CN208918998U - Light bar for manufacturing TLED lamp fills label apparatus automatically - Google Patents
Light bar for manufacturing TLED lamp fills label apparatus automatically Download PDFInfo
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- CN208918998U CN208918998U CN201821750485.6U CN201821750485U CN208918998U CN 208918998 U CN208918998 U CN 208918998U CN 201821750485 U CN201821750485 U CN 201821750485U CN 208918998 U CN208918998 U CN 208918998U
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- Prior art keywords
- light bar
- bar
- fluorescent tube
- substrate
- push
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000000758 substrate Substances 0.000 claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 239000003292 glue Substances 0.000 claims abstract description 28
- 230000007306 turnover Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 7
- 238000007514 turning Methods 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229920000715 Mucilage Polymers 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Light bar for manufacturing TLED lamp fills label apparatus automatically, including base, light bar push turnover mechanism, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus and the PLC of matching.The utility model can synchronize the automatic bonding for realizing multiple fluorescent tubes and light bar, automatic glue application function can be achieved during light bar push, a kind of embodiment of 10 bonding assembly work heads of setting, working efficiency is 1200/hour, the precision of its substrate bar overturning is high, assembly scrappage is greatly reduced, the production suitable for a variety of products of different specifications.
Description
Technical field
The utility model relates to the production equipment of TLED lamp, what especially a kind of achievable long strip shape lamp band was bonded in fluorescent tube
Automation equipment.
Background technique
The production of the elongated TLED energy-saving lamp of the prior art, TLED light bar are needed first to be cut, be paved before being packed into fluorescent tube
It is Nian Jie with tube inner wall to be inserted into fluorescent tube for gluing.This initial several procedure are realized using artificial, and there are quality shakinesses
Fixed, low efficiency, drawback at high cost.Number a kind of automatic assembling of Pasting light bar is disclosed for CN207777358U Chinese patent
Equipment, but found in production run, which has following defects that 1, its light bar is adhered to above tube inner wall, and bonding can
It is poor by property.2, since subsequent technique requires light bar to be placed in fluorescent tube lower part, the processing step that need to increase idler wheel driving tube rotation is real
Existing, wheel slip rotates the fluorescent tube not in place that often leads to and scraps.In addition, since the idler wheel under every fluorescent tube must arrange at least two
It is right, it not only play supporting role, has also needed jacking, rotating Vortex movement, structure is more complex, the synchronous operation of multiple groups equipment, rotation
Accuracy is difficult to ensure in place.3, automatic glue application function is not implemented in the device.A kind of achievable long strip shape lamp band is needed in production
The automation equipment of the assemble flows such as insertion fluorescent tube, gluing, overturning, Nian Jie with fluorescent tube lower inner wall is adsorbed, pushed in place.
Summary of the invention
Problem to be solved in the utility model is to provide a kind of light bar for manufacturing TLED lamp and fills label apparatus automatically.
The utility model adopts the following technical solution: pushing turnover mechanism, light bar adsorbing mechanism, point including base, light bar
The PLC of adhesive dispenser, fluorescent tube jacking apparatus and matching;The light bar push turnover mechanism includes sliding base plate, and the sliding base plate passes through
Linear guide, servo motor, screw mechanism are installed on base;The sliding base plate juxtaposition is equipped with multiple substrate bars, substrate bar
It is installed on sliding base plate by bearing;The tail end of substrate bar is equipped with can the gear that axially rotates of drive substrate bar;The sliding base plate
It is equipped with the first cylinder slided with the rack gear sliding back and forth and drive rack of the gear matches;The sliding base plate can
Push and the return for realizing substrate bar are moved back and forth along linear guide;The rack gear can drive substrate bar make 180 ° of axial turnings and
Return;The light bar adsorbing mechanism includes that the light bar on substrate bar puts plane and hollow cavity, hollow cavity and vacuum
System connectivity, light bar put plane and are equipped with the multiple adsorption holes communicated with hollow cavity, and the light bar adsorbing mechanism can be in substrate
Adsorbing lamp band in the push and switching process of bar;The point glue equipment is set on the base of the front end corresponding position of substrate bar;Institute
Stating point glue equipment includes air pressure gum outlet, and air pressure gum outlet is acted by the dispensing of dispensing solenoid valve control, and the point glue equipment can
Complete gluing to the light bar being adsorbed on substrate bar during the push of substrate bar, the setting quantity of the point glue equipment with
The setting quantity of substrate bar is equal;The fluorescent tube jacking apparatus is set to light bar and pushes turnover mechanism side, the fluorescent tube jacking dress
Several pairs of fluorescent tube stackers and the second cylinder, the setting quantity phase of the setting logarithm and substrate bar of the fluorescent tube stacker are installed
It is equipped with Deng, the fluorescent tube jacking apparatus and accepts station and jacking two kinds of working conditions of station;The fluorescent tube jacking apparatus is set to and holds
When connecing station, light bar, which pushes turnover mechanism, to be inserted into fluorescent tube inner cavity for the front end of substrate bar;It is adsorbed with light bar and completes gluing
After the overturning of substrate bar, the second cylinder can push fluorescent tube stacker that fluorescent tube is driven to rise the stickup for completing light bar and fluorescent tube lower inner wall;
The PLC can control the movement of light bar push turnover mechanism, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus.
