A kind of LEDUV curing apparatus and system for coating machine
Technical field
The utility model relates to solidification equipment field, specifically a kind of LEDUV curing apparatus and system for coating machine.
Background technique
UV is the abbreviation of ultraviolet light, and in chemical industry the field of polymers, also by the abbreviation as radiation curing, UV solidifies UV,
Namely UV ultraviolet light solidifies, be using in UV ultraviolet light, shortwave (300-800 nanometers) under uv radiation, liquid UV material
In photoinitiator it is stimulated become free radical or cation, so that it is poly- to cause the high molecular material (resin) containing active function groups
The process for synthesizing insoluble insoluble solid paint film, be a kind of the 1960s rise, be environmentally friendly, the new skill of low VOC emission
Art, 80 years 20th century are rapidly developed in China later.
Coating machine is mainly used for the surface coating process production of film, paper etc., and coiled substrate is coated one when work
Glue, coating or ink of layer specific function etc., UV solidification is its often common technological means during this, and traditional coating machine is solid
Change process equipment using UV mercury lamp pipe, i.e. ultraviolet curing mercury vapor lamp, the service life of this lamp is only 500 to 1000 hours,
In addition need first to preheat before each use, therefore actually active farther it is lower than 500 hours using the time.And traditional mercury vapor lamp can produce
Raw a large amount of heat and infrared ray can destroy coating, therefore need to use farther away operating distance, and then more reduce service efficiency;And
And a large amount of heat causes system thermal high with infrared ray, need to arrange in pairs or groups cooling system and air-conditioning equipment, along with huge equipment body
Product, energy consumption is big, and the service life is short, mercurous, and generate ozone etc., human body is caused to damage, and the mercury lamp control of current coating machine is very
Inconvenience, imperfect control system, cannot the radiation intensity to light source carry out linear adjustment, what simply can only slightly be exposed opens
Light source is closed, huge light source curing system can not be managed collectively, more not to light source, power supply, cooling etc. detection
Feedback system.It is easy in the case where no inspection, the high-volume for production product occur is bad, it is therefore desirable to a kind of new for applying
The curing apparatus of cloth machine.
Utility model content
The purpose of this utility model is to provide a kind of LEDUV curing apparatus and system for coating machine, on solving
State the problem of proposing in background technique.
To achieve the above object, the utility model provides the following technical solutions:
A kind of LEDUV curing apparatus and system for coating machine, including coating machine body, detection module, UVLED light source
Module, UVLED power module, PLC control module and Human-machine Control interface module, the coating machine body are equipped with solidification equipment
Case, the solidification equipment case is interior to be equipped with UVLED light source module, and UVLED light source module includes UVLED lamp group, and UVLED lamp group is by more
A independent UVLED lamp is constituted, UVLED light source module connection UVLED power module, is equipped with muti-piece in UVLED power module
The UVLED power supply of UVLED lamp group power supply, the coating machine body are equipped with detection module, are equipped with a variety of detections in detection module
Device, detection module are electrically connected PLC control module, and PLC control module is separately connected Human-machine Control interface module and UVLED electricity
Source module.
As a further solution of the present invention: being equipped with the light that UVLED lamp group matches in the UVLED light source module
Learn lens.
UVLED lamp group is embedded in aluminium branch in the UVLED light source module as a further solution of the present invention,
Frame.
The UVLED power supply in the UVLED power module is that constant current is linear as a further solution of the present invention,
Adjustable DC power supply, and the radiator fan that power supply source heat-dissipating uses is equipped in UVLED power module.
PLC host is equipped in the PLC control module as a further solution of the present invention, and assist
It is connected with contactor and relay.
The multiple detection devices being equipped in the detection module as a further solution of the present invention, include temperature
Detecting element, voltage detector component, current measuring element, velocity measuring element and external control switch amount detecting element.
The Human-machine Control interface module is using intelligent touch screen type HMI as a further solution of the present invention,.
Refrigerating module, refrigerating module are equipped in the LEDUV curing apparatus as a further solution of the present invention,
It is mounted in cooler bin, refrigerating module is electrically connected PLC control module, the cooling output end connection solidification dress of the refrigerating module
Set case.
The cooling device in the refrigerating module is refrigeration air-conditioner as a further solution of the present invention,.
