CN108940788A - A kind of LED light curing - Google Patents

A kind of LED light curing Download PDF

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Publication number
CN108940788A
CN108940788A CN201811179830.XA CN201811179830A CN108940788A CN 108940788 A CN108940788 A CN 108940788A CN 201811179830 A CN201811179830 A CN 201811179830A CN 108940788 A CN108940788 A CN 108940788A
Authority
CN
China
Prior art keywords
mould group
straight line
line mould
axis straight
led light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811179830.XA
Other languages
Chinese (zh)
Inventor
邓耀华
廖家华
陈羽旻
何运轩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Shi Ke Intelligent Technology Co Ltd
Guangdong University of Technology
Original Assignee
Foshan Shi Ke Intelligent Technology Co Ltd
Guangdong University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Shi Ke Intelligent Technology Co Ltd, Guangdong University of Technology filed Critical Foshan Shi Ke Intelligent Technology Co Ltd
Priority to CN201811179830.XA priority Critical patent/CN108940788A/en
Publication of CN108940788A publication Critical patent/CN108940788A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating

Abstract

The embodiment of the invention discloses a kind of LED light curing, for solve existing photo solidification machine be unable to measure light intensity and workpiece thickness the technical issues of.The embodiment of the present invention includes racks;X-axis straight line mould group and Z axis straight line mould group are fixedly installed in rack;The pallet for placing workpiece is connected in X-axis straight line mould group;Pallet can pass through along the x axis preset first position and the second position under the driving of X-axis straight line mould group;Z axis straight line mould group is set to the top of first position;The LED ultraviolet source for irradiating workpiece is connected in Z axis straight line mould group;LED ultraviolet source can move under the driving of Z axis straight line mould group along Z-direction;Infrared sensor is also fixedly installed in rack;Infrared sensor is set to the top of the second position;Ultraviolet sensor is also connected on pallet;Rack is also equipped with computer;Ultraviolet sensor and LED ultraviolet source are communicated to connect with computer.