The present apparatus is not rotated using fluorescent tube, light bar is adhered to the technology mode of fluorescent tube lower inner wall.Its principle and process are:
(1) light bar is adsorbed: the light bar of string configuration is transported to the present apparatus by there is the transfer machine of vacuum chuck to move horizontally
Substrate bar on, plane is put due to light bar and is equipped with multiple adsorption holes for communicating with substrate bar hollow cavity, when vacuum system opens
After dynamic, light bar is flattened and is firmly adsorbed on substrate bar;
(2) poling, dispensing: sliding base plate is moved horizontally by servo motor drives edge linear guide, and substrate bar carries light bar
It penetrates in the fluorescent tube on corresponding position fluorescent tube jacking apparatus, during penetrating, the point glue equipment on base is acted, and gives downside
Mobile light bar surface uniformly coats one layer of glue;
(3) overturn, paste: after dispensing finishes bar in place, the first cylinder drive rack band moving gear is acted, and substrate bar is taken
Band light bar rotates 180 ° to bottom, and the second cylinder pushes fluorescent tube to rise, and completes the stickup of light bar and fluorescent tube lower inner wall;
(4) light bar separation, substrate bar return: blowing and destroy vacuum, and light bar is separated with substrate bar, and servo motor drives slide
Plate counter motion, substrate bar horizontal position return;First cylinder drive rack counteragent simultaneously, gear drive the revolution of substrate bar
180 ° of returns;Thus a working cycles are completed.In whole work process, light bar pushes turnover mechanism, light bar adsorbing mechanism, point
The linking of adhesive dispenser, the rhythm of the movement of fluorescent tube jacking apparatus, amplitude and front and back step, is controlled by PLC.
The utility model has the advantages that 1, work efficiency is high for it.It can not only synchronize and realize multiple fluorescent tubes and light bar
Bonding realizes automatic glue application function during light bar push.The technical solution of the present apparatus (contains light bar by a substrate bar
Adsorbing mechanism), a point glue equipment, a fluorescent tube jacking apparatus be combined, constitute a bonding assembly work head, a bonding
The assembly of the bonding of the achievable fluorescent tube of one workflow of assembly work head and light bar.Multiple substrate bars are placed on base
The same sliding base plate on, while Corresponding matching has multiple point glue equipments and can accept the fluorescent tube jacking apparatus of multiple fluorescent tubes, more
A gear is engaged with the same rack gear being set on sliding base plate.Mobile sliding base plate is to realize that multiple bonding assembly work heads synchronize to push away
It send;When rack gear is mobile, the multiple gears being engaged with drive the identical angle of multiple substrate bar synchronous rotaries, and multiple substrate bars are same
Step movement is achieved in the bonding that multiple bonding work heads synchronously complete multiple light bar and fluorescent tube, thus substantially increases effect.
A kind of present apparatus embodiment of 10 bonding assembly work heads of setting, working efficiency is 1200/hour.2, substrate bar is overturn
Precision it is high, greatly reduce assembly scrappage.The precision of rack drives overturning depends on the manufacture and installation essence of rack-and-pinion
Degree, therefore the accuracy of multiple substrate bars overturning and repeatable accuracy are high.3, applied widely.Suitable for producing a variety of different sizes
The TLED lamp of kind, production different product only need to change the substrate bar of dimension.4, Cohesion reliability is high.Using light bar
It is not easily to fall off during transportation with the bonding mode of fluorescent tube lower inner wall bonding.5, structure is simplified, process is simplified.Due to
Using the bonding mode of light bar and fluorescent tube lower inner wall bonding, the roller structure for overturning fluorescent tube is eliminated, while after eliminating
The process of continuous overturning fluorescent tube.
Detailed description of the invention
Fig. 1 is the principle schematic diagram of the utility model.
Fig. 2 is the overlooking structure diagram of Fig. 1 (left side fluorescent tube jacking apparatus and point glue equipment part are not drawn into).
Fig. 3 is the partial enlargement structural representation of substrate bar shown in Fig. 2.
Fig. 4 is the partial enlargement structural representation of the push turnover mechanism of light bar shown in Fig. 1.
Fig. 5 is a kind of fluorescent tube jacking apparatus structural schematic diagram of embodiment of the utility model.
