CN208912470U - A kind of LED light curing - Google Patents
A kind of LED light curing Download PDFInfo
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- CN208912470U CN208912470U CN201821642474.6U CN201821642474U CN208912470U CN 208912470 U CN208912470 U CN 208912470U CN 201821642474 U CN201821642474 U CN 201821642474U CN 208912470 U CN208912470 U CN 208912470U
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- mould group
- straight line
- line mould
- axis straight
- led light
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Abstract
The utility model embodiment discloses a kind of LED light curing, for solve existing photo solidification machine be unable to measure light intensity and workpiece thickness the technical issues of.The utility model embodiment includes rack；X-axis straight line mould group and Z axis straight line mould group are fixedly installed in rack；The pallet for placing workpiece is connected in X-axis straight line mould group；Pallet can pass through along the x axis preset first position and the second position under the driving of X-axis straight line mould group；Z axis straight line mould group is set to the top of first position；The LED ultraviolet source for irradiating workpiece is connected in Z axis straight line mould group；LED ultraviolet source can move under the driving of Z axis straight line mould group along Z-direction；Infrared sensor is also fixedly installed in rack；Infrared sensor is set to the top of the second position；Ultraviolet sensor is also connected on pallet；Rack is also equipped with computer；Ultraviolet sensor and LED ultraviolet source are communicated to connect with computer.
Description
Technical field
The utility model relates to equipment research and development technology field more particularly to a kind of LED light curing.
Background technique
Flexible optoelectronic thin-film material using fexible film as substrate is gradually applied to wearable sensors, OLED, film
The fields such as solar battery, the different flexible optoelectronic film of polymer have different heat-resistant qualities, solidification temperature requirement.
Currently, the solidification majority of flexible optoelectronic thin-film material surface coating is irradiated to complete using ultraviolet light, and
While ultraviolet light, photo solidification machine can not obtain the thickness of workpiece after current intensity of illumination and solidification, lead to not standard
Really know whether material surface coating reaches expected solidification effect.
Therefore, in order to solve the above technical problems, the photo solidification machine for finding a kind of band measurement function becomes art technology
The important topic that personnel are studied.
Utility model content
The utility model embodiment discloses a kind of LED light curing, is unable to measure for solving existing photo solidification machine
The technical issues of thickness of the intensity of light and workpiece.
The utility model embodiment provides a kind of LED light curing, including rack；X is fixedly installed in the rack
Axis straight line mould group and Z axis straight line mould group；The pallet for placing workpiece is connected in the X-axis straight line mould group；The pallet can
Pass through preset first position and the second position along the x axis under the driving of the X-axis straight line mould group；The Z axis straight line mould
Group is set to the top of the first position；The LED ultraviolet source for irradiating workpiece is connected in the Z axis straight line mould group；
The LED ultraviolet source can move under the driving of Z axis straight line mould group along Z-direction；It is also fixedly installed in the rack red
Outer sensor；The infrared sensor is set to the top of the second position；The infrared sensor is for measuring the work
The thickness of part；Ultraviolet sensor is also connected on the pallet；The Ultraviolet sensor is for measuring the LED ultraviolet source
Luminous intensity；The rack is also equipped with computer；The Ultraviolet sensor and the LED ultraviolet source are logical with the computer
Letter connection.
Optionally, the Z axis straight line mould group is the straight line mould group of lead screw transmission.
Optionally, the X-axis straight line mould group is the straight line mould group of belt transmission.
Optionally, sliding block is connected in the X-axis straight line mould group；
The pallet is fixedly installed on the sliding block.
Optionally, the first portal frame is installed in the rack；
The Z axis straight line mould group is fixedly installed on first portal frame.
Optionally, the second portal frame is installed in the rack；
The infrared sensor is fixedly installed on second portal frame.
Optionally, the LED light curing further includes water cooling plant；
The water cooling plant is connected with the LED ultraviolet source, for cooling down to the LED ultraviolet source.
Optionally, the water cooling plant includes water tank；The water tank is set to the inside of rack, also, the water tank
It has been symmetrically mounted at the bottom of idler wheel.
Optionally, the machine frame inside is additionally provided with radiator fan；
The radiator fan is for radiating to the inside of rack.
Optionally, the quantity of the radiator fan is 2.
