical
Publication of CN208918998U publication Critical patent/CN208918998U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

Light bar for manufacturing TLED lamp fills label apparatus automatically, including base, light bar push turnover mechanism, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus and the PLC of matching.The utility model can synchronize the automatic bonding for realizing multiple fluorescent tubes and light bar, automatic glue application function can be achieved during light bar push, a kind of embodiment of 10 bonding assembly work heads of setting, working efficiency is 1200/hour, the precision of its substrate bar overturning is high, assembly scrappage is greatly reduced, the production suitable for a variety of products of different specifications.

Description

Light bar for manufacturing TLED lamp fills label apparatus automatically
Technical field
The utility model relates to the production equipment of TLED lamp, what especially a kind of achievable long strip shape lamp band was bonded in fluorescent tube Automation equipment.
Background technique
The production of the elongated TLED energy-saving lamp of the prior art, TLED light bar are needed first to be cut, be paved before being packed into fluorescent tube It is Nian Jie with tube inner wall to be inserted into fluorescent tube for gluing.This initial several procedure are realized using artificial, and there are quality shakinesses Fixed, low efficiency, drawback at high cost.Number a kind of automatic assembling of Pasting light bar is disclosed for CN207777358U Chinese patent Equipment, but found in production run, which has following defects that 1, its light bar is adhered to above tube inner wall, and bonding can It is poor by property.2, since subsequent technique requires light bar to be placed in fluorescent tube lower part, the processing step that need to increase idler wheel driving tube rotation is real Existing, wheel slip rotates the fluorescent tube not in place that often leads to and scraps.In addition, since the idler wheel under every fluorescent tube must arrange at least two It is right, it not only play supporting role, has also needed jacking, rotating Vortex movement, structure is more complex, the synchronous operation of multiple groups equipment, rotation Accuracy is difficult to ensure in place.3, automatic glue application function is not implemented in the device.A kind of achievable long strip shape lamp band is needed in production The automation equipment of the assemble flows such as insertion fluorescent tube, gluing, overturning, Nian Jie with fluorescent tube lower inner wall is adsorbed, pushed in place.
Summary of the invention
Problem to be solved in the utility model is to provide a kind of light bar for manufacturing TLED lamp and fills label apparatus automatically.
The utility model adopts the following technical solution: pushing turnover mechanism, light bar adsorbing mechanism, point including base, light bar The PLC of adhesive dispenser, fluorescent tube jacking apparatus and matching;The light bar push turnover mechanism includes sliding base plate, and the sliding base plate passes through Linear guide, servo motor, screw mechanism are installed on base;The sliding base plate juxtaposition is equipped with multiple substrate bars, substrate bar It is installed on sliding base plate by bearing;The tail end of substrate bar is equipped with can the gear that axially rotates of drive substrate bar;The sliding base plate It is equipped with the first cylinder slided with the rack gear sliding back and forth and drive rack of the gear matches;The sliding base plate can Push and the return for realizing substrate bar are moved back and forth along linear guide;The rack gear can drive substrate bar make 180 ° of axial turnings and Return;The light bar adsorbing mechanism includes that the light bar on substrate bar puts plane and hollow cavity, hollow cavity and vacuum System connectivity, light bar put plane and are equipped with the multiple adsorption holes communicated with hollow cavity, and the light bar adsorbing mechanism can be in substrate Adsorbing lamp band in the push and switching process of bar;The point glue equipment is set on the base of the front end corresponding position of substrate bar;Institute Stating point glue equipment includes air pressure gum outlet, and air pressure gum outlet is acted by the dispensing of dispensing solenoid valve control, and the point glue equipment can Complete gluing to the light bar being adsorbed on substrate bar during the push of substrate bar, the setting quantity of the point glue equipment with The setting quantity of substrate bar is equal;The fluorescent tube jacking apparatus is set to light bar and pushes turnover mechanism side, the fluorescent tube jacking dress Several pairs of fluorescent tube stackers and the second cylinder, the setting quantity phase of the setting logarithm and substrate bar of the fluorescent tube stacker are installed It is equipped with Deng, the fluorescent tube jacking apparatus and accepts station and jacking two kinds of working conditions of station;The fluorescent tube jacking apparatus is set to and holds When connecing station, light bar, which pushes turnover mechanism, to be inserted into fluorescent tube inner cavity for the front end of substrate bar;It is adsorbed with light bar and completes gluing After the overturning of substrate bar, the second cylinder can push fluorescent tube stacker that fluorescent tube is driven to rise the stickup for completing light bar and fluorescent tube lower inner wall; The PLC can control the movement of light bar push turnover mechanism, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus.