Compared with prior art, the utility model has the beneficial effects that replacing traditional coating machine solidification using UVLED light source
Mercury lamp light source on device, LED are that novel energy-conserving long lived devices are currently promoted the use of to no damage to human body when work
The highest photoelectric device of electric light conversion ratio, the UV radiation of UVLED, the electron transition at the PN junction of UVLED device, directly by electric energy
It is converted into the luminous energy of UV.The conversion ratio that electric energy is converted into UV luminous energy is higher, compared to traditional mercury lamp, is greatly reducing solidification dress
While setting volume, the UV radiation that UVLED lamp source issues when working is more uniform, has to coated product solidification effect and significantly mentions
It rises, and the UV radiation temperature of UVLED lamp is lower, realizes coating machine solidification equipment well and the various of coated product is fitted
It answers, UVLED lamp is easily radiated using a variety of UV wave bands, realizes adapt to the solidification of a variety of coating glue well, can to UV wave band
Unrestricted choice conveniently adapts to solidify different coating glue;Detection module, PLC are equipped in the LEDUV curing apparatus of entire coating machine
Control module and Human-machine Control interface module, the work shape of various detection devices in detection unit to UVLED various parts
State and the working condition real-time monitoring of coating machine simultaneously generate and transmit corresponding electric signal, by Human-machine Control interface module and PLC
Control module carries out integrated treatment and calculating, then drives the UVLED power module and status information of UVLED curing system is anti-
It is fed to coating machine, realizes the co-ordination of UVLED curing apparatus and coating machine, is thus radiated compared to the UV of traditional mercury lamp,
The radiation intensity of UVLED conveniently can realize Serial regulation by UVLED power supply easily, to improve coating machine processing product
Quality, greatly avoids the generation of defective products, and the utility model structure is simple, practical, easy to use and promote.
Detailed description of the invention
Fig. 1 is for the LEDUV curing apparatus of coating machine and the work block diagram of system.
Fig. 2 is for the LEDUV curing apparatus of coating machine and the structural schematic diagram of system.
In figure: 1- solidification equipment case, 2-UVLED lamp group, 3- power supply box, 4-UVLED power supply, 5- System cabine, 6- cooler bin.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1:
Please refer to Fig. 1~2, in the utility model embodiment, a kind of LEDUV curing apparatus and system for coating machine,
Including coating machine body, detection module, UVLED light source module, UVLED power module, PLC control module and Human-machine Control interface
Module, the coating machine body are equipped with solidification equipment case 1, are equipped with UVLED light source module, UVLED light source in solidification equipment case 1
Module includes UVLED lamp group 2, and UVLED lamp group 2 is made of multiple independent UVLED lamps, and UVLED light source module connects UVLED electricity
Source module is equipped with the UVLED power supply 4 that muti-piece is the power supply of UVLED lamp group, the fixed peace of the UVLED power supply in UVLED power module
In power supply box 3, the coating machine body is equipped with detection module, is equipped with a variety of detection devices in detection module, detects mould
Block is electrically connected PLC control module, and PLC control module is separately connected Human-machine Control interface module and UVLED power module, PLC
Control module is by controlling control of the UVLED power module realization connected to it to UVLED light source module, using UVLED light
Source replaces the mercury lamp light source on traditional coating machine solidification equipment, and LED is novel energy-conserving long lived devices, to human body without wound when work
Evil, for the highest photoelectric device of electric light conversion ratio currently promoted the use of, the UV radiation of UVLED, at the PN junction of UVLED device
Electron transition is directly converted into the luminous energy of UV by electric energy.The conversion ratio that electric energy is converted into UV luminous energy is higher, compared to traditional mercury
Lamp, while greatly reducing solidification equipment volume, the UV radiation that UVLED lamp source issues when working is more uniform, produces to coating
Product solidification effect is obviously improved, and the UV radiation temperature of UVLED lamp is lower, realizes coating machine solidification equipment pair well
The adaptation of the multiplicity of coated product, UVLED lamp are easily radiated using a variety of UV wave bands, realize consolidate to a variety of coating glue well
Change adapt to, to UV wave band can unrestricted choice conveniently adapt to solidify different coating glue;In the LEDUV curing apparatus of entire coating machine
Equipped with detection module, PLC control module and Human-machine Control interface module, the various detection devices in detection unit are to UVLED system
The working condition of each component of uniting and the working condition real-time monitoring of coating machine simultaneously generate and transmit corresponding electric signal, by man-machine control
Interface module processed and PLC control module carry out integrated treatment and calculating, then drive UVLED power module and UVLED is solidified
The status information feedback of system realizes the co-ordination of UVLED curing apparatus and coating machine, thus compared to tradition to coating machine
The UV of mercury lamp is radiated, and the radiation intensity of UVLED conveniently can realize Serial regulation by UVLED power supply easily, to improve coating machine
The quality for processing product, greatly avoids the generation of defective products.
The PLC control module and Human-machine Control interface module are installed in System cabine 5, are controlled by System cabine 5 to PLC
Multiple circuit elements in molding block and Human-machine Control interface module are fixed and install.
The optical lens that UVLED lamp group 2 matches is equipped in the UVLED light source module, optical lens is as UVLED's
Protection element, while the also optical processing elements as UV LED pass through the solidification of optical lens guarantee and promotion UVLED lamp group
Effect.