As can be seen from the above technical solutions, the utility model embodiment has the advantage that
The utility model embodiment provides a kind of LED light curing, including rack, and it is straight to be fixedly installed with X-axis in rack
Line mould group and Y-axis straight line mould group when workpiece is placed on pallet, and it is straight can be moved to Z axis under the driving of X-axis straight line mould group
The lower section of line mould group, LED ultraviolet source carry out photocuring to the coating of workpiece surface, meanwhile, infrared sensor carries out workpiece
Thickness measure transfers data to computer after measurement and is analyzed and processed, and Ultraviolet sensor is strong to the illumination of LED ultraviolet source
Degree measures, and transfers data to computer and be analyzed and processed, and suitably LED light source can be adjusted according to result,
To obtain better solidification effect, in the present embodiment, when measuring current photocuring using Ultraviolet sensor and infrared sensor
Parameter is obtained after being analyzed by computer as a result, if result is undesirable, intensity and height that can suitably to LED ultraviolet source
It is adjusted, to obtain more preferably solidification effect.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is a kind of structural schematic diagram of the LED light curing provided in the utility model embodiment；
Fig. 2 is the structural representation of the X-axis straight line mould group in a kind of LED light curing provided in the utility model embodiment
Figure；
Fig. 3 is the structural representation of the Z axis straight line mould group in a kind of LED light curing provided in the utility model embodiment
Figure；
Fig. 4 is the side structure schematic diagram in a kind of LED light curing provided in the utility model embodiment；
It illustrates: rack 1；X-axis straight line mould group 2；Y-axis straight line mould group 3；LED ultraviolet source 4；Infrared sensor 5；It dissipates
Hot-air fan 6；First portal frame 7；Second portal frame 8；Computer 9；Water tank 10；Sliding block 11；Pallet 12.
Specific embodiment
The utility model embodiment discloses a kind of LED light curing, is unable to measure for solving existing photo solidification machine
The technical issues of thickness of the intensity of light and workpiece.
In order to make those skilled in the art better understand the scheme of the utility model, with reference to the accompanying drawing and specific implementation
The utility model is described in further detail for mode.Obviously, described embodiment is only the utility model a part
Embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, fall within the protection scope of the utility model.
A kind of one embodiment packet of the LED light curing provided in the utility model embodiment referring to FIG. 1 to FIG. 4,
It includes:
Rack 1；X-axis straight line mould group 2 and Z axis straight line mould group 3 are fixedly installed in rack 1；It is installed in X-axis straight line mould group 2
There is the pallet 12 for placing workpiece；Pallet 12 can be moved along the x axis under the driving of X-axis straight line mould group 2；Z axis is straight
Line mould group 3 is set to the top of X-axis straight line mould group 2, is equipped with LED ultraviolet source 4 in Z axis straight line mould group 3；When on pallet 12
When workpiece reaches preset first position under the drive of X-axis straight line mould group 2, Z axis straight line mould group 3 drives 4 edge of LED ultraviolet source
Z-direction is mobile, to adjust suitable irradiation height.
It should be noted that currently, the solidification majority of flexible optoelectronic thin-film material surface coating is ultraviolet using mercury lamp generation
Light is irradiated to complete.Not only volume is big for mercury lamp, but also uitraviolet intensity can weaken after using more than 1000 hours, light point
Cloth uniformity control difficulties are big, the fexible film poor for heat resistance, are easy to appear thermal deformation at a high temperature of mercury lamp generates,
So as to cause damage of product, and mercury lamp can also generate mercury vapour in the course of work using the preheated one-section time is preceding needed, these
Energy is not only consumed, production efficiency is influenced, can also generate pollution.
Therefore, it is taken in the present embodiment using LED ultraviolet source 4 for existing mercury lamp, using the irradiation side LED ultraviolet light (UV)
Formula, the coating material on workpiece surface are UV paint, and UV paint occurs chemical polymerization after receiving ultraviolet irradiation, formed in a few seconds
Solidification dense film with tridimensional network, reaches quick-setting effect, and solidification process will not generate mercury vapour, effectively keep away
The poor problem of volatile traditional paint, slow curing, adhesive force is exempted from.The ultraviolet wick long service life of LED, than mercury lamp energy consumption
Low, not mercurous substance, reaches the beneficial effect of environmental protection and energy saving, and LED ultraviolet source 4 does not need to preheat before use, so that
Curing efficiency is improved.
Infrared sensor 5 is also fixedly installed in above-mentioned rack 1；Pallet 12 can reach pre- under the drive of X-axis mould group
If the second position, infrared sensor 5 is set to the top of the second position；
It should be noted that infrared sensor 5 confirms the thickness of workpiece after photocuring for measuring to the thickness of workpiece
Spend parameter.
Ultraviolet sensor is also fixedly installed on above-mentioned pallet 12.
It should be noted that Ultraviolet sensor is used to measure the intensity of illumination of LED ultraviolet source 4.