The present apparatus is not rotated using fluorescent tube, light bar is adhered to the technology mode of fluorescent tube lower inner wall.Its principle and process are:
(1) light bar is adsorbed: the light bar of string configuration is transported to the present apparatus by there is the transfer machine of vacuum chuck to move horizontally Substrate bar on, plane is put due to light bar and is equipped with multiple adsorption holes for communicating with substrate bar hollow cavity, when vacuum system opens After dynamic, light bar is flattened and is firmly adsorbed on substrate bar;
(2) poling, dispensing: sliding base plate is moved horizontally by servo motor drives edge linear guide, and substrate bar carries light bar It penetrates in the fluorescent tube on corresponding position fluorescent tube jacking apparatus, during penetrating, the point glue equipment on base is acted, and gives downside Mobile light bar surface uniformly coats one layer of glue;
(3) overturn, paste: after dispensing finishes bar in place, the first cylinder drive rack band moving gear is acted, and substrate bar is taken Band light bar rotates 180 ° to bottom, and the second cylinder pushes fluorescent tube to rise, and completes the stickup of light bar and fluorescent tube lower inner wall;
(4) light bar separation, substrate bar return: blowing and destroy vacuum, and light bar is separated with substrate bar, and servo motor drives slide Plate counter motion, substrate bar horizontal position return;First cylinder drive rack counteragent simultaneously, gear drive the revolution of substrate bar 180 ° of returns;Thus a working cycles are completed.In whole work process, light bar pushes turnover mechanism, light bar adsorbing mechanism, point The linking of adhesive dispenser, the rhythm of the movement of fluorescent tube jacking apparatus, amplitude and front and back step, is controlled by PLC.
The utility model has the advantages that 1, work efficiency is high for it.It can not only synchronize and realize multiple fluorescent tubes and light bar Bonding realizes automatic glue application function during light bar push.The technical solution of the present apparatus (contains light bar by a substrate bar Adsorbing mechanism), a point glue equipment, a fluorescent tube jacking apparatus be combined, constitute a bonding assembly work head, a bonding The assembly of the bonding of the achievable fluorescent tube of one workflow of assembly work head and light bar.Multiple substrate bars are placed on base The same sliding base plate on, while Corresponding matching has multiple point glue equipments and can accept the fluorescent tube jacking apparatus of multiple fluorescent tubes, more A gear is engaged with the same rack gear being set on sliding base plate.Mobile sliding base plate is to realize that multiple bonding assembly work heads synchronize to push away It send;When rack gear is mobile, the multiple gears being engaged with drive the identical angle of multiple substrate bar synchronous rotaries, and multiple substrate bars are same Step movement is achieved in the bonding that multiple bonding work heads synchronously complete multiple light bar and fluorescent tube, thus substantially increases effect. A kind of present apparatus embodiment of 10 bonding assembly work heads of setting, working efficiency is 1200/hour.2, substrate bar is overturn Precision it is high, greatly reduce assembly scrappage.The precision of rack drives overturning depends on the manufacture and installation essence of rack-and-pinion Degree, therefore the accuracy of multiple substrate bars overturning and repeatable accuracy are high.3, applied widely.Suitable for producing a variety of different sizes The TLED lamp of kind, production different product only need to change the substrate bar of dimension.4, Cohesion reliability is high.Using light bar It is not easily to fall off during transportation with the bonding mode of fluorescent tube lower inner wall bonding.5, structure is simplified, process is simplified.Due to Using the bonding mode of light bar and fluorescent tube lower inner wall bonding, the roller structure for overturning fluorescent tube is eliminated, while after eliminating The process of continuous overturning fluorescent tube.
Detailed description of the invention
Fig. 1 is the principle schematic diagram of the utility model.
Fig. 2 is the overlooking structure diagram of Fig. 1 (left side fluorescent tube jacking apparatus and point glue equipment part are not drawn into).
Fig. 3 is the partial enlargement structural representation of substrate bar shown in Fig. 2.
Fig. 4 is the partial enlargement structural representation of the push turnover mechanism of light bar shown in Fig. 1.
Fig. 5 is a kind of fluorescent tube jacking apparatus structural schematic diagram of embodiment of the utility model.
Fig. 6 is the right side structural representation of Fig. 5.
In figure: base 1, light bar push turnover mechanism 2, light bar adsorbing mechanism 3, point glue equipment 4, fluorescent tube jacking apparatus 5 are sliding Seat board 21, linear guide 22, servo motor 23, screw mechanism 24, substrate bar 25, bearing 26, gear 27, rack gear 28, light bar is set It is laid flat face 31, hollow cavity 32, vacuum system 33, adsorption hole 34, fluorescent tube 35, the first cylinder 36, the second cylinder 37, fluorescent tube undertaking Seat 38.