Description

A kind of LED light curing
Technical field
The present invention relates to equipment research and development technology field more particularly to a kind of LED light curing.
Background technique
Flexible optoelectronic thin-film material using fexible film as substrate is gradually applied to wearable sensors, OLED, film The fields such as solar battery, the different flexible optoelectronic film of polymer have different heat-resistant qualities, solidification temperature requirement.
Currently, the solidification majority of flexible optoelectronic thin-film material surface coating is irradiated to complete using ultraviolet light, and While ultraviolet light, photo solidification machine can not obtain the thickness of workpiece after current intensity of illumination and solidification, lead to not standard Really know whether material surface coating reaches expected solidification effect.
Therefore, in order to solve the above technical problems, the photo solidification machine for finding a kind of band measurement function becomes art technology The important topic that personnel are studied.
Summary of the invention
The embodiment of the invention discloses a kind of LED light curing, are unable to measure light for solving existing photo solidification machine The technical issues of thickness of intensity and workpiece.
The embodiment of the invention provides a kind of LED light curing, including rack;It is straight that X-axis is fixedly installed in the rack Line mould group and Z axis straight line mould group;The pallet for placing workpiece is connected in the X-axis straight line mould group;The pallet can be in institute It states under the driving of X-axis straight line mould group along the x axis by preset first position and the second position;The Z axis straight line mould group is set It is placed in the top of the first position;The LED ultraviolet source for irradiating workpiece is connected in the Z axis straight line mould group;It is described LED ultraviolet source can move under the driving of Z axis straight line mould group along Z-direction;Infrared biography is also fixedly installed in the rack Sensor;The infrared sensor is set to the top of the second position;The infrared sensor is for measuring the workpiece Thickness;Ultraviolet sensor is also connected on the pallet;The Ultraviolet sensor is used to measure the light intensity of the LED ultraviolet source Degree;The rack is also equipped with computer;The Ultraviolet sensor and the LED ultraviolet source with the computer communication link It connects.
Optionally, the Z axis straight line mould group is the straight line mould group of lead screw transmission.
Optionally, the X-axis straight line mould group is the straight line mould group of belt transmission.
Optionally, sliding block is connected in the X-axis straight line mould group;
The pallet is fixedly installed on the sliding block.
Optionally, the first portal frame is installed in the rack;
The Z axis straight line mould group is fixedly installed on first portal frame.
Optionally, the second portal frame is installed in the rack;
The infrared sensor is fixedly installed on second portal frame.
Optionally, the LED light curing further includes water cooling plant;
The water cooling plant is connected with the LED ultraviolet source, for cooling down to the LED ultraviolet source.
Optionally, the water cooling plant includes water tank;The water tank is set to the inside of rack, also, the water tank It has been symmetrically mounted at the bottom of idler wheel.
Optionally, the machine frame inside is additionally provided with radiator fan;
The radiator fan is for radiating to the inside of rack.
Optionally, the quantity of the radiator fan is 2.
As can be seen from the above technical solutions, the embodiment of the present invention has the advantage that
The embodiment of the invention provides a kind of LED light curing, including rack, X-axis straight line mould is fixedly installed in rack Group and Y-axis straight line mould group when workpiece is placed on pallet, and can be moved to Z axis straight line mould under the driving of X-axis straight line mould group The lower section of group, LED ultraviolet source carry out photocuring to the coating of workpiece surface, meanwhile, infrared sensor carries out thickness to workpiece Measurement, transfers data to computer after measurement and is analyzed and processed, Ultraviolet sensor to the intensity of illumination of LED ultraviolet source into Row measurement, and transfer data to computer and be analyzed and processed, suitably LED light source can be adjusted according to result, to obtain Better solidification effect, in the present embodiment, parameter when current photocuring is measured using Ultraviolet sensor and infrared sensor, Obtained after being analyzed by computer as a result, if result is undesirable, can intensity suitably to LED ultraviolet source and height adjust It is whole, to obtain more preferably solidification effect.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art To obtain other attached drawings according to these attached drawings.
Fig. 1 is a kind of structural schematic diagram of the LED light curing provided in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the X-axis straight line mould group in a kind of LED light curing provided in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of the Z axis straight line mould group in a kind of LED light curing provided in the embodiment of the present invention;
Fig. 4 is the side structure schematic diagram in a kind of LED light curing provided in the embodiment of the present invention;