Infrared sensor 5 and the equal communication link of Ultraviolet sensor are connected to computer 9, which is installed in rack 1, red
Data after measurement are transferred to computer 9 by outer sensor 5 and Ultraviolet sensor, and computer 9 is analyzed and processed data, and
It obtains a result.If computer 9 show that intensity of illumination does not meet preset value, operator adjust LED ultraviolet source 4 height or
The intensity for enhancing LED ultraviolet source 4, so that intensity of illumination meets preset value.
As can be seen from the above technical solutions, the present embodiment has the advantage that
LED light curing in the present embodiment, when measuring current photocuring using Ultraviolet sensor and infrared sensor 5
Parameter, by being obtained after the analysis of computer 9 as a result, if result is undesirable, intensity and height that can suitably to LED ultraviolet source 4
Degree is adjusted, so that the coating on workpiece surface obtains more preferably solidification effect.
Fig. 2 and Fig. 3 are please referred to, the Z axis straight line mould group 3 in the present embodiment is the straight line mould group of lead screw transmission；
X-axis straight line mould group 2 in this implementation is the straight line mould group of belt transmission；
It should be noted that being in X-axis straight line mould group 2 using the effect that belt is driven, the transmission efficiency of belt transmission is high,
Save the manufacturing cost of equipment.
Further, sliding block 11 is connected in X-axis straight line mould group 2；Pallet 12 is fixedly installed on sliding block 11；
It should be noted that sliding block 11 moves along the x axis under the driving of X-axis straight line mould group 2, while driving pallet 12
It is moved also along the direction of X-axis.
Fig. 1 and Fig. 3 are please referred to, the LED light curing in the present embodiment further includes having the first portal frame 7 and the second portal frame
8, wherein Z axis straight line mould group 3 is fixedly installed on the first portal frame 7, and the first portal frame 7 is fixed in above-mentioned rack 1；
Infrared sensor 5 is fixedly installed on the second portal frame 8, and the second portal frame 8 is fixed in above-mentioned rack 1.
It should be noted that the first portal frame 7 is fixedly installed in Z axis straight line mould group 3 in rack 1, also, first
Portal frame 7 is avoided as much as generated vibration when Z axis straight line mould group 3 drives.
Referring to Fig. 1, the LED light curing in the present embodiment further includes water cooling plant, water cooling plant and LED ultraviolet source
4 are attached；
Water cooling plant includes water tank 10；Water tank 10 is for placing cooling water or coolant liquid；It also installs the bottom of water tank 10
There are multiple idler wheels, multiple idler wheels are symmetrically arranged on the bottom of water tank 10；
It should be noted that since LED ultraviolet source 4 can generate higher heat when luminous, using water cooling
Mode is attached using water cooling plant and LED ultraviolet source 4, so that temperature maintains one to LED ultraviolet source 4 at work
Fixed normal level avoids at high temperature, the heated breakage of LED ultraviolet source 4 is influenced, to influence its service life.And
Idler wheel is installed in the bottom of water tank 10, and the personnel that are convenient to operation take out water tank 10 inside rack 1, is conducive to operator to it
Carry out replacement cooling water or coolant liquid.
Referring to Fig. 4, the LED light curing in the present embodiment, further includes radiator fan 6；
There are two radiator fan 6 includes, two radiator fans 6 are arranged side by side in the side wall of rack 1；
Radiator fan 6 is used to for heat caused by the inside of rack 1 being discharged, inside rack 1 due to lay power supply,
The components of the fevers such as motor, therefore, it is necessary to install radiator fan 6 additional, to maintain the temperature inside rack 1 constant.
Above-mentioned is that a kind of structure of LED light curing provided by the embodiment of the utility model is described in detail, under
Face will be further detailed this LED light curing with an application scenarios, one kind provided by the embodiment of the utility model
One application examples of LED light curing includes:
The working principle of LED light curing: workpiece is installed on sliding block 11, and X-axis straight line mould group 2 drives sliding block 11 to accelerate
To speed is preset, when workpiece initially enters 4 lower section of ultraviolet source LED, LED ultraviolet source 4 starts, and to the table of workpiece
Face is irradiated, by controlling 11 movement velocity of sliding block, so that the irradiation time of workpiece is controlled, by adjusting LED ultraviolet source 4
Height and the shadow surface energy density of LED ultraviolet source 4 may make the coating of workpiece surface to reach different solidification effects.
The ultraviolet ray intensity that Ultraviolet sensor can issue LED ultraviolet source 4 measures, and returns at computer 9
Reason analysis, finally obtains the result of ultraviolet ray intensity, if meet pre-set range.If, can without within a preset range
LED ultraviolet source 4 is adjusted, so that ultraviolet ray intensity meets preset range.
In the equipment course of work, to take away heat in equipment box, sustainable water tank 10 is that LED is ultraviolet for fan continuous running
Light source 4, which can supply water, realizes cooling.