Specific embodiment
As shown in Figures 1 to 6, a kind of embodiment of the utility model includes base 1, light bar push turnover mechanism 2, light bar suction Random structure 3, point glue equipment 4, fluorescent tube jacking apparatus 5 and the PLC to match;The light bar push turnover mechanism 2 includes sliding base plate 21, The sliding base plate 21 is installed on base 1 by linear guide 22, servo motor 23, screw mechanism 24;The sliding base plate 21 is simultaneously It sets and multiple substrate bars 25 is installed, substrate bar 25 is installed on sliding base plate 21 by bearing 26;The tail end of substrate bar 25 is equipped with can The gear 27 that drive substrate bar 25 axially rotates;The sliding base plate 21 is equipped with matched sliding back and forth with the gear 27 The first cylinder that rack gear 28 and drive rack 28 are slided;The sliding base plate 21 can move back and forth along linear guide 22 and realize substrate The push of bar 25 and return;The rack gear 28 can the 180 ° of axial turnings of work of drive substrate bar 25 and return;The light bar adsorption machine Structure 3 includes that the light bar storing plane 31 being set on substrate bar 25 and hollow cavity 32, hollow cavity 32 are connected to vacuum system 33, Light bar puts plane 31 and is equipped with the multiple adsorption holes 34 communicated with hollow cavity 32, and the light bar adsorbing mechanism 3 can be in substrate bar Adsorbing lamp band in 25 push and switching process;The point glue equipment 4 is set to the base 1 of the front end corresponding position of substrate bar 25 On;The point glue equipment 4 includes air pressure gum outlet, and air pressure gum outlet is acted by the dispensing of dispensing solenoid valve control, the dispensing Device 4 can complete the gluing to the light bar being adsorbed on substrate bar 25, the point glue equipment 4 during the push of substrate bar 25 Setting quantity it is equal with the setting quantity of substrate bar 25;The fluorescent tube jacking apparatus 5 is set to light bar and pushes turnover mechanism 2 one Side, the fluorescent tube jacking apparatus 5 are equipped with several pairs of fluorescent tube stackers 38 and the second cylinder 37, the setting pair of the fluorescent tube stacker 38 Number is equal with the setting quantity of substrate bar 25, and the fluorescent tube jacking apparatus 5, which is equipped with, accepts station and jacking two kinds of work shapes of station State;When the fluorescent tube jacking apparatus 5 is set to undertaking station, light bar, which pushes turnover mechanism 2, to be inserted into lamp for the front end of substrate bar 25 35 inner cavity of pipe;Be adsorbed with light bar and complete gluing substrate bar 25 overturn after, the second cylinder can push fluorescent tube stacker drive lamp Pipe 35 rises the stickup for completing light bar and 35 lower inner wall of fluorescent tube;The PLC can control light bar push turnover mechanism 2, light bar absorption The movement of mechanism 3, point glue equipment 4, fluorescent tube jacking apparatus 5.
The present apparatus is not rotated using fluorescent tube 35, light bar is adhered to the technology mode of 35 lower inner wall of fluorescent tube.Its principle and process It is:
(1) light bar is adsorbed: the light bar of string configuration is transported to the present apparatus by there is the transfer machine of vacuum chuck to move horizontally Substrate bar 25 on, plane 31 is put due to light bar and is equipped with multiple adsorption holes 34 for communicating with 25 hollow cavity 32 of substrate bar, when After vacuum system 33 starts, light bar is flattened and is firmly adsorbed on substrate bar 25;
(2) poling, dispensing: sliding base plate 21 is moved horizontally by 23 drives edge linear guide 22 of servo motor, and substrate bar 25 is It carries light bar to penetrate in the fluorescent tube 35 on corresponding position fluorescent tube jacking apparatus 5, the point mucilage binding during penetrating, on base 1 4 movements are set, uniformly coat one layer of glue to the mobile light bar surface in downside;
(3) overturn, paste: after dispensing finishes bar in place, 36 drive rack 28 of the first cylinder is acted with moving gear 27, base Plate stem 25 carries light bar and rotates 180 ° to bottom, and the second cylinder 37 pushes fluorescent tube 35 to rise, and completes light bar and 35 lower inner wall of fluorescent tube Stickup;
(4) light bar separation, 25 return of substrate bar: blowing and destroy vacuum, and light bar is separated with substrate bar 25, and servo motor 23 drives Dynamic 21 counter motion of sliding base plate, 25 horizontal position return of substrate bar;First cylinder, 36 drive rack, 28 counteragent simultaneously, gear 27 drive substrate bar 25 to turn round 180 ° of returns;Thus a working cycles are completed.In whole work process, light bar pushes tipper The linking of structure 2, light bar adsorbing mechanism 2, point glue equipment 4, the rhythm of the movement of fluorescent tube jacking apparatus 5, amplitude and front and back step, It is controlled by PLC.
The specific structure that the utility model is not limited to the above embodiment, the equivalent transformation of other homogeneous structures each fall within this Within the protection scope of utility model.

