CN110152927A - A kind of LED panel processing aluminum substrate pretreatment unit - Google Patents
A kind of LED panel processing aluminum substrate pretreatment unit Download PDFInfo
- Publication number
- CN110152927A CN110152927A CN201810204003.5A CN201810204003A CN110152927A CN 110152927 A CN110152927 A CN 110152927A CN 201810204003 A CN201810204003 A CN 201810204003A CN 110152927 A CN110152927 A CN 110152927A
- Authority
- CN
- China
- Prior art keywords
- aluminum substrate
- led panel
- conveyer belt
- pretreatment unit
- panel processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of LED panel processing aluminum substrate pretreatment units, including rack, conveyer belt, film mechanism and drying mechanism, two opposite conveyer belts in position are installed in the rack, gap is reserved between conveyer belt, the surface of conveyer belt is equipped with multiple equidistant limit plates, and the gap between adjacent limit plate is for placing aluminum substrate;The film mechanism includes shell, liquid reserve tank and atomizer, shell is fixed on the rack, liquid reserve tank is placed at the top of shell, the beneficial effects of the present invention are: it continuously can carry out film and drying operation to aluminum substrate, one layer of resin film is formed on the surface of aluminum substrate, the processing performance for increasing aluminum substrate promotes the pretreatment efficiency of aluminum substrate, and then promotes the processing efficiency of integral LED panel.
Description
Technical field
The present invention relates to LED panel production technical field, specifically a kind of LED panel processing is pre-processed with aluminum substrate and is filled
It sets.
Background technique
LED is referred to as forth generation light source, has energy-saving and environmental protection, safety, service life length, low-power consumption, low-heat, high brightness, prevents
Water, it is miniature, shockproof, it is easy light modulation, light beam concentrate, easy maintenance the features such as, can be widely applied to it is various instruction, display, decoration,
The fields such as backlight, general lighting.
The processing of LED is typically all first to process to aluminum substrate, and the processing performance of aluminum substrate determines that LED's is partial
Can, therefore it is particularly important to the processing of aluminum substrate.
With the development of science and technology, the requirement for aluminum substrate is also higher and higher, therefore to the pretreatment of aluminum substrate to promotion
It is a key factor for the processing performance of aluminum substrate.
Summary of the invention
The purpose of the present invention is to provide a kind of LED panel processing aluminum substrate pretreatment units, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the invention provides the following technical scheme:
A kind of LED panel processing aluminum substrate pretreatment unit, including rack, conveyer belt, film mechanism and drying mechanism, it is described
Two opposite conveyer belts in position are installed in rack, gap is reserved between conveyer belt, the surface of conveyer belt is equipped with multiple etc.
The limit plate of spacing, the gap between adjacent limit plate is for placing aluminum substrate;The film mechanism include shell, liquid reserve tank and
Atomizer, shell are fixed on the rack, and are placed with liquid reserve tank at the top of shell, the top and bottom of liquid reserve tank respectively with feed liquor
Pipe is connected with outlet tube, and the end of outlet tube, which is equipped on atomizer and outlet tube, is equipped with solenoid valve and pump, drying mechanism
It is mounted on the downstream position of film mechanism, the drying mechanism includes baking room, heat pump, blower and bellows chamber, on the baking room
Equipped with the entrance and exit passed through for rack, baking room is equipped with the air inlet for air inlet in inlet, and air inlet is equipped with
Heat pump for being heated to air, air inlet are connected to bellows chamber, and blower is also equipped between air inlet and bellows chamber, bellows chamber
It is mounted on the top in baking room, the bottom of bellows chamber offers multiple air outlets right above rack, the solenoid valve,
Pump, blower and heat pump are electrically connected with power supply and power control cabinet.
As a further solution of the present invention: the size of the air outlet gradually increases in the direction of motion along conveyer belt
Add.
As further scheme of the invention: the base cross members of the rack are pacified at the following position directly of corresponding housing
Equipped with for driving the aluminum substrate to rise to the lifting body immediately below atomizer, lifting body includes jacking cylinder and base
Seat, pedestal is mounted on the output end of jacking cylinder, and the size of pedestal is suitable with aluminum substrate.
As the present invention further scheme: clamping cylinder is also equipped on the pedestal, at the clamping jaw of clamping cylinder
In two side positions of pedestal.