Fig. 6 is the right side structural representation of Fig. 5.
In figure: base 1, light bar push turnover mechanism 2, light bar adsorbing mechanism 3, point glue equipment 4, fluorescent tube jacking apparatus 5 are sliding
Seat board 21, linear guide 22, servo motor 23, screw mechanism 24, substrate bar 25, bearing 26, gear 27, rack gear 28, light bar is set
It is laid flat face 31, hollow cavity 32, vacuum system 33, adsorption hole 34, fluorescent tube 35, the first cylinder 36, the second cylinder 37, fluorescent tube undertaking
Seat 38.
Specific embodiment
As shown in Figures 1 to 6, a kind of embodiment of the utility model includes base 1, light bar push turnover mechanism 2, light bar suction
Random structure 3, point glue equipment 4, fluorescent tube jacking apparatus 5 and the PLC to match;The light bar push turnover mechanism 2 includes sliding base plate 21,
The sliding base plate 21 is installed on base 1 by linear guide 22, servo motor 23, screw mechanism 24;The sliding base plate 21 is simultaneously
It sets and multiple substrate bars 25 is installed, substrate bar 25 is installed on sliding base plate 21 by bearing 26;The tail end of substrate bar 25 is equipped with can
The gear 27 that drive substrate bar 25 axially rotates;The sliding base plate 21 is equipped with matched sliding back and forth with the gear 27
The first cylinder that rack gear 28 and drive rack 28 are slided;The sliding base plate 21 can move back and forth along linear guide 22 and realize substrate
The push of bar 25 and return;The rack gear 28 can the 180 ° of axial turnings of work of drive substrate bar 25 and return;The light bar adsorption machine
Structure 3 includes that the light bar storing plane 31 being set on substrate bar 25 and hollow cavity 32, hollow cavity 32 are connected to vacuum system 33,
Light bar puts plane 31 and is equipped with the multiple adsorption holes 34 communicated with hollow cavity 32, and the light bar adsorbing mechanism 3 can be in substrate bar
Adsorbing lamp band in 25 push and switching process;The point glue equipment 4 is set to the base 1 of the front end corresponding position of substrate bar 25
On;The point glue equipment 4 includes air pressure gum outlet, and air pressure gum outlet is acted by the dispensing of dispensing solenoid valve control, the dispensing
Device 4 can complete the gluing to the light bar being adsorbed on substrate bar 25, the point glue equipment 4 during the push of substrate bar 25
Setting quantity it is equal with the setting quantity of substrate bar 25;The fluorescent tube jacking apparatus 5 is set to light bar and pushes turnover mechanism 2 one
Side, the fluorescent tube jacking apparatus 5 are equipped with several pairs of fluorescent tube stackers 38 and the second cylinder 37, the setting pair of the fluorescent tube stacker 38
Number is equal with the setting quantity of substrate bar 25, and the fluorescent tube jacking apparatus 5, which is equipped with, accepts station and jacking two kinds of work shapes of station
State;When the fluorescent tube jacking apparatus 5 is set to undertaking station, light bar, which pushes turnover mechanism 2, to be inserted into lamp for the front end of substrate bar 25
35 inner cavity of pipe;Be adsorbed with light bar and complete gluing substrate bar 25 overturn after, the second cylinder can push fluorescent tube stacker drive lamp
Pipe 35 rises the stickup for completing light bar and 35 lower inner wall of fluorescent tube;The PLC can control light bar push turnover mechanism 2, light bar absorption
The movement of mechanism 3, point glue equipment 4, fluorescent tube jacking apparatus 5.
The present apparatus is not rotated using fluorescent tube 35, light bar is adhered to the technology mode of 35 lower inner wall of fluorescent tube.Its principle and process
It is:
(1) light bar is adsorbed: the light bar of string configuration is transported to the present apparatus by there is the transfer machine of vacuum chuck to move horizontally
Substrate bar 25 on, plane 31 is put due to light bar and is equipped with multiple adsorption holes 34 for communicating with 25 hollow cavity 32 of substrate bar, when
After vacuum system 33 starts, light bar is flattened and is firmly adsorbed on substrate bar 25;
(2) poling, dispensing: sliding base plate 21 is moved horizontally by 23 drives edge linear guide 22 of servo motor, and substrate bar 25 is
It carries light bar to penetrate in the fluorescent tube 35 on corresponding position fluorescent tube jacking apparatus 5, the point mucilage binding during penetrating, on base 1
4 movements are set, uniformly coat one layer of glue to the mobile light bar surface in downside;
(3) overturn, paste: after dispensing finishes bar in place, 36 drive rack 28 of the first cylinder is acted with moving gear 27, base
Plate stem 25 carries light bar and rotates 180 ° to bottom, and the second cylinder 37 pushes fluorescent tube 35 to rise, and completes light bar and 35 lower inner wall of fluorescent tube
Stickup;
(4) light bar separation, 25 return of substrate bar: blowing and destroy vacuum, and light bar is separated with substrate bar 25, and servo motor 23 drives
Dynamic 21 counter motion of sliding base plate, 25 horizontal position return of substrate bar;First cylinder, 36 drive rack, 28 counteragent simultaneously, gear
27 drive substrate bar 25 to turn round 180 ° of returns;Thus a working cycles are completed.In whole work process, light bar pushes tipper
The linking of structure 2, light bar adsorbing mechanism 2, point glue equipment 4, the rhythm of the movement of fluorescent tube jacking apparatus 5, amplitude and front and back step,
It is controlled by PLC.