Claims (1)

1. a kind of light bar for manufacturing TLED lamp fills label apparatus automatically, it is characterised in that: push tipper including base, light bar Structure, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus and the PLC of matching;
The light bar push turnover mechanism includes sliding base plate, and the sliding base plate passes through linear guide, servo motor, screw mechanism peace Loaded on base;The sliding base plate juxtaposition is equipped with multiple substrate bars, and substrate bar is installed on sliding base plate by bearing;Substrate bar Tail end be equipped with can the gear that axially rotates of drive substrate bar;The sliding base plate is equipped with reciprocally to be slided with the gear matches Dynamic rack gear and the first cylinder of drive rack sliding;The sliding base plate can move back and forth along linear guide and realize substrate bar Push and return;The rack gear can drive substrate bar 180 ° of axial turnings of work and return;
The light bar adsorbing mechanism includes that the light bar on substrate bar puts plane and hollow cavity, hollow cavity and vacuum system System connection, light bar put plane and are equipped with the multiple adsorption holes communicated with hollow cavity, and the light bar adsorbing mechanism can be in substrate bar Push and switching process in adsorbing lamp band;
The point glue equipment is set on the base of the front end corresponding position of substrate bar;The point glue equipment includes air pressure gum outlet, Air pressure gum outlet is acted by the dispensing of dispensing solenoid valve control, and the point glue equipment can be completed pair during the push of substrate bar It is adsorbed in the gluing of the light bar on substrate bar, the setting quantity of the point glue equipment and the setting quantity of substrate bar are equal;
The fluorescent tube jacking apparatus is set to light bar and pushes turnover mechanism side, and the fluorescent tube jacking apparatus is equipped with several pairs of fluorescent tubes and accepts Seat and the second cylinder, the setting logarithm of the fluorescent tube stacker is equal with the setting quantity of substrate bar, the fluorescent tube jacking apparatus Equipped with undertaking station and jacking two kinds of working conditions of station;When the fluorescent tube jacking apparatus is set to undertaking station, light bar push is turned over The front end of substrate bar can be inserted into fluorescent tube inner cavity by rotation mechanism;Be adsorbed with light bar and complete gluing substrate bar overturning after, the second gas Cylinder can push fluorescent tube stacker that fluorescent tube is driven to rise the stickup for completing light bar and fluorescent tube lower inner wall;
The PLC can control the movement of light bar push turnover mechanism, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus.
CN201821750485.6U 2018-10-27 2018-10-27 Light bar for manufacturing TLED lamp fills label apparatus automatically Withdrawn - After Issue CN208918998U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821750485.6U CN208918998U (en) 2018-10-27 2018-10-27 Light bar for manufacturing TLED lamp fills label apparatus automatically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821750485.6U CN208918998U (en) 2018-10-27 2018-10-27 Light bar for manufacturing TLED lamp fills label apparatus automatically

Publications (1)

Publication Number Publication Date
CN208918998U true CN208918998U (en) 2019-05-31

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Application Number Title Priority Date Filing Date
CN201821750485.6U Withdrawn - After Issue CN208918998U (en) 2018-10-27 2018-10-27 Light bar for manufacturing TLED lamp fills label apparatus automatically

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109026933A (en) * 2018-10-27 2018-12-18 零八电子集团四川天源机械有限公司 Light bar for manufacturing TLED lamp fills label apparatus automatically

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109026933A (en) * 2018-10-27 2018-12-18 零八电子集团四川天源机械有限公司 Light bar for manufacturing TLED lamp fills label apparatus automatically
CN109026933B (en) * 2018-10-27 2023-11-21 零八一电子集团四川天源机械有限公司 Automatic lamp strip mounting device for manufacturing TLED lamp

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AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20190531

Effective date of abandoning: 20231121

AV01 Patent right actively abandoned

Granted publication date: 20190531

Effective date of abandoning: 20231121