As further scheme of the invention: the shell is made of transparent organic glass, and the side of shell is opened
Equipped with maintenance door.
As the present invention further scheme: the baking room is made of heat preservation material, the entrance of baking room and is gone out
Batch curtain that keeps out the wind made of silica gel is equipped at mouthful.
As further scheme of the invention: the pulp-collecting box for splicing is equipped at the end position of the conveyer belt,
For catching the aluminum substrate fallen from conveyer belt.
Compared with prior art, the beneficial effects of the present invention are: it continuously can carry out film and drying to aluminum substrate
Operation forms one layer of resin film on the surface of aluminum substrate, increases the processing performance of aluminum substrate, promotes the pretreatment effect of aluminum substrate
Rate, and then promote the processing efficiency of integral LED panel.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that aluminum substrate pretreatment unit is used in a kind of processing of LED panel.
Fig. 2 is the structural schematic diagram of lifting body in a kind of LED panel processing aluminum substrate pretreatment unit.
Fig. 3 is the structural schematic diagram of pedestal in a kind of LED panel processing aluminum substrate pretreatment unit.
Fig. 4 is the structural schematic diagram of drying mechanism in a kind of LED panel processing aluminum substrate pretreatment unit.
In figure: 1- rack, 2- conveyer belt, 3- limit plate, 4- film mechanism, 5- liquid reserve tank, 6- lifting body, 7- dryer
Structure, 8- aluminum substrate, 9- inlet tube, 10- outlet tube, 11- atomizer, 601- jacking cylinder, 602- clamping cylinder, 603- folder
Pawl, 604- pedestal, 701- baking room, 702- entrance, the outlet 703-, 704- heat pump, 705- air inlet, 706- blower, 707- wind
Packet, 708- air outlet.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~4, in the embodiment of the present invention, a kind of LED panel processing aluminum substrate pretreatment unit, including machine
Frame 1, conveyer belt 2, film mechanism 4 and drying mechanism 7 are equipped with two opposite conveyer belts in position 2 in the rack 1, transmit
Gap is reserved between band 2, the surface of conveyer belt 2 is equipped with multiple equidistant limit plates 3, the gap between adjacent limit plate 3
For placing aluminum substrate 8, can reduce because of the case where aluminum substrate 8 caused by vibrating is fallen;The film mechanism 4 includes
Shell, liquid reserve tank 5 and atomizer 11, shell are fixed in rack 1, and liquid reserve tank 5 is placed at the top of shell, liquid reserve tank 5
Top and bottom are connect with inlet tube 9 and outlet tube 10 respectively, and the end of outlet tube 10 is equipped with atomizer 11 and outlet tube
Solenoid valve and pump are installed, when opening solenoid valve, the solution stored in liquid reserve tank 5 can be ejected into out of atomizer 11 on 10
The surface of aluminum substrate 8 forms fine and close resin film after drying and additionally needs to promote the processing performance of aluminum substrate 8
Point out when, rack 1 in atomizer 11 following position directly at photoelectric induction device is installed, in atomizer 11
Underface is opened there are when aluminum substrate 8 by control process control solenoid valve and pump, and atomizer 11 is sprayed, is being atomized
When the underface of spray head 11 does not have aluminum substrate 8, atomizer 11 not will do it by spraying, it belongs to the prior art certainly, herein not
Extra explanation is done, is intended merely to economize on resources and does above-mentioned setting, drying mechanism 7 is mounted on the downstream position of film mechanism 4, is used for
To by film mechanism 4 handle after aluminum substrate 8 dry, the drying mechanism 7 include baking room 701, heat pump 704,
Blower 706 and bellows chamber 707, the baking room 701 are equipped with the entrance 702 passed through for rack 1 and outlet 703, and baking room 701 exists
It is equipped with the air inlet 705 for air inlet at entrance 702, the heat pump for being heated to air is installed at air inlet 705
704, air inlet 705 is connected to bellows chamber 707, and blower 706 is also equipped between air inlet 705 and bellows chamber 707, and bellows chamber 707 is pacified
Top in baking room 701, the bottom of bellows chamber 707 offer multiple air outlets 708 right above rack 1, pass through
The air of heating is blown out from air outlet 708, is dried to the aluminum substrate 8 after film, is formed it into resin film, the electricity
The motor that magnet valve, pump, blower 706 and heat pump 704 and driving conveyer belt 2 move is electrically connected with power supply and power control cabinet.