It illustrates: rack 1;X-axis straight line mould group 2;Y-axis straight line mould group 3;LED ultraviolet source 4;Infrared sensor 5;It dissipates Hot-air fan 6;First portal frame 7;Second portal frame 8;Computer 9;Water tank 10;Sliding block 11;Pallet 12.
Specific embodiment
The embodiment of the invention discloses a kind of LED light curing, are unable to measure light for solving existing photo solidification machine The technical issues of thickness of intensity and workpiece.
In order to enable those skilled in the art to better understand the solution of the present invention, with reference to the accompanying drawings and detailed description The present invention is described in further detail.Obviously, described embodiments are only a part of the embodiments of the present invention, rather than Whole embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise Under every other embodiment obtained, shall fall within the protection scope of the present invention.
A kind of one embodiment of the LED light curing provided in the embodiment of the present invention referring to FIG. 1 to FIG. 4, includes:
Rack 1;X-axis straight line mould group 2 and Z axis straight line mould group 3 are fixedly installed in rack 1;It is installed in X-axis straight line mould group 2 There is the pallet 12 for placing workpiece;Pallet 12 can be moved along the x axis under the driving of X-axis straight line mould group 2;Z axis is straight Line mould group 3 is set to the top of X-axis straight line mould group 2, is equipped with LED ultraviolet source 4 in Z axis straight line mould group 3;When on pallet 12 When workpiece reaches preset first position under the drive of X-axis straight line mould group 2, Z axis straight line mould group 3 drives 4 edge of LED ultraviolet source Z-direction is mobile, to adjust suitable irradiation height.
It should be noted that currently, the solidification majority of flexible optoelectronic thin-film material surface coating is ultraviolet using mercury lamp generation Light is irradiated to complete.Not only volume is big for mercury lamp, but also uitraviolet intensity can weaken after using more than 1000 hours, light point Cloth uniformity control difficulties are big, the fexible film poor for heat resistance, are easy to appear thermal deformation at a high temperature of mercury lamp generates, So as to cause damage of product, and mercury lamp can also generate mercury vapour in the course of work using the preheated one-section time is preceding needed, these Energy is not only consumed, production efficiency is influenced, can also generate pollution.
Therefore, it is taken in the present embodiment using LED ultraviolet source 4 for existing mercury lamp, using the irradiation side LED ultraviolet light (UV) Formula, the coating material on workpiece surface are UV paint, and UV paint occurs chemical polymerization after receiving ultraviolet irradiation, formed in a few seconds Solidification dense film with tridimensional network, reaches quick-setting effect, and solidification process will not generate mercury vapour, effectively keep away The poor problem of volatile traditional paint, slow curing, adhesive force is exempted from.The ultraviolet wick long service life of LED, than mercury lamp energy consumption Low, not mercurous substance, reaches the beneficial effect of environmental protection and energy saving, and LED ultraviolet source 4 does not need to preheat before use, so that Curing efficiency is improved.
Infrared sensor 5 is also fixedly installed in above-mentioned rack 1;Pallet 12 can reach pre- under the drive of X-axis mould group If the second position, infrared sensor 5 is set to the top of the second position;
It should be noted that infrared sensor 5 confirms the thickness of workpiece after photocuring for measuring to the thickness of workpiece Spend parameter.
Ultraviolet sensor is also fixedly installed on above-mentioned pallet 12.
It should be noted that Ultraviolet sensor is used to measure the intensity of illumination of LED ultraviolet source 4.
Infrared sensor 5 and the equal communication link of Ultraviolet sensor are connected to computer 9, which is installed in rack 1, red Data after measurement are transferred to computer 9 by outer sensor 5 and Ultraviolet sensor, and computer 9 is analyzed and processed data, and It obtains a result.If computer 9 show that intensity of illumination does not meet preset value, operator adjust LED ultraviolet source 4 height or The intensity for enhancing LED ultraviolet source 4, so that intensity of illumination meets preset value.
As can be seen from the above technical solutions, the present embodiment has the advantage that
LED light curing in the present embodiment, when measuring current photocuring using Ultraviolet sensor and infrared sensor 5 Parameter, by being obtained after the analysis of computer 9 as a result, if result is undesirable, intensity and height that can suitably to LED ultraviolet source 4 Degree is adjusted, so that the coating on workpiece surface obtains more preferably solidification effect.
Fig. 2 and Fig. 3 are please referred to, the Z axis straight line mould group 3 in the present embodiment is the straight line mould group of lead screw transmission;
X-axis straight line mould group 2 in this implementation is the straight line mould group of belt transmission;
It should be noted that being in X-axis straight line mould group 2 using the effect that belt is driven, the transmission efficiency of belt transmission is high, Save the manufacturing cost of equipment.
Further, sliding block 11 is connected in X-axis straight line mould group 2;Pallet 12 is fixedly installed on sliding block 11;
It should be noted that sliding block 11 moves along the x axis under the driving of X-axis straight line mould group 2, while driving pallet 12 It is moved also along the direction of X-axis.
