Utility model content
The main purpose of the utility model is to provide a kind of thermal runaway processing system of power battery, with can be to thermal runaway shape
Battery pack under condition carries out cooling treatment in time.
In order to achieve the above-mentioned main objectives, thermal runaway processing system provided by the utility model includes control unit, is used for
It is controlled to the temperature sensor that the temperature of each battery pack in battery pack is detected, and by control unit to be lost in heat
The cooling unit that the battery pack of control state cools down;Temperature sensor detects signal to control unit output temperature;It is cooling single
Member includes misting cooling unit, and misting cooling unit includes the spray nozzle spraying to battery pack, is used for spray nozzle feed flow
Liquid feeding pipeline, and for aspirating hydrojet mist be subjected to hot gas chemical conversion gas suction pipeline.
There is the misting cooling unit of liquid feeding pipeline and suction pipeline by being arranged, the temperature such as thermal runaway urgency can occurring
In the case where rising, mist cooling processing is carried out to corresponding battery pack, and the heated gas being sublimed into is taken out using suction pipeline
It siphons away, cool down fast response time, can be effectively handled in time thermal runaway problem.
Specific scheme is that spray nozzle is arranged in by the side of each battery pack in gap to be sprayed to the battery pack;
Liquid feeding pipeline supplies the coolant liquid after cooling to spray nozzle;Along direction of travel of the cooling working medium in liquid feeding pipeline, supply
Liquid pipeline includes the compressor being sequentially connected to by communicating pipe, condenser, hydrops slot, centrifugal pump and buffer.Using it is cooling into
Row cooling, can further improve the effect that cools.
More specific scheme is along direction of travel, and liquid feeding pipeline includes the filter positioned at buffer downstream;Liquid feeding pipeline
Communicating pipe be equipped with control its on-off shut-off valve, along direction of travel, shut-off valve is located at the downstream of hydrops slot;Suction pipeline
Outlet passes through the inlet communication of the first pipeline and compressor, and the first pipeline is equipped with the shut-off valve for controlling its on-off.
Another more specific scheme supplies silicone oil to spray nozzle for liquid feeding pipeline;Condenser be placed in low temperature liquid bath or
Cryogenic liquid is supplied from low temperature liquid bath to its low temperature wing passage.
Another more specific scheme is that the bottom chamber of the shell of battery pack constitutes the collection for collecting dripping
Liquid bath, collecting tank are equipped with leakage fluid dram;Leakage fluid dram passes through the inlet communication of third pipeline and compressor;Third pipeline includes hydrops slot
And the shut-off valve positioned at the hydrops slot upstream.
Preferred scheme is that multiple battery packs are arranged to three-dimensional matrix structure, two neighboring battery in the shell of battery pack
There is gap by side between group;Liquid feeding pipeline includes feed flow supervisor and the other feed flow branch pipe connect on feed flow supervisor;Feed flow branch pipe is stretched
Enter by side in gap, and the other spray nozzle being connected to towards the side of corresponding battery pack.
Preferred scheme is that maximum two sides of area of each battery pack are laid with the spraying spray towards it
Mouth.
Another preferred scheme is that cooling unit is included in thermal runaway treatment process and misting cooling unit associations work
The air blast cooling unit of work;Air blast cooling unit includes blower and air inlet and exhaust outlet on the shell of battery pack, wind
Machine is used to that the air-flow entered by air inlet to be driven to flow through gap by the side of battery pack, to carry out air blast cooling to battery pack, and from
Exhaust outlet discharge;Temperature sensor is sticked on the side except spray nozzle institute's direct-injection side, and be located at battery pack deviate from into
On the side of port.
By adding air blast cooling unit, carried out to battery pack using air blast cooling unit when working normally cooling
Wind cooling temperature lowering, and in the case where the temperature such as thermal runaway occur and rising suddenly, it can joint air blast cooling unit and misting cooling
Unit carries out cooling processing to corresponding battery pack, i.e., air-cooled air-flow strengthens the spraying speed to battery fast cooling, and
Fast response time is effectively handled thermal runaway problem in time.
Preferred scheme be blower include ventilating fan for carrying out air blast to air inlet and for exhaust outlet into
The air exhauster of row pumping;Air inlet and exhaust outlet are arranged on the two sides shell wall positioned opposite of shell;Along the height of shell
Direction, air inlet are located at the bottom of side shell wall, and exhaust outlet is located at the top of other side shell wall;Exhaust outlet is directed toward by air inlet
The bottom surface in direction, the inner cavity of shell is in tilted layout upward, and the top surface of inner cavity is in tilted layout upward;Bottom surface and top surface are arranged in parallel.