The specific structure that the utility model is not limited to the above embodiment, the equivalent transformation of other homogeneous structures each fall within this
Within the protection scope of utility model.
Claims (1)
1. a kind of light bar for manufacturing TLED lamp fills label apparatus automatically, it is characterised in that: push tipper including base, light bar
Structure, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus and the PLC of matching;
The light bar push turnover mechanism includes sliding base plate, and the sliding base plate passes through linear guide, servo motor, screw mechanism peace
Loaded on base;The sliding base plate juxtaposition is equipped with multiple substrate bars, and substrate bar is installed on sliding base plate by bearing;Substrate bar
Tail end be equipped with can the gear that axially rotates of drive substrate bar;The sliding base plate is equipped with reciprocally to be slided with the gear matches
Dynamic rack gear and the first cylinder of drive rack sliding;The sliding base plate can move back and forth along linear guide and realize substrate bar
Push and return;The rack gear can drive substrate bar 180 ° of axial turnings of work and return;
The light bar adsorbing mechanism includes that the light bar on substrate bar puts plane and hollow cavity, hollow cavity and vacuum system
System connection, light bar put plane and are equipped with the multiple adsorption holes communicated with hollow cavity, and the light bar adsorbing mechanism can be in substrate bar
Push and switching process in adsorbing lamp band;
The point glue equipment is set on the base of the front end corresponding position of substrate bar;The point glue equipment includes air pressure gum outlet,
Air pressure gum outlet is acted by the dispensing of dispensing solenoid valve control, and the point glue equipment can be completed pair during the push of substrate bar
It is adsorbed in the gluing of the light bar on substrate bar, the setting quantity of the point glue equipment and the setting quantity of substrate bar are equal;
The fluorescent tube jacking apparatus is set to light bar and pushes turnover mechanism side, and the fluorescent tube jacking apparatus is equipped with several pairs of fluorescent tubes and accepts
Seat and the second cylinder, the setting logarithm of the fluorescent tube stacker is equal with the setting quantity of substrate bar, the fluorescent tube jacking apparatus
Equipped with undertaking station and jacking two kinds of working conditions of station;When the fluorescent tube jacking apparatus is set to undertaking station, light bar push is turned over
The front end of substrate bar can be inserted into fluorescent tube inner cavity by rotation mechanism;Be adsorbed with light bar and complete gluing substrate bar overturning after, the second gas
Cylinder can push fluorescent tube stacker that fluorescent tube is driven to rise the stickup for completing light bar and fluorescent tube lower inner wall;
The PLC can control the movement of light bar push turnover mechanism, light bar adsorbing mechanism, point glue equipment, fluorescent tube jacking apparatus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821750485.6U CN208918998U (en) | 2018-10-27 | 2018-10-27 | Light bar for manufacturing TLED lamp fills label apparatus automatically |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821750485.6U CN208918998U (en) | 2018-10-27 | 2018-10-27 | Light bar for manufacturing TLED lamp fills label apparatus automatically |
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Publication Number | Publication Date |
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CN208918998U true CN208918998U (en) | 2019-05-31 |
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CN201821750485.6U Withdrawn - After Issue CN208918998U (en) | 2018-10-27 | 2018-10-27 | Light bar for manufacturing TLED lamp fills label apparatus automatically |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109026933A (en) * | 2018-10-27 | 2018-12-18 | 零八电子集团四川天源机械有限公司 | Light bar for manufacturing TLED lamp fills label apparatus automatically |
-
2018
- 2018-10-27 CN CN201821750485.6U patent/CN208918998U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109026933A (en) * | 2018-10-27 | 2018-12-18 | 零八电子集团四川天源机械有限公司 | Light bar for manufacturing TLED lamp fills label apparatus automatically |
CN109026933B (en) * | 2018-10-27 | 2023-11-21 | 零八一电子集团四川天源机械有限公司 | Automatic lamp strip mounting device for manufacturing TLED lamp |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20190531 Effective date of abandoning: 20231121 |
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AV01 | Patent right actively abandoned |
Granted publication date: 20190531 Effective date of abandoning: 20231121 |