UVLED lamp group 2 is embedded in aluminium bracket in the UVLED light source module, which is used for UVLED lamp group 2
And the heat dissipation element for supporting and fixing, while using aluminium there is good thermal conductance to be used as UV LED of optical lens.
UVLED power supply 4 in the UVLED power module is constant current linearly adjustable DC power supply, has good line
Property electric current export adjustable function, meet its adjust UVLED light source module work the needs of, and in UVLED power module be equipped with supply
The radiator fan that power supply heat sinking uses.
PLC host is equipped in the PLC control module, and what is assisted is connected with contactor and relay, PLC controls mould
Block manages maincenter as the control of curing apparatus, with Human-machine Control interface module interchange information, issues control to control element and refers to
It enables, and is collected simultaneously the hastening of each module, the feedback information of temperature, voltage, electric current, be used for intelligent control.
The multiple detection devices being equipped in the detection module include temperature detecting element, voltage detector component, electric current inspection
Element, velocity measuring element and external control switch amount detecting element are surveyed, multiple detection devices in module are to coating machine
The modules of work carry out real-time monitoring and by monitoring information feedback in PLC control module, convenient for the whole reasonable of coating machine
Effective control operating.
Preferably, the Human-machine Control interface module is set using intelligent touch screen type HMI by intelligent touch screen type HMI realization
The information exchange and adjusting of standby operator and curing apparatus control.
Embodiment 2:
Please refer to Fig. 1~2, the utility model embodiment on the basis of embodiment 1, to a kind of for coating machine
LEDUV curing apparatus and system carry out function upgrading, specifically:
Refrigerating module is equipped in the LEDUV curing apparatus, refrigerating module is mounted in cooler bin 6, and refrigerating module is electrical
PLC control module is connected, its work is controlled by PLC control control module, the cooling output end of the refrigerating module connects solidification
Device case 1 provides necessary cooling heat dissipation for the UV solidification of solidification equipment case 1 when needed, while being responsible for ensureing UVLED lamp group
2 trouble free service.
Preferably, the cooling device in the refrigerating module is refrigeration air-conditioner, ensures cooling heat dissipation effect by refrigeration air-conditioner
Fruit.
It should be strongly noted that coating machine body and its other work in addition to solidification are the prior art in the application
With using, detection module, UVLED light source module, UVLED power module, PLC control module and Human-machine Control are equipped in the application
Interface module, the coating machine body are equipped with solidification equipment case 1, are equipped with UVLED light source module, UVLED in solidification equipment case 1
Light source module includes UVLED lamp group 2, and UVLED lamp group 2 is made of multiple independent UVLED lamps, the connection of UVLED light source module
UVLED power module is equipped with the UVLED power supply 4 that muti-piece is the power supply of UVLED lamp group, the UVLED electricity in UVLED power module
Source 4 is fixedly mounted in power supply box 3, and the coating machine body is equipped with detection module, is equipped with a variety of detections in detection module and is filled
It sets, detection module is electrically connected PLC control module, and PLC control module is separately connected Human-machine Control interface module and UVLED power supply
Module is adjusted and is controlled to PLC control module by Human-machine Control interface module, and PLC control module passes through control and its
The UVLED power module of connection realizes the control to UVLED light source module, replaces traditional coating machine solidification using UVLED light source
Mercury lamp light source on device, LED are that novel energy-conserving long lived devices are currently promoted the use of to no damage to human body when work
The highest photoelectric device of electric light conversion ratio, the UV radiation of UVLED, the electron transition at the PN junction of UVLED device, directly by electric energy
It is converted into the luminous energy of UV.The conversion ratio that electric energy is converted into UV luminous energy is higher, compared to traditional mercury lamp, is greatly reducing solidification dress
While setting volume, the UV radiation that UVLED lamp source issues when working is more uniform, has to coated product solidification effect and significantly mentions
It rises, and the UV radiation temperature of UVLED lamp is lower, realizes coating machine solidification equipment well and the various of coated product is fitted
It answers, UVLED lamp is easily radiated using a variety of UV wave bands, realizes adapt to the solidification of a variety of coating glue well, can to UV wave band
Unrestricted choice conveniently adapts to solidify different coating glue, is equipped with detection module, PLC in the LEDUV curing apparatus of entire coating machine
Control module and Human-machine Control interface module, the work shape of various detection devices in detection unit to UVLED various parts
State and the working condition real-time monitoring of coating machine simultaneously generate and transmit corresponding electric signal, by Human-machine Control interface module and PLC
Control module carries out integrated treatment and calculating, then drives the UVLED power module and status information of UVLED curing system is anti-
It is fed to coating machine, realizes the co-ordination of UVLED curing apparatus and coating machine, is thus radiated compared to the UV of traditional mercury lamp,
The radiation intensity of UVLED conveniently can realize Serial regulation by UVLED power supply easily, to improve coating machine processing product
Quality greatly avoids the generation of defective products.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.