After completing one-step solidification, infrared sensor 5 can measure the thickness of workpiece, then return data to calculating
It is analyzed and processed in machine 9, finally checks whether thickness meets pre-set range.
Above-mentioned is that a kind of working principle of the LED light curing provided the utility model application examples carries out detailed retouch
It states, the LED light curing in the present embodiment will be further described in more detail with another embodiment below, the utility model
Another embodiment of LED light curing in embodiment includes:
Rack 1；X-axis straight line mould group 2 and Z axis straight line mould group 3 are fixedly installed in rack 1；It is connected in X-axis straight line mould group 2
There is the pallet 12 for placing workpiece；Pallet 12 can pass through along the x axis preset first under the driving of X-axis straight line mould group 2
Position and the second position；Z axis straight line mould group 3 is set to the top of first position；UVW platform is connected in Z axis straight line mould group 3；
UVW platform can be moved under the driving of Z axis straight line mould group 3 along Z-direction, install LED ultraviolet source 4 on UVW platform additional.
It should be noted that LED ultraviolet source 4 other than Z-direction carries out movement in addition to that can pass through in the present embodiment
UVW platform realizes that multiple angles are irradiated workpiece, even if coating is set to workpiece multiple and different positions, LED ultraviolet light
Source 4 can be irradiated different location under the drive of UVW platform.
A kind of LED light curing provided by the utility model is described in detail above, for the one of this field
As technical staff have change in specific embodiments and applications based on the idea of the embodiment of the present invention
Place, in conclusion the content of the present specification should not be construed as a limitation of the present invention.
Claims (10)
1. a kind of LED light curing, which is characterized in that including rack；X-axis straight line mould group and Z are fixedly installed in the rack
Axis straight line mould group；The pallet for placing workpiece is connected in the X-axis straight line mould group；The pallet can be in the X-axis straight line
Pass through preset first position and the second position under the driving of mould group along the x axis；The Z axis straight line mould group is set to described
The top of one position；The LED ultraviolet source for irradiating workpiece is connected in the Z axis straight line mould group；The LED ultraviolet source
It can be moved under the driving of Z axis straight line mould group along Z-direction；Infrared sensor is also fixedly installed in the rack；It is described red
Outer sensor is set to the top of the second position；The infrared sensor is used to measure the thickness of the workpiece；The support
Ultraviolet sensor is also connected on disk；The Ultraviolet sensor is used to measure the luminous intensity of the LED ultraviolet source；The rack
It is also equipped with computer；The Ultraviolet sensor and the LED ultraviolet source are communicated to connect with the computer.
2. LED light curing according to claim 1, which is characterized in that the Z axis straight line mould group is the straight of lead screw transmission
Line mould group.
3. LED light curing according to claim 1, which is characterized in that the X-axis straight line mould group is the straight of belt transmission
Line mould group.
4. LED light curing according to claim 1, which is characterized in that be connected with sliding block in the X-axis straight line mould group；
The pallet is fixedly installed on the sliding block.
5. LED light curing according to claim 1, which is characterized in that be equipped with the first portal frame in the rack；
The Z axis straight line mould group is fixedly installed on first portal frame.
6. LED light curing according to claim 1, which is characterized in that be equipped with the second portal frame in the rack；
The infrared sensor is fixedly installed on second portal frame.
7. LED light curing according to claim 1, which is characterized in that the LED light curing further includes water cooling dress
It sets；
The water cooling plant is connected with the LED ultraviolet source, for cooling down to the LED ultraviolet source.
8. LED light curing according to claim 7, which is characterized in that the water cooling plant includes water tank；The water tank
It is set to the inside of rack, also, the water tank has been symmetrically mounted at the bottom of idler wheel.
9. LED light curing according to claim 1, which is characterized in that the machine frame inside is additionally provided with radiator fan；
The radiator fan is for radiating to the inside of rack.
10. LED light curing according to claim 9, which is characterized in that the quantity of the radiator fan is 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821642474.6U CN208912470U (en) | 2018-10-10 | 2018-10-10 | A kind of LED light curing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821642474.6U CN208912470U (en) | 2018-10-10 | 2018-10-10 | A kind of LED light curing |
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| Publication Number | Publication Date |
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| CN208912470U true CN208912470U (en) | 2019-05-31 |
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| CN201821642474.6U Active CN208912470U (en) | 2018-10-10 | 2018-10-10 | A kind of LED light curing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108940788A (en) * | 2018-10-10 | 2018-12-07 | 广东工业大学 | A kind of LED light curing |
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2018
- 2018-10-10 CN CN201821642474.6U patent/CN208912470U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108940788A (en) * | 2018-10-10 | 2018-12-07 | 广东工业大学 | A kind of LED light curing |
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