Further embodiment is equipped with gas distribution between air inlet and the inner cavity of shell and/or between exhaust outlet and the inner cavity of shell
Chamber is isolated between cloth air cavity and inner cavity by being laid with the air distribution plate of multiple qi-emitting holes;Qi-emitting hole uniform cloth on air distribution plate
It sets;Or, air inlet or exhaust outlet are in the position of the projection of air distribution plate relatively, along the position far from projected position, unit plate suqare
Interior hole area is increasing.
Embodiment 1
Referring to Fig. 1 to Fig. 8, the utility model power battery thermal management system 1 includes battery pack 2 and thermal management unit.
As shown in Figures 2 to 5, battery pack 2 includes shell 20 and the multiple battery packs 21 being encapsulated in the shell 20, this is more
A battery pack 21 is arranged to three-dimensional matrix structure in shell 20, and has gap 22 by side between two neighboring battery pack 21, i.e.,
It is not directly contacted between each battery pack 21 and the shell of other battery packs 21, in the present embodiment for by 168 battery pack groups
At 8 × 7 × 3 three-dimensional matrix structure.
As shown in Figures 1 to 8, thermal management unit includes that cooling unit and the temperature for battery pack 21 are monitored
Temperature monitoring unit 11, cooling unit include control unit 10 and the air blast cooling unit 3 controlled by the control unit and are sprayed
Cooling unit 4;In the present embodiment, temperature monitoring unit 11 is by the temperature sensor that is sticked on the side of each battery pack 21
Building, which detects signal to 10 output temperature of control unit, with the Current Temperatures to each battery pack 21
And current temperature variations are monitored;Specifically, temperature sensor be sticked battery pack 21 along be parallel to the face XOY or
On the side of the face YOZ arrangement.
Air blast cooling unit 3 includes ventilating fan 31, air exhauster 32 and air inlet 33 and exhaust on shell 20
Mouth 34, the air outlet of ventilating fan 31 with air inlet 33 by being connected to communicating pipe 35, so that ventilating fan 31 can be to air inlet 33
It carries out air blast and blasts air-flow to the inner cavity of shell 20, the air inlet of air exhauster 32 is connected by communicating pipe 36 and exhaust outlet 34
It is logical so that air exhauster 32 can be evacuated exhaust outlet 34 and flow out 20 inner cavity interior air-flow of shell, i.e., ventilating fan 31 with
Air exhauster 32 constitutes gap 22 by the side in the present embodiment for driving the air-flow entered by air inlet 33 to flow through battery pack 21,
To carry out air blast cooling, and the blower being discharged from exhaust outlet 34 to each battery pack 21.The concrete composition structure of blower not office
The structure for limiting the air exhauster 32 and ventilating fan 31 in the present embodiment, also can be used single blower and is constructed, only its function
Rate needs to increase, to reach corresponding air blast cooling effect.
As shown in figure 4, air inlet 33 and exhaust outlet 34 are arranged on the two sides shell wall positioned opposite of shell 20;Along shell
20 short transverse, i.e. Z axis in figure are upward, and air inlet 33 is located at the bottom section of right side shell wall, and exhaust outlet 34 is located at a left side
The top area of side shell wall;And the direction of exhaust outlet 34, i.e., the X-axis negative sense along figure, the inner cavity of shell 20 are directed toward by air inlet 33
Bottom surface 200 be in tilted layout upward, the top surface 201 of inner cavity is in tilted layout upward, and bottom surface 200 and top surface 201 are arranged in parallel.?
In the course of work, the air-flow for increasing with the gas flow temperature after 21 heat exchange of battery pack and floating, and not exchanging is located at lower region
Domain, and the pump action of two blowers, so that air flow method as shown on the graph in fig. 4 is formed inside shell 20, it can be effective
Ground carries out air blast cooling to the battery pack 21 at different location.
Misting cooling unit 4 include at least to the spraying spray nozzle 41 in a side of each battery pack and for this
The liquid feeding pipeline of 41 feed flow of spray nozzle.Along direction of travel of the working medium in liquid feeding pipeline, which includes passing through connection
Compressor 42, condenser 43, hydrops slot 44, centrifugal pump 45, buffer 46 and the filter 47 that pipe 40 is sequentially connected to;Compressor 42
Import and the inner cavity of shell 20 be connected to by the first pipeline 5, the outlet of filter 47 passes through the second pipeline 6 and spray nozzle 41
Connection.