Fig. 1 and Fig. 3 are please referred to, the LED light curing in the present embodiment further includes having the first portal frame 7 and the second portal frame 8, wherein Z axis straight line mould group 3 is fixedly installed on the first portal frame 7, and the first portal frame 7 is fixed in above-mentioned rack 1;
Infrared sensor 5 is fixedly installed on the second portal frame 8, and the second portal frame 8 is fixed in above-mentioned rack 1.
It should be noted that the first portal frame 7 is fixedly installed in Z axis straight line mould group 3 in rack 1, also, first Portal frame 7 is avoided as much as generated vibration when Z axis straight line mould group 3 drives.
Referring to Fig. 1, the LED light curing in the present embodiment further includes water cooling plant, water cooling plant and LED ultraviolet source 4 are attached;
Water cooling plant includes water tank 10;Water tank 10 is for placing cooling water or coolant liquid;It also installs the bottom of water tank 10 There are multiple idler wheels, multiple idler wheels are symmetrically arranged on the bottom of water tank 10;
It should be noted that since LED ultraviolet source 4 can generate higher heat when luminous, using water cooling Mode is attached using water cooling plant and LED ultraviolet source 4, so that temperature maintains one to LED ultraviolet source 4 at work Fixed normal level avoids at high temperature, the heated breakage of LED ultraviolet source 4 is influenced, to influence its service life.And Idler wheel is installed in the bottom of water tank 10, and the personnel that are convenient to operation take out water tank 10 inside rack 1, is conducive to operator to it Carry out replacement cooling water or coolant liquid.
Referring to Fig. 4, the LED light curing in the present embodiment, further includes radiator fan 6;
There are two radiator fan 6 includes, two radiator fans 6 are arranged side by side in the side wall of rack 1;
Radiator fan 6 is used to for heat caused by the inside of rack 1 being discharged, inside rack 1 due to lay power supply, The components of the fevers such as motor, therefore, it is necessary to install radiator fan 6 additional, to maintain the temperature inside rack 1 constant.
Above-mentioned is that a kind of structure of LED light curing provided in an embodiment of the present invention is described in detail, and below will This LED light curing is further detailed with an application scenarios, a kind of LED light solidification provided in an embodiment of the present invention One application examples of machine includes:
The working principle of LED light curing: workpiece is installed on sliding block 11, and X-axis straight line mould group 2 drives sliding block 11 to accelerate To speed is preset, when workpiece initially enters 4 lower section of ultraviolet source LED, LED ultraviolet source 4 starts, and to the table of workpiece Face is irradiated, by controlling 11 movement velocity of sliding block, so that the irradiation time of workpiece is controlled, by adjusting LED ultraviolet source 4 Height and the shadow surface energy density of LED ultraviolet source 4 may make the coating of workpiece surface to reach different solidification effects.
The ultraviolet ray intensity that Ultraviolet sensor can issue LED ultraviolet source 4 measures, and returns at computer 9 Reason analysis, finally obtains the result of ultraviolet ray intensity, if meet pre-set range.If, can without within a preset range LED ultraviolet source 4 is adjusted, so that ultraviolet ray intensity meets preset range.
In the equipment course of work, to take away heat in equipment box, sustainable water tank 10 is that LED is ultraviolet for fan continuous running Light source 4, which can supply water, realizes cooling.
After completing one-step solidification, infrared sensor 5 can measure the thickness of workpiece, then return data to calculating It is analyzed and processed in machine 9, finally checks whether thickness meets pre-set range.
Above-mentioned is that a kind of working principle of the LED light curing provided application examples of the present invention is described in detail, under Face will be further described in more detail the LED light curing in the present embodiment with another embodiment, in the embodiment of the present invention Another embodiment of LED light curing include:
Rack 1;X-axis straight line mould group 2 and Z axis straight line mould group 3 are fixedly installed in rack 1;It is connected in X-axis straight line mould group 2 There is the pallet 12 for placing workpiece;Pallet 12 can pass through along the x axis preset first under the driving of X-axis straight line mould group 2 Position and the second position;Z axis straight line mould group 3 is set to the top of first position;UVW platform is connected in Z axis straight line mould group 3; UVW platform can be moved under the driving of Z axis straight line mould group 3 along Z-direction, install LED ultraviolet source 4 on UVW platform additional.
It should be noted that LED ultraviolet source 4 other than Z-direction carries out movement in addition to that can pass through in the present embodiment UVW platform realizes that multiple angles are irradiated workpiece, even if coating is set to workpiece multiple and different positions, LED ultraviolet light Source 4 can be irradiated different location under the drive of UVW platform.
A kind of LED light curing provided by the present invention is described in detail above, for the general skill of this field Art personnel, thought according to an embodiment of the present invention, there will be changes in the specific implementation manner and application range, to sum up institute It states, the contents of this specification are not to be construed as limiting the invention.