The size of the air outlet 708 gradually increases on the direction of motion along conveyer belt 2, for guaranteeing baking room
Temperature in 701 is relatively uniform, and due to the setting of air outlet 708, hot wind can form opposite with 2 direction of motion of conveyer belt
Circulating current is heated by heat pump 404 so that a part of pre- thermal energy enters from air inlet 705 again, can save a part of energy.
The base cross members of the rack 1 are equipped with for driving the aluminum substrate 8 at the following position directly of corresponding housing
The lifting body 6 immediately below atomizer 11 is risen to, lifting body 6 includes jacking cylinder 601 and pedestal 604, and pedestal 604 is pacified
Mounted in the output end of jacking cylinder 601, and the size of pedestal 604 and aluminum substrate 8 are quite, when aluminum substrate 8 moves to pedestal 604
When surface, then conveyer belt stop motion is risen to the underface of atomizer 11 by the driving aluminum substrate 8 of jacking cylinder 601,
Atomizer 11 is sprayed again, can be reduced the waste of resource, promotes film effect.
Clamping cylinder 602 is also equipped on the pedestal 604, the clamping jaw 603 of clamping cylinder 602 is in the two of pedestal 604
Side position is fallen when for preventing aluminum substrate 8 from rising because of shaking, while pedestal 604 is suitable with the size of aluminum substrate 8, by
The side of pedestal 604 limits the movement of clamping jaw 603, will not cause to damage to aluminum substrate 8.
The shell is made of transparent organic glass, and the side of shell offers maintenance door, convenient for internal first device
Part is overhauled.
The baking room 701 is made of heat preservation material, is equipped with silica gel system at the entrance 702 of baking room 701 and outlet 703
At batch curtain of keeping out the wind.
The pulp-collecting box for splicing is equipped at the end position of the conveyer belt 2, for catching the aluminium fallen from conveyer belt 2
Substrate 8.
The working principle of the invention is: before carrying out film, taking dimethylbenzene siloxanes, isocyanates, polyester first
Acid, butyl acrylate, deionized water and isopropyl benzene hydroperoxide prepare modified organic silicone resin, then using oxide powder and zinc, receive
Rice alumina powder, silica, nano titania are short of to obtain filler micro mist, then take modified silicone resin, filler
Micro mist, polyethylene terephthalate, alumina silicate fibre, KH560 silane coupling agent, alcohol ester 12 and deionized water uniformly mix
Solution is made, which is added in liquid reserve tank 5;
Then the aluminum substrate 8 to film is put on conveyer belt 2, is between limit plate 3, aluminum substrate 8 is with transmission
With 2 move to atomizer 11 underface when, the solution stored in liquid reserve tank 5 can be ejected into aluminium base out of atomizer 11
Then the surface of plate 8 is dried as conveyer belt 2 enters in baking room 701 by hot wind again, can be in the table of aluminum substrate 8
Face forms one layer of resin film, promotes the processing performance of aluminum substrate 8.
It should be strongly noted that rack 1, conveyer belt 2, film mechanism 4 and drying mechanism 7 are existing in the technical program
There is the utilization of technology, and film and drying continuously are carried out for the innovation of the technical program to aluminum substrate using the mechanism of setting
Point promotes the pretreatment efficiency for greatly promoting aluminum substrate, promotes the processing efficiency of integral LED panel.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of LED panel processing aluminum substrate pretreatment unit, including rack (1), conveyer belt (2), film mechanism (4) and baking
Dry mechanism (7), which is characterized in that two opposite conveyer belts in position (2) are installed, between conveyer belt (2) on the rack (1)
It is reserved with gap, the surface of conveyer belt (2) is equipped with multiple equidistant limit plates (3), and the gap between adjacent limit plate (3) is used
In placement aluminum substrate (8);The film mechanism (4) includes shell, liquid reserve tank (5) and atomizer (11), and shell is fixed on machine
It on frame (1), is placed at the top of shell liquid reserve tank (5), the top and bottom of liquid reserve tank (5) with inlet tube (9) and out liquid respectively
(10) connection is managed, the end of outlet tube (10) is equipped on atomizer (11) and outlet tube (10) and is equipped with solenoid valve and pump,
Drying mechanism (7) is mounted on the downstream position of film mechanism (4), and the drying mechanism (7) includes baking room (701), heat pump
(704), blower (706) and bellows chamber (707), the baking room (701) is equipped with the entrance (702) passed through for rack (1) and goes out
Mouth (703), baking room (701) are equipped with the air inlet (705) for air inlet at entrance (702), and air inlet is equipped at (705)
Heat pump (704) for being heated to air, air inlet (705) are connected to bellows chamber (707), and air inlet (705) and bellows chamber
(707) it is also equipped between blower (706), bellows chamber (707) is mounted on the top in baking room (701), the bottom of bellows chamber (707)
Multiple air outlets (708) right above rack (1) are offered, the solenoid valve, pump, blower (706) and heat pump (704) are equal
It is electrically connected with power supply and power control cabinet.