As shown in fig. 7, be water-cooled heat exchanger for condenser 43, specially double passage heat exchanger, high temperature wing passage
The inlet of compressor 42 outlet and collecting tank 44 is connected to by communicating pipe 40, low temperature wing passage passes through pipeline and low temperature liquid bath 48
Connection, with during the work time, the cryogenic liquid in low temperature liquid bath 48 is under the pumping force effect of pump, in high temperature wing passage
Working medium is exchanged heat and is reduced the temperature of the working medium, i.e. condenser 43 supplies Low Temperature Liquid from low temperature liquid bath 48 to its low temperature wing passage
Body, low temperature liquid bath 48 is low temperature sink in the present embodiment.In addition, also condensable device 43 is placed in low temperature liquid bath, i.e., it is cold at this time
The shell of condenser 43 is constituted to carry out changing hot medium with the cryogenic liquid in low temperature liquid bath.
In the present embodiment, the first pipeline 5 includes the shut-off valve 51 being connected in communicating pipe 50, and will using triple valve 52
It is connect on the gas exhaust piping of air blast cooling unit 4 by the import of first pipeline 5, i.e. the first port of triple valve 52 and communicating pipe 50
Inlet communication, second port is connected to the air outlet of air exhauster 32, the inlet communication of third port and exhaust pipe 53, with
In the course of work, triple valve 52 is selectively connected in import and the exhaust pipe 53 of the air outlet, shut-off valve 51 of air exhauster 32
The two, to realize to connection both therein.That is, and the direction of travel along liquid in pipeline, triple valve 52 be located at row
The downstream of gas blower 32.
Second pipeline 6 includes the pressure gauge 61 being sequentially connected to by communicating pipe 60 and liquid separation pipeline 62, liquid separation pipeline include
Feed flow supervisor 620 and the other feed flow branch pipe 621 connect on feed flow supervisor 620, feed flow branch pipe 621 protrude into electricity to arrangement along Z axis
By the side of pond group 21 in gap, spray nozzle 41 connects on the feed flow branch pipe 621 towards the laterally other of the battery pack 21, can lead to
It crosses and electric check valve is set and individually controls each spray nozzle towards correspondence between each branch pipe 621 and corresponding spray nozzle 41
The side of battery pack 21 is spraying, electric check valve can also be arranged between a feed flow branch pipe 621 and feed flow supervisor 620 and control
The spray nozzle 41 made on the branch pipe works independently, can also whole feed flow supervisor 620 controlled by an electric check valve, from
And it is sprayed all spray nozzles 41 synchronously to all battery packs;In the present embodiment, for by being arranged in connecting tube
Shut-off valve 49 on road 50 and positioned at 47 upstream side of filter control the work of entire second pipeline 6.In the present embodiment,
" sequentially " it is configured as by the flow direction along fluid in pipeline, the meaning arranged in sequence, and can according to demand, at two
Series connection corresponding function unit on communicating pipe between functional unit.
In the present embodiment, gap is spraying at least provided with a spray nozzle 41 by the side of each battery pack 21, and every
Maximum two sides of the area of one battery pack 21 are laid with the spray nozzle 41 towards it, in the present embodiment, at least
It is provided with a nozzle towards the side for being parallel to the face XOZ in battery pack 21, i.e. temperature sensor in the present embodiment is sticked
On the side except 41 direct-injection side of spray nozzle, with can accurately reaction cell group 21 temperature.
In the present embodiment, the bottom chamber 202 of shell 20 constitutes the collecting tank for collecting the working medium dripped, collecting tank
Equipped with leakage fluid dram 203;Leakage fluid dram 203 passes through the inlet communication of third pipeline 7 and compressor 42;Wherein, third pipeline 7 sequentially wraps
Include the hydrops slot 71 and shut-off valve 72 by being connected to communicating pipe 70.During the work time, the liquid being collected in bottom chamber 202
State working medium will be collected in collecting tank 71, and be worked as desired by compressor 42 is conveyed to communicating pipe 70, at this
In embodiment, communicating pipe 70 is connect on communicating pipe 50 by threeway side, and the threeway position is located at the downstream of shut-off valve 51.
In the present embodiment, control unit 10 specifically includes processor and memory, and memory is stored with computer journey
Sequence when computer program is executed by processor, can be realized following steps:
Obtaining step obtains the temperature monitoring signal that temperature monitoring unit 11 is exported.
According to the temperature sensor being sticked on the side of different battery packs 21, at least can be in real time to different battery packs
21 Current Temperatures and current heating rate are monitored.
During the work time, if 21 temperature of a certain battery pack is increased to third threshold value or more, characterizing the temperature may
When will affect service life or the working efficiency of the battery pack 21, cooling processing need to be carried out to it, when a certain battery pack 21 due to by
When extruding punctures and short circuit occurs, a large amount of heat can be released in a short time, cause the heating rate of the battery pack 21 will be big
It will be elevated above the first preset value in the second preset value or its temperature.First preset value, the second preset value and third preset value
It is configured according to different model battery and working environment.