Claims (10)

1. a kind of LED light curing, which is characterized in that including rack;X-axis straight line mould group and Z are fixedly installed in the rack Axis straight line mould group;The pallet for placing workpiece is connected in the X-axis straight line mould group;The pallet can be in the X-axis straight line Pass through preset first position and the second position under the driving of mould group along the x axis;The Z axis straight line mould group is set to described The top of one position;The LED ultraviolet source for irradiating workpiece is connected in the Z axis straight line mould group;The LED ultraviolet source It can be moved under the driving of Z axis straight line mould group along Z-direction;Infrared sensor is also fixedly installed in the rack;It is described red Outer sensor is set to the top of the second position;The infrared sensor is used to measure the thickness of the workpiece;The support Ultraviolet sensor is also connected on disk;The Ultraviolet sensor is used to measure the luminous intensity of the LED ultraviolet source;The rack It is also equipped with computer;The Ultraviolet sensor and the LED ultraviolet source are communicated to connect with the computer.
2. LED light curing according to claim 1, which is characterized in that the Z axis straight line mould group is the straight of lead screw transmission Line mould group.
3. LED light curing according to claim 1, which is characterized in that the X-axis straight line mould group is the straight of belt transmission Line mould group.
4. LED light curing according to claim 1, which is characterized in that be connected with sliding block in the X-axis straight line mould group;
The pallet is fixedly installed on the sliding block.
5. LED light curing according to claim 1, which is characterized in that be equipped with the first portal frame in the rack;
The Z axis straight line mould group is fixedly installed on first portal frame.
6. LED light curing according to claim 1, which is characterized in that be equipped with the second portal frame in the rack;
The infrared sensor is fixedly installed on second portal frame.
7. LED light curing according to claim 1, which is characterized in that the LED light curing further includes water cooling dress It sets;
The water cooling plant is connected with the LED ultraviolet source, for cooling down to the LED ultraviolet source.
8. LED light curing according to claim 7, which is characterized in that the water cooling plant includes water tank;The water tank It is set to the inside of rack, also, the water tank has been symmetrically mounted at the bottom of idler wheel.
9. LED light curing according to claim 1, which is characterized in that the machine frame inside is additionally provided with radiator fan;
The radiator fan is for radiating to the inside of rack.
10. LED light curing according to claim 9, which is characterized in that the quantity of the radiator fan is 2.
CN201811179830.XA 2018-10-10 2018-10-10 A kind of LED light curing Pending CN108940788A (en)

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Application Number Priority Date Filing Date Title
CN201811179830.XA CN108940788A (en) 2018-10-10 2018-10-10 A kind of LED light curing

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Application Number Priority Date Filing Date Title
CN201811179830.XA CN108940788A (en) 2018-10-10 2018-10-10 A kind of LED light curing

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Publication Number Publication Date
CN108940788A true CN108940788A (en) 2018-12-07

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CN201811179830.XA Pending CN108940788A (en) 2018-10-10 2018-10-10 A kind of LED light curing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116764911A (en) * 2023-06-27 2023-09-19 武汉优炜芯科技有限公司 New energy battery surface spraying ultraviolet curing system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202079018U (en) * 2011-01-10 2011-12-21 安徽师范大学 Ultraviolet LED (light-emitting diode) curing device
US20150224680A1 (en) * 2012-09-26 2015-08-13 Othonia Curing Technology Aps Computer Controlled UV LED Curing Apparatus
CN105060739A (en) * 2015-07-31 2015-11-18 长飞光纤光缆股份有限公司 Light intensity-adjustable fiber coating layer ultraviolet curing apparatus
CN107952642A (en) * 2018-01-02 2018-04-24 佛山市严质邦机械设备有限公司 A kind of lamp box cantilever mechanism of metal sheet printing ultraviolet light curing apparatus
CN208912470U (en) * 2018-10-10 2019-05-31 广东工业大学 A kind of LED light curing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202079018U (en) * 2011-01-10 2011-12-21 安徽师范大学 Ultraviolet LED (light-emitting diode) curing device
US20150224680A1 (en) * 2012-09-26 2015-08-13 Othonia Curing Technology Aps Computer Controlled UV LED Curing Apparatus
CN105060739A (en) * 2015-07-31 2015-11-18 长飞光纤光缆股份有限公司 Light intensity-adjustable fiber coating layer ultraviolet curing apparatus
CN107952642A (en) * 2018-01-02 2018-04-24 佛山市严质邦机械设备有限公司 A kind of lamp box cantilever mechanism of metal sheet printing ultraviolet light curing apparatus
CN208912470U (en) * 2018-10-10 2019-05-31 广东工业大学 A kind of LED light curing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116764911A (en) * 2023-06-27 2023-09-19 武汉优炜芯科技有限公司 New energy battery surface spraying ultraviolet curing system

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Application publication date: 20181207