2. a kind of LED panel processing aluminum substrate pretreatment unit according to claim 1, which is characterized in that it is described go out
The size in air port (708) gradually increases on the direction of motion along conveyer belt (2).
3. a kind of LED panel processing aluminum substrate pretreatment unit according to claim 1, which is characterized in that the machine
The base cross members of frame (1) are equipped with for driving the aluminum substrate (8) to rise to atomization at the following position directly of corresponding housing
Lifting body (6) immediately below spray head (11), lifting body (6) include jacking cylinder (601) and pedestal (604), pedestal (604)
It is mounted on the output end of jacking cylinder (601), and the size of pedestal (604) and aluminum substrate (8) are suitable.
4. a kind of LED panel processing aluminum substrate pretreatment unit according to claim 3, which is characterized in that the base
It is also equipped with clamping cylinder (602) on seat (604), the clamping jaw (603) of clamping cylinder (602) is in the two sides position of pedestal (604)
It sets.
5. a kind of LED panel processing aluminum substrate pretreatment unit according to claim 1, which is characterized in that the shell
Body is made of transparent organic glass, and the side of shell offers maintenance door.
6. a kind of LED panel processing aluminum substrate pretreatment unit according to claim 1, which is characterized in that the baking
Stove room (701) is made of heat preservation material, and gear made of silica gel is equipped at the entrance (702) of baking room (701) and outlet (703)
Pneumatic screwdriver curtain.
7. a kind of LED panel processing aluminum substrate pretreatment unit according to claim 1, which is characterized in that the biography
The pulp-collecting box being equipped at the end position of band (2) for splicing is sent, for catching the aluminum substrate (8) fallen from conveyer belt (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810204003.5A CN110152927A (en) | 2018-03-13 | 2018-03-13 | A kind of LED panel processing aluminum substrate pretreatment unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810204003.5A CN110152927A (en) | 2018-03-13 | 2018-03-13 | A kind of LED panel processing aluminum substrate pretreatment unit |
Publications (1)
Publication Number | Publication Date |
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CN110152927A true CN110152927A (en) | 2019-08-23 |
Family
ID=67635938
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810204003.5A Withdrawn CN110152927A (en) | 2018-03-13 | 2018-03-13 | A kind of LED panel processing aluminum substrate pretreatment unit |
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CN (1) | CN110152927A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111974605A (en) * | 2020-08-29 | 2020-11-24 | 陈平 | Water pump spraying production line working in closed mode |
CN112013665A (en) * | 2020-08-18 | 2020-12-01 | 涌明科技(上海)有限公司 | Semiconductor chip dehumidification and anti-oxidation device |
CN114453218A (en) * | 2022-01-13 | 2022-05-10 | 浙江艾特佳文化用品有限公司 | Pencil painting and drying assembly line and drying method thereof |
-
2018
- 2018-03-13 CN CN201810204003.5A patent/CN110152927A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112013665A (en) * | 2020-08-18 | 2020-12-01 | 涌明科技(上海)有限公司 | Semiconductor chip dehumidification and anti-oxidation device |
CN111974605A (en) * | 2020-08-29 | 2020-11-24 | 陈平 | Water pump spraying production line working in closed mode |
CN111974605B (en) * | 2020-08-29 | 2021-10-22 | 孙斌 | Water pump spraying production line working in closed mode |
CN114453218A (en) * | 2022-01-13 | 2022-05-10 | 浙江艾特佳文化用品有限公司 | Pencil painting and drying assembly line and drying method thereof |
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Application publication date: 20190823 |