Thermal runaway processing step, when the temperature for having battery pack 21 is greater than more than or equal to the first preset value and/or heating rate
When equal to the second preset value, while at least control spray nozzle 41 is spraying to the battery pack 21, control air blast cooling unit 3 is right
Battery pack 21 carries out air blast cooling.
Wherein, specific scheme for liquid feeding pipeline for working medium boiling point be less than or equal to aforementioned first preset value, to spray
Fog on mist to battery pack 21 can largely realize distillation and siphon away a large amount of heat, realize better cooling effect.
Conventional warm-down step, when the temperature for having battery pack 21 is more than or equal to third preset value, control blower work will
The temperature of battery pack 21 decreases below the 4th preset value, wherein the 4th preset value is less than or equal to aforementioned third preset value, third
Preset value is less than aforementioned first preset value.
Specifically, single battery in battery pack 2, i.e. battery pack are constituted battery pack in series-parallel mode, each monomer
There are gaps 22 by side between battery.Thermal management unit being driven by ventilating fan 31 and air exhauster 32 in normal state
Dynamic, the cold air in external environment, which is entered by ventilating fan 31 by air inlet 33 in the shell 20 of battery pack 2, forms air duct, empty
The side of gas and battery pack 21 comes into full contact with and shell 20 is discharged by exhaust outlet 34 by air exhauster 32 after heat exchange.
Cooling working medium specifically uses silicone oil, and boiling point is at 100 DEG C, and battery temperature of battery in thermal runaway can reach
150 DEG C or so.Other are with electrical insulating property and the lower liquid of boiling point can be used as cooling working medium.Process of the battery in operation
In, temperature detection signal can be passed to control unit 10 by the temperature sensor of battery surface, when detecting battery pack 21
When surface temperature is higher than 40 DEG C, the blower being connected with battery pack 2 will start, and be carried out by air blast cooling to battery pack 21 cold
But, the air force specifically blasted is determined that, when the temperature of battery is higher, fan delivery is bigger by the actual temp of battery.
When thermal runaway occurs for battery, the temperature of battery surface will continue to rise, and instantaneously reach 100 DEG C or more, at this point, control unit 10
It while the unlatching work of misting cooling unit 4 can be controlled, also opens air blast cooling unit 3 and opens work, with by refrigeration
The silicone oil of reason is atomized by nozzle spray 41 and is injected on the side surface of battery pack 21, to pass through misting cooling and air blast cooling knot
The means of conjunction carry out rapid cooling to the battery pack 21 of fever, avoid accident.Meanwhile vaporized working medium silicone oil and air
Mixed gas be discharged from exhaust outlet 34, at this point, triple valve 52 goes to the air outlet and shut-off valve 51 of connection exhaust extension set 32
Import, to be entered in compressor 42 by steam control valve 51, the working medium silicone oil not gasified on a small quantity passes through 21 surface of battery pack
It drips to collected by bottom chamber 202, and the discharge of leakage fluid dram 203 passed through enters collecting tank 71 by liquid control valve 72
It is interior, it is entered back into compressor 42 later.Entered in condenser 43 by the pressurized gas-liquid mixture of compressor 42, bosher
Matter silicone oil exchanges heat with water at low temperature in condenser 43 and is condensed into after liquid and is entered in collecting tank 44 by outlet, not condensed sky
Gas is discharged by exhaust outlet 430.The cooling working medium silicone oil of liquid passes through buffer 46 and filter 47 under the action of centrifugal pump 45,
And enter in battery pack 2 again by feed flow supervisor 620 and feed flow branch pipe 621, and spray is formed under the action of spray nozzle 41
Mist cools down battery.
Wherein, the structure of the spray nozzle in battery pack 2 and pipeline can be by battery in the size and experiment of single battery
The degree of heat make corresponding adjustment, such as can the parameters such as spray angle to nozzle and height be changed to improve and change
Thermal effect.It is the corresponding battery of at least one nozzle in example diagram, it is two that more small-sized square battery, which can also be used,
Single battery matches a nozzle.
For the specific structure of spray nozzle 41, pressure type atomizing nozzle can be selected or gas helps formula nozzle.
This battery thermal management system cools down battery pack in such a way that misting cooling is in conjunction with air blast cooling, can be with
The surface temperature of battery is significantly reduced in a short time, and occupied space is smaller, does not influence the heat dissipation effect under normal condition,
Coolant liquid after gasification can utilize again after condensation, have applied widely, light-weighted advantage.It is compressed by setting
The devices such as machine, condenser, liquid trap, centrifugal pump enter battery pack and continue cooling change after condensing the coolant liquid of gasification